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LUXURY DIRECT VENT ZERO CLEARANCE GAS FIREPLACE HEATER
CONTEMPORARYDVLL41FP92(N,P)-3
TRADITIONALDVTL41BP90(N,P)-1
UL FILE NO. MH30033
INSTALLATION INSTRUCTIONSAND
OWNER’S MANUAL
WARNING: If not installed, operated and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by state or local codes.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
WARNINGFIRE OR EXPLOSION HAZARDFailure to follow safety warnings exactly could result in serious injury, death or property damage.
— Do not store or use gasoline or other flam-mable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS• Do not try to light any appliance.• Do not touch any electrical switch; do
not use any phone in your building.• Leave the building immediately.• Immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be per-formed by a qualified installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance.CONSUMER: Retain this manual for future reference.
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GAS-FIRED
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TABLE OF CONTENTS
IMPORTANT SAFETY INFORMATION ......................................................................................... 3SAFETY INFORMATION FOR USERS OF LP GAS ..................................................................... 4REQUIREMENTS FOR MASSACHUSETTS ................................................................................ 5INTRODUCTION ........................................................................................................................... 6SPECIFICATIONS ......................................................................................................................... 7FIREPLACE DIMENSIONS ........................................................................................................... 7CLEARANCES .............................................................................................................................. 8LOCATING FIREPLACE ................................................................................................................ 9GAS SUPPLY .............................................................................................................................. 10SPECIAL VENT SYSTEMS ......................................................................................................... 11INSTALLATION ....................................................................................................................... 11-13VENTING FIREPLACE ...........................................................................................................14-19EXAMPLES - TOP VENT RUN ...............................................................................................20-21TERMINATION CLEARANCES ................................................................................................... 22VENT CLEARANCES .................................................................................................................. 23VENT SYSTEM IDENTIFICATION .............................................................................................. 24VENTING FRAMING AND FINISHING ...................................................................................25-26HORIZONTAL TERMINATION ..................................................................................................... 27VERTICAL TERMINATION .....................................................................................................28-29DVVK-4F FLEX VENT INSTRUCTIONS ..................................................................................... 30FINISHING THE WALL ...........................................................................................................31-32DVTL LOG & EMBER PLACEMENT ........................................................................................... 33DVLL DECORATIVE MEDIA INSTALLATION .............................................................................. 34LIGHTING INSTRUCTIONS ........................................................................................................ 35OPERATING INSTRUCTIONS ...............................................................................................36-37MAINTENANCE INSTRUCTIONS ..........................................................................................37-38WIRING DIAGRAM ...................................................................................................................... 38MAINTENANCE AND SERVICE ................................................................................................. 39ACCESSORIES ........................................................................................................................... 40OPTIONAL PORCELAIN PANELS (DVTL ONLY) ....................................................................... 40OPTIONAL DECORATIVE GLASS PANELS (DVLL ONLY) ........................................................ 41DVLL PARTS LIST ....................................................................................................................... 42DVLL EXPLODED VIEW ............................................................................................................. 43DVTL PARTS LIST ....................................................................................................................... 44DVTL EXPLODED VIEW ............................................................................................................. 45MASTER PARTS DISTRIBUTOR LIST ....................................................................................... 46HOW TO ORDER REPAIR PARTS ............................................................................................. 46JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS ...................................................... 47ACCENT LAMP LIGHT REPLACEMENT - DVLL ........................................................................ 47QUICK REFERENCE GUIDE .................................................................................................48-49WARRANTY ................................................................................................................................ 50APPLIANCE SERVICE HISTORY ............................................................................................... 51
SECTION PAGE
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DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED
Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.
• If this appliance is installed directly on carpeting, tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
The base referred to above does not mean the fireproof base as used on wood stoves. The protection is for rugs that are extremely thick and light colored tile.
• Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
• Young children should be carefully supervised when they are in the same room as the appliance.
• Clothing or other flammable material should not be placed on or near the appliance.
• Adequate accessibility clearances for servicing and proper operation.
• This appliance must not share or be connected to a flue serving a separate solid-fuel burning appliance.
• Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapor and liquids.
• Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this appliance.
• The flow of combustion and ventilation air must not be obstructed in any way.
• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children, and others may be sus-ceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individ-uals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers young children, and other at-risk indiv-icuals out of the room and away from hot surfaces.
• A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appli-ance and shall be installed for the protection of children and other at-risk individuals.
• If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
• Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.
• Due to high temperatures the appliance should belocated out of traffic and away from furniture anddraperies.
• Theglassfrontoranypartremovedforservicingtheappliance must be replaced prior to operating theappliance.Workshouldbedonebyaqualifiedserviceperson.
• Keepburnerandcontrolcompartmentclean.
• Ventcapishotwhilefireplaceisinoperation.
• Installationandrepairshouldbedonebyaqualifiedservice person. The appliance should be inspectedbeforeuseandatleastannuallybyaqualifiedserviceperson.Morefrequentcleaningmayberequiredduetoexcessivelintfromcarpeting,beddingmaterials,etc.Itisimperativethatcontrolcompartments,burnersandcirculatingairpassagewaysoftheappliancebekeptclean.
• Donotputanythingaroundthefireplacethatwillobstructtheflowofventilationair.
• Clearanceinaccordancewithlocalinstallationcodesandtherequirementsofthegassupplier.
• Do keep the appliance area clear and free fromcombustiblematerial, gasolineandother flammablevaporsandliquids.
• Doexamineventingsystemperiodicallyandreplacedamagedparts.
• Domakeaperiodicvisualcheckofpilotandburners.Cleanandreplacedamagedparts.
• CAUTION:Theglassusedinyourfireplaceisceramicglass.Iftheglassiscrackedordamagedinanyway,itshouldbereplacedonlywithacompleteglassframeassemblyfromEmpire.See parts list on Pages 42 to 45.
• Donotusethisfireplaceifanyparthasbeenunderwater.Immediatelycallaqualifiedservicetechnicianto inspect theheaterand to replaceanypartof thecontrolsystemandanygascontrolwhichhasbeenunderwater.
• Any safety screen or guard removed for servicinganappliancemustbereplacedpriortooperatingtheappliance.
IMPORTANT SAFETY INFORMATION
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Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must find out if you can smell the odorant in propane.Smokingcandecreaseyourabilitytosmell.Beingaroundanodorforatimecanaffectyoursensitivityorabilitytodetectthatodor.Sometimesotherodorsintheareamaskthegasodor.Peoplemaynotsmellthegasodorortheirmindsareonsomethingelse.Thinkingaboutsmellingagasodorcanmakeiteasiertosmell.
The odorant in LP-Gas is colorless, and it can fade under some circumstances.Forexample,ifthereisanundergroundleak,themovementofthegasthroughsoilcanfiltertheodorant.OdorantsinLP-Gasalsoaresubjecttooxidation.Thisfadingcan
occurifthereisrustinsidethestoragetankorinirongaspipes.
Theodorantinescapedgascanadsorborabsorbontoorintowalls,masonryandothermaterialsandfabricsinaroom.Thatwilltakesomeoftheodorantoutofthegas,reducingitsodorintensity.
LP-Gasmaystratifyinaclosedarea,andtheodorintensitycouldvaryatdifferentlevels.Sinceitisheavierthanair,theremaybemoreodoratlowerlevels.Alwaysbesensitivetotheslightestgasodor.Ifyoudetectanyodor,treatitasaseriousleak.Immediatelygointoactionasinstructedearlier.
Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point
with the members of your household. Someday when there may not be a minute to lose, everyone’s safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.
• Learn to recognize the odor of LP-Gas.Your local LP-GasDealercangiveyoua“ScratchandSniff”pamphlet.Useittofindoutwhatthepropaneodorsmellslike.IfyoususpectthatyourLP-Gashasaweakorabnormalodor,callyourLP-GasDealer.
• Ifyouarenotqualified,donotlightpilotlights,performservice,ormakeadjustmentstoappliancesontheLP-Gassystem.Ifyouarequalified,consciouslythinkabouttheodorofLP-Gaspriortoandwhilelightingpilotlightsorperformingserviceormakingadjustments.
• Sometimesabasementor a closed-uphousehasamustysmell thatcancoveruptheLP-Gasodor.Donottryto lightpilotlights,performservice,ormakeadjustmentsinanareawheretheconditionsaresuchthatyoumaynotdetecttheodoriftherehasbeenaleakofLP-Gas.
• Odorfade,duetooxidationbyrustoradsorptiononwallsofnewcylindersandtanks,ispossible.Therefore,peopleshouldbeparticularlyalertandcarefulwhennewtanksorcylindersareplacedinservice.Odorfadecanoccurinnewtanks,orreinstalledoldtanks,iftheyarefilledandallowedtosettoolongbeforerefilling.Cylindersandtankswhichhavebeenoutofserviceforatimemaydevelopinternalrustwhichwillcause
odorfade.Ifsuchconditionsaresuspectedtoexist,aperiodicsnifftestofthegasisadvisable.If you have any question about the gas odor, call your LP-Gas dealer. A periodic sniff test of the LP-Gas is a good safety measure under any condition.
• If,atanytime,youdonotsmelltheLP-Gasodorantandyouthinkyoushould,assumeyouhavealeak.ThentakethesameimmediateactionrecommendedabovefortheoccasionwhenyoudodetecttheodorizedLP-Gas.
• Ifyouexperienceacomplete“gasout,”(thecontainerisundernovaporpressure),turnthetankvalveoffimmediately.Ifthecontainervalveislefton,thecontainermaydrawinsomeairthroughopeningssuchaspilotlightorifices.Ifthisoccurs,somenewinternalrustingcouldoccur.Ifthevalveisleftopen,thentreatthecontainerasanewtank.Alwaysbesureyourcon-tainerisundervaporpressurebyturningitoffatthecontainerbeforeitgoescompletelyemptyorhavingitrefilledbeforeitiscompletelyempty.
• Donotoperateelectricswitches,lightmatches,useyourphone.Donotdoanythingthatcouldignitethegas.
• Geteveryoneoutofthebuilding,vehicle,trailer,orarea.DothatIMMEDIATELY.
• Closeallgastankorcylindersupplyvalves.• LP-Gasisheavierthanairandmaysettleinlowareassuchas
basements.Whenyouhavereasontosuspectagasleak,keepoutofbasementsandotherlowareas.Stayoutuntilfirefightersdeclarethemtobesafe.
• Useyourneighbor’sphoneandcallatrainedLP-Gasservice
person and the fire department. Even though youmay notcontinuetosmellgas,donotturnonthegasagain.Donotre-enterthebuilding,vehicle,trailer,orarea.
• Finally,lettheservicemanandfirefighterscheckforescapedgas.Havethemairouttheareabeforeyoureturn.Properlytrained LP-Gas service people should repair the leak, thencheckandrelightthegasapplianceforyou.
SOME POINTS TO REMEMBER
NO ODOR DETECTED - ODOR FADE
LP-GAS WARNING ODORIf a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That’s your signal to go into immediate action!
SAFETY INFORMATION FOR USERS OF LP GAS
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REQUIREMENTS FOR MASSACHUSETTSForallsidewallhorizontallyventedgasfueledequipmentinstalledineverydwelling,buildingorstructureusedinwholeorinpartforresidential purposes, including those owned or operated by theCommonwealthandwherethesidewallexhaustventterminationis less than seven (7) feet above finished grade in the area ofthe venting, includingbut not limited todecksandporches, thefollowingrequirementsshallbesatisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the timeof installationof thesidewall horizontal ventedgasfueledequipment,theinstallingplumberorgasfittershallobservethatahardwiredcarbonmonoxidedetectorwithanalarmandbatteryback-upisinstalledonthefloorlevelwherethegasequipmentistobeinstalled.Inaddition,theinstallingplumber or gasfitter shall observe that a battery operatedor hard wired carbon monoxide detector with an alarm isinstalledoneachadditional levelofthedwelling,buildingorstructureservedbythesidewallhorizontalventedgasfueledequipment.Itshallbetheresponsibilityofthepropertyownertosecuretheservicesofqualifiedlicensedprofessionalsfortheinstallationofhardwiredcarbonmonoxidedetectors
a. In the event that the side wall horizontally vented gasfueledequipmentisinstalledinacrawlspaceoranattic,thehardwiredcarbonmonoxidedetectorwithalarmandbattery back-upmay be installed on the next adjacentfloorlevel.
b. Intheeventthattherequirementsofthissubdivisioncannotbemetat the timeofcompletionof installation, theownershallhaveaperiodofthirty(30)daystocomplywiththeaboverequirements;provided,however,thatduringsaid thirty (30) day period, a battery operated carbonmonoxidedetectorwithanalarmshallbeinstalled.
2. APPROVED CARBON MONOXIDE DETECTORS. EachcarbonmonoxidedetectorasrequiredinaccordancewiththeaboveprovisionsshallcomplywithNFPA720andbeANSI/UL2034listedandIAScertified.
3. SIGNAGE. A metal or plastic identification plate shall bepermanently mounted to the exterior of the building at aminimumheightofeight(8)feetabovegradedirectlyinlinewith the exhaust vent terminal for the horizontally ventedgas fueled heating appliance or equipment. The sign shallread, in print size no less than one-half (1/2) inch in size,“GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the sidewall horizontally vented gas fueled equipment shall notapprovetheinstallationunless,uponinspection,theinspectorobserves carbonmonoxide detectors and signage installedinaccordancewith theprovisionsof248CMR5.08(2)(a)1through4.
