INSTALLATION GUIDE - Pro-gard Products, LLC · 2017. 11. 6. · supplied hardware1/4-20 x 5/8”...
Transcript of INSTALLATION GUIDE - Pro-gard Products, LLC · 2017. 11. 6. · supplied hardware1/4-20 x 5/8”...
S T R O N G | R E L I A B L E | S E C U R E
INSTALLATION GUIDESPACE SAVER PLUS PARTITION2013 - CURRENTFORD POLICE INTERCEPTOR
pro-gard.com800.480.6680
HARDWARE KIT
WING KIT
SPACE SAVER PLUS PARTITION
THESE COMPONENTS ARE REQUIRED TO INSTALL THE PRO-GARD SPACE SAVER PLUS PARTITION SYSTEM
pro-gard.com800.480.6680
IV. B-Pillar Bracket Installation
A. Remove Lower B-Pillar trim on the Passenger-side. This will be reinstalled after bracket installation. (See Fig. 1)
B. Place the Passenger B-Pillar bracket (3P3601P) against the B-Pillar face.
C.OrientatetheB-Pillarbracketsothebottomlocatingtabfits into the Seat Belt Retractor Pocket on the vehicle B-Pillar and theformedlocatingflangeswraparoundthevehicleB-Pillar. PushupandoverontheBracketuntilthelocatingtabisatthetop ofthepocketandtheflangesaretightagainstthevehicleB-Pillaredge. Insuringthatthebracketislocatedcorrectly,usingthesupplied Self-Drillingscrews(3X162)securetheB-Pillarbrackettothevehicle B-Pillar. (See Fig. 2A & 2B)
NOTE: It is critical that the seat belt strap be on the inside of the B-Pillarbracket.Testtheseatbelttoconfirmthatthereis no interference and that it functions properly.
I. Refertothediagramonthelastpageoftheseinstructionstoverifyallpartswerereceived.
II. Thefollowingtoolswillberequiredtocompletetheinstallation.
A. 1/4” drive ratchet with 7/16” socket B.3/16”Allenkey C. 1” Hole saw D. Drill with 3/8” Socket
III. Readallinstructionscarefullybeforestartingtheassemblyprocess.
NOTE: Locate all Wiring, Fuel Lines, Brake Lines, and/or Cooling Lines before drilling holes or installing Fasteners.
PASSENGER SIDE SHOWNFIG. 1
OEM TRIM
PANEL
PASSENGER SIDE SHOWNFIG. 2A
3P3601P
LOCATING TAB
SEAT BELT RETRACTOR POCKET
PASSENGER SIDE SHOWNFIG. 2B
3X117(2)
3P3601P3X117(2)
LOCATINGFLANGES
RECESSED PANEL
PASSENGER LEPDRIVER LEP3SP3602D
3P300I-SSP
3P3630P
D.UsingtheDriverB-pillarbracket(3P3601D)repeatprocessonDriver-sideofthevehicle.
V. DrillingB-pillarTrimPanels
A.Carefullyalignthetemplatepertheirincludedinstructionson tothePassenger-sidetrimpanel.Usinga1”HoleSawdrillthe clearanceholesasmarkedonthetemplate.
B.Replacethetrimpanel,insuringthatthestandoff’sprotrude throughthepanel.(SeeFig.3)
C.RepeatprocessontheDriver-sidetrimpanel.
VI. InstallingPartitionMountingPlates
A.AttachtheDriver-sideMountingPlate(3P3602D)using thesupplied5/16-18x3/4”Buttonheadscrews(3X149)tothe Standoff’sprotrudingthroughtheB-pillartrim.Handtighten fastenersonly.(SeeFig.4)
B.RepeatprocessonthePassenger-side.
VII. Partition Installation
A.Duetotheweightandsizeofthepartition,assistancefromanotherpartyishighly recommended.Insertthepartitionintothevehicle,liftandpositionthepartitionso thatitalignswiththePartitionMountingPlates,usingthesupplied1/4-20x5/8”Carriage Bolts(3X36)and1/4-20Whiznuts(3X16Z)securethePartitiontotheMountingPlates. Handtightenfastenersonly.(SeeFig.5)
B.Audittheoverallinstallationforfitandfunctionofallcomponets,insureallfastenersaretight.
