INSTALLATION INSTRUCTIONS ENGINE JACI-IOMETER STEP HI - DISCONNECT

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INSTALLATION INSTRUCTIONS ENGINE JACI-IOMETER STEP HI - DISCONNECT ONE CABLE FROM TI-IE BATTERY. STEP H2 - REMOVE GLOVE BOX, AND THE GLOVE BOX LMP IF PRESENT. STEF' H3 - REMOVE THE FLOOR AIR OUTLET FROM THE HEA i.R STEP #4 - PULL THE FRONT FLOOR CARPET BACK TO EXPO;E THE TRANSMISS ION . TUNNEL STEP H5 - IF THERE IS AN INSULATING PAD ON THE TUNNEL, REMOVE THE PAD. STEP #6 - DRILL HOLES IN THE TUNNEL SEE FIGURE #1 OR FIGURE #2. STEP #7 - IF THERE IS AN INSULATING PAD, REINSTALL IT AND PUNCH HOLES THRU IT TO LINE UP WITH THE DRILLED HOLES IN THE TUNNEL STEP #8 - FEED THE TACHOMETER WIRE LAMP SOCKET, THE RED WIRE CONNECTOR, AND THE BLACK WIRE TERMINAL UP THRU THE LARGE HOLE IN THE APPROPRIATE BRACKET AND ATTACH THE BRACKET TO THE' TUNNEL SEE FIGURE HI OR FIGURE #2. STEP #9 - FEED THE OTHER END OF THE WIRE ASSEMBLY UP BEHIND THE HEATER CASE AND OUT AT THE TOP WHERE THE DEFROSTER HOSES ARE CONNECTED TO THE CASE. SEE FIGURE #3. STEP HID - PUSH THE JUTE AWAY FROM THE CENTERLINE OF THE CARPET IN THE AREA OF THE. BRACKET SO THAT NO JUTE WI LLGO ON TOP OF THE BRACKET. STEP #11 - REINSTALL THE CARPET. STEP 1112- CUT A HOLe IN THE CARPET. SEE FIGURE #4. USE CAUTION TO PRE- VENT UNRAVELING THE CARPET THREADS OR CUTTING THE WIRES. STEP HI3 - PUT THE FINISH PLATE, WITH THE RIBS FACING UPWARD, ON THE BASE OF THE HOUSING. SEE FIGURE #1 STEP #14 - PULL THE WIRES UP THRU THE CARPET AND FEED. THEM UP THRU THE LARGE HOLES IN THE PLATE AND IN THE HOUSING. SEE FIGURE #1. STEP 1115- PUT THE WI RE POS ITIONING TAB ON THE HOUS ING REAR ATTACHING. SCREW. SEE FIGURE #1. STEP #16 - ATTACH THE HOUS ING AND THE PLATE TO THE BRACKET. SEE FIGURE #1. STEP #17 - WITH THE BACK OF THE HEAD FACING YOU,. AND THE LAMP SOCKET HOLE AT THE TOP, PLACE THE RETAINER ON THE HEAD STUDS SO THAT THE TAB ON THE RETAINER IS ON THE RIGHT STUD. SEE FIGURE #5. STEP 1118- PLACE THE BLACK WIRE TERMINAL ON THE LEFT STUD. SEE FIGURE #5. STEP #19 - ATTACH THE RETAINER TO THE HEAD. SEE FIGURE #5. STEP #20 - PUT THE BULB IN THE SOCKET AND INSERT THE SOCKET INTO THE HOLE IN THE HEAD. SEE FIGURE #5. STEP #21 - ATTACH THE RED WIRE CONNECTOR TO THE HEAD TERMINAL SEE FIGURE #5. STEP #22 - PLACE THE U-NUT ON THE END OF THE RETAINER.· SEE FIGURE #5. STEP H23 - PUT THE GASKET ON THE HEAD. PONTIAC MOTOR DIVIS ION ,.. 1\4 ,..

