INSTALLATION INSTRUCTIONS 4600 INSTALLATION ... · PDF file- INSTALL 2190 AND 4600 PER...

5
FOR APPLICATION THAT REQUIRE RETRACTION OF THE DEADBOLT AND DEADLATCH FROM BOTH SIDES OF THE DOOR. - REMOVE THE INTER-CONNECT CAM, AND INSTALL THE OPTIONAL DOUBLE INTER-CONNECT CAM. 3b 3a TO BLOCK HOLDBACK FEATURE - INSTALL #1-64 x 1/4" FLAT HEAD SCREW INTO CASE AS SHOWN BEFORE INSTALLING IN DOOR. RADIUS WEATHER STRIP RADIUS FLAT AVAILABLE FACEPLATES 2 15/32" 1.594 1.340 3.025 1 1/4" 5/32" OFFSET (SEE STEP-8) 3.025 1 1/4" 5/32" OFFSET (SEE STEP-9) LHR BEVEL RHR BEVEL 1-1/2 BACKSET FIG.1 FLAT or RADIUS 1-1/8 BACKSET FOR RADIUS FACEPLATE WITH WEATHERSEAL ONLY ! - WITH A SMALL FLAT HEAD SCREWDRIVER, PRY OFF BEVEL TABS AS SHOWN. - YOU WILL ALSO HAVE TO RE-ORIENT THE INTER-CONNECT CAM: STRIKE PREPARATION BEVEL TABS ADJUSTMENT a) LOOSEN THE #6-32 FLAT HEAD SCREW FACEPLATE TO WORK IN BEVEL STILES 1 2 TO THE SAME DIRECTION AS THE USING THE BEVEL ADJUSTMENT ALLOWS THE FLAT. - ROTATE BEVEL TABS TO DESIRED HANDING. AT THE BOTTOM OF THE LOCK. b) ROTATE THE INTER-CONNECT CAM #10 FLAT HEAD SCREWS TO BACK PLATE AS SHOWN. - INSERT TRIM BOX WITH 2101 STRIKE PLATE AND FASTEN WITH #10 FLAT HEAD SCREWS. - INSERT MOUNTING BACK PLATE BEHIND JAMB AND FASTEN WITH INSTALLATION OF STRIKE LATCH BOLT BEVEL. RETIGHTEN THE #6-32 FLAT HEAD OPERATION. SCREW TO COMPLETE THE TOOLS NEEDED: - 1-1/4 DRILL BIT (1.25 Ø ) STILE PREPARATION - 7/8 DRILL BIT (.875 Ø) - 1/4 DRILL BIT (.250 Ø) - 7/32 DRILL BIT (.218 Ø) - 1/4 DRILL BIT (.250 Ø) - 3/16 DRILL BIT (.187 Ø) - CENTER PUNCH ALL HOLES. REFERENCE 5/32" OFFSET TO CLEAR STOP ON FRAME. - INSTALL 2190 AND 4600 PER INSTALLATION INSTRUCTIONS. - DRILL HOLES AT CENTER PUNCH LOCATIONS. REMOVE TEMPLATE. 3 BOLT LATCH - APPLY STICK ON TEMPLATE OVER CYLINDER BACKSET CENTER LINE. - MARK A VERTICAL REFERENCE LINE 5/32" BEHIND THE BACKSET CENTER LINE. - 5/32 DRILL BIT (.156 Ø) - 1/8 ALLEN WRENCH - 3/32 ALLEN WRENCH - 5/64 ALLEN WRENCH TO CHANGE THE HANDING ON LATCH BOLT: - DEPRESS THE LATCHBOLT UNTILBOLT SCREW CAN BE SEEN THROUGH CASE HOLE. (1-1/2" BACKSET ONLY). - REMOVE BOLT SCREW AND ORIENT LATCH BOLT TO THE OPPOSITE HAND. - DEPRESS THE LATCH BOLT UNTIL THE COUNTERSINK HOLE ON THE LATCH BOLT CAN BE SEEN THROUGH THE CASE HOLE AS SHOWN IN FIG.1. - REINSERT BOLT SCREW AND TIGHTEN TO 22-27 IN-LB. www.adamsrite.com Page of 1 3 INSTALLATION INSTRUCTIONS Rev. Appvd: BC Date: ECN: 11735 Date: 03/05/11 C 4600 INSTALLATION INSTRUCTION W/ 2190 80-0180-417 Adams Rite Manufacturing Co. 260 Santa Fe Street, Pomona, CA 91767 Phone: 909-632-2300 Fax: 909-632-2369 12/17/10 ALUMINUM FRAME C L OF CYLINDER C L OF STRIKE PLATE DOOR VERTICAL C L 2101 STRIKE PLATE SHOWN 5.375 4.645 1.447 .080 2 PLS C'SNK FOR #10 FLAT HD SCREW .218 #6 x1/2" BOLT SCREW 1-1/2" BACKSET SHOWN #1-64 x 1/4" FLAT HEAD SCREW 3a SIDE SHOULD LATCH b BACK VIEW CAM INTER-CONNECT a DIRECTION AS THE FACE THE SAME CAM INTER-CONNECT BOLT BEVELED #6-32 FLAT HD SCREW C L OF CYLINDER 1.010 6.885 R.156 4x, 2x, #10-32 ONE WALL 6.375 C'SINK FOR #6 FLAT HD SCREW ON THE INSIDE FOR SECURING THE BOTTOM END CAP Ø3/16" THRU BOTH WALL DUAL LEVER OPTION: RIVNUT INSTALLATION FOR SINGLE OR DUAL LEVERS ON ALUMINUM STILE ONE WALL .938 ONE WALL 7/8" MONITOR OPTION: 4.059 7/32" ONE WALL 4x, 4.969 INSTALL RIVNUT ONE WALL 1/4" .606 1/4" 1.175 .325 3.634 7/32" 2x, 3/8" .344 C'SINK FOR #6 FLAT HD SCREW ON THE INSIDE FOR SECURING THE BOTTOM END CAP Ø3/16" THRU BOTH WALL DUAL LEVER OPTION: THRU BOLT INSTALLATION FOR DUAL LEVERS ON WOOD/HOLLOW METAL DOOR 3/8" .344 ONE WALL 7/8" 4.059 .938 ONE WALL 7/32" .968 1.175 2.347 4.952 3.634 4x, .542 7/32" MONITOR OPTION: .938 3/16" THRU BOLT OPTION: THRU BOTH WALL 3/16" ONE WALL 4x, .298 DOUBLE INTER- CONNECT CAM (P/N 27-0268) 3b

