INSTALLATION INSTRUCTIONS FOR8200 Lever with Freewheeling Escutcheon Trim FE

FOR ASSISTANCE, CALL SARGENT AT 1-800-727-5477 or www.sargentlock.com

Parts List Description1. Inside Lever2. Spring3. Set screw4. Through-bolt Screws (2) (1/4" - 20 x 1-3/4)5. Inside Escutcheon Plate6. Screws & Lockwashers (2) (#8-32 x 5/8")7. Adapter & Plate Assy.8. Lever spindle9. Outside Escutcheon Assembly10. Cylinder11. Screws (2) (#8-32 x 1/4")12. Front Plate13. Lockbody screws (2) (#12 x 1-1/4")14. Lockbody

25 Function Shown — For hole locations of other functions, see template page 4

Patent pending and/or patent www.assaabloydss.com/patents

A7334G 1

Insert lockbody into mortise cutout. Hold loosely in place with (2) lockbody screws.Do not tighten screws fully at this time.

A. With outside lever horizontal, carefully insert the mounting posts through the door and lockbody. Make sure the spindle is properly engaged in the lock. Outside escutcheon assembly should be flush with door surface.If cylinder is not included in this function, proceed to step 3.B. Screw cylinder into lockbody until flush with escutcheon face.

Install Lockbody Outside Escutcheon Assembly

31

2

5

4

11

12

10

14

6

7 8

Inside of

DoorOutside

of Door

13

9

1 2

Copyright© 2005, 2008, 2010, 2016, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

Lockbody Screws

Inside Adapter & Plate Assembly

A7334G2

3A. Slide spindle (8) into lockbody hubB. Slide adapter & plate assembly (7) over spindle and secure with two #8-32 screws (6) (do not tighten)C. Tighten lockbody screws (13) on edge of the doorD. Tighten both #8-32 (6) screws, securing adapter & plate assembly

E. Position inside Escutcheon (5) and secure with two 1/4-20 x 1-3/4" screws (4)F. Place inside lever (1) horizontally onto lever spindle (8). Hold lever firmly against the escutcheon.G. Use the 1/8" Allen wrench to tighten the set screw (3) securely. Set screw should seat in the groove of the inside adapter (7).H. Pull on lever to verify set screw is seated properly.

Copyright© 2005, 2008, 2010, 2016, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

INSIDE

INSIDE

OUTSIDE

OUTSIDE

LEFT HAND

LEFT HANDREVERSE

BEVEL

RIGHT HAND

RIGHT HANDREVERSE BEVEL

DOOR HANDS DETERMINED FROM OUTSIDE

DOOR HANDING

Red color indicates lockedside of door

Locking pieceslot

Lock front

Latch

Hub

Note: Red surface of locking piece must face secure side of door.To rotate locking piece:1.Position lockbody with red surface of locking piece visible2. Insert blade type screwdriver into locking piece slot to rotate

locking piece3. Push locking piece toward back of lock body and rotate 180°

until RED surface shows on opposite side

Note: Beveled surface of latch must face strike. The deadlatch is self adjusting. To change hand of latch:

1. Insert screwdriver blade into the spade shaped slot

2. Rotate screwdriver 90º to push latchbolt out of the lock case, until back of latchbolt clears lock front. Then rotate latchbolt 180º allowing it re-enter the lockbody.

(Note: Latch can not be unscrewed)

How to Change Hand of Lock

Note: Functions 04, 06, 13, 17 and 31 require the following, before the locking piece can be rotated:(a) Remove the Green catch screw (b) Rotate hub to make straight (c) Rotate locking piece for required hand (d) Red surface faces locked side of door (e) Rotate hub to the original 45 degree position as shown on lock case (f) Reinstall the Green catch screw

7

4 6

13

4

5

Cylinder retaineraccess hole

12

11

3

1

I. With the cylinder flush to the escutcheon face, rotate cylinder to make the keyway vertical. This ensures that the cylinder retainer fork will line up with the notch on the side of the cylinder.J. Secure the cylinder with a #2 Phillips screw driver, using the cylinder retainer access hole.

K. Test key & cylinder to verify the lock is functioning correctly.L. Secure Outside Front (12) with two #8-32 screws (11) to the lockbody.

Changing Hand Of Trim

A7334G 3

1. Loosen screw (1) and remove interlocking assembly (2). See Figure A.2. Unscrew the lower through-bolt stud (11) with a 3/8" wrench. Remove mounting plate (6) and mounting posts. Switch mounting posts (7) so they occupy the opposite positions on the mounting plate (6)3. Note the original position of the extension spring (16) and

lower plate (9) in the escutcheon (14). Unhook the extension spring from pin (13).