(b) EXEMPTIONS:Thefollowingequipmentisexemptfrom248CMR5.08(2)(a)1through4:
1. The equipment listed in Chapter 10 entitled“EquipmentNotRequiredToBeVented”inthemostcurrenteditionofNFPA54asadoptedbytheBoard;and
2. ProductApprovedsidewallhorizontallyventedgasfueled equipment installed in a room or structureseparate from the dwelling, building or structureusedinwholeorinpartforresidentialpurposes.
(d) MANUFACTURER REQUIREMENTS - GASEQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved sidewallhorizontallyventedgas fueledequipmentdoesnotprovidethepartsforventingthefluegases,butidentifies“special venting systems”, the following requirementsshallbesatisfiedbythemanufacturer:
1. Thereferenced“specialventingsystem”instructionsshall be includedwith the appliance or equipmentinstallationinstructions;and
2. The “special venting systems” shall be ProductApproved by the Board, and the instructions forthat system shall include a parts list and detailedinstallationinstruction.
(e) A copy of all installation instructions for all ProductApproved side wall horizontally vented gas fueledequipment, all venting instructions, all parts lists forventinginstructions,and/orallventingdesigninstructionsshall remain with the appliance or equipment at thecompletionoftheinstallation.
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Instructions to Installer1. Installer must leave instruction manual with owner after
installation.2. Installermusthaveownerfilloutandmailwarrantycardsupplied
withthefireplace.3. Installer should show owner how to start and operate the
fireplace.Thisdirectventgasfireplaceheater isdesignedtooperatewithallcombustionairbeingsiphonedfromtheoutsideofthebuildingandallexhaustgasesexpelledtotheoutsideofthebuilding.Theinformationcontainedinthismanualpertainstoallmodelsandgascontrolsystemsunlessotherwisenoted.
Warning: This unit is not for use with solid fuels.
Appliance Certification This fireplace is design certified in accordance with AmericanNationalStandard/CSAStandardANSIZ21.88/CSA2.33andbyUnderwritersLaboratoriesasaDirectVentGasFireplaceHeaterandshallbeinstalledaccordingtotheseinstructions.Consultyourlocalbuildingcodeagency,priortoinstallation,toensurecompliancewithlocalcodes-includingpermitsandinspections.The fireplace, when installed, must be electrically grounded inaccordancewithlocalcodesor,inabsenceoflocalcodes,withtheNational Electric Code ANSI/NFPA 70 or Canadian Electric code, CSA C22.1,ifanexternalelectricalsourceisutilized.Thesemodelsmaybeinstalledinabedroomorbed-sittingroomintheU.S.A.andCanada.Qualified Installing AgencyInstallationandreplacementofgaspiping,gasutilizationequipmentor accessories and repair and servicing of equipment shall beperformedonlybyaqualifiedagency.Theterm“qualifiedagency”meansanyindividual,firm,corporationorcompanywhicheitherinpersonorthrougharepresentativeisengagedinandisresponsiblefor(a)theinstallationorreplacementofgaspipingor(b)theconnection,installation,repairorservicingofequipment,whoisexperiencedinsuchwork,familiarwithallprecautionsrequiredandhascompliedwithalltherequirementsoftheauthorityhavingjurisdiction.
StateofMassachusetts:TheinstallationmustbemadebyalicensedplumberorgasfitterintheCommonwealthofMassachusetts.
Theinstallationmustconformwithlocalcodesor,intheabsenceoflocalcodes,withtheNational Fuel Gas Code ANSI Z223.1/NFPA 54* Natural Gas and Propane Installation Code, or CSA B149.1 in Canada. *Available from the American National Standards Institute, Inc. 11 West 42nd St., New York, N.Y. 10036.
Warning:ANYCHANGETOTHISFIREPLACEORITSCONTROLS CAN BE DANGEROUS.Improperinstallationoruseofthefireplacecancauseseriousinjuryordeathfromfire,burns,explosions,orcarbonmonoxidepoisoning.
Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.ImportantAllcorrespondenceshouldrefertocompleteModelNumber,SerialNumberandtypeofgas.
High Altitude When installing thisunitatanelevationabove2000 feet (in theUnitedStates)itmaybenecessarytodecreasetheinputratingbychanging theexistingburnerorifice toasmallersize.Generally,inputshouldbereduced4percentforeach1000feetabovesealevel.However,iftheheatingvalueofthegashasbeenreduced,thisgeneralrulemaynotapply.Checkwithlocalgasutilityforproperorificesizeidentification.Canadian High Altitude Altitude:0-4500feet(0-1370m)Wheninstallingthisunitatanelevationabove4500feet(inCanada),checkwithlocalauthorities.Consultyourlocalgasutilityforassistanceindeterminingtheproperorificeforlocation.PreparationThisdirectventgasfireplaceanditscomponentsaretestedandsafewhen installed in accordancewith this InstallationManual.Reporttoyourdealeranypartsdamagedinshipment,specificallycheckglasscondition.Donotinstallunitwithdamaged,incomplete,orsubstituteparts.Readallinstructionsbeforestartinginstallationandfollowtheseinstructionscarefullyduringinstallationtoinsuremaximumbenefitandsafety.Failuretofollowthemwillvoidyourwarrantyandmaypresentafirehazard.Thewarrantywillbevoidedby,andthewarranterdisclaimsanyresponsibilityforthefollowingactions:• Installation of any damaged fireplace or vent system
component.• Modificationofthefireplaceordirectventsystem.• InstallationotherthanasinstructedbyEmpireComfortSystems,
Inc.• Improperpositioningofthelogs,glassdoorordecorativemedia.• Installationand/oruseofanycomponentpartnotmanufactured
orapprovedbymanufacturer.
INTRODUCTION
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Figure 1
NOTE: Airshuttersettingsarefactoryminimumsettings.Someventingconfigurationsmayrequireminorairshutteradjustmentsforoptimumperformance.
SPECIFICATIONS
FIREPLACE DIMENSIONS
DVLL NAT DVLL LP DVTL NAT DVTL LPInputBtu/hrMaximum 34,500 31,500 34,500 31,500Btu/hrMinimum 18,000 20,500 17,000 16,700KWH(Maximum) 10.1 9.2 10.1 9.2(Minimum) 5.3 6.0 5.0 4.9Orifice #32, P211 #51, P210 #32, P211 #51, P210Min.RateScrew #41 #52 #41 #52AirShutterOpening-Front 9/16in. FULL OPEN 9/16 FULL OPENHeightwithoutstandoff 24-1/4in.(616mm) 24-1/4in.(616mm) 24-1/4in.(616mm) 24-1/4in.(616mm)Width 51-1/16in.(129.7cm) 51-1/16in.(129.7cm) 51-1/16in.(129.7cm) 51-1/16in.(129.7cm)Depth 15-13/16in.(402mm) 15-13/16in.(402mm) 15-13/16in.(402mm) 15-13/16in.(402mm)GasInletShutoffValve(Pipe) 1/2NPT 1/2NPT 1/2NPT 1/2NPT
DIMENSIONS ininches(metric)
DVLL(DVTL)
A 51-1/16(129.7cm)
B 44-1/2(113.0cm)
C 16-1/2(419mm)
D 36-5/8(930mm)
E 24-5/8(625mm)
F 15-13/16(402mm)
G 6-9/16(167mm)
H 9-1/4(235mm)
I 23-7/8(606mm)
J 1-9/16(40mm)
K 1-1/4(32mm)
E
JUNCTION BOX
K
12” (305mm)
LEFT SIDE VIEW
RIGHT SIDE VIEWTOP VIEW
A
B
C
D
JUNCTION BOX FRONT VIEW
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Mantel Chart
A 20"(508mm) J 17-1/2"(444mm)B 21-1/2"(546mm) K 17"(431mm)C 13-1/2"(343mm) L 16-1/2"(419mm)D 12"(305mm) M 16"(406mm)E 20-1/2"(521mm) N 15-1/2"(394mm)F 19-1/2"(495mm) O 15"(381mm)G 19"(482mm) P 14-1/2"(368mm)H 18-1/2"(469mm) Q 14"(356mm)I 18"(457mm) R 13"(330mm)
Figure 4
Ceiling Height and Side Wall Clearances Minimum ceiling height is 46-3/4" (1.17m) from top of fireplaceopening.Clearancefromsideoffireplacetoadjacentsidewallis2"(51mm).
Note:Somedecorativefrontsrequiremorethan2"clearanceduetofrontsize.
Figure 5
CLEARANCESClearance to Combustibles - Shown in inches (metric)Back 1-1/4(32mm)Side 3-1/8(79mm)Floor 0(0mm)TopStand-off 12(305mm)TopFramingEdge 12(305mm)MinimumHeightfromTopofFireplaceOpeningToCeiling 46-3/4(1.17m)
Figure 2
Combustible MaterialNogreetingcards,stockingsorornamentationofanytypeshouldbeplacedonorattached to the fireplace.Theflowof heat canignitecombustibles.
ONLY NON-COMBUSTIBLE MATERIALSALLOWED OVER THE FIREPLACE FACE
ON EACH SIDE
3-1/8” (79mm) 3-1/8” (79mm)
1-1/4” (3mm)
Figure 3
Television ConsiderationsInstallingatelevisionaboveafireplacehasbecomeincreasinglypopular;however,theareaaboveanyfireplacegetshotandmostTVmanufacturersrecommendagainstplacingtheirproductsnearaheatsource.Ifyouinstallatelevisionabovethisfireplace,EmpireComfortSys-temsacceptsnoresponsibilityfordamageorinjuries.Followthetelevision manufacturer’s installation instructions, including anyrecommendationsregardingproximitytoheatsources.IfyouhaveaTVaboveyourfireplace, turnoff thefireplaceandletitcoolcompletelybeforeservicingortouchinganybuttonsontheTV.
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Figure 6
CORNER INSTALLATION
ANGLED CORNER INSTALLATION
ISLANDINSTALLATION
ROOM DIVIDERINSTALLATION
FLUSH WALLINSTALLATION
CABINETINSTALLATION
LOCATING FIREPLACENote: IslandandRoomDividerinstallationispossibleaslongasthehorizontalportionoftheventsystemdoesnotexceed20feet(609.6cm)withaminimumverticalrunof8feet(243.8cm).SeedetailsinVentingSection.See Figure 6.
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GAS SUPPLYThe gas pipeline can be brought in through the left side of theappliance.ConsultthecurrentNationalFuelGasCode,ANSIZ223.1CAN/CGA-B149(.1or.2)installationcode.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe Inside Diameter
Tubing, Type LOutside Diameter
Nat. L.P. Nat. L.P.
0-10ft0-3m
1/2in.12.7mm
3/8in.9.5mm
1/2in.12.7mm
3/8in.9.5mm
11-40ft4-12m
1/2in.12.7mm
1/2in.12.7mm
5/8in.15.9mm
1/2in.12.7mm
41-100ft13-30m
1/2in.12.7mm
1/2in.12.7mm
3/4in.19mm
1/2in.12.7mm
101-150ft31-46m
3/4in.19mm
1/2in.12.7mm
7/8in.22.2mm
3/4in.1.9mm
Note:Neveruseplasticpipe.Checktoconfirmwhetheryourlocalcodesallowcoppertubingorgalvanized.Note:Sincesomemunicipalitieshaveadditionallocalcodes,itisalwaysbesttoconsultyourlocalauthorityandinstallationcode.Theuseofthefollowinggasconnectorsisrecommended:— ANSZ21.24ApplianceConnectorsofCorrugatedMetalTubing
andFittings.— ANSZ21.45AssembledFlexibleApplianceConnectorsofOther
ThanAll-MetalConstructionTheaboveconnectorsmaybeusedifacceptablebytheauthorityhaving jurisdiction. The state of Massachusetts requires that aflexibleapplianceconnectorcannotexceedthreefeetinlength.
▲
►
▼ ◄
◄
FLEXIBLE GAS LINE CONNECTION
GAS SUPPLYTEE HANDLE
FLEX TUBING
FLARE SHUT OFF VALVE
FLARE FITTING
Figure 7
GasSupplyPressure(inchesw.c.)
Minimum Normal Maximum
NaturalGas 5.0 7.0 14.0
LP(Propane) 10.8 11.0 14.0
ManifoldPressure(inchesw.c.)
Normal(HI)
NaturalGas 3.5
LP(Propane) 10.0
Installing a New Main Gas Cock
Eachapplianceshouldhaveitsownmanualgascock.Amanualmaingascockshouldbelocatedinthevicinityoftheunit.Wherenoneexists,orwhereitssizeorlocationisnotadequate,contactyourlocalauthorizedinstallerforinstallationorrelocation.Compoundsusedonthreadedjointsofgaspipingshallberesistanttotheactionofliquefiedpetroleumgases.Thegaslinesmustbecheckedforleaksbytheinstaller.Thisshouldbedonewithasoapsolutionwatchingforbubblesonallexposedconnections,andifunexposed,apressuretestshouldbemade.Never use an exposed flame to check for leaks. Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!NOTE:Thegascontrolsareequippedwithacapturedscrewtypepressuretestpoint,thereforeitisnotnecessarytoprovidea1/8in.testpointupstreamofthecontrol.Whenusingcopperorflexconnectoruseonlyapprovedfittings.Theapplianceanditsindividualshutoffvalvemustbedisconnectedfromsupplypipingsystemduringanypressuretestingofthatsystemattestpressuresinexcessof1/2psig(3.5kPa).Theappliancemustbeisolatedfromthegassupplypipingsystembyclosingitsindividualmanualshutoffvalveduringanypressuretestingofthegassupplypipingsystemattestpressuresequaltoorlessthan1/2psig(3.5kPa).Attention!Ifoneoftheproceduresresultsinpressuresinexcessof1/2psig(14in.w.c.)(3.5kPa)onthefireplacegasvalve,itwillresultinahazardouscondition.Checking Manifold PressuresBoth Propane and Natural gas valves have a built-in pressureregulatorinthegasvalve.Naturalgasmodelswillhaveamanifoldpressureofapproximately3.5in.w.c.(.871kPa)atthevalveoutletwiththeinletpressuretothevalvefromaminimumof5.0in.w.c.(1.245kPa)forthepurposeofinputadjustmenttoamaximumof14.0in.w.c.(3.484kPa).Propanegasmodelswillhaveamanifoldpressure approximately 10.0 in. (2.49kPa) at the valve outletwiththeinletpressuretothevalvefromaminimumof10.8in.w.c.(2.68kPa) for thepurposeof inputadjustment toamaximumof 14.0in.w.c.(3.484kPa).
