Installation Guideline€¦ · End of Line resistor 6.8K FirePr o ® o ® FPC-2. Page 6. D C B A 4...
Transcript of Installation Guideline€¦ · End of Line resistor 6.8K FirePr o ® o ® FPC-2. Page 6. D C B A 4...
Installation Guidelineof FirePro Aerosol units for Kardex Remstar
KIT-04-Shuttle XP – FPC-2
Version 1, 19-06-2012
Page 1
Installation Guideline of Aerosol Generators to Kardex remstar Filing System
“Shuttle XP – FPC2”
Step 1: Identify the locations of each part for installation as indicated in figure 1 of this manual.
FPC-2 modules Installation
Step 2: Install the FPC-2 modules at location X1, as indicated in figure 1 and figure 4.
Aerosol Generators, Installation and wiring
Step 3: From the FPC-2 module (any one of the two) install two cables (Fire resistive cable, RED color, 2 X1.5mm) to the location “point X2” (electronic boards and power supply metal box) as indicated figure 2.
Step 4: The metal box is separated in to two partitions. Install one Aerosol Generator, FP-40S, inside the left partition and install the second Aerosol Generator, FP-40S, inside the right partition as indicated in figure 2, point X2 and figure 5.
Step 5: Connect the Aerosol Generator (left partition) FP-40S to the first cable. The way how to
successfully connect the wires to the aerosol generator is indicated at pages 9 & 10.
Step 6: Remove the lamp at point FirePro GEN 1 of the first FPC-2 module and connect the other edge of the first cable (two wires) at point FirePro GEN 1of the first FPC-2 module as indicated at figure 3. No wire polarization is needed at points GEN 1.
Step 7: Connect the Aerosol Generator (right partition) FP-40S to the second cable. The way how to
successfully connect the wires to the aerosol generator is indicated at pages 9 & 10.
Step 8: Remove the lamp at point FirePro GEN 2 of first FPC-2 module and connect the other edge of the second cable (two wires) at point FirePro GEN 2 of first FPC-2 module as indicated at figure 3. No wire polarization is needed at points GEN 2.
Step 9: Install another cable (Fire resistive cable, RED color, 2 X1.5mm) from the first FPC-2 module
to the location point X3 (electronic boards) as indicated at figure 2.
Step 10: Install the Aerosol Generator FP-20SE inside the metal box as indicated in figure 2, point X3.
Step 11: Connect the Aerosol Generator FP-20SE to the cable. The way how to successfully connect the wires to the aerosol generator is indicated at pages 9 & 10.
Step 12: Remove the lamp at point FirePro GEN 3 of first FPC-2 module and connect the other edge of the cable (two wires) at point FirePro GEN 3 of first FPC-2 module as indicated at figure 3. No wire polarization is needed at points GEN 3.
Step 13: Install another cable (Fire resistive cable, RED color, 2 X1.5mm) from the first FPC-2
module to the location point X4 as indicated at figure 2.
Step 14: Install the Aerosol Generator FP-100S inside the metal box, to the left, as indicated in figure 2, point X4.
Step 15: Connect the Aerosol Generator FP-100S to the cable. The way how to successfully connect the wires to the aerosol generator is indicated at pages 9 & 10.
Step 16: Remove the lamp at point FirePro GEN 4 of first FPC-2 module and connect the other edge of the cable (two wires) at point FirePro GEN 4 of first FPC-2 module as indicated at figure 3. No wire polarization is needed at points GEN 4.
Step 17: Install another cable (Fire resistive cable, RED color, 2 X1.5mm) from the second FPC-2
module to the location X5 (motor) as indicated at figure 2.
Step 18: Install the Aerosol Generator FP-200S at vertical position above the motor (location X5) at a
distance of 30cm from the generator outlet holes and motor as indicated in figure 5.
Page 2
Step 19: Be sure that the outlets of the Aerosol Generator are in line with the motor.
Step 20: Connect the Aerosol Generator FP-200S to the cable. The way how to successfully connect
the wires to the aerosol generator is indicated at pages 9 & 10.