Transcript of INSTALLATION INSTRUCTIONS 4600 INSTALLATION ... · PDF file- INSTALL 2190 AND 4600 PER...

Page 1: INSTALLATION INSTRUCTIONS 4600 INSTALLATION ... · PDF file- INSTALL 2190 AND 4600 PER INSTALLATION INSTRUCTIONS. - DRILL HOLES AT CENTER PUNCH LOCATIONS. ... "TR" is trim ring length

FOR APPLICATION THAT REQUIRERETRACTION OF THE DEADBOLTAND DEADLATCH FROM BOTHSIDES OF THE DOOR.

- REMOVE THE INTER-CONNECT CAM, AND INSTALL THE OPTIONAL DOUBLE INTER-CONNECT CAM.

3b

3a TO BLOCK HOLDBACK FEATURE

- INSTALL #1-64 x 1/4" FLAT HEAD SCREW INTO CASE AS SHOWN BEFORE INSTALLING IN DOOR.

RADIUS WEATHER STRIP

RADIUS

FLAT

AVAILABLE FACEPLATES

2 15/32"

1.594 1.340

3.025

1 1/4"

5/32" OFFSET(SEE STEP-8)

3.025

1 1/4"

5/32" OFFSET(SEE STEP-9)

LHR BEVELRHR BEVEL

1-1/2 BACKSET

FIG.1FLAT or RADIUS

1-1/8 BACKSET

FOR RADIUS FACEPLATEWITH WEATHERSEAL ONLY !

- WITH A SMALL FLAT HEAD SCREWDRIVER, PRY OFF BEVEL TABS AS SHOWN.

- YOU WILL ALSO HAVE TO RE-ORIENT THE INTER-CONNECT CAM:

STRIKE PREPARATION

BEVEL TABS ADJUSTMENT

a) LOOSEN THE #6-32 FLAT HEAD SCREW FACEPLATE TO WORK IN BEVEL STILES

1

2

TO THE SAME DIRECTION AS THE

USING THE BEVEL ADJUSTMENT ALLOWS THE FLAT. - ROTATE BEVEL TABS TO DESIRED HANDING.