2-7/16”
(61 mm)
8-1/4”
(209.5mm)
Figure 8
33598-6-0115 Page 11
Vent Pipe ClearanceNote:Maintainoneinch(1in.)ofclearancearoundverticalventpipe.See Figure 9.Forhorizontalvent,maintainaminimum1in.clearancetothebottom,twoinchestothesidesofthevent,and3in.clearancetocombustiblesabovetheventpipe.See Figure 10.
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VENT PIPE
1” (25mm) MINIMUM CLEARANCE AROUND VENT PIPE
Figure 9
2” (50.8mm)
TOP OF VENT PIPE
4”DIAMETER
FLUE
6-5/8”DIAMETER
INTAKE VENT
3” (76mm)
1” (25.4mm)
Figure 10
INSTALLATION
Attention: Horizontal venting through a wall requires a wallthimbleontheinteriorsideofthewallabovethepipe.
SPECIAL VENT SYSTEMSThefollowingventsystemsareacceptableforusewithDV(TL,LL)41FPseriesfireplaces:Simpson Duravent® GS 4" - 6 5/8"Selkirk Direct-Temp® 4" - 6 5/8"Security Secure Vent® 4" - 6 5/8"EmpireFlexventKitDVVK-4F,refertopage30.
33598-6-0115Page 12
INSTALLATIONFraming and Finishing
NOTE: You must use the standoffs that are supplied with the fireplace. The standoffs are shipped in a flat-state on top of the fireplace.
1. Locatethetwo(2)steelstandoffsandtwo(2)headershieldsattachedtothebackofthefireplace.
2. Removethetwo(2)screwsthatsecurethestandoffsandheadershieldsinplace;savethescrews.
3. Therightandleftstandoffshaveaperforationlocatedinthemiddle.Bendthemattheperforationtoalittlemorethan90°.
4. Bendtheshorttabsoneachendtheoppositedirection.Securethestandoffstothefireplacetopwiththree(3)screwseachfromthehardwarebag.Therearepilotholeslocatedinthetopofthefireplaceforeachstand-off.
5. Verifythatthefrontofthestandoffsare1/2in.(13mm)backfrom the face of the fireplace. Verify that the stand-off is 12in.(305mm)tall.
6. Locatethebottomheadershield;itistheshorterone.Usingfour(4)screws,attachitbetweenthestandoffs.
7. Locatethetopheadershield;itisthelongerone.Usingfour(4)screws,attachitbetweenthestandoffs.See Figure 12.
8. Removethenon-combustibleboardthatisshippedbetweenthefireplaceandpallet.
9. Frameinfireplacewithaheaderacrossthetop. IMPORTANT:Allowforfinishedfacewhensettingthedepthoftheframe.
10. Attachthefireplacetotheframing.See Figure 12. 11. Installthenon-combustibleboardacrossthetopandsidesof
thefireplace.Theboardsitsonthe1/2in.surfaceontopofthefireplaceandinfrontofthestandoffs.See Figure 11.
IMPORTANT: IN ORDER TO USE SOME OPTIONAL FRONTS YOU MUST RAISE THE FIREPLACE ON A HEARTH SO THE BOTTOM OF THE FIREPLACE IS A MINIMUM DISTANCE ABOVE THE TOP OF THE HEARTH EXTENSION FINISHING MATERIAL. CHECK DECORATIVE FRONT DIMENSIONS PRIOR TO SETTING THE HEIGHT OF THE FIREPLACE HEARTH EXTENSION.
NON-COMBUSTIBLEBOARD
Figure 11
Flush Mount Mantel Installation The fireplace must extend 3/4 in. (19mm) beyond finishedwall surfacewhen using a flushmountmantel. Refer to Figure12 to locate nailing flanges on fireplace sides. Mark and drillfour (4) 1/8 in. holes into fireplace side to mount each nailingflange. Use eight (8) 1/2 in. hex-head screws supplied inhardware package to attach nailing flanges to fireplace sides.
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STAND-OFF
STAND-OFFTOP
HEADER SHIELD
BOTTOM HEADER SHIELD
NAIL OR OTHER SUITABLE FASTENER
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Figure 12
33598-6-0115 Page 13
FinishingFinishthewallswiththematerialofyourchoice.Figure4onpage8showstheminimumverticalandcorrespondingmaximumhorizontaldimensionsofmantelsorothercombustibleprojectionsabovethetopfrontedgeofthefireplace.Onlynon-combustiblematerialsmaybeusedtocoverthemetalfireplaceface.
Flush Wall Installation
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HEADER: A DOUBLE HEADER
OR PLACING THE HEADER
VERTICALLY IS RECOMMENDED
STANDOFF 12” (305mm)
HEIGHT ABOVE TOP OF
THE FIREPLACE
FIRST 13-1/2” (343mm)
NON-COMBUSTIBLE
FINISHED WALL
TOP OF THE
FIREPLACE
Figure 14
Combustible Surround InstallationCOMBUSTIBLE MANTLE
FINISHED WALL2 X 4 HEADERS
STANDOFFS
NON-COMBUSTIBLE MATERIAL
13-1/2” (343mm)
NON-COMBUSTIBLE MATERIAL
SUPPLIED WITH FIREPLACE
Figure 15
FramingFireplaceframingcanbebuiltbeforeorafterthefireplaceissetinplace.Framingshouldbepositionedtoaccommodatewallcoveringandfireplacefacingmaterial.Thefireplaceframingshouldbeconstructedof2x4lumberorheavier.Theframingheadersmayrestonthefireplacestandoffs.Refer to Figure 13 for minimum framing dimensions.CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS, AND WALL COVERING DETAILS BEFORE FRAMING CONSTRUCTION BEGINS.
B
C
A
DVLL/DVTLA 36-7/8in.(937mm)B 54-1/2in.(138.4cm)C 17-1/16in.(433mm)
Figure 13
Framing dimension "A" includes a 12 in. (304 mm) clearance for standoffs on firebox. After installing firebox into framing, the finished wall surface must cover the 12 in. (304mm) opening above the firebox. Board provided with fireplace.
ATTENTION: Ifabaseormantelisnotusedandtheapplianceisinstalleddirectlyoncarpeting,tileorothercombustiblematerialotherthanwoodflooring,itshallbeinstalledonametalorwoodpanelextending the fullwidthanddepthof theappliance.TheverticaldimensioninFigure 13mustbeadjustedwhenametalorwoodpanelisplacedbeneaththeappliance.CAUTION:Ifthejointsbetweenthefinishedwallandthefireplacesurround (top and sides) are sealed, a 300°Fminimumsealantmaterialmustbeused.Thesejointsarenotrequiredtobesealed.Onlynon-combustiblematerial(using300°Fminimumadhesiveifneeded),canbeappliedasfacingtothefireplacesurround.
INSTALLATION
33598-6-0115Page 14
Attention: Cold climate installation recommendation: When installing this unit against a non-insulated exterior wall, it is recommended that the outer walls be insulated to conform to applicable insulation codes.
Vent Runs
Inplanningtheinstallationforthefireplace,itisnecessarytoinstallcertaincomponentsbeforetheapplianceiscompletelypositionedandinstalled.Theseincludethedirectventsystem,gaspipingfortheapplianceandtheelectricalwiring.Theappliancecanbemountedonanyofthefollowingsurfaces:1.Aflat,hardcombustiblesurface.2.Araisedwoodenplatform.3.Four(4)cornersupports.(Example:Four(4)concretemasonry
blocks.)Thesesupportsmustbepositionedsotheycontactallfour(4)perimeteredgesonthebottomoftheunitandunderthecenterlegsupports.Twomoresupportsspacedevenlyforfrontandbackmayberequiredpendinglocalcode.
Vertical, 90° Elbow With Horizontal Termination
3” (76mm)
MINIMUM CLEARANCE
TO COMBUSTIBLES
57-3/4”
(146.7cm)
VENT CAP/THIMBLE
WALL FIRESTOP
Figure 16
IMPORTANT: MINIMUM HEIGHT OFF THE TOP REQUIREMENTSDVLL & DVLT -MUSTUSEa2ft.(610mm)verticalventpipeasthefirstsectionBEFOREinstallingtheelbow.
Vertical, 90° Elbow ToHorizontal Out The Wall
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90°ELBOW
VENT CAP
WALLFIRESTOP
A
PIPE LENGTH
B
C
A B C
6in. 11-3/4in.to12-3/4in.(298mmto323mm)
4-3/4in.to6-1/4in.(121mmto159mm)
9in. 14-1/4in.to15-3/4in.(362mmto400mm)
7-3/4in.to9-1/4in.(197mmto235mm)
12in. 17-1/4in.to18-3/4in.(438mmto476mm)
10-3/4in.to12-1/4in.(273mmto311mm)
Figure 17
VENTING FIREPLACE
33598-6-0115 Page 15
Maximum Horizontal Run For A Minimum Vertical Rise
20” (50.8 cm)
MAXIMUM
24” (609.6mm)
MINIMUM VENT
PIPE LENGTH
Figure 19
Minimum Vertical Rise For Maximum Horizontal Run20’
(6.1M)
8’ (243.8cm)TO TOPOF UNIT
Figure 20
Corner Installation Vertical, 90° Elbow To Horizontal Out The Wall
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B
A
C◄ ►E
D
*NOTE: YOU MUST USE A 2’ (609.6mm) VERTICAL
VENT PIPE AS YOUR FIRST SECTION BEFORE
INSTALLING THE ELBOW.
VENT CAP
THIMBLE
WALL
FIRESTOP
*
DVLL/DVTL
A 62-1/4in.(158.1cm)
B 44-1/16in.(111.9cm)
C 24-5/8in.(62.6cm)
D 88-1/16in.(223.7cm)
E 24in.(60.9mm)
Figure 18Note:Cornerinstallationmayrequiremoreverticalventpipethanjusttheminimumrequireddependingonwallthicknessandhorizontaldimension.
VENTING FIREPLACE
33598-6-0115Page 16
EXAMPLE A:Iftheverticaldimensionfromthetopoftheunitis35ft.(10.67m),thehorizontalruntotheouterwallflangemustnotexceed5ft(1.52m).EXAMPLE B:Iftheverticaldimensionfromthetopoftheunitis5ft.(1.52m),thehorizontalruntotheouterwallflangemustnotexceed11ft.(3.35m).Special Note: Foreach45degreeelbowinstalledinthehorizontalrun, the length of the horizontal run MUST be reduced by 18"(45cm).Thisdoesnotapplyifthe45degreeelbowsareinstalledontheverticalpartoftheventsystem.Reduce3ft.(91.4cm)forevery90°elbow.Example:Accordingtothechartthemaximumhorizontalventlengthis20ft.(6.10m)andiftwo45degreeelbowsarerequiredinthehorizontalventitmustbereducedto17ft.(5.18m).Themaximum number of 45 degree elbows permitted per sidewallinstallationistwo.Theseelbowscanbeinstalledineithertheverticalorhorizontalrun.NOTE:Thefirstelbowdoesnotgetcounted.
Vertical VentingWhenventinglongstraightverticalsections,useoftheverticalventbafflesmayberequiredforoptimalflameperformance.Toinstallverticalventbaffles,alignthetwoholesontheverticalventbafflewiththetwoholesinthefluebaffle.Securetheverticalventbafflewiththescrewsprovided.Repeatforbothsidesofthefluebaffle.
Figure 22
VENTING FIREPLACETo Use the Vent Graph 1. Determinetheheightofthecenterofthehorizontalventpipe.
Using thisdimensionon theSidewallVentGraph, locate thepointitintersectswiththeslantedgraphline.
2. Fromthepointof this intersection,drawavertical lineto thebottomofthegraph.
3. Selecttheindicateddimension,andpositiontheunitinaccordancewithsame.
Acceptableverticalandhorizontalventrun. (40ft.(12.19m)maximumverticaland20ft.(6.10m)maximumhorizontal)
Unacceptableverticalandhorizontalventrun.Figure 21
33598-6-0115 Page 17
Example Of Possible Venting System Using One 90° Elbow8 ft. (2.44m) is listed asminimum vertical vent runwith 20 ft. (6.10m)ofmaximumhorizontalventrun.Verticaldimensionsarebasedoncenterlinetocenterlineofpipe.Horizontaldimensionsarebasedoncenterlineofpipetoexteriorofwall.
FIRE STOP ATCEILING LEVEL
H
V
SEE GRAPH (Figure 21) FOR PERMISSIBLE"H" AND "V" DIMENSIONS
Figure 24
Below Grade InstallationWhenitisnotpossibletomeettherequiredventterminalclearancesof12in.(305mm)abovegradelevel,asnorkelkitisrecommended.Itallowsinstallationdepthdownto7in.(178mm)belowgradelevel.The7in.(178mm)ismeasuredfromthecenterofthehorizontalventpipeasitpenetratesthroughthewall.