Step 21: Remove the lamp at point FirePro GEN 1of the second FPC-2 module and connect the other
edge of the cable (two wires) at point FirePro GEN 1of second FPC-2 module as indicated at
figure 3. No wire polarization is needed at points GEN 1.
Step 22: Install another cable (Fire resistive cable, RED color, 2 X1.5mm) from the second FPC-2
module to the location X6 (motor) as indicated at figure 2.
Step 23: Install the Aerosol Generator FP-200S at vertical position above the motor (location X6) at a
distance of 30cm from the generator outlet holes and motor as indicated in figure 5.
Step 24: Be sure that the outlets of the Aerosol Generator are in line with the motor.
Step 25: Connect the Aerosol Generator FP-200S to the cable. The way how to successfully connect
the wires to the aerosol generator is indicated at pages 9 & 10.
Step 26: Remove the lamp at point FirePro GEN 2 of the second FPC-2 module and connect the
other edge of the cable (two wires) at point FirePro GEN 2 of second FPC-2 module as
indicated at figure 3. No wire polarization is needed at points GEN 2.
Step 27: Don not remove the lamp at position FirePro GEN 3 & 4 of the second FPC-2 module if no
aerosol generator will be used.
Linear Head Detection cable installation
Step 28: Install the Linear Heat Detector (LHD) at the areas under protection (location X2, X3, X4,
X5, X6) as following and as indicated at figure 2:
Location X2: Inside the metal box (left & right partition) at upper level on the box metal cover plate,
fixed with clips, as indicated in figure 5.
Location X3: Inside the metal box at upper level on the box metal cover plate, fixed with clips, as
indicated in figure 5.
Location X4: Inside the metal box at upper level on the box metal cover plate, fixed with clips, as
indicated in figure 5.
Location X5: 2-3cm above motor, fixed with the use of a supporting bracket (find it locally), as
indicated in figure 5.
Location X6: 2-3cm above motor, fixed with the use of a supporting bracket (find it locally), as
indicated in figure 5.
Step 29: Remove the E.O.L. (End Of Line) resistance (6.8KΩ) from the “DETECTION” zone of the
first FPC-2 module and install it at the other end of the Linear Heat Detector (LHD) cable as
indicated in figure 3.
Step 30: Connect the LHD cable to the “DETECTION” zone of the first FPC-2 module as indicated to
figure 3.
Linking the two FPC-2 together
Step 31: Remove the E.O.L. (End Of Line) resistance (6.8KΩ) from the “DETECTION” zone of the
second FPC-2 module and install to the fire relay (COM, NO) of the first FPC-2 module as
indicated in figure 3.
Page 3
Step 32: Connect a short cable (pair wire, in parallel with the EOL resistance) to the fire relay (COM,
NO) of the first FPC-2 module. Connect the other edge of the cable (two wires) to the
“DETECTION” zone of the second FPC-2 module as indicated to figure 3.
Power supply installation and wiring
Step 33: Install the power supply and the two batteries at a suitable location.
Step 34: Follow the wiring instructions as indicated at figure 3. Connect power to the first and second
FPC-2 modules.
Powering the system
Step 35: If everything is ok only the green leds on both FPC-2 modules will lit. If not an audible and
visible warning will take place. Disconnect the power and find which wire is disconnected.
Step 36: Upon successful commission close the top cover of the FPC-2 modules.
Kit Components (KIT-04-Shuttle XP - FPC2)
No Description/Details Model Quantity
1 Fire Detection & Extinguishant Module FPC-2 2
2 Back up Battery 7Ah 12V 24-107F -
3 Power Supply (24V/ 5A) O-82450S 1
4 Linear heat cable 105 deg. Celsius TH-105 25
5 Fire resistant cable [21m+2xH] 2 X1.5mm -
6 Mounting Clips ACLIP6mm 200
7 FirePro Aerosol Generator FP-200S 2
8 FirePro Aerosol Generator FP-100S 1
9 FirePro Aerosol Generator FP-40S 2
10 FirePro Aerosol Generator FP-20SE 1
Note: The batteries and the fire resistant cable can be purchased from the local market. Please let us know if
you want to be included in your kit.