AT THE BOTTOM OF THE LOCK.

b) ROTATE THE INTER-CONNECT CAM

#10 FLAT HEAD SCREWS TO BACK PLATE AS SHOWN.- INSERT TRIM BOX WITH 2101 STRIKE PLATE AND FASTEN WITH

#10 FLAT HEAD SCREWS.- INSERT MOUNTING BACK PLATE BEHIND JAMB AND FASTEN WITH

INSTALLATION OF STRIKE

LATCH BOLT BEVEL.

RETIGHTEN THE #6-32 FLAT HEAD

OPERATION. SCREW TO COMPLETE THE

TOOLS NEEDED:

- 1-1/4 DRILL BIT (1.25 Ø )

STILE PREPARATION

- 7/8 DRILL BIT (.875 Ø)- 1/4 DRILL BIT (.250 Ø)- 7/32 DRILL BIT (.218 Ø)- 1/4 DRILL BIT (.250 Ø)- 3/16 DRILL BIT (.187 Ø)

- CENTER PUNCH ALL HOLES. REFERENCE 5/32" OFFSET TO CLEAR STOP ON FRAME.

- INSTALL 2190 AND 4600 PER INSTALLATION INSTRUCTIONS.- DRILL HOLES AT CENTER PUNCH LOCATIONS. REMOVE TEMPLATE.

3

BOLTLATCH

- APPLY STICK ON TEMPLATE OVER CYLINDER BACKSET CENTER LINE.- MARK A VERTICAL REFERENCE LINE 5/32" BEHIND THE BACKSET CENTER LINE.

- 5/32 DRILL BIT (.156 Ø)- 1/8 ALLEN WRENCH- 3/32 ALLEN WRENCH- 5/64 ALLEN WRENCH

TO CHANGE THE HANDINGON LATCH BOLT:

- DEPRESS THE LATCHBOLT UNTILBOLT SCREW CAN BE SEEN THROUGH CASE HOLE. (1-1/2" BACKSET ONLY).

- REMOVE BOLT SCREW AND ORIENT LATCH BOLT TO THE OPPOSITE HAND.

- DEPRESS THE LATCH BOLT UNTIL THE COUNTERSINK HOLE ON THE LATCH BOLT CAN BE SEEN THROUGH THE CASE HOLE AS SHOWN IN FIG.1.

- REINSERT BOLT SCREW AND TIGHTEN TO 22-27 IN-LB.

www.adamsrite.com Page of1 3

INSTALLATION INSTRUCTIONS

Rev. Appvd: BCDate:ECN: 11735 Date: 03/05/11C

4600 INSTALLATION INSTRUCTION W/ 2190

80-0180-417

Adams Rite Manufacturing Co.260 Santa Fe Street,Pomona, CA 91767

Phone: 909-632-2300Fax: 909-632-2369 12/17/10

ALUMINUM FRAME

CL OF CYLINDER

CL OF STRIKE PLATE

DOOR VERTICAL CL

2101 STRIKE PLATESHOWN

5.375

4.645

1.447

.0802 PLS

C'SNK FOR #10 FLAT HD SCREW

.218

#6 x1/2"BOLT SCREW

1-1/2" BACKSETSHOWN

#1-64 x 1/4"FLAT HEAD SCREW

3a

SIDE SHOULD

LATCH

b

BACK VIEW

CAMINTER-CONNECT

aDIRECTION AS THE FACE THE SAME

CAMINTER-CONNECT

BOLT

BEVELED#6-32FLAT HDSCREW

CL OFCYLINDER

1.010

6.885

R.1564x,

2x, #10-32ONE WALL

6.375

C'SINK FOR #6 FLAT HD SCREWON THE INSIDE FOR SECURINGTHE BOTTOM END CAP

Ø3/16" THRU BOTH WALLDUAL LEVER OPTION:

RIVNUT INSTALLATION FORSINGLE OR DUAL LEVERSON ALUMINUM STILE

ONE WALL

.938

ONE WALL7/8"

MONITOR OPTION:4.059

7/32"ONE WALL

4x,

4.969

INSTALL RIVNUTONE WALL

1/4"

.606

1/4"

1.175

.325

3.634

7/32"

2x,

3/8".344

C'SINK FOR #6 FLAT HD SCREWON THE INSIDE FOR SECURINGTHE BOTTOM END CAP

Ø3/16" THRU BOTH WALLDUAL LEVER OPTION:

THRU BOLT INSTALLATION FOR DUAL LEVERS ONWOOD/HOLLOW METAL DOOR

3/8".344

ONE WALL7/8"

4.059

.938

ONE WALL7/32"

.968

1.1752.347

4.9523.634

4x,

.542

7/32"

MONITOR OPTION:

.938

3/16"THRU BOLT OPTION:

THRU BOTH WALL

3/16"

ONE WALL

4x, .298

DOUBLE INTER-CONNECT CAM(P/N 27-0268)

3b

Page 2: INSTALLATION INSTRUCTIONS 4600 INSTALLATION ... · PDF file- INSTALL 2190 AND 4600 PER INSTALLATION INSTRUCTIONS. - DRILL HOLES AT CENTER PUNCH LOCATIONS. ... "TR" is trim ring length

2 15/32"62.69

1.73744.12

3.20081.28

Unused wires must be cut such that no

MONITORED TRIM CONTAINS AN INTERNALLY MOUNTED SWITCH. THIS SWITCH IS ACTIVATED WHEN THE HANDLE IS ROTATED TO UNLOCK POSITION.ALL UNUSED LEADS FROM THE MONITOR SWITCH MUST BE TERMINATED.

Common contact - BlackNormally Open contact (N.O.) - White Normally Closed contact (N.C.) - RedMaximum switching current - 0.1 Amps @ 125 VAC ( choose N.O. or N.C. for monitoring )

MONITOR WIRING INSTRUCTIONS

WhiteBlack

Red4600Monitor X

AccessControlSystem

EXAMPLE WIRING DIAGRAM WITH N.O. MONITORING

Black = CommonWhite = N.O. contact (Dry)Red = N.C. contact (Dry)

exposed wire will touch any metallic surface

BA

TR

LOCK CASE

*"TR" is trim ring length

"A" is cylinder height (less shoulder but including cam)

"B" is one-half of door thickness

TOLERANCE: ±.060

TR* = A - B

DOOR CL

CYLINDERTRIM RING

DOOR STILE

CAM

Page of2 3

INSTALLATION INSTRUCTIONS

Rev. Appvd: BCDate:ECN: 11735 Date: 03/05/11C

4600 INSTALLATION INSTRUCTION W/ 2190

80-0180-417 12/17/10

Adams Rite Manufacturing Co.260 Santa Fe Street,Pomona, CA 91767

Phone: 909-632-2300Fax: 909-632-2369

www.adamsrite.com

STRIKE PLATES ARE SHOWNAT FRONT SIDE FOR CLARITY

CL OF STRIKE PLATE

CL OF CYLINDER

5.80147.32

6.874174.60

"A""B"

.75019.05

.68817.48

2.85672.54

1.36234.59

1.00425.49

.62615.89

1.58740.31

.98024.89

.47612.09

3/16"HEX KEY

MATCH MEASUREDDISTANCE

FOR TRADITIONAL MOUNTING INSTALLATIONS- MEASURE THE DEPTH FROM THE BACK OF THE LOCK STILE TO THE INSIDE WALL OF THE LOCK STILE.- MATCH THE DISTANCE FROM THE FACE OF MOUNTING PLATE TO END OF BOTH TUBE SPACERS.- USE 3/16" HEX KEY FOR FINE ADJUSTMENT.

4

8

- INSERT LOCK ASSEMBLY INTO LOCK STILE THRU CUTOUT.- INSTALL AND FASTEN TWO (2) FLAT HEAD SCREWS #10-32 x 1-7/8" TO SECURE THE LOCK ASSEMBLY ON STILE.

- INSTALL CYLINDER AND SECURE WITH SET SCREWS.- INSTALL FACE PLATE.

INSTALLING LOCK TO THE BACK OF THE STILE

6

7

5 FOR MOUNTING TAB INSTALLATIONS

ADJUSTABLE BACKSET (5/32") TO OFFSET ESCUTCHEON. OPTIONAL MONITORING SWITCH INSTALLATIONINSTALLED MONITOR SWITCH AS SHOWN IN DETAIL-A WITH TWO M1.6x.35mm PAN HEAD SCREW.

9

INSIDELOCKSTILE WALL

-REMOVE TOP AND BOTTOM FLAT HEAD UNDERCUT SCREW #8-32 x 1/4"AS SHOWN.THEN REMOVE YOKE. (MOUNTING TABS NOT INCLUDED).