VIII. Filler Wing Installation
A.TheFillerWingsandtheirmountinghardwarearepacked inseparateboxmarkedWingKit.InstalltheFillerWings accordingtotheirincludedInstallInstructions.
PASSENGER SIDE SHOWNFIG. 3
OEM TRIM PANEL
STANDOFF’S(3)
pro-gard.com800.480.66803
DRIVER’SSIDESHOWNFIG. 4
3X149
3P3602D
PASSENGER SIDE SHOWNFIG.5
3X36 (3)
3X16Z(3)
PARTITION ASSEMBLY
3P3631P
IX. LowerExtension&RecessPanelInstallation
A.PlacetheDriver’sLowerExtensionPanelagainst thePartition.AligntheholesintheDriver’sLower ExtensionPanelwiththePartitionandsecureusing thesupplied1/4-20x5/8”(3X36)carriageboltsand whiznuts(3X16Z).(SeeFIG.4)
B.LocatetheRecessedPanel(3P3001-SSP),alignit withtheholesinthePartition.Secureusingthe suppliedhardware1/4-20x5/8”carriagebolts(3X36) and1/4”-20whiznuts(3X16Z).(SeeFig.5)
C.PlacethePassenger’sLowerExtensionPanelagainst the Partition. Align the holes in the Passenger Lower ExtensionPanelwiththePartitionandRecessed Panel,thesecureusingthesupplied1/4-20x5/8” (3X36)carriageboltsandthewhiznuts(3X16Z). (See FIG. 6).
X. Audittheoverallinstallationforfitandfunctionofall components.Oncesatisfiedallfastenersaretight.
XI. Installationisnowcomplete.
4pro-gard.com800.480.6680
FIG. 4
3P300I-SSP
3SP36-02D
3SP3630P
FIG5. FIG. 6
PART
S LI
ST
DESC
RIPT
ION
PART
NUM
BER
QTY
ITEM
DRIV
ER B
-PIL
LAR
BRAC
KET
3P36
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11
PASS
ENGE
R B-
PILL
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ET3P
36-0
1P1
2
DRIV
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IDE
MO
UNTI
NG P
LATE
3P36
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13
PASS
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R SI
DE M
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PLAT
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2P1
4
DRIV
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OWER
EXT
ENSI
ON P
ANEL
3SP3
6-02
D1
5
5/16
-18
X 3/
4 BS
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96
6
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/4"
SELF
DRI
LLIN
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X HE
AD S
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3X16
28
7
1/4-
20 W
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3X16
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8
1/4-
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5/8
CAR
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LT3X
3621
9
PASS
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WER
EXT
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PANE
L3P
3630
P1
10
RECE
SSED
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EL3P
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111
FILL
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3SP3
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112
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B-PILLAR TEMPLATE - PASSENGER 2013 - CURRENT FORD POLICE INTERCEPTOR
DIRECTIONS1. CUT ALONG DASHED LINES
2. CUT OUT CROSS HATCHED AREAS
3. ALIGN CUT OUT AREAS WITH THEIR CORRESPONDING BOSS ON OEM B-PILLAR TRIM
4. CENTER PUNCH 3 HOLE LOCATIONS THRU TEMPLATE & DRILL/CUT 1” DIA. HOLE
5. REINSTALL B-PILLAR TRIM PER KIT INSTALL INSTRUCTIONS
DIRECTIONS1. CUT ALONG DASHED LINES
2. CUT OUT CROSS HATCHED AREAS
3. ALIGN CUT OUT AREAS WITH THEIR CORRESPONDING BOSS ON OEM B-PILLAR TRIM
4. CENTER PUNCH 3 HOLE LOCATIONS THRU TEMPLATE & DRILL/CUT 1” DIA. HOLE
5. REINSTALL B-PILLAR TRIM PER KIT INSTALL INSTRUCTIONS
B-PILLAR TEMPLATE - DRIVER 2013 - CURRENT FORD POLICE INTERCEPTOR
H1
H2
H3
H1H2
H3