D
C
B
A
4 3 2 1
D
C
B
A
4 3 2 1
Shuttle XP – FPC-2
Page 4
POINT X6
Aerosol Generator
1XFP-200S
Covers Electric motor
POINT X1
2XFPC-2
Fire Protection
Controller
Figure 1POINT X2
Aerosol Generators 2XFP-40S
Covers Electronic boards and
power supply
REV. BYDATEDESCRIPTION
1.0 Shuttle XP – FPC-2 19/06/2012 Michaelides Loucas
POINT X5
Aerosol Generator 1XFP-200S
Covers Electric motor
POINT X4
Aerosol Generator 1X FP-100S
POINT X3
Aerosol Generator 1XFP-20S
Covers Electronic boards
D
C
B
A
4 3 2 1
D
C
B
A
4 3 2 1
Linear Heat Detector cable
Activation temperatures 105Co
Page 5
5K
1
POINT X1
Fire Protection
Controller FPC-2
E.O.L. resistance
6.8 KΩ
Point X6
Point X3
Figure 2
Point X1
D
C
B
A
4 3 2 1
D
C
B
A
4 3 2 1
D
C
B
A
4 3 2 1
D
C
B
A
4 3 2 1
2-3cm
Point X2
2-3cm
REV. BYDATEDESCRIPTION
1.0 Shuttle XP – FPC-2 19/06/2012 Michaelides Loucas
Point X4
Shuttle XP – FPC-2
# 1 # 2
Point X5
Linear Heat detectorAerosol Generator FP-100S
2 X 1.5mm Fire Restive Cable
Aerosol Generator FP-20SE
Aerosol Generator FP-200S
Aerosol Generator FP-200S
Aerosol Generator FP-40SAerosol Generator FP-40S
2 X 1.5mm Fire Restive Cable
+ -Detection24V in
+ -24V out
6K8
+ -
FirePro
Gen1
FirePro
Gen2
FirePro
Gen3
FirePro
Gen4
Test Lamps. Keep the test
lamp connected if no
aerosol generator will be
used.
FirePro Aerosol
Generator
FIRE FUALT
NO C NC NO C NC
Linear Heat
detector
Output Power
End of Line resistor 6.8K
FirePr
o ®FirePr
o ®
FirePr
o ®
FPC-2
Page 6
D
C
B
A
4 3 2 1
D
C
B
A
4 3 2 1
Power Supply 24V DC
-+12V/7Ah
Battery
-+12V/7Ah
Battery
240VAC Power
Power Supply
24Vdc 5 A
Back up batteries
REV. BYDATEDESCRIPTION
1.0 Shuttle XP – FPC-2 19/06/2012 Michaelides Loucas
Figure 3
240VAC Mains
+ -Detection24V in
+ -24V out
+ -
FirePro
Gen1
FirePro
Gen2
FirePro
Gen3
FirePro
Gen4 FIRE FUALT
NO C NC NO C NC
FirePr
o ®FirePr
o ®FirePr
o ®
FPC-2
Point X1
Shuttle XP – FPC-2
6K8
EOL Resistance of
the second FPC-2
First FPC-2 Second FPC-2
D
C
B
A
4 3 2 1
D
C
B
A
4 3 2 1
Page 7
2XFPC-2 modules
Figure 4
REV. BYDATEDESCRIPTION
1.0 Shuttle XP – FPC-2 19/06/2012 Michaelides Loucas
Shuttle XP – FPC-2
2XFPC-2 modules
D
C
B
A
4 3 2 1
D
C
B
A
4 3 2 1
Page 8
Example: Aerosol Generator installation.