YOKE

FLAT HD UNDERCUT SCREW#8-32 x 1/4"

ADJUSTTUBESPACERSEQUALLY

CYLINDER

SET SCREWFLAT HDSCREW

#10-32 x 1-7/8"2 EA.

FACEPLATE

CYLINDERSET SCREWS NOSE EDGE

OF THE DOOR

NOSE EDGEOF THE DOOR

OR

MICRO SWITCH

#M1.6x3.5mmPAN HD SCREW

DETAIL-A

A

FLAT HD SCREW#4-40 x 1/4"

ADJUSTABLE COVERTRIM

CARTRIDGE

BACKSET "A" DIM. "B" DIM.

1-1/8" 1.12 1.761-1/2" 1.50 2.13

-LOOSEN THE TWO #4-40 FLAT HEAD SCREW SECURING THE ADJUSTABLE COVER ON THE BACK OF THE TRIM CARTRIDGE UNTIL YOU CAN SLIDE THE ADJUSTABLE COVER UNDER THE SCREW HEAD.

- PUSH THE ADJUSTABLE COVER TOWARD THE NOSE EDGE OF THE DOOR UNTIL IT STOPS.

- RE-TIGHTEN THE TWO #4-40 FLAT HEAD SCREW DOWN TO SECURE THE ADJUSTABLE COVER IN PLACE.

Page 3: INSTALLATION INSTRUCTIONS 4600 INSTALLATION ... · PDF file- INSTALL 2190 AND 4600 PER INSTALLATION INSTRUCTIONS. - DRILL HOLES AT CENTER PUNCH LOCATIONS. ... "TR" is trim ring length

PRODUCT MUST BE INSTALLEDACCORDING TO ALL APPLICABLE

BUILDING AND LIFE SAFETY CODES

TEST OPERATION- EXTEND DEADBOLT WITH KEY OR THUMBTURN.

- PUSH DOWN ON INTERIOR LEVER. THE DEADBOLT AND LATCH SHOULD FULLY RETRACT.

- IF LATCH ONLY RETRACTS - REFER TO STEP 4 FOR INTER-CONNECTION CONFIGURATION.

- IF NEITHER RETRACT - REFER TO STEP 11 FOR DRIVE SPINDLE INSTALLATION.

- PUSH DOWN ON EXTERIOR LEVER - THE LATCH ONLY SHOULD RETRACT.

- INSERT DRIVE SPINDLE INTO EACH TRIM BODY PRIOR TO MOUNTING.

- MOUNT THE TRIM BODY TO THE STILE USING (2) #10-32 x 7/8" FLAT HEAD SCREWS.

- **INSERT 3/16"x9/16" DOWEL PIN AS SHOWN TO LOCK HANDLE FOR DUMMY HANDLE OPTION.

- SLIDE THE COVER ONTO THE TRIM BODY FROM THE TOP.

- INSERT SHAFT THRU THE HOLE ON THE COVER AND THE OUTPUT ON TRIM BODY. THE GROOVE ON THE SHAFT FACES OPPOSITE THE LATCH BOLT. TIGHTEN THE SET SCREW WITH A 3/32" ALLEN WRENCH TO SECURE THE SHAFT AS SHOWN IN FIG. 2.

- INSTALL TOP CAP USING (2) #4-40 x1/4" FLAT HEAD SCREWS .

- PUSH THE COVER UP FLUSH WITH THE TOP CAP, INSTALL BOTTOM CAP USING (1) #6-32 x 1/4" FLAT HEAD SCREWS.

INSTALLING TRIM TO STILE11

LATCH HOLD BACK FEATURE- IN THE LOCK POSITION, INSERT KEY, TURN KEY 180° TO RETRACT THE DEADBOLT. - TURN KEY 315° TO RETRACT THE LATCHBOLT.

- HOLD IN THIS POSITION AND PUSH DOWN THE HOLD BACK BUTTON TO RETAIN LATCHBOLT.

- RETURN KEY TO NEUTRAL POSITION AND REMOVE KEY.

TO RELEASE HOLD BACK- INSERT KEY, TURN KEY OR THUMB TURN ABOUT 135° AND HOLD.

- PUSH UP THE HOLD BACK BUTTON TO RELEASE THE LATCH BOLT.

- RETURN KEY TO THE NEUTRAL POSITION AND REMOVE KEY.