Ensure the sidewall venting clearances are observed. If venting system is installed below ground, we recommend a window well with adequate and proper drainage to be installed around the termination area.
Typical Basement Installation
18”(457mm)MINIMUM3” (76mm)
MINIMUM
COMBUSTIBLEPROJECTION
PIPE STRAP
48”(121.9cm)
12”(305 mm)
ABOVE GRADE
Figure 23
VENTING FIREPLACE
33598-6-0115Page 18
Example Of Possible Venting System Using Two (2) 90° Elbows
Examplesofpossibleventingsystemsusingtwo(2)90°elbows. VislistedasminimumverticaldimensionsandH1+H2islistedastotalofmaximumhorizontaldimensions.Themaximumverticalandhorizontaldistancesfortwo(2)90°elbowsasshownin Figure 25is37ft.(11.28m).
FIRE STOP ATCEILING LEVEL
H1
H2
V
SEE GRAPH (Figure 21) FOR PERMISSIBLE"H" AND "V" DIMENSION
NOTE: H1 AND H2 MUST BE ADDED TOGETHER TO USE GRAPH THEN SUBTRACT 3' (91.4 cm) FOR THE SECOND 90° ELBOW
Figure 25
VENTING FIREPLACE
33598-6-0115 Page 19
VENT CAP
9” (229 mm)MINIMUM TO SIDE WALL
Figure 27
VENTING FIREPLACE 10”
(254mm)
12”(305mm)
A
CENTER OF FRAMING(MINIMUM VENT)
V
CENTEROF ELBOW
H
C
B
C
B
Figure 26
MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE ELBOW OFF TOP OF FIREPLACE
Positioning the FireplaceFIREPLACESERIES
HARD ELBOW DIMENSIONSA B C
DVLL/DVTL 55-5/8in.(141.3cm)
5in.(127mm)
7in.(178mm)
Determine theexactpositionof theapplianceso thedirectventterminationwillbecentered(ifpossible)betweentwo(2)studs.Thiswillavoidanyextraframing.Allventkitpipesshouldbeassembledontheunitaftertheunitismovedintothefinalposition.Cutting the Hole Afterthefireplacehasbeenpositionedinitspermanentlocation,theholethroughtheexteriorwallofthehousecanbecut.Thisholemustbe12in.(305mm)highx10in.(254mm)widewithitscenterlinedeterminedbytheamountofverticalriseandhorizontalrunofthetermination.See Figure 26. Whenlocatingtheholeitmustbenotedthatthebottomofthecapmustbe12in.(305mm)abovethegroundlevel,andtopofthecapmustbenolessthan18in.(457mm)belowacombustibleprojection,andnocloserthan9in.(229mm)toanywallrunningparalleltoventtermination.See Figure 27.
33598-6-0115Page 20
24” (61 cm) MINIMUM CLEARANCETO COMBUSTIBLES
H1 H2
V1
Figure 28
H1 H2
V1
EXAMPLES - TOP VENT RUN
Iftotalhorizontalneedstobe8'(2.44m),thentheminimumrequiredverticalis5'(1.52m).
H=8'(+90°)=11'(equivalenthorizontal)
H=2.44m(+90°)=2.44m(equivalenthorizontal)
Fromthegraphtherequiredverticalis5'(1.52m). Figure 29
Iftotalhorizontalneedstobe10'(3.05m),thentheminimumrequiredverticalis7'(2.13m).
H=10'(90°+90°)=16'(equivalenthorizontal)
H=3.05m(90°+90°)=4.88m(equivalenthorizontal)
Fromthegraphtherequiredverticalis7'(2.13m).
33598-6-0115 Page 21
EXAMPLES - TOP VENT RUNH1 H2
V1
Figure 30
Iftotalverticalistobe9'(2.74m),thenthemaximumallowedhorizontalruncanbe20'(6.10m).
H=20'
H=6.10m
Fromthegraphtheallowedverticalis20'(6.10m).
33598-6-0115Page 22
Terminationclearanceforbuildingswithcombustibleandnoncombustibleexteriors.
Vertical Sidewall InstallationsImportant!Minimumclearancebetweenventpipesandcombustiblematerialsisthree(3in.)(76mm)ontop,and(1in.)(25mm)onbottomandsides.Important!Whenventterminationexitsthroughfoundationlessthan20in.(508mm)belowsidingoutcrop,theventpipemustextendoutwardsothatthehorizontalventterminalislocatedflushto,orbeyondtheoutcropsiding.Information on Various Venting Routes and ComponentsImportant:Itisalwaysbesttolocatethefireplaceinsuchawaythatminimizesthenumberofoffsetsandhorizontalventlength.Sinceitisveryimportantthattheventingsystemmaintainitsbalancebetweenthecombustionairintakeandthefluegasexhaust,certainlimitationsastoventconfigurationsapplyandmustbestrictlyadheredto.Thegraphshowing the relationshipbetweenverticalandhorizontalsidewall ventingwillhelp todetermine thevariousvent lengthsallowable.Thehorizontalventrunreferstothetotallengthofventpipefromthefluecollarofthefireplacetothefaceoftheouterwall.Themaximumhorizontalventrunis20ft.(457cm)whentheverticalventriseis8ft.(244cm).See Figure 21. Ventingterminalsshallnotberecessedintowallorsiding.
Figure 31
TERMINATION CLEARANCES
33598-6-0115 Page 23
Figure 32
VENT TERMINAL AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED
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A = *Clearanceabovegrade,veranda,porch,deckorbalcony[*12inches(30cm)minimum]
B = clearancetowindowordoorthatmaybeopened[*12inches(30cm)minimumforappliances<100,000Btuh(30kW)
C = clearancetopermanentlyclosedwindow[minimum12inches(30cm)recommendedtopreventcondensationonwindow]
D = verticalclearancetoventilatedsoffitlocatedabovetheterminalwithinahorizontaldistanceof24 inches (60cm) fromthecenteroftheterminal[18Inches(46cm)minimum
E = clearancetounventilatedsoffit[12inches30cm)minimum]F = clearancetooutsidecorner[SeePage22]G= clearancetoinsidecorner[SeePage22]H = *not to be installed above a meter/regulator assembly
within3feet(90cm)horizontallyfromthecenter-lineoftheregulator
I = clearance to service regulator vent outlet [*6 feet (1.8m)minimum]
J = clearancetonon-mechanicalairsupplyinlettobuildingorthecombustionairinlettoanyotherappliance[*12inches(30cm)minimumforappliances≤100,000Btuh(30kW)
36inches(90cm)minimumforappliances>100,000Btuh(30kW)]
K = clearancetoamechanicalairsupplyinlet[*6feet(1.8m)minimum]
L = †clearanceabovepavedsidewalkorapaveddrivewaylocatedonpublicproperty[*7feet(2.1m)minimum]
M= clearanceunderveranda,porch,deck,orbalcony[*12inches(30cm)minimum¥]
† aventshallnotterminatedirectlyaboveasidewalkorpaveddrivewaywhichislocatedbetweentwosinglefamilydwellingsandservesbothdwellings*
¥ onlypermitted ifveranda,porch,deck,orbalcony, is fullyopenonaminimumof2sidesbeneaththefloor*
* asspecifiedinCGAB149InstallationsCodesorANSIZ223.1.Note: Local Codes or Regulations may require differentclearances.
VENT CLEARANCES
33598-6-0115Page 24
Installing Vent Components BegintheventsysteminstallationbyinstallingthefirstDuraventcomponenttothestartingcollar,24inch(60.10cm)minimumstraightpipeonthetopoftheappliance,thentheremainingpipelengthandthehorizontalorverticalterminationkit.NOTE: All outer connection joints must be sealed with aluminum tape, screws or silicone sealant rated above 300°F/149°C. The inner flue joints do not require any sealant.Duraventventsystemcomponentslockintoplacebyslidingtheconcentricpipesectionwithfour(4)equallyspacedinteriorbeadsontotheappliancecollarorpreviouslyinstalledcomponentendwithfour(4)equallyspacedindentedsections.Whentheinternalbeadsofeachstartingouterpipelineup,rotatepipesectionclockwise90°(approximately3inches).Theventpipeisnowlockedtogether.Continueaddingcomponentsperthepre-plannedventsystemconfiguration.Becertainthateachsucceedingventcomponentissecurelyfittedandlockedintotheprecedingcomponentintheventsystem.
Special Venting Components (Duravent)SeeEmpireComfortSystemsRetailPriceListfor4x6-5/8inchDuraventpartnumbersandpricing.
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PIPE LENGTH
WALL STRAP
90° ELBOW
WALL THIMBLE
CEILING FIRESTOP
90° ELBOW OR45° ELBOW
HORIZONTAL TERMINATION(MAXIMUM OF TWO 90° ELBOWS)
VERTICAL TERMINATION(MAXIMUM OF
THREE 90° ELBOWS)
STORM COLLAR
ROOF FLASHING
VENT SYSTEM IDENTIFICATION
Figure 33
33598-6-0115 Page 25
A
B
WALL FIRESTOP HOLE IS OFF-SETTOWARDS BOTTOM OF WALL OPENING
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Vent Size A B6-5/8in.
(168.3mm)12-3/8in
(314.3mm).12-3/8in.(314.3mm)
Figure 35VerticalrunsofthissystemwhichpassthroughceilingsrequiretheuseofONE(1)ceilingfirestopattheholeineachceilingthroughwhichtheventpasses.Positionaplumbbobdirectlyoverthecenteroftheverticalventcomponentandmarktheceilingtoestablishthecenterpointofthevent.Drillaholeordriveanailthroughthiscenterpointandcheckthefloorabove foranyobstructionssuchaswiringorplumbingruns.Repositiontheapplianceandventsystem,ifnecessary,toaccommodateceilingjoistsand/orobstructions.Cutanappropriatesizedholethroughtheceiling,usingthecenterpointpreviouslymarked.See Figure 36.Frametheholewithframinglumberthesamesizeastheceilingjoists.See Figure 36.
B
A
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EXISTING CEILING JOISTS
NEW FRAMING
CEILING BELOW
Vent Size A B6-5/8in.
(168.3mm)9-1/2in.
(241.3mm)9-1/2in.
(241.3mm)
Figure 36
Installing Support Brackets A horizontal pipe support MUST BE used for each 3 feet of horizontalrun.Thepipesupportsshouldbeplacedaroundthepipeandnailedinplacetoframingmembers.ThereMUSTBEa3inchclearancetocombustiblesabovefluepipeandelbowsand1inchclearanceonbothsidesandbottomofthefluepipetocombustiblesonallhorizontalpipesectionsandelbows.Verticalrunsofthisventsystemsmustbesupportedevery4feetabove theapplianceflueoutletbywallbracketsattached to theventpipeandsecuredwithnailsorscrews tostructural framingmembers.
PIPE STRAP STUD WALL
FLUE OUTLET
1” (25.4mm)MINIMUM
1-1/4” (32.7mm)MINIMUM
48”(121.9cm)
Figure 34
Installing Firestops Firestopsarerequiredforsafetywhenevertheventsystempassesthroughaninteriorwall,anexteriorwall,oraceiling.Thesefirestopsactasafirebreakheatshieldandasameanstoinsurethatminimumclearancesaremaintainedtotheventsystem.Horizontalrunsintheventsystemwhichpassthrougheitherinteriororexteriorwalls,requiretheuseofwallfirestopsonbothsidesofthewallthroughwhichtheventpasses.Cut an appropriate sized hole in wall.See Figure 35. Positionfirestoponinteriorsideofwallforhole.Attention: Wall firestop hole is off-set towards bottom of wallopening.Securewithnailsorscrews.Continuetheventrunthroughthefirestop.See Figure 35.
Attention: Horizontal venting through a wall requires a wallthimbleontheinteriorsideofthewallabovethepipe.
VENTING FRAMING AND FINISHING
33598-6-0115Page 26
IftheareaabovetheceilingisNOTanattic,positionandsecurethe ceiling firestopon the ceiling sideof thepreviously cut andframedhole.See Figure 37.Iftheareaabovetheceilingisanattic,positionandsecure thefirestopon topof thepreviously framedhole.See Figure 38.NOTE: Removeinsulationfromtheframedareaintheatticbeforeinstallingthefirestopand/orventpipes.
A
B▲
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NAILS, 4 REQUIRED
CEILING FIRESTOP
Vent Size A B6-5/8"
(168.3mm)9-1/2"
(241.3mm)9-1/2"
(241.3mm)
Figure 37
VENTING FRAMING AND FINISHING
A
B
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NAILS, 4 REQUIREDCEILING FIRESTOP
Vent Size A B6-5/8"
(168.3mm)9-1/2"
(241.3mm)9-1/2"
(241.3mm)
Figure 38
33598-6-0115 Page 27
NOTE: Terminationcapshouldpassthroughthewallfirestopfromtheexteriorofthebuilding.Adjusttheterminationcaptoitsfinalexteriorpositiononthebuilding.
Warning:Terminationcapmustbepositionedsothatarrowispointingup.
Attach the termination capwith the fourwoodscrewsprovided.Beforeattachmentofthetermination,runabeadofsiliconesealantratedabove250°Fonitsoutsideedgetoo,soastomakeasealtotheexteriorwall.NOTE: Woodscrewscanandshouldbereplacedwithappropriate
fastenersforuseonstucco,brick,concreteorothertypesofsiding.