Example: Aerosol Generator
installed 30cm above motor
Example: L.H.D. Linear Heat
Detector 2-3 cm above motor
Example: L.H.D. Linear Heat Detector
Example: Clips
Figure 5REV. BYDATEDESCRIPTION
1.0 Shuttle XP – FPC-2 19/06/2012 Michaelides Loucas
Shuttle XP – FPC-2
D
C
B
A
4 3 2 1
D
C
B
A
4 3 2 1
Page 9
Activator cable
housing PART 1
Activator cable
housing PART 2
Connector
Connector
Pull back the
cable until the
edge of the
cable shield just
shown
Cable gland fixing component
UNIT 1
Cable gland & activator
cable housing
UNIT 2
Activator cables
Activator cables
REV. BYDATEDESCRIPTION
1.0 Shuttle XP – FPC-2 19/06/2012 Michaelides Loucas
Shuttle XP – FPC-2
Step 3
Pull back the cable.Step 2
Connect the cable wires,
positive ( + ) & negative ( - ),
with aerosol unit connector
with any of the 2 non
polarized activator cables.
Step 1
Pass the prepared cable
through the Unit 1 = Cable
gland fixing component
Unit 2 = Cable gland &
Activator Cable housing
D
C
B
A
4 3 2 1
D
C
B
A
4 3 2 1
Page 10
Activator cable
housing PART 1
Activator cable
housing PART 2
Spanner key # 22Cable gland fixing
component UNIT 1
Cable gland & activator
cable housing UNIT 2Spanner key # 22
REV. BYDATEDESCRIPTION
1.0 Shuttle XP – FPC-2 19/06/2012 Michaelides Loucas
Shuttle XP – FPC-2
Step 4
Hold the cable avoiding the
turning of the connector within
housing while turning by hand
the activator cable housing
(part 1) with activator cable
housing (part 2).
Step 5
By using two spanner keys
Connect Unit 1 (cable gland
fixing component) with Unit 2
(Cable gland & activator
cable).
PART LIST
Pos
ition
Qua
ntity
Denomination Type /
1 C20TOCSTOP OUTLET COVER PLATE123
1 CABLE HOUSING
4C20HTSHOUSING TUBE1
1 C20BOCSBOTTOM OUTLET COVER PLATE
DWG. Number
2 1
3
4
Top View Iso View (Top)
Front View Side View
Bottom View
Iso View(Bottom)
55.0
Installation Options
Fixing Drills
Condenced aerosol generator FP-20ESDRAWING NUMBER: ID-20ESDATE: 15/04/10
TITLE:INSTALLATION DRAWING
Isometric View of Bracket
C204080CH
205
5 1 BRACKET C20BR
5
102
1
3 2
4
5
Top View Iso View (Top)
Front View Side View
Bottom View
Iso View(Bottom)
76.0
Installation Options
Fixing Drills
Condenced aerosol generator FP-80SDRAWING NUMBER: ID-80SDATE: 15/04/10
TITLE:INSTALLATION DRAWING
Isometric View of Bracket
224.
5
PART LIST
1 1
Pos
ition
Qua
ntity
Denomination
THERMOCONECTOR
Type /
2 C80TOCPSTOP OUTLET COVER PLATE134
1 CABLE HOUSING
5C80HTSHOUSING TUBE1
1 C80BOCPSBOTTOM OUTLET COVER PLATE
C1-2-5THC
DWG. Number
C204080CH
6 17 1
BRACKET PART1 C4080BRS1BRACKET PART2 C4080BRS2
6
7
Ø6.0
96
PART LIST
1 1
Pos
ition
Qua
ntity
Denomination
THERMOCONECTOR
Type /
2 C1-2-5IGNIGNITER1
3
4
1 ANGLE BRACKET SUPPORT
5
C1HTHOUSING TUBE1
1 C1HECHOUSING EXIT COVER
C1-2-5THC
DWG. Number
Condenced aerosol generator FP-100S
1
2
3
4
5
Top View Iso View (Top)
Front View Side View
Bottom View Iso View(Bottom)
Installation Options
Fixing Drills
21.5
Ø6.0
C1-2-5ABS
DRAWING NUMBER: ID-100SDATE: 15/04/10
TITLE:INSTALLATION DRAWING
26.0
1
2
3
4
6
Top ViewIso View (Top)