INSTALLING SAFETY SCREW TO SECURE OUTSIDE TRIM

- REPEAT STEP-11.

- INSERT #6-32 x 2" FLAT HEAD SCREW THROUGH 3/16" HOLE ( AS SHOWN IN STEP-1 STILE PREP) THROUGH THE STILE AND FASTEN TO THE OUTSIDE BOTTOM END CAP.

HANDING CONFIGURATION:

5 - LH/LHR (CLOCKWISE)6 - RH/RHR (COUNTER CLOCKWISE)

INSTRUCTIONS FOR CHANGING THE HANDING- REMOVE BOTH #4-40x1/4" SCREWS AND THE COVER. (HOLD THE MONITOR SLIDE DOWN TO KEEP IT FROM POPPING OUT OF PLACE BY THE SLIDE RETURN SPRING)

- REMOVE AND FLIP THE DIRECTION RACK. MAKE SURE THE DRIVE GEAR STAY IN THE POSITION AS SHOWN.

- REINSTALL COVER AND SECURE WITH THE TWO #4-40 SCREWS.

BOTTOM CAP

COVER

TOP CAP

SET SCREW#10-32 x 3/16"(3/32" ALLEN WRENCH)

FLAT HD SCREW#6-32 x1/4" (1) EA.

FLAT HD SCREW#10-32 x 7/8" (2) EA.

DRIVE SPINDLE(**NOT REQUIRE FOR DUMMY HANDLE OPTION)

FLAT HD SCREW#4-40 x1/4" (2) EA

SHAFT

FLAT HD SCREW#6-32x2"

DOWEL PIN, 3/16" x 9/16"(** INSERT PIN AS SHOWN FOR DUMMY HANDLE OPTION)

HUBWASHER

LOCK SCREW26-0933(1/8" ALLEN WRENCH)

HANDLE

SHAFT DETENT

INSTALLING HANDLE- INSERT WASHER THEN INSERT HUB OVER SHAFT. ON MODELS 2190-01, 2190-02, 2190-03, THE HUB IS FACTORY INSTALLED. REMOVE LOCK SCREW WITH 1/8" ALLEN WRENCH AND PROCEED TO NEXT STEP.

- INSTALL HANDLE OVER THE HUB WITH THE HOLE ALIGNED WITH THE HOLE ON THE HUB.

NOTE: THE SHAFT DETENT SHOULD BE ALIGNED WITH THE LOCKING SCREW.

- MOVE THE HANDLE IN UNTIL IT IS AGAINST THE TRIM COVER.

- FASTEN THE LOCK SCREW 26-0933 TO SECURE THE HANDLE WITH 1/8"ALLEN WRENCH.

12

Page of3 3

INSTALLATION INSTRUCTIONS

Rev. Appvd: BCDate:ECN: 11735 Date: 03/05/11C

4600 INSTALLATION INSTRUCTION W/ 2190

80-0180-417 12/17/10

Adams Rite Manufacturing Co.260 Santa Fe Street,Pomona, CA 91767

Phone: 909-632-2300Fax: 909-632-2369

www.adamsrite.com

LATCH BOLT

DEADBOLT

HOLD BACKBUTTON

KEY ORTHUMB TURN

CLOCKWISE

COUNTERCLOCKWISE

#4-40x1/4"SCREW

#4-40x1/4"SCREW

COVER

3/32"ALLENWRENCH

GROOVEOPPOSITELATCH BOLT

FIG. 2

CLOCKWISEROTATION

DIRECTIONRACKPOSITION

DRIVEGEAR

SLIDE RETURNSPRING

MONITOR SLIDE

HOLD BACKBUTTON

PUSH UP

HOLD BACKBUTTON PUSH DOWN

COUNTER-CLOCKWISEROTATION

Page 4: INSTALLATION INSTRUCTIONS 4600 INSTALLATION ... · PDF file- INSTALL 2190 AND 4600 PER INSTALLATION INSTRUCTIONS. - DRILL HOLES AT CENTER PUNCH LOCATIONS. ... "TR" is trim ring length

PRODUCT MUST BE INSTALLEDACCORDING TO ALL APPLICABLE

BUILDING AND LIFE SAFETY CODES

5/32" OFFSET

.938

1.282

4.0594.969

.957

1.250 REFCYLINDER HOLE

2X, .250 THRUINSTALL RIVNUT

4X, .219THRU ONE WALL

2.677

.375 THRUONE WALL

MONITOR OPTION:

.625

.344

BACKSET

FLAT HD SCREW#4-40 x 1/4"

ADJUSTABLE COVER

TRIMCARTRIDGE

OR

NOSE EDGEOF THE DOOR

NOSE EDGEOF THE DOOR

MICRO SWITCH#M1.6x3.5mmPAN HD SCREW

BOTTOM CAP

COVER

TOP CAP

SET SCREW#10-32 x 3/16"(3/32" ALLEN WRENCH)

FLAT HD SCREW#6-32 x1/4" (1) EA.