CAUTION:Ifexteriorwallsarefinishedwithvinylsiding,(ormaterialsthatcouldbecomediscoloredorwarp)itisnecessarytoinstallavinylsidingstandoff.Thevinylsidingstandoffwillbeinstalledbetweentheventterminationandtheexteriorwall.See Figure 39.Thishorizontalventterminationboltsontotheflatportionofthevinylsidingstandoff,soanairspacewillexistbetweenthewallandtheterminationcap.
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CUT VINYL SIDING AWAYTO FIT STANDOFF
NUT(4 REQUIRED)
WOOD SCREWS (4 REQUIRED)
VENT TERMINATION
BOLT(4 REQUIRED)
Figure 39
HORIZONTAL TERMINATION
33598-6-0115Page 28
VERTICAL TERMINATIONLocateandmarkthecenterpointoftheventingpipe.Usinganailontheundersideoftheroofanddrivethisnailthroughthiscenterpoint.Maketheoutlineoftheroofholearoundthiscenterpoint.NOTE: Sizeoftheroofholedimensionsdependonthepitchof
theroof.Theremustbea1inchclearance(25mm)totheverticalpipesections.Thisclearanceistoallcombustiblematerial.
Covertheopeningoftheventpipeandcutandframetheroofhole.Useframinglumberthesamesizeastheroofraftersandinstalltheframesecurely.Flashinganchoredtoframemustwithstandhighwinds.Thestormcollarisplacedoverthisjointtomakeawater-tightseal.Non-hardeningsealantshouldbeusedtocompletelysealthisflashinginstallation.Determining Minimum Vent Height Above the Roof.WARNING: Major U.S. building codes specify minimum chimney and/or vent height above the roof top. These minimum heights are necessary in the interest of safety. These specifications are summarized in Figure 40.
H
X12
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VENT CAP
GAS VENT
LOWESTDISCHARGE
OPENING
ROOF PITCH IS X/12
H (MIN.) = MINIMUM HEIGHT FROM ROOF TO LOWEST
DISCHARGE OPENING
ROOF PITCH H(Min.)Flatto6/12 12in.(305mm)6/12to7/12 15in.(381mm)Over7/12to8/12 18in.(457mm)Over8/12to16/12 24in.(610mm)Over16/12to21/12 36in.(914mm)
Figure 40 Notethatforsteeproofpitches,theventheightmustbeincreased.Inhighwindconditions,nearbytrees,adjoiningroof lines,steeppitchedroofs,andothersimilarfactorscanresultinpoordraft,ordown-drafting.Inthesecases,increasingtheventheightmaysolvethisproblem.
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24” MIN. (609.6mm)
►
24” MIN. (609.6mm)
12” MIN. (304.8mm)
Figure 41
Whenterminatingtheventcapnearanexteriorwalloroverhang,maintainminimumclearancesasshowninFigure 41.
General MaintenanceConduct an inspection of the venting system semi-annually.Recommendedareastoinspectareasfollows:1. Checkareasoftheventingsystemwhichareexposedtothe
elements for corrosion. These will appear as rust spots orstreaksand,inextremecases,holes.Thesecomponentsshouldimmediatelybereplaced.
2. Removethecapandshineaflashlightdownthevent.Removeanybirdnestsorotherforeignmaterial.
3. Check forevidenceofexcessivecondensate,suchaswaterdroplets forming in the inner linerandsubsequentlydrippingoutatjoints.Condensatecancausecorrosionofcaps,pipeandfittings.Itmaybecausedbyhavingexcessivelateralruns,toomanyelbowsandexteriorportionsofthesystembeingexposedtocoldweather.
4. Inspectjointstoverifythatnopipesectionsorfittingshavebeendisturbedand,consequently,loosened.Also,checkmechanicalsupports,suchaswallstrapsorplumbers’tapeforrigidity.
Ventingterminalshallnotberecessedintoawallorsiding.Aremovablepanelorothermeansmustbeprovidedintheenclosureforvisualinspectionoftheflueconnection.NOTE:Thisalsopertainstoverticalventsystemsinstalledontheoutsideofthebuilding.Slidetheverticalventcapovertheendsoftheventpipeandsecure.See Figure 41.
33598-6-0115 Page 29
VERTICAL TERMINATIONVertical Through the Roof ApplicationsYourGasFireplacehasbeenapprovedfor:a) Verticalinstallationsupto40ft.(12.19m)inheight.b) Two sets of 45 degree elbow offsets within these vertical
installations.From0toamaximumof8ft.aventpipecanbeusedbetweenelbows.See Figure 43.
c) Wall straps must be used to support offset pipe every 4 ft. (1.22m).
Thisapplicationwillrequirethatyoufirstdeterminetheroofpitchandusetheappropriateventingcomponents.
45°
45°
▲
►
◄
▲
▼
◄
▼▲
►◄
40’(12.19M)
MAXIMUM
8’(2.44M)
MAXIMUM
8’(2.44M)
MAXIMUM
TYPICAL ROOF SUPPORT
TYPICAL JOISTSUPPORT
Figure 43
Installing the Vent System in a ChaseA chase is a vertical box-like structure built to enclose the gasapplianceand/oritsventsystem.Verticalventrunsontheoutsideofabuildingmaybe,butarenotrequiredtobeinstalledinsideachase.CAUTION: Treatment of firestop spacers and construction ofthechasemayvarywiththetypeofbuilding.These instructionsarenot substitutes for the requirementsof local building codes.Therefore,yourlocalbuildingcodesmustbecheckedtodeterminetherequirementsforthesesteps.NOTE:Wheninstallingthisventsysteminachase,itisalwaysgoodbuildingpractice to insulate thechaseasyouwould theoutsidewallsofyourhome.This isespecially important forcoldclimateinstallations. Upon completion of building your chase framing,installtheventsystembyfollowingtheinstructionsinthismanual.Remember to build the chase large enough so that minimumclearanceofcombustiblematerials(includinginsulation)totheventsystemaremaintained.Reassembly and Resealing Vent Pipe System Attachventpipetoinletandoutletventadaptoronfireplace,replacehorizontalandverticalpipelengths,elbowsandhorizontalorverticalterminationkit.Allventsystemcomponentslockintoplacebyslidingtheconcentricpipesectionwithfour(4)equallyspacedinteriorbeadsontotheappliancecollarorpreviously installedcomponentendwith four(4)equallyspacedindentedsections.Whentheinternalbeadsofeachstartingouterpipelineup,rotatepipesectionclockwise90°(approximately3inches).Theventpipeisnowlockedtogether.Continuereplacingcomponentspertheventsystemconfiguration.Becertainthateachsucceedingventcomponentissecurelyfittedandlockedintotheprecedingcomponentintheventsystem.
◄
◄
FEMALELOCKINGLUG
MALELOCKINGLUG
Figure 42
33598-6-0115Page 30
INSTALLATION1. Unpackventcomponentsandcheckthatallitemsareincluded.2. Checktoseethattheventspacerspringsarelocatedaroundthe
flueventat8"and12"intervalsalongitslength. See Figure 44. Ifnot,stretchthespacerspringstoabout15"longandwrapthemaroundtheflue,theninterlocktheendsofeachspringabout2".See Figure 45.Maintainequaldistancebetweenspringspacers.
SPACER
SPRINGS
FLEX FLUE PIPEFLEX OUTER VENT
Figure 44
Figure 453. ConnecttheSD46DVA-FCFAdaptortotheventandfluecollars
ontopofthefireplace.4. SlidetheFlexVentfluepipeintotheOuterFlexVentpipe.5. Install theWallFirestop/Thimbleassemblyas required through
thewall.Refer to theventing charts in the fireplacemanual todetermine theproperheightandsizeof theventopening.Theminimumopeningshouldbe11"wideby11"high.Theminimumcombustibleclearancefromthehorizontalvent is2"fromsidesandbottom,and3"abovetheventpipe.See Figure 47.
6. Inmost cases, after determining the length of the vent that isneeded,itmaybeeasiertoinstalltheflueandouterventpipestotheTerminationCapfirst,thenfromtheoutside,feedtheventingthroughthewalltothefireplace.
7. Iftheventingistolong,trimoffanyexcessventbeforeattachingtheventendconnectors.
8. AttachtheTerminationCaptotheoutsideofthehouse.9. Prior to making the vent connections, apply high temperature
sealant (1000 degree F min.) to the vent connections beforesecuringwiththebandclampsprovided.Note:Thefluepipeendwithout the adapteristobeinstalledtotheTerminationCap.
10. Applysealanttotheoutsideofthefluepipeadapterandconnecttotheflexfluepipe.Theninserttheadapterintothefireplaceflue.Secureflueadaptertothefireplacefluewithaminimumoftwoscrewsprovided.See Figure 46.
11. Attach the Outer Vent pipe to the 7" diameter collar on thefireplacewithalargebandclampprovided.Sealantmayalsobeusedontheouterventconnections.
12. Checkall vent connections for tightness.Make sure horizontalventinghastheproperriseandcombustibleclearancesrequired.Refertoventingchartsinfireplaceinstructionmanual.
Figure 46
Figure 47
NOTE: If installing the DVVK-4F Flex Vent Kit, an SD46DVA-FCFX7 Flex Adaptor Collar Assembly must also be used (purchased separately).Flex venting can only be installed vertically off of the DVLL and DVTL Series fireplaces. When installing a horizontal vent run from top connections, maintain at least ½" rise for every 12" of vent run. CAUTION: Always stretch and secure venting with wire or metal strapping to ensure that the horizontal runs do not sag.Because of sharp edges, always use gloves when handling the flex vent components.Vent connections should overlap a minimum of 1" for proper sealing.Always follow the general venting requirements for vent terminal location, vent lengths, and clearance to combustible materials.
TheDVVK-4F FLEX VENT KITincludesthefollowingcomponents:• (1)HorizontalTerminationCap• (1)4-footsectionofFlexventwithspacers(4"flue/7"outer
pipe)• (1)4"diameterflueadaptercollar
• (1)7"diameterouterventadaptercollar• (1)WallFirestop/ThimbleAssembly• Hardwarepackthatincludesbandclampsandscrews
DVVK-4F FLEX VENT INSTRUCTIONS
33598-6-0115 Page 31
FINISHING THE WALLFinishing The Wall For DF414BL DF41W Series & DF41EHPBL Decorative FrontAminimumof5/8in.(15.8mm)isrequiredfromthebottomofthefireplacetothetopofthehearthextensionmaterial.Aminimumof1/8in.(3mm)isrequiredfromthesideoftheunittocombustiblematerial.
◄
5/8” (15.8mm)MINIMUMFROM BOTTOM OF UNIT
TO TOP OF HEARTHEXTENSION MATERIAL
55-1/2” x 13-1/2”NON-COMBUSTIBLE BOARD
1/8” (3mm) MINIMUMFROM SIDE OF UNIT
TO COMBUSTIBLE MATERIAL
Figure 48Finishing The Wall For DF41W Series, DF41EHPBL, DF414BL Decorative Front With Finishing Materials Less Than 1 in. (25.4mm) Thick - Figure 45Stopfinishingmaterialsatthetopandbottomoftheunit.Finishingmaterialsupto1in.(25.4mm)thickmaycomeuptothesidesoftheunit.TheOptionalFrontwilloverlapthefinishingmaterials.
►
▼
◄
▲
24-1/4”
(616mm)
51”
(129.5cm)5/8” (15.8mm) MINIMUM
FROM BOTTOM OF UNITTO TOP OF HEARTH
EXTENSION MATERIAL
Figure 49
Finishing The Wall for DF414BL, DF41W Series, & DF41EHPBL Decorative Front With Finishing Materials Greater Than 1 in. (25.4mm) ThickForfinishingmaterialsover1in.(25.4mm)thick,centertheunitsidetosideina26in.x53-34in.(660mmx136.5cm)opening.Thefrontwillfitinsidethefinishingmaterial.StopFinishingMaterials1in.(25mmfromthetopoftheunit.Thiswillallow3/8in.(10mm)ofspaceforliftingthefronttounhookandremoveit.StopFinishingMaterials3/4in.(19mm)fromthebottomoftheunit.
26”
(660mm)
53-3/4”
(136.5cm)
◄
◄
1” (25.4mm) MINIMUMFROM FINISHING MATERIAL
TO TOP OF UNIT
3/4” (19mm) MINIMUMFROM FINISHING MATERIAL
TO BOTTOM OF UNIT
Figure 50
33598-6-0115Page 32
Finishing The Wall for DF412BL Decorative Front With Inside Fit
Theinsidefitfrontallowsforfinishingoverthefaceofthefireplaceandrightuptotheremovablefront.1. Afterinstallingthefireplace,installthefrontkit.2. Locatethetwosidestonestops.Loosenthetopandbottomscrewsontheinsideopeningofthefireplacebutdonotremovethem.
SeeFigure51.3. Slipthesidestonestopunderthetwoscrewsandtighten.Repeatfortheotherside.4. Locatethesteelhoodstonestop.Loosenthe7screwsunderthetopedgeofthefireplace-donotremove.Slipthehoodstone
stopunderthe7screwsandtightenwhileholdingbacktightlyagainstthetopfaceofthefireplace.5. Securefrontfaceofthehoodstonestoptoupperfireplacefacewiththreescrews.6. Hangthedecorativefrontonthefourrectanglecut-outsonthefaceofthefireplace.7. Finisharoundthefireplace,youmustuseonlynon-combustiblematerialtocoverthesteelfaceandnon-combustibleboardonthe
fireplace.Allnon-combustiblefinishingmaterialsmuststopatthesideandhoodstonestops.Finishingmaterialmustnotgopastthestonestopsorthefrontwillnotfit.Stopthefinishingmaterialatthebottomofthevalveopeningsothevalveandfansareclearforservice.