4. Remove spring (16), lower plate (9) and locking hub (8) assembly together. 5. Detach extension spring (16) from lower plate (9) and locking hub assembly (8). Flip lower plate on locking hub assembly spindle so that the spring hole is on the opposite side. Reattach hook end of spring to lower plate.6. Unscrew cap screw w/spacer (12) using 5/32" Allen wrench. Move to opposite hole and tighten firmly.7. Rotate lever to position shown in Figure E for desired hand.8. Tighten retaining nut (10) firmly by hand and then back off one

notch until pattern shown in Figure C appears.

9. Attach bottom of spring (16) (closed loop) to pin (13). Hold lever horizontal while inserting locking hub assembly (8) and lower plate (9) into retaining nut (10).10. Refer to Figure E: Position hub (4) for required function and hand, checking that spindle (5) is vertical. Note position of interlocking assembly Hook when positioning hub. Reposition spindle as shown in Figure D if necessary. 11. Place the interlocking assembly (2) into the escutcheon and

attach the bottom hook to the locking hub (8) as shown in Figure B. Secure in place with screw (1). Caution: Check that locking hub (4) moves freely by rotating the hub spindle (5). If not, check that bottom hook is engaged in locking hub (8).

12. Insert and secure mounting plate and mounting posts to escutcheon with lower through-bolt stud (11).

Figure D

Figure A2 Interlocking

assembly

17

6

7

89

10

3

45

15

141613 12

Bottom hook Figure B Figure C

RIGHT HAND SHOWN

TOOLS REQUIREDPhillips screw driverWrench 3/8"Allen wrench 5/32"

Function05, 16, 36, 37, 38, 65

Function24, 25, 26, 35, 39, 40, 66

11

Figure E

Note: 04, 17 & 31 function locks, the outside lever is always freewheel and inactive, the key is used to retract the latchbolt

Rotate and press in

Pull out

Interlocking assembly hook

Spindle

Hub

ALWAYS WEAR EYE PROTECTION WHILE WORKING

Copyright© 2005, 2008, 2010, 2016, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

R.H. L.H. R.H.R. L.H.R.

R.H. L.H. R.H.R. L.H.R.

4 A7334G

Copyright © 2005, 2008, 2010, 2016, Sargent M

anufacturing Company, an ASSA ABLO

Y Group com

pany. All rights reserved. Reproduction in w

hole or in part without the express w

ritten permission of Sargent M

anufacturing Company is prohibited.

4X .422

27/64"

4X .6255/8"

2X 2.469

2-15/32"2X 3.875

3-7/8"

2X1.765

1-49/64"

2X6.688

6-11/16"

INSIDEOF DOOR

3

5

1

7

CL OF BEVEL

9

9

6.5006-1/2"

8.0318.000

8-1/32"8"

7.2507-1/4"

3.6253-5/8"

4.0004"

DIM "B"

AA

CL OF LEVEROR KNOB

MOUNTING SCREW

S2X DRILL AND TAP FOR#12-24 x .750 [3/4"] SCREW

CL OF DOOR

2X 2.750

BACKSET

2-3/4"

2X 1.7971-51/64"

DIM "C"

.3753/8"

OUTSIDEOF DOOR

46

82

CL OF STRIKE

CL OFLOCKBODY

CL OF BEVEL

5

99

.2197/32"

DIM "A"

SECTION A-A

CL OF BEVEL

REQUIRED HOLES

FUNCTION

12

34

56

78

9

1.125[1-1/8"]

DIA.

1.125[1-1/8"]

DIA.

1.375[1-3/8"]

DIA.

1.375[1-3/8"]

DIA.

.750[3/4"] DIA.

.750[3/4"] DIA.

.250[1/4"] DIA.

.250[1/4"] DIA.

.562[9/16"]

DIA.

04, 37

05, 24, 25

17, 26, 38, 39, 40

31, 35, 36

65, 66

RELEASE DATE

TEMPLATE

NO.

100 Sargent Drive New Haven, CT 06511

Manufacturing Com

pany

TEMPLATE: M

ORTISE LOCK8200 SERIES: (FREE W

HEELING)M

ETAL DOOR 4500

J

NOTES: DENOTES HOLE REQUIRED FOR FUNCTION LISTED. (CHECK TABLE BEFORE CUTTING HOLE.)1.

REFER TO TRIM TEM

PLATE FOR ADDITIONAL HOLE REQUIREMENTS.

2.SUITABLE REINFORCEM

ENTS REQUIRED FOR METAL DOORS.

3.FOR DETAILS, SEE STRIKE TEM

PLATE 7063.4.

FOR WOOD DOORS SEE TEM

PLATE A7323.5.

DETAIL OF SUGGESTED DOOR-CUT