FLAT HD SCREW#10-32 x 7/8" (2) EA.

DRIVESPINDLE

FLAT HD SCREW#4-40 x1/4" (2) EA

SHAFT

COVER PLATE(NOT REQUIREDFOR 1-1/2" BACKSET

4581CAM PLUG

4900SHOWN

4300SHOWN

3/32"ALLENWRENCH

FIG.1HUBWASHER

LOCK SCREW26-0933 (1/8" ALLEN WRENCH)

HANDLE

SHAFT DETENT

COUNTERCLOCKWISE

#4-40x1/4"SCREW

COVER

CLOCKWISE

4.0594.969

2X, .250 THRUINSTALL RIVNUT

4X, .219 THRUONE WALL

.938

1.282 .957

.375 THRUONE WALL

MONITOR OPTION

.344

2.677

BACKSET1-1/2"

RIVNUT INSTALLATION FOR1-1/2" BACKSET, SINGLE LEVER.

DIRECTIONRACKPOSITION

DRIVE GEAR

SLIDE RETURN SPRING#4-40x1/4"SCREW

MONITOR SLIDE

- FOR 1-1/8" BACKSET, MAKE A VERTICAL REFERENCE LINE 5/32" BEHIND THE BACKSET CENTER LINE.- APPLY STICK ON TEMPLATE OVER CYLINDER BACKSET CENTER LINE. REFERENCE 5/32" OFFSET TO CLEAR STOP ON FRAME FOR 1-1/8" BACKSET.- CENTER PUNCH ALL HOLES.- DRILL HOLES AT CENTER PUNCH LOCATIONS. REMOVE TEMPLATE.- INSTALL 4600 PER INSTALLATION INSTRUCTIONS.

1 STILE PREPARATION 2INSTALLED MONITOR SWITCH AS SHOWN WITH TWO M1.6x.35mm PAN HEAD SCREW.

OPTIONAL MONITORING SWITCH INSTALLATION3RIVNUT INSTALLATION FOR 31/32"AND 1-1/8" BACKSET, SINGLE LEVER.

OFFSET ESCUTCHEON FOR 31/32" AND 1-1/8" BACKSET.

INSTALLING TRIM TO STILE4- INSTALL RIVNUTS.

- INSTALL 4581 CAM PLUG INTO 4300 OR 4900 LOCK AND SECURE WITH THE SET SCREW ON THE LATCH. (SEE PAGE 2 FOR CAM PLUG INSTALLATION INSTRUCTION)

- INSERT DRIVE SPINDLE INTO THE TRIM BODY PRIOR TO MOUNTING.

- MOUNT THE COVER PLATE (NOT REQUIRED FOR 1-1/2" BACKSET) AND THE TRIM BODY TO THE STILE USING (2) #10-32 x 7/8" FLAT HEAD SCREWS.

- SLIDE THE COVER ONTO THE TRIM BODY FROM THE TOP.

- INSERT SHAFT THRU THE HOLE ON THE COVER AND THE OUTPUT ON TRIM BODY. THE GROOVE ON THE SHAFT FACES OPPOSITE THE LATCH BOLT. TIGHTEN THE SET SCREW WITH A 3/32" ALLEN WRENCH TO SECURE THE SHAFT AS SHOWN IN FIG. 1.

- INSTALL TOP CAP USING (2) #4-40 x1/4" FLAT HEAD SCREWS .

- PUSH THE COVER UP FLUSH WITH THE TOP CAP, INSTALL BOTTOM CAP USING (1) #6-32 x 1/4" FLAT HEAD SCREWS.

- INSERT WASHER THEN INSERT HUB OVER SHAFT. ON MODELS 2190-01, 2190-02, 2190-03, THE HUB IS FACTORY INSTALLED. REMOVE LOCK SCREW WITH 1/8" ALLEN WRENCH AND PROCEED TO NEXT STEP.