Front View Side View
Bottom View Iso View(Bottom)
Installation Options
Fixing Drills
21.5
Ø6.0
Condenced aerosol generator FP-200SDRAWING NUMBER: ID-200SDATE: 15/04/10
TITLE:INSTALLATION DRAWING
26.0
PART LIST
1 1
Pos
ition
Qua
ntity
Denomination
THERMOCONECTOR
Type /
2 CABLE HOUSING13
5
1 ANGLE BRACKET SUPPORT
611 C2HECHOUSING EXIT COVER
C1-2-5THC
DWG. Number
C1-2-5ABSC1-2-5CH
4C2HTHOUSING TUBE
1 ROUND BRACKET "A" C1-2-5RBR
7 1 M8BOLT & NUT8 1 M6BOLT & NUT
5
7
8
144
206
92.0
Weight Gross 310gr Tolerance +/- 5%
Net
MODEL FP 20SE
Mass of Extinguishing material 20gr
Activation Mode/s Electrical 6-24VD/C, min. 0.8A for 3-4 sec
FirePro Systems Ltd is the manufacturer of the FirePro products
Activator Type Heating Element with 2.3Ω(ohm) Resistance
Maximum 5mA
Self Activation Temp 300℃Classes of Fire A, B, C, F
Testing Electrical Current
20gr
Operation (Discharge) Time 5 - 10 Seconds
Discharge Outlets Two Directions Outlet
Dimension 165mm x 32mm ( incl connector housing)
Fire Extinguishing Aerosol systems
Technical Data Sheet
FP 20SE
Weight
FirePro Systems Ltd is the manufacturer of the FirePro products
Activator Type Heating Element with 2.3Ω(ohm) Resistance
Maximum 5mA
Self Activation Temp 300
℃
Classes of Fire A, B, C, F
Testing Electrical Current
40gr
Operation (Discharge) Time 5 - 10 Seconds
Discharge Outlets Two Direction Outlet
Dimension 140mm x 51mm ( incl connectors housing)
Gross 610gr Tolerance +/- 5%
Net
MODEL FP 40S
Mass of Extinguishing material 40gr
Activation Mode/s Electrical 6-24VD/C, min. 0.8A for 3-4 sec
Thermally activated Thermocord at 172
℃
Fire Extinguishing Aerosol systems
Technical Data Sheet
FP 40S
Weight Gross 1370gr Tolerance +/- 5%
Net
MODEL FP 100S
Mass of Extinguishing material 100gr
Activation Mode/s Electrical 6-24VD/C, min. 0.8A for 3-4 sec
Thermally activated Thermocord at 172
℃
FirePro Systems Ltd is the manufacturer of the FirePro products
Activator Type Heating Element with 2.3Ω (ohm) Resistance
Maximum 5mA
Self Activation Temp 300
℃
Classes of Fire A, B, C, F
Testing Electrical Current
100gr
Operation (Discharge) Time 5 - 10 Seconds
Discharge Outlets One Direction Outlet
Dimension 120 mm x 84 mm ( plus connector housing)
Fire Extinguishing Aerosol systems
Technical Data Sheet
FP 100S
Weight
FirePro Systems Ltd is the manufacturer of the FirePro products
Activator Type Heating Element with 2.3Ω(ohm) Resistance
Maximum 5mA
Self Activation Temp 300
℃
Classes of Fire A, B, C, F
Testing Electrical Current
200gr
Operation (Discharge) Time 5 - 10 Seconds
Discharge Outlets One Direction Outlet
Dimension 150 mm x 84 mm (plus connector housing)
Gross 1840gr Tolerance +/- 5%
Net
MODEL FP 200S
Mass of Extinguishing material 200gr
Activation Mode/s Electrical 6-24VD/C, min. 0.8A for 3-4 sec
Thermally activated Thermocord at 172
℃
Fire Extinguishing Aerosol systems
Technical Data Sheet
FP 200S
FirePro Systems6 Koumandarias Street, PO Box 54080, CY-3720 Limassol, Cyprus - EU Tel.: +357 25 379999 | Fax: +357 25 354432 | Email: [email protected] www.firepro.com