FINISHING THE WALL
►
►
▼
◄
55-1/2” x 13-1/2”(141cm x 343mm)
NON-COMBUSTIBLE BOARD
HOODSTONE STOPS
SIDESTONE STOPS
SIDESTONE STOPS
NON COMBUSTIBLEBOARD
2” x 24” (5cm x 61cm)
NON COMBUSTIBLEBOARD2” x 24” (5cm x 61cm)
Figure 51
◄
◄
STOP THE FINISHINGMATERIAL ON TOP OFTHE HOOD STONE STOPS
STOP THE FINISHINGMATERIAL ON TOP OFTHE SIDE STONE STOPS
STOP THE FINISHING MATERIAL FLUSHWITH THE BOTTOM OF THE VALVE OPENING
NON COMBUSTIBLEBOARD
NON COMBUSTIBLEBOARD
Figure 52
33598-6-0115 Page 33
DVTL LOG PLACEMENTTheDVTL41BPSeriesfireplacesareshippedwithoutaLogset,howeveralogsetmustbeinstalledforproperoperation.OptionalLogsetsareavailableandmustbeorderedseparately.Contactyourdealerforavailableoptions.
Followthe installation instructionssuppliedwith theLogsets forproperhandling,positioning,andcare.
Wheninstallingthelogsintothefireplace,alwayswearglovestopreventskinirritationfromceramicfibers.Afterhandlinglogs,washyourhandsgentlywithsoapandwatertoremoveanytracesoffiber.
Use extra care in the handling of the logs to avoid accidentalbreakage. Long slender logs and branches are susceptible tobreakageifnothandledproperly.
Thepositioningoflogsiscriticaltosafeandcleanoperationofthisfireplace.Sootingandotherproblemsmayresultifthelogsarenotproperlyandfirmlypositionedinthefireplace.
Please refer to Figure 53 and correspondingWARNING,whencompletingtheEmberandLogplacementsteps.Embersshouldbedime-sizedpiecesthatarefluffeduppriortoplacementontotheburner.Asinglelayerofembersissufficient:donotover-apply.
NOTE:Oncetheinstallationiscompletewiththelogsetandembersinplace,operatethefireplacetoverifyflameappearance.Ifthereareflamesdirectlyimpingingalog,turnofffireplace,thenremovetheembermaterialdirectlybelowwhere theflame impingementoccurred.Thisshouldeliminatesootingonthelog,andprovideamorepleasingflameappearance.
PLACE GLOWING EMBERS (ROCK WOOL)IN SHADED AREA ONLY.
Figure 53
33598-6-0115Page 34
DVLL DECORATIVE MEDIA INSTALLATIONProper installation of the decorative media is critical to safe and clean operation of the fireplace.
WARNINGFailure to position the parts in accordance with the dia-grams and instructions below or failure to use only parts specifically approved for use with this heater may result in property damage or personal injury.
DECORATIVE GLASS ACCESSORY PLACEMENTThis Linear Contemporary fireplace is approved for use withsmoothglassmediameasuringassmallas1/4inchandupto1/2inch in diameter. EmpireComfort Systems offers a selection ofglassmediaforthisfireplace.AdditionalcolorsmaybeavailablefromyourEmpiredealer.Useproperlysizedsmoothglassmediaapprovedforgasfireplaces.Followthediagramsinthismanualforplacementofmediaandclearancetoburnerports.
DECORATIVE ROCK MEDIATheLinearContemporaryfireplaceisapprovedforusewithsmallceramicfiberdecorativerockmedia.ThesmallrockkitisavailablefromyourEmpireComfortSystemsdealer.Placesmallrockmediaonlytotheoutsideof theflangedareaonthemediatray.Neverplacethefiberrocksontopof,ornexttotheburner.
DECORATIVE MEDIA MUST NOT BE PLACED ONTOP OF OR NEXT TO BURNER. PLACE ONLY TOTHE OUTSIDE OF THE FLANGED OPENING.
BURNER
GLASS MEDIA RETAINER
MEDIA TRAY
Figure 54
1. Removethefrontandtheglassframeassembly.2. Place the long thin glass piece (media retainer) into the
grooveinfrontofthemediatrayinthefireboxopening.Thiswillkeepthedecorativemediafromfallingout.
3. Placedime-sizedpiecesofemberacrosstheburnersurface.Asinglelayer,issufficient;donotover-apply.
4. Carefullyopenthebagofglassorfiberrockmedia.Distributethemediaevenlyacrossthemediatray,takingcarenottoletthemediafalldownbytheburnerorthepilot.Iftheydo,makesuretheydon'tblocktheburnerorpilot.Thereare1/2"wallsaroundtheburner,pilotandbackairslotstokeepthebeadsout.
5. Replacetheglassframeassemblyanddecorativefront.
Note: Thetotalareafordecorativemediaplacement isapproxi-matelytwosquarefeet.
CAUTIONUse of gloves and eye protection is required while applying the decorative glass.
33598-6-0115 Page 35
MULTIFUNCTION REMOTE LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTINGWARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING, smell around the appliance area for gas. Be sure to smell next to the floor because some gas in heavier than air and will settle on the floor.WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.• Do not touch any electrical switch.• Do not use any phone in your building.• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's instructions. If you can not reach your gas supplier, call the fire department.
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
LIGHTING INSTRUCTIONS
TO TURN OFF GAS TO APPLIANCE1. Turn off all electric power to the appliance if service is to
be performed (if applicable).2. Open bottom louver assembly.
3. Locate On/Off gas cock and turn clockwise to "OFF." Do not force.
4. Close bottom louver assembly.
1. STOP! Read the safety information above.2. Turn OFF electric power to the appliance.3. Open bottom louver assembly (if applicable).4. Turn gas cock counterclockwise to "ON"
position.5. Wait ten (10) minutes to clear out any gas. Then smell
for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you do not smell gas, go to the next step.
6. Turn ON electric power to the appliance.7. Find pilot - Follow metal tube from gas control. The pilot
is behind the burner on the right side.8. Using the remote control, turn main flame to "ON." If the
pilot does not light within 60 seconds, stop and go to Step 5.
9. Refer to remote control instructions for detailed information, control features, and operation. Note: There is a switch on the side of the Electronic Control Module that allows for a continuous standing pilot mode or an intermittent pilot mode. See appliance manual for location of this switch. If the pilot or burner does not stay lit (in the standing pilot mode), stop and immediately call a qualified service technician or gas supplier.
10. If the burner or pilot does not operate properly after several tries, turn the gas control knob clockwise
to "OFF" and call your service technician or gas supplier.
11. Close bottom louver assembly.12. Operation of the gas valve, blower, and/or optional light
must be controlled by using the hand held remote control. Refer to remote instructions for detailed operation information.
PILOT
FLAME
SENSOR
ELECTRODE
OFF ON
33598-6-0115Page 36
OPERATING INSTRUCTIONSRF VALVE OPERATION (AF-4044 Electronic Gas Valve system only)
NOTE: THE FIREPLACE WILL ONLY OPERATE WITH THE HAND HELD REMOTE TRANSMITTER. THE TRANSMITTER CONTROLS ALL FUNCTIONS OF THE FIREPLACE.
PleaserefertotheseparateinstructionsfordetailedoperationandprogrammingoftheMulti-functionRemoteControl.The AF-4044 Electronic Gas Control Valve features a RemotecontrolledHigh/LowVariable - 6VoltDCMotorDrive.This gascontrolusesasparktopilotburnerassembly.ForusewithPro-paneornaturalgas(pre-setatthefactory).ThisgascontrolsystemincludestheitemsidentifiedinFigure 55.
SPECIAL FEATURES ON THE CONTROL MODULETheControlModulehastwospecialpilotmodefeaturesbuiltintothesystem.
CONTINUOUS PILOT FEATURE: Thisallowstheusertochangefromasparktopilotsystemtoastandingpilotsystem.1. There is a switch located on the right side of the Control
Module(#4)thatreadsCONTINUOUSPILOTON/OFF.Thisswitchwillallow theuser toselect thepilotmodeofopera-tion.
2. WhenthecontinuouspilotswitchisintheOFFpositionandtheapplianceturnedON,thepilotwillsparkandlight,thenthemainburnerwill lightaswell.Whentheappliance is turnedOFF,thepilotandmainburnerwillshutOFF.
3. When thecontinuouspilot switch is in theONpositionandtheapplianceisturnedON,thepilotwillsparkandlight.Thenwhen theappliance is turnedOFF thepilotwill remainON,butthemainburnerwillshutOFF. Note:TheContinuouspilotmodesettingisgenerallyrecom-mendedonDirectVentappliancesduringcoldclimatesea-sonstohelpkeepthefireboxwarm.
Index No. Description1 BatteryBack-up2 AFValve,RF3 AFControlModule4 AFExtensionModule5 ACAdapter
6PilotAssembly-NatPilotAssembly-LP
NotShown RemoteControl
5
14
3
2
6
Figure 55
33598-6-0115 Page 37
MAINTENANCE INSTRUCTIONSMAINTENANCEMaintenancefrequencymustbedeterminedindividuallyforeachapplication.Someconsiderationsare:• Exposuretowater,dirt,chemicalsandheatcandamagethe
gascontrolandshutdownthecontrolsystem.• Cycling frequency.Appliances thatmay cycle 20,000 times
annuallyshouldbecheckedmonthly.• Intermittentuse.Appliancesthatareusedseasonallyshould
becheckedbeforeshutdownandagainbeforethenextuse.• Dusty,wetorcorrosiveenvironment.Becausetheseenviron-
mentscancausethegascontroltodeterioratemorerapidly,thesystemshouldbecheckedmoreoften.
• Anycontrolshouldbereplacedifitdoesnotperformproperlyoncheckoutorservice.Inaddition,replaceanymoduleifitiswetorlookslikeithasbeenwet.
SERVICEDonotdisassemble thegascontrol; itcontainsnon-replaceablecomponents.Attempted disassembly or repair can damage thecontrol.Exactlyfollowthewarningsandthelightinginstructions.1. Before lighting, smell around the appliance area for gas. If
theapplianceusesLP(bottled)gas,besuretosmellnexttothefloorbecauseLPgasisheavierthanair.Ifyousmellgas,immediatelyshutoffthemanualvalveinthegaspipingtotheapplianceoronLPatthetank.Donottrytolightanyappli-ance.Donot touchanyelectrical switchor use thephone.Leavethebuildingandcallyourgassupplier.Ifyourgassup-pliercannotbereached,callthefiredepartment.
2. Thegascontrolmustbereplacedifithasbeenfloodedwithwater.Callaqualifiedservicetechnician.
3. Thegascontrolisasafetydevice.Itmustbereplacedincaseofanyphysicaldamagesuchasbentterminals,missingparts,strippedthreads,orevidenceofexposuretoexcessiveheat.
Followtheoperatinginstructionsprovidedbythemanufacturerofyourheatingappliance.
OPERATING INSTRUCTIONSPOWER SUPPLY SYSTEMTheGasControl system ispoweredbya standard110voltACthrougha6.0voltDCadaptor.TheACadaptorisconnectedtotheControlModulewithtwo1/4in.(6.35mm)femaleterminals.ThiscontrolsystemalsoincludesaBatteryBack-uppackthatal-lows theGasControl system only to operate in the event of apoweroutage.NOTE:TheAccentLightand/orBlowerfeatureswillnotoperateduringapoweroutage.NOTE:AllBatteriesshouldbereplacedatleastonceeachyear,preferablyatthebeginningoftheheatingseason.
CAUTION:Fireorexplosionhazard.Cancausepropertydamage,severinjuryordeath.Donotattempttotakeapartthegascontrolortocleanit.Improperassemblyandcleaningcancauseunreliableoperation.
ThiscontrolsystemalsoincludesaBatteryBack-uppackthatal-lows theGasControl system only to operate in the event of apoweroutage.NOTE:TheAccentLightand/orBlowerfeatureswillnotoperateduringapoweroutage.NOTE:AllBatteriesshouldbereplacedatleastonceeachyear,preferablyatthebeginningoftheheatingseason.
CAUTION:Fireorexplosionhazard.Cancausepropertydamage,severinjuryordeath.Donotattempttotakeapartthegascontrolortocleanit.Improperassemblyandcleaningcancauseunreliableoperation.
REMOTE CONTROL FEATURE:TheControlModulehasabuiltin remotecontrol receiverwhichallows theuser toprogram thehandheldremotetransmitter.1. ThereisaswitchlocatedontherightsideoftheControlMod-
ulethatreadsREMOTE/OFF.2. Whentheremote/offswitchisintheOFFpositiontheappli-
ancewilloperatefromanappliancemountedrockerswitchoroptionalwallswitchconnectedtothetwo(2)BROWNwiresontheControlModule.
3. When the remote/off switch is in theREMOTEposition theappliancewilloperatefromtheRemoteControltransmitter.
TheControlModulemustbeprogrammedtotheRemoteControl.1. Toprogram, located the learnbuttonon the left sideof the
Control Module Note: Press and release the learn button.Therewill be a beep sound from theControlModule, thenpressany keyon the remote transmitter.Once the internalreceiveracceptsthetransmittercodetherewillbeaseriesofconfirmingbeeps.
2. Theremotesystemisreadyforuse.Pleaserefertothesepa-rateMulti-functionRemoteControlInstructionmanualforpro-gramminganddetailedoperationalinformation.