- INSTALL HANDLE OVER THE HUB WITH THE HOLE ALIGNED WITH THE HOLE ON THE HUB.

NOTE: THE SHAFT DETENT SHOULD BE ALIGNED WITH THE LOCKING SCREW.

- MOVE THE HANDLE IN UNTIL IT IS AGAINST THE TRIM COVER.

- FASTEN THE LOCK SCREW 26-0933 TO SECURE THE HANDLE WITH 1/8"ALLEN WRENCH.

INSTALLING HANDLE5 HANDING CONFIGURATION

5 - LH/LHR (CLOCKWISE)6 - RH/RHR (COUNTER CLOCKWISE)

INSTRUCTIONS FOR CHANGING THE HANDING- REMOVE BOTH #4-40x1/4" SCREWS AND THE COVER. (HOLD THE MONITOR SLIDE DOWN TO KEEP IT FROM POPPING OUT OF PLACE BY THE SLIDE RETURN SPRING)

- REMOVE AND FLIP THE DIRECTION RACK. MAKE SURE THE DRIVE GEAR STAY IN THE POSITION AS SHOWN.

- REINSTALL COVER AND SECURE WITH THE TWO #4-40 SCREWS.

MONITORED TRIM CONTAINS AN INTERNALLY MOUNTED SWITCH. THIS SWITCH IS ACTIVATED WHEN THE HANDLE IS ROTATED TO UNLOCK POSITION.ALL UNUSED LEADS FROM THE MONITOR SWITCH MUST BE TERMINATED.

Common contact - BlackNormally Open contact (N.O.) - White Normally Closed contact (N.C.) - RedMaximum switching current - 0.1 Amps @ 125 VAC ( choose N.O. or N.C. for monitoring )

MONITOR WIRING INSTRUCTIONS

White

Black

Red4600Monitor

X

AccessControlSystem

EXAMPLE WIRING DIAGRAM WITH N.O. MONITORING

Black = CommonWhite = N.O. contact (Dry)

Unused wires must be cut such that no exposed wire will touch any metallic surface

Page of1 2

A. UYEDA

INSTALLATION INSTRUCTIONS

Rev. Appvd: ECN: 11831 Date: C

Adams Rite Manufacturing Co.260 Santa Fe Street,Pomona, CA 91767

Phone: 909-632-2300Fax: 909-632-2369

www.adamsrite.com

4600 INSTALLATION INSTRUCTIONS W/ 4300&4900

01/06/11Date:80-0180-418 B. CHOW 9/25/11

Page 5: INSTALLATION INSTRUCTIONS 4600 INSTALLATION ... · PDF file- INSTALL 2190 AND 4600 PER INSTALLATION INSTRUCTIONS. - DRILL HOLES AT CENTER PUNCH LOCATIONS. ... "TR" is trim ring length

PRODUCT MUST BE INSTALLEDACCORDING TO ALL APPLICABLE

BUILDING AND LIFE SAFETY CODES

THIS CAM'S SIDE MUST BE ASSEMBLETOWARD THE STILE'S NOSE

USE CAM (22-1252)FOR 4300

THIS CAM'S SIDE MUST BE ASSEMBLETOWARD THE STILE'S NOSE

USE CAM (22-1252)FOR 4300

REAR PUSH CAP

DOWEL PIN

SLOT

EAGLE BEAKCAM

FRONT PUSH CAP

- Depress the Rear Push Cap as shown.

- While holding the Rear Push Cap, slide the Eagle Bead Cam down and out of the Front Push Cap and the Dowel Pin.

EAGLE BEAKCAM

FRONTPUSH CAP

REARPUSH CAP

- Flip the Eagle Beak Cam to the other side, slide it in the Dowel Pin and up to the Front Push Cap

STILE'S NOSE

- Release the Rear Push Cap to complete the changing hand operation.

ON THIS SIDE ON THIS SIDE

INSTRUCTION FOR CHANGING HAND OF 4581 CAM DISC

Page of2 2

INSTALLATION INSTRUCTIONS

Rev. Appvd: ECN: 11831 Date: C

4600 INSTALLATION INSTRUCTIONS W/ 4300&4900

80-0180-418

Adams Rite Manufacturing Co.260 Santa Fe Street,Pomona, CA 91767

Phone: 909-632-2300Fax: 909-632-2369

www.adamsrite.com 9/15/11B. CHOW