Transcript of INSTALLATION INSTRUCTIONS ENGINE JACI-IOMETER STEP HI - DISCONNECT

Page 1: INSTALLATION INSTRUCTIONS ENGINE JACI-IOMETER STEP HI - DISCONNECT

INSTALLATION INSTRUCTIONS

ENGINE JACI-IOMETER

STEP HI - DISCONNECT ONE CABLE FROM TI-IE BATTERY.

STEP H2 - REMOVE GLOVE BOX, AND THE GLOVE BOX LMP IF PRESENT.

STEF' H3 - REMOVE THE FLOOR AIR OUTLET FROM THE HEA i.R

STEP #4 - PULL THE FRONT FLOOR CARPET BACK TO EXPO;E THE TRANSMISS ION

. TUNNEL

STEP H5 - IF THERE IS AN INSULATING PAD ON THE TUNNEL, REMOVE THE PAD.

STEP #6 - DRILL HOLES IN THE TUNNEL SEE FIGURE #1 OR FIGURE #2.

STEP #7 - IF THERE IS AN INSULATING PAD, REINSTALL IT AND PUNCH HOLESTHRU IT TO LINE UP WITH THE DRILLED HOLES IN THE TUNNEL

STEP #8 - FEED THE TACHOMETER WIRE LAMP SOCKET, THE RED WIRE CONNECTOR,AND THE BLACK WIRE TERMINAL UP THRU THE LARGE HOLE IN THE

APPROPRIATE BRACKET AND ATTACH THE BRACKET TO THE' TUNNEL

SEE FIGURE HI OR FIGURE #2.

STEP #9 - FEED THE OTHER END OF THE WIRE ASSEMBLY UP BEHIND THE HEATER

CASE AND OUT AT THE TOP WHERE THE DEFROSTER HOSES ARE

CONNECTED TO THE CASE. SEE FIGURE #3.

STEP HID - PUSH THE JUTE AWAY FROM THE CENTERLINE OF THE CARPET IN THE

AREA OF THE. BRACKET SO THAT NO JUTE WI LLGO ON TOP OF THE

BRACKET.

STEP #11 - REINSTALL THE CARPET.

STEP 1112- CUT A HOLe IN THE CARPET. SEE FIGURE #4. USE CAUTION TO PRE­

VENT UNRAVELING THE CARPET THREADS OR CUTTING THE WIRES.

STEP HI3 - PUT THE FINISH PLATE, WITH THE RIBS FACING UPWARD, ON THEBASE OF THE HOUSING. SEE FIGURE #1

STEP #14 - PULL THE WIRES UP THRU THE CARPET AND FEED. THEM UPTHRU THE LARGE HOLES IN THE PLATE AND IN THE HOUSING. SEEFIGURE #1.

STEP 1115- PUT THE WI RE POS ITIONING TAB ON THE HOUS ING REAR ATTACHING.SCREW. SEE FIGURE #1.

STEP #16 - ATTACH THE HOUS ING AND THE PLATE TO THE BRACKET. SEE FIGURE#1.

STEP #17 - WITH THE BACK OF THE HEAD FACING YOU,. AND THE LAMP SOCKET

HOLE AT THE TOP, PLACE THE RETAINER ON THE HEAD STUDS SO

THAT THE TAB ON THE RETAINER IS ON THE RIGHT STUD. SEE FIGURE#5.

STEP 1118- PLACE THE BLACK WIRE TERMINAL ON THE LEFT STUD. SEE FIGURE #5.

STEP #19 - ATTACH THE RETAINER TO THE HEAD. SEE FIGURE #5.

STEP #20 - PUT THE BULB IN THE SOCKET AND INSERT THE SOCKET INTO THEHOLE IN THE HEAD. SEE FIGURE #5.

STEP #21 - ATTACH THE RED WIRE CONNECTOR TO THE HEAD TERMINAL SEE FIGURE #5.