REMOTE CONTROL OPERATION1. TheMODEbuttontogglesbetweenON,THERMOandOFF.
2. TheFLAMEMAINbuttonwillcontrol the levelof theburnerwithlevel7beingthelargestflameand1beingthesmallestflame.
3. The LIGHTS buttonwill control the level of intensity of themedialightontheDVLLwithlevel6beingthebrightestandlevel0beingoff.
4. TheFANbuttonwillcontrolthelevelofthefanspeedafterthefirst12minutesofoperationwithlevel6beingthehighestand0beingoff.
33598-6-0115Page 38
Figure 56
WIRING DIAGRAM
MOTORC
OMM.
GLIG
HTSAUX
FAN
MAIN
PILOT
LearnMOTORCOMM.
POWERIPI
ContinuousPilotOff/O
nRem
ote/Off
SI
ADJ.
(GND)
BLACK
ORANGE GREENWHITE
BROWN
PILOT
(OPTIONAL)
ON/OFFSWITCH
GAS CONTROLVALVE
120VEXTENSIONMODULE
ELECTRONICCONTROL MODULE
JUNCTION BOX
BATTERY
BACK-UP
ORANGEWHITE
DVLL ONLY
Note: For"RF"FireplacemodelswithPremiumMulti-FunctionRemoteControl,Refertotheseparateinstructionsforoperationoftheremotecontrolsystem.
MAINTENANCE INSTRUCTIONSTROUBLESHOOTINGIMPORTANT:Allserviceandtrouble-shootingproceduresshouldbeperformedbyanexperiencedqualifiedservicetechnician.Ifthepilotwillnotstaylit:
1. Confirmthatthesensorwire(white)andtheignitorwire(or-ange)areproperlyconnectedtotheControlModule“S”and“I”terminals.
2. ConfirmthattheSparktoPilotburnerisproperlygroundedtotheGasControlValveandtheControlModule.
3. Checkthepowersourcefromthe6-voltpoweradaptorortheBatteryBack-uppackconnectionandconditionofbatteries.
4. CheckthepositionoftheCONTINUOUSPILOTswitchontheControlModule.IfmainburnerdoesnotcomeONwhenthemanualswitchandremotecontrolisturnedON:a. Confirmthatthepilotsparksandlights.b. Checkthetwo(2)pinplasticconnectorsthatplugintothe
faceoftheGasControlvalve.c. ConfirmthattheGasControlvalveisproperlygrounded
totheControlModule.
OPTIONAL GAS CONVERSION KITSPleasecontactyourdealerordistributorfortheproperConversionkit for these fireplacemodels.Conversion kitswill include com-plete instructions,minimum rate screw, plus the pilot andmainburnerorifice for thegas type required.TheAF-4044ElectronicGasControlValveisconvertibletouseeithernaturalorpropanegasbysimplyturningasmallRotaryknoblocatedatthefrontofthegasvalve.Thisrotaryknobislocatedunderasmallrubber(oraluminum)capandshouldonlybeadjustedwhenconvertinggastype.
CAUTION: Thegastypehasbeenpre-setatthefactoryandmustnotbechangedunlessacompleteconversionismadewhichin-cludeschangingofthegaspilot injector,airshuttersettingsandmainburnerorifice.
33598-6-0115 Page 39
Please NoteIt is normal for appliances fabricated of steel to give off some expansion and/or contraction noise during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.
It isnotunusualforyourgasfireplacetogiveoffsomeodorthefirsttimeitisburned.Thisisduetothecuringofthepaintandanyundetectedoilfromthemanufacturingprocess.Please ensure that your room is well ventilated - open allwindows.It is recommended that you burn your fireplace for at least six (6) hours the first time you use it. IMPORTANT: Turn off gas before servicing appliance. It isrecommendedthataqualifiedservicepersonperformthesecheck-upsatthebeginningofeachheatingseason.• Clean Burner and Control Compartment Keepthecontrolcompartment,logs,andburnerareassurroundingthelogscleanbyvacuumingorbrushingatleasttwiceayear.
Cleaning Procedure1. Turnoffpilotlightatcontrolmodule.2. Removeglassfront.(SeeGlassRemoval)3. Vacuumburnercompartment.4. Reinstallglassfront.5. Ignitepilot.(SeeLightingInstructions)6. Operatethepilotburner.Ifitappearsabnormalcallaservice
person.• Check Vent System Theapplianceandventingsystemshouldbeinspectedbeforeinitialuseandatleastannuallybyaqualifiedserviceperson.Inspecttheexternalventcaponaregularbasistomakesurethatnodebrisisinterferingwiththeairflow.
Glass CleaningItwillbenecessarytocleantheglassperiodically.Duringstart-upcondensation,whichisnormal,formsontheinsideoftheglassandcauseslint,dustandotherairborneparticlestoclingtotheglasssurface.Alsoinitialpaintcuringmaydepositaslightfilmontheglass.Itisthereforerecommendedthattheglassbecleanedtwoorthreetimeswithanon-abrasiveammonia freehouseholdcleanerandwarmwater(werecommendgasfireplaceglasscleaner,contactalocaldealerforthisproduct).Afterthattheglassshouldbecleanedtwoorthreetimesduringeachheatingseasondependingonthecircumstancespresent.General Glass Information
Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.
Onlyglassapprovedforusebythemanufacturerinfireplacemaybeusedforreplacement.Theglassreplacementshouldbedonebyalicensedorqualifiedserviceperson.WARNING:1. Theuseofsubstituteglasswillvoidallproductwarranties.2. Caremustbetakentoavoidbreakageoftheglass.3. Undernocircumstancesshouldthisappliancebeoperatedwithout
theglassfrontorwithabrokenglassfront.Replacementoftheglass(withgasket)assuppliedbythemanufacturershouldbedonebyaqualifiedserviceperson.
4. Donotabusetheglassbystrikingorhittingtheglass.
WARNING: Do not use abrasive cleaners on glass. Do not attempt to clean glass when glass is hot.
Glass Removal and Replacement 1.Removethefront.2. Unlatchthe4springclipsgoingaroundtheglassframeassembly.
Usetheincludedtooltomakeiteasier. 3. Grasptheglassframeonthetopandthebottom.Pulltheglass
straightouttodisengagetheglassfromthefireplace. 4. Toreplace,reversetheabovesteps.SeeFigure 57.
GLASS CLIPS
►
►
►
►
GLASS CLIPS
Figure 57
MAINTENANCE AND SERVICE
Reassembly and Resealing Gas Accumulation Relief SystemGlass Frame Assembly and Combustion ChamberWhenevertheglassframeassemblyispivotedopenbyadelayedignitioninthemainburner,theglassframeassemblygasketsandcombustionchambermustbeexaminedbyaqualifiedservicepersonfordamage.Alldamagedgasketsontheglassframeassemblyandcombustionchambermustbereplacedbyaqualifiedserviceperson.Ifdamageoccurstothecombustionchamber,itmustbereplacedbyaqualifiedserviceperson.ContactEmpireComfortSystems,Inc.forreplacementparts.
33598-6-0115Page 40
LEFT PANEL
BACK PANEL
RIGHT PANEL
ACCESSORIESThefollowingaccessorypartscanbeobtainedfromyourEmpireComfortSystemsdealer.Ifyouneedadditionalinformationbeyondwhatyourdealercanfurnish,contactEmpireComfortSystemsInc.,NineEighteenFreeburgAve.,Belleville,Illinois62220-2623.
DECORATIVE ACCESSORIESDFQ412BL 2"(50.8mm)DecorativeFrontDFQ414BL 4"(101.6mm)DecorativeFrontDG41C DecorativeGlassPanels(DVLLOnly)DVP41LKR Liner,BlackReflective(DVTLOnly)FBB9 BlowerKitDFQ41WBL TideWaterDecorativeFront,BlackDFQ41WHP TideWaterDecorativeFront,HammeredPewter
OPTIONAL PORCELAIN PANELS (DVTL ONLY)
PLACING THE OPTIONAL PORCELAIN PANELS INTO THE DVTL41 FIREPLACE:1. Locatetheleftandrightsideporcelainpieces.2. Placethemintothefirebox,tightagainstthesidewallsandpushedbacktightagainstthebackwall.3. Placethebackporcelainpieceintothebackofthefireplace.Thebendwiththetwoscrewholesisonthetop.4. Alignthetwoscrewholesontheangledbend.Withthetwopilotholesintheangledexhaustbaffleontheroofofthefireplace.Drive
ascrewthrougheachholetoholdthebackinplace.Thebacklocksthesidesinplace.5. Locatethetwoholesineachsideporcelainpiece.Thesewilllineupwithtwoholesinthefrontfaceofthefirebox.Placeascrew
througheachholeandfasten.See Figure 58.
Figure 58
NOTE: Install liner before positioning the logs in place.
33598-6-0115 Page 41
OPTIONAL DECORATIVE GLASS PANELS (DVLL ONLY)NOTE: THIS NEEDS TO BE DONE BEFORE INSTALLING THE GLASS MEDIA BEADS.
PLACING THE OPTIONAL DECORATIVE GLASS PANELS INTO THE DVLL FIREPLACE:
Use the Glass Identification Chart as a dimensions guide for the glass glass panel parts.
1. Removefrontglassandfrontdoorassembly.Besuretherearenoglassmediabeadsonthemediatray.
2. Carefullyunpack theglasspanels. Weargloves topreventanyaccidentalcutsandtopreventfingerprintsontheglass.
3. Placethetwo“A”panelsthroughthesmalltabsandintothecenterrearslotsinthemediatraybase.
4. Placethetwo“B”panelsthroughthesmalltabsandintotheouterrearslotsinthemediatraybase.
5. Placethethree“C”frontglasspanelsthroughthesmalltabsandintothefrontslotsinthemediatraybase.
6. Installtheglassmediabeadsaroundthemediatraytohidethesmalltabsthatholdtheglass.Theglassedgeswillbeillu-minatedfromthelightbelowthemediatray.SeeDVLLGlassMedialInstallationSectioninthefireplaceInstallationInstruc-tions.
B
A
AB
CC
C
GLASS IDENTIFICATION CHARTITEM
NUMBERPART
NUMBERHEIGHT WIDTH QUANTITY
SUPPLIEDA R11263 3-1/2” 9-7/8” 2B R11383 3-1/2” 8-1/8” 2C R11261 2-1/2” 9-7/8” 3
Figure 59
33598-6-0115Page 42 Use Only Manufacturer’s Replacement Parts. Use of Any Other Parts Could Cause Injury Or Death.
DVLL PARTS LIST
Index No.
Part Number Description
1 28452 StandoffSupport2 28454 StandoffSupport3 28453 UpperStandoff(Qty.2)4 30100BL PorcelainFireboxLiner-Left5 30101BL PorcelainFireboxLiner-Back6 30576BL PorcelainFireboxLiner-Right7 28465 SupportBracket(Qty.2)8 28428 VerticalVentBaffle(Qty.2)9 32155 PilotShield,Contemporary10 R3492 Three-prongreceptacle(Qty.2)11 R3490 JunctionBox12 28466 JunctionBoxHeatShield13 R9189 Gasket,Pilot14 R11266 Burner,Modern15 32146 MediaTrayAssembly,Modern16 28412 GlassFrameAssembly17 28441 ValveCover18 R11260 GlassMediaRetainer19 28450 NailingTab(Qty.4)20 R11443 Non-CombustibleBoard(Qty.2)21 28451 RearStandoff(Qty.4)22 R11258 Non-combustibleBoard23 R10499 5-PINWireHarness24 R11007 ControlModule25 R10415 Valve,Gas26 R10419 7.5VACAdaptor27 R10418 BatteryBack-up28 R10416 120VExtensionModule29 R10497 ExtensionHarness30 R10498 8-PINWireHarness31 32153 BurnerBraceAssembly32 32151 MediaBracketAssembly(Qty.2)33 30606 JunctionBoxCover
N/S 28431 FlueBaffleN/S P209 Orifice,NatN/S P211 Orifice,LPN/S R10928 Bulb,HalogenN/S R10924 LensN/S R10925 GlassMediaN/S R10423 Pilot,NatN/S R10424 Pilot,LPN/S R11393 MinimumRateScrew,NatN/S R10428 MinimumRateScrew,LPN/S R11006 RemoteControlN/S 16458 BottomStandoff(Qty.3)N/S 28499 ExtensionModulePlateN/S 30674 HeatShield-LeftN/S 30675 HeatShield-RightN/S 28501 Tubing,ManifoldN/S R11262 GlassClipPullTool
N/S-NotShown
Index No.
Part Number Description
33598-6-0115 Page 43
DVLL EXPLODED VIEW
Use Only Manufacturer’s Replacement Parts. Use of Any Other Parts Could Cause Injury Or Death.
33598-6-0115Page 44
DVTL PARTS LIST
Use Only Manufacturer’s Replacement Parts. Use of Any Other Parts Could Cause Injury Or Death.
Index No.
Part Number Description
1 28452 TopStandoffSupport2 28454 TopStandoffSupport3 28453 TopStandoff(Qty.2)4 R11443 Non-CombustibleBoard(Qty.2)5 28498 PilotShield6 R3492 Three-prongreceptacle(Qty.2)7 R3490 JunctionBox8 28499 ExtensionModuleMountPlate9 28466 JunctionBoxHeatShield10 28414 BurnerBaseAssembly11 28444 SupportBrackets(Qty.2)12 28445 MediaTray13 28443 WindBaffle14 28413 BurnerAssembly15 28415 GrateAssembly16 28412 GlassFrameAssembly17 28441 ValveCover18 28450 NailingTab(Qty.4)19 28428 VerticalVentBaffle(Qty.2)20 28451 RearStandoff(Qty.4)21 R11258 Non-combustibleBoard22 R10499 5-PINWireHarness23 R11007 ControlModule24 R10415 Valve,Gas25 R10419 7.5VACAdaptor26 R10418 BatteryBack-up27 R10416 120VExtensionModule28 R10497 ExtensionHarness29 R10498 8-PINWireHarness30 30606 JunctionBoxCover
N/S 28431 FlueBaffleN/S P211 Orifice,NatN/S P210 Orifice,LPN/S 29749 LogSetN/S R10423 Pilot,NatN/S R10424 Pilot,LPN/S R11393 MinimumRateScrew,NatN/S R10428 MinimumRateScrew,LPN/S R11006 RemoteControlN/S 16458 BottomStandoff(Qty.3)N/S 30674 HeatShield-LeftN/S 30675 HeatShield-RightN/S R9189 Gasket,PilotN/S R11262 GlassClipPullTool
N/S-NotShown
Index No.
Part Number Description
33598-6-0115 Page 45
DVTL EXPLODED VIEW
Use Only Manufacturer’s Replacement Parts. Use of Any Other Parts Could Cause Injury Or Death.
1
2
3
3
5
6
8
10
20
418
18
21
15
1413
12
18
11
11
16
17
29
2223
24
25
27 28
19
79
26
30
33598-6-0115Page 46
ToOrderPartsUnderWarranty,pleasecontactyour localEmpiredealer.Seethedealer locatoratwww.empirecomfort.com.Toprovidewarrantyservice,yourdealerwillneedyournameandaddress,purchasedateandserialnumber,andthenatureoftheproblemwiththeunit.ToOrderPartsAftertheWarrantyPeriod,pleasecontactyourdealeroroneoftheMasterPartsDistributorslistedbelow.Thislistchangesfromtimetotime.Forthecurrentlist,pleaseclickontheMasterPartsbuttonatwww.empirecomfort.com.Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered OriginalEquipmentrepairpartsforHeaters,Grills,andFireplacesmanufacturedbyEmpireComfortSystemsInc.
MASTER PARTS DISTRIBUTOR LIST
Parts Not Under WarrantyPartscanbeorderedthroughyourServicePerson,Dealer,oraMasterPartsDistributor.SeethispagefortheMasterPartsDistribu-torslist.Forbestresults,theservice person or dealershouldorderpartsthroughthedistributor.Partscanbeshippeddirectlytotheservice person/dealer.Warranty PartsWarrantypartswillneedaproofofpurchaseandcanbeorderedbyyourServicePersonorDealer.Proofofpurchaseisrequiredforwarrantyparts.AllpartslistedinthePartsListhaveaPartNumber.Whenorderingparts,firstobtaintheModelNumberandSerialNumberfromthenameplateonyourequipment.ThendeterminethePartNumber(nottheIndexNumber)andtheDescriptionofeachpartfromthefol-lowingillustrationandpartlist.Besuretogiveallthisinformation...
ApplianceModelNumber PartDescription
ApplianceSerialNumber PartNumber
TypeofGas(PropaneorNatural)
Donotorderbolts,screws,washersornuts.Theyarestandardhardwareitemsandcanbepurchasedatanylocalhardwarestore.Shipmentscontingentuponstrikes,firesandallcausesbeyondourcontrol.
HOW TO ORDER REPAIR PARTS
Dey Distributing1401WillowLakeBoulevardVadnaisHeights,MN55101
Phone: 651-490-9191Toll Free: 800-397-1339Website:www.deydistributing.comParts: Heater, Hearth and Grills
Victor Division of F. W. Webb Company200LocustStreetHartford,CT06114
Phone: 860-722-2433Toll Free: 800-243-9360Fax: 860-293-0479Toll Free Fax: 800-274-2004Websites: www.fwwebb.com&www.victormfg.comParts: Heater, Hearth and Grills
East Coast Energy Products10EastRoute36WestLongBranch,NJ07764
Phone: 732-870-8809Toll Free: 800-755-8809Fax: 732-870-8811Website: www.eastcoastenergy.comParts: Heater, Hearth and Grills
33598-6-0115 Page 47
CAUTION: ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL LOCAL, CITY AND STATE BUILDING CODES. BEFORE MAKING THE ELECTRICAL CONNECTION, MAKE SURE THAT MAIN POWER SUP-PLY IS DISCONNECTED. THE APPLIANCE, WHEN INSTALLED, MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE ANSI/NFPA 70 (LATEST EDITION).
Afactoryinstalledjunctionboxislocatedonthelowerleftsideofthefireplace.Wiringmustbefedtothejunctionboxandattachedtothereceptaclethatisprovided.Leaveapproximately6"ofwireinthejunctionboxforconnection.Attachblackwiretoonesideofthereceptacleandwhitewiretooppositesideofreceptacle.Thegroundwireshouldbeattachedtothegreen(ground)screw.Installthereceptacleintothejunctionbox.Attachcoverplate.
▲ ►
▼
◄
◄
JUNCTION BOX CONNECTIONS
JUNCTION BOX
BLACK
GROUNDWHITE
110 VOLT POWER SUPPLY
JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS
Figure 60
ACCENT LAMP LIGHT REPLACEMENT - DVLL
If in theeventthe lampor lensneedstobereplaced,followtheinstructionsbelow:1. Unplug the remote from the junction box or disconnect all
powertothefireplace.2. Removethedecorativefrontaccesspanel.3. Removethevalvecovertoaccesstheareaunderneaththe
firebox.4. Removethewingnutsoneachsideofthelightsocket.Lower
thesocketstraightdown.5. Wearing gloves, pull the light bulb out of the socket.
Replace the light bulbwith a new one of the exact type,making sure thewhite gasket is in place around the bulb.IMPORTANT: Do not handle the lamp (bulb) with bare fingers, protect with clean dry cloth.
6. Raisethesocketandbulbstraightupontotheboltsandtightenthewingnuts.DONOTOVER-TIGHTEN.
Your Luxury Direct Vent Gas Fireplace (DVLL ONLY) comes equipped with our "Accent Lamp." The light has been pre-wired and is controlled from the remote.
Figure 61
NOTE:Thelampwillpullstraightoutofthesocket.Replacewith35Watt/120VoltHalogenbulb.Whenre-installing,ensureintegrityofgasketseal.
Lightbulbspecsifpurchasedatahardwarestore:· 120V, 35W·Halogen,GY6.35·Base,T3Shape
ReplacementPartsNumber:·BulbR10928·RedcoloredlightfilterR10924
WING NUTS
UNIT SHOWN FROM THE BOTTOM WITH THE BASE REMOVED FOR CLARITY.
33598-6-0115Page 48
WebSite www.empirecomfort.comEmpire Comfort Systems918FreeburgAvenueBelleville,Illinois62220-2623
CLEARANCES TO COMBUSTIBLES
GAS-FIRED
IMPORTANT NOTE:NO COMBUSTIBLES MAY BEPLACED IN THE AREABETWEEN THE TOP OF THEFIREPLACE AND THE MANTEL
12”(305)
13 ½”(343)
14 ½” (368)15 ½” (394)
16 ½” (419)17 ½” (444)
18 ½” (469)19 ½” (495)
20 ½” (521)
13” (330)14” (356)
15” (381)16” (406)
17” (431)18” (457)
19” (482)
20”(508)
21 1/2” (546)
▲
►
▼
◄21-1/2”( )546mm
MINIMUM
2”( )51mm
Direct Vent Zero Clearance Gas Fireplace Heater
INTERMITTENT PILOT: MODERN - DVLLFP92(N,P)-3
TRADITIONAL - DVTL41BP90(N,P)-1
EMPIRE EMPIRE Comfort Systems
ClearancetoCombustiblesBack 1-1/2in.(38mm)Side 1-1/2in.(38mm)Floor 0in.(0mm)TopStand-off 12in.(305mm)TopFramingEdge 12in.(305mm)MinimumHeightFloorToCeiling 96in.(243.9cm)
Note:Somefrontsmayrequiremoreclearance
57-3/4”(146.7cm)
1-1/4” (32mm)
NON-COMBUSTIBLE
FINISHED WALL
FIRST 13-1/2” (343mm)
STANDOFF 12” (305mm)
HEIGHT ABOUT
TOP OF FIREPLACE
SEE MANTEL CHART FOR MAXIMUM
MANTLE DEPTH AND HEIGHT
HEADER RECOMMENDATION:
USE DOUBLE HEADER OR
PLACE HEADER VERTICALLY
IN THIS AREA
33598-6-0115 Page 49
WebSite www.empirecomfort.comEmpire Comfort Systems918FreeburgAvenueBelleville,Illinois62220-2623
FRAMING DIMENSIONS
GAS-FIRED
▲
►
▼◄
◄
►
A
B
C
EMPIRE EMPIRE Comfort Systems
FIREBOX DIMENSIONS
Direct Vent Zero Clearance Gas Fireplace Heater
INTERMITTENT PILOT: MODERN - DVLLFP92(N,P)-3
TRADITIONAL - DVTL41BP90(N,P)-1
DIMENSIONS ininches(metric)
DVLL(DVTL)
A 51-1/16(129.7cm)
B 44-1/2(113.0cm)
C 16-1/2(419mm)
D 36-5/8(930mm)
E 24-5/8(625mm)
F 15-13/16(402mm)
G 6-9/16(167mm)
H 9-1/4(235mm)
I 23-7/8(606mm)
J 1-9/16(40mm)
K 1-1/4(32mm)
DVLL/DVTLA 36-7/8in.(937mm)B 54-1/2in.(138.4cm)C 17-1/16in.(433mm)
E
JUNCTION BOX
K
12” (305mm)
LEFT SIDE VIEW
RIGHT SIDE VIEWTOP VIEW
A
B
C
D
JUNCTION BOX FRONT VIEW
33598-6-0115Page 50
EmpireComfortSystemsInc.warrantiesthishearthproducttobefreefromdefectsatthetimeofpurchaseandfortheperiodsspecifiedbelow.Hearthproductsmustbeinstalledbyaqualifiedtechnicianandmustbemaintainedandoper-atedsafely,inaccordancewiththeinstructionsintheowner’smanual.EmpirewillnotwarrantyanyChâteau,Boulevard,orMantisfireplacethatisnotinstalledbythesellingdealerorthatdealer’sdirectcontractagents.Thiswarrantyappliestotheoriginalpurchaseronlyandisnottransferable.Allwarrantyrepairsmustbeaccomplishedbyaqualifiedgasappliancetechnician.
Limited Lifetime Parts Warranty – Combustion Chamber, Heat Exchanger, and Factory-Installed Glass Ifthecombustionchamber,heatexchanger(seepartslist)orfactory-installedglassfailsbecauseofdefectiveworkmanshipormaterial,EmpirewillrepairorreplaceatEmpire’soption.
Limited Three-Year Parts Warranty – All Other Components (Except Remote Controls, Thermostats, Accessories and Replacement Parts) Shouldanypartfailbecauseofdefectiveworkmanshipormaterialwithinthreeyearsfromthedateofpurchase,EmpirewillrepairorreplaceatEmpire’soption..
Limited One-Year Parts Warranty – Remote Controls, Thermostats, Accessories, and Parts Shouldanyremotecontrol,thermostat,accessory,orotherpartfailbecauseofdefectiveworkmanshipwithinoneyearfromthedateofpurchase,EmpirewillrepairorreplaceatEmpire’soption.
Duties Of The Owner Theappliancemustbeinstalledbyaqualifiedinstallerandoperatedinaccordancewiththeinstructionsfurnishedwiththeappliance. Abillofsale,cancelledcheck,orpaymentrecordshouldbekepttoverifypurchasedateandestablishwarrantyperiod. Readyaccesstotheapplianceforservice.
What Is Not Covered Damagesthatmightresultfromtheuse,misuse,orimproperinstallationofthisappliance. Travel,diagnosticcostsandfreightchargesonwarrantedpartstoandfromthefactory. Claimsthatdonotinvolvedefectiveworkmanshipormaterials. Unauthorizedserviceorpartsreplacements. Removalandreinstallationcost. Inoperableduetoimproperorlackofmaintenance.
How To Get Service Tomakeaclaimunderthiswarranty,pleasehaveyourreceiptavailableandcontactyourinstallingdealer.Pro-videthedealerwiththemodelnumber,serialnumber,typeofgas,andpurchaseverification.Theinstallingdealerisre-sponsibleforprovidingserviceandwillcontactthefactorytoinitiateanywarrantedpartsreplacements.Empirewillmakereplacementpartsavailableatthefactory.Shippingexpensesarenotcovered. If,aftercontactingyourEmpiredealer,servicereceivedhasnotbeensatisfactory,contact:ConsumerRelationsDepartment,EmpireComfortSystemsInc.,POBox529,Belleville,Illinois62222,[email protected]“ConsumerRelations”inthesubjectline.
Your Rights Under State Law Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrights,whichvaryfromstatetostate.
WARRANTY
33598-6-0115 Page 51
APPLIANCE SERVICE HISTORYDate Dealer Name Service Technician Name Service Performed/Notes
33598-6-0115Page 52
EMPIRE EMPIRE Comfort Systems
EmpireComfortSystemsInc.918FreeburgAve.Belleville,IL62220
Ifyouhaveageneralquestionaboutourproducts,[email protected]. Ifyouhaveaserviceorrepairquestion,pleasecontactyourdealer.
www.empirecomfort.com