STEP #22 - PLACE THE U-NUT ON THE END OF THE RETAINER.· SEE FIGURE #5.

STEP H23 - PUT THE GASKET ON THE HEAD.

PONTIAC MOTOR DIVIS ION,.. 1\4 ,..

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543267 - INSTRUCTION SHEET - ENGINE TACHOMETERSTEP #24 - MOUNT THE HEAD TO THE HOUS ING. SEE FIGURE #5.

STEP #25 - INSTALL WIRE CLIPS AS SHOWN IN FIGURE #3.

STEP #26 - ROUTE THE WIRES, THRU THE INSTALLED CLIPS AND THE EXISTING

CLI PS, TO THE FUSE BLOCK. SEE FIGURE #1

STEP #27 - ATTACH WITH BLUE WIRE CONNECTOR TO THE FUSE BLOCK. SEE

FIGURE #3.

STEP #28 - ROUTE THE RED WIRE AND THE BLACK ..!.'JIRE, THRU THE DASH WIRINGGROMMET AND ACROSS THE FRONT OF THE DASH THRU EXISTING

CLIPS, TO THE ENGINE COIL SEE FIGURE #3.

STEP #29 - ATTACH THE RED WIRE TERMINAL TO THE COIL LEFT HAND POST.

SEE FIGURE #6.

STEP 1130 - ATTACH BLACK WIRE TERMINAL TO COIL BRACKET LEFT HAND ATTACH­

ING SCREW. SEE FIGURE #7.

STEP 1131 - REINSTALL THE FLOOR AI R OUTLET, THE GLOVE BOX, AND THE GLOVEBOX LAMP IF PRESENT.

IZ-19-61

--- #10 INTERNAL

TOOTH LOCKWAS HER

/"./'

LSOCKET HEAD

CAP SCREW

SECTION A-A

RED WIRE -·-------1I

EXISTING NUT---- ' I,EXISTING -']_ ~ ; \

LOCK WASHER ''''~ J~\"\ "THIS WIRE IS PART OF ~~, \ \ \'b-,DISTRIBUTOR ASSEMBLY·-·. A",<.I~_\;~~.~- ...

COIL~''-''¥ASSEMBLY---/

----------.-RfTAINER.. }'\B VIEW IN CIRCLE Y

ON RIGHT STUD

FIGURE 6-'--

\

DASH

,--COIL BRA:KET

BLACK WIRE.7 / EXISTING PLAIN

WASHER

« :JEXISmG

\, SCREW

PANEL~ , /\~\ ""'~ 1/4 INSIDE DIM\ETER

\ INTERNAL TOOT!-LOCK WASHER

SECTION B-BiFIGURE 7!

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HEAD~

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TACHOMETER

I

}

I

I(

)

CUT HOLE IN CARPET

IFIGURE 41

HEAD TACHOMETER

/~/\ ( WIRE ASSEMBLY, \ HOUS ING

HOUSING ...••./ \ '. ~/ \ '\ .MACHINE SCRE1N

BRACKET !WITH / . ~.• XC-\\ {MEDIUM \~~~Wl

CURV~D LEGS)- . (.J.~Wf.... ". "J'ASHER-'="""---JCARPET 'c~: \".~·r.:/ ;:v>/ ISH PLATE

JUTE _ ,:,~::--, ' ~ ' ... ::::'>- / ;/ , ~

_, .~f:> /TRANSMISSlON~. &i;2!;"'·'~.WIRE ,~~~EL ~.~

ASSEMBLY A b ~~

. '... ALIGN 543141 ~-~0 /;/' ,~,TEMPLATE WITH BEND. '- '- / 1L1GN543137 TEMPLATl

CATALINA TAPPING / WITH CENTERLINE OF BEAD

lFIGURE II' SCREW ./ ~TAR CHIEF & BONNEVilLE<::--IFIGURE 21

543267REV. #3

JUTE

TRANSMISSION

TUNNEL