INSTALLATION GL18 0 B/ D INSTRUCTIONS P/N 08B71-MKC...
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Honda Dealer: Please give a copy of these instructions to your customer. INSTALLATION INSTRUCTIONS Accessory Application © 2018 American Honda Motor Co., Inc. - All Rights Reserved. PARTS LIST 87950-MKC-A100 1 of 9 Publication No. MII 16426 Issue Date January 2018 REAR SPEAKER ATTACHMENT KIT P/N 08B71-MKC-A00 GL1800B/BD GL1800/D/DA (go to page 10) No. Description Qty (1) Installation Instructions URL 1 (2) Speaker right grill 1 (3) Speaker left grill 1 (4) Speaker right cover 1 (5) Speaker left cover 1 (6) Speed nut 9 (7) 5 mm screw 7 (8) Right sub harness 1 (9) Wire tie 4 (10) Left sub harness 1 (8) (5) (2) (3) (1) (4) (10) (9) (7) (6) (1) No. Description Qty (1) Speaker 2 REAR SPEAKER KIT Sold separately Item N·m kgf·m Ibf·ft 5 mm screw 4.2 0.4 3.1 TORQUE CHART Tighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts. TOOLS AND SUPPLIES REQUIRED Phillips screwdriver Snips Power drill Drill bit (4 and 10 mm) File Dish soap solution (Water:Dish soap / 100:1) Shop towel Torque wrench
Transcript of INSTALLATION GL18 0 B/ D INSTRUCTIONS P/N 08B71-MKC...
Honda Dealer: Please give a copy of these instructions to your customer.
INSTALLATIONINSTRUCTIONS
Accessory Application
© 2018 American Honda Motor Co., Inc. - All Rights Reserved.
PARTS LIST
87950-MKC-A1001 of 9
Publication No.
MII 16426
Issue Date
January 2018
REAR SPEAKERATTACHMENT KIT
P/N 08B71-MKC-A00
GL1800B/BDGL1800/D/DA (go to page 10)
No. Description Qty
(1) Installation Instructions URL 1
(2) Speaker right grill 1
(3) Speaker left grill 1
(4) Speaker right cover 1
(5) Speaker left cover 1
(6) Speed nut 9
(7) 5 mm screw 7
(8) Right sub harness 1
(9) Wire tie 4
(10) Left sub harness 1
(8)
(5)
(2)
(3)
(1)
(4)
(10)
(9)
(7)
(6)
(1)
No. Description Qty
(1) Speaker 2
REAR SPEAKER KITSold separately
Item N·m kgf·m Ibf·ft
5 mm screw 4.2 0.4 3.1
TORQUE CHARTTighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts.
TOOLS AND SUPPLIES REQUIREDPhillips screwdriver
Snips
Power drill
Drill bit (4 and 10 mm)
File
Dish soap solution
(Water:Dish soap / 100:1)
Shop towel
Torque wrench
2 of 9
1. Open the left saddlebag lid as shown.
• Repeat on the right side.<Left side>
LEFT SADDLEBAG LID
2. Remove the lef t s ide cover as shown, and disconnect the battery negative (-) cable.
LEFT SIDE COVER
3. Remove the right side cover in the same manner as the left side.
4. Remove the seat as shown.
BOLT
WASHER
SEAT
5. Remove the fuse holders as shown.<Left side>
INSTALLATIONNOTE:
• Disconnect the negative (-) cable from the battery before installing this accessory.
• The memory of the clock will be erased when you disconnect the battery. Reset the clock after reconnecting the battery.
• Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched.
• Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose.
FUSE
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7. Remove the right and left rear top lid as shown.
RIGHT REAR TOP LIDLEFT REAR TOP LID
9. Remove the center rear top cover by pulling it firmly up and back as shown.
8. Remove the clips and screws as shown.
SCREW
CENTER REAR TOP COVER
CENTER REAR TOP COVER
CLIP
6. Remove the left pillion step holder cover as shown.
• Repeat on the right side.
BOLT
SCREW
LEFT PILLION STEP HOLDER COVER
CLIP
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11. Remove the clips as shown.
• Repeat on the right side.<Left side>
CLIP
10. Remove the right and left passenger grips as shown.
WASHER
CABLE
RIGHT PASSENGER GRIP
BOLT
LEFT PASSENGER GRIPRemove the cable.
12. Remove the rear fender as shown.
SCREW
REAR FENDERDisconnect the connector.
13. Remove the saddlebag rear center cowl as shown.
14. Remove the parts as shown.
• Repeat on the left side.<Right side>
BOLTWASHER
SCREW
SCREW
SADDLEBAG REAR CENTER COWL
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16. Remove the right saddlebag upper cover as shown.
SCREW
SCREW
RIGHT SADDLEBAG UPPER COVERDisconnect the connector.
15. Remove the screw as shown.
• Repeat on the left side.
SCREW
POWER DRILL(4 mm BIT)
POWER DRILL(4 mm BIT)
MARKED POINT
RIGHT SADDLEBAG UPPER COVER
MARKED POINT
17. Remove the speaker cover as shown.
18. Remove the left saddlebag upper cover and speaker cover in the same manner as the right side.
19. Drill a 4 mm hole at each marked point of the right saddlebag upper cover as shown.
• Remove the any burrs from the edge of the hole.
SCREW
SPEAKER COVER (Save)
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After cutting, finish with a file.
Discard.
21. Cut the left saddlebag upper cover in the same manner as the right side.
POWER DRILL (10 mm BIT)
RIGHT SADDLEBAG UPPER COVER
RIGHT SADDLEBAG UPPER COVER
RIGHT SADDLEBAG UPPER COVER
20. Drill 10 mm holes the marked lines of the right saddlebag upper cover as shown.
• Drill holes at the center of the marked lines.
SNIPSCut the part.
MARKED LINE
MARKED LINE
MARKED LINE
FILEFile off the cutout surface.
22. Install the right speaker grill as shown.
23. Install the speaker left grill in the same manner as the right side.
24. Remove the plug as shown.
• Repeat on the left side.
RIGHT SADDLEBAG UPPER COVER
SPEAKER RIGHT GRILL
SPEED NUT
PLUG (Save)
<Right side>
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27. Route the right sub harness as shown.
28. Install the right saddlebag in the reverse order of removal.
29. Remove the dummy connector as shown.
26. Move the right saddlebag and route the right sub harness as shown.
• Repeat on the left side.
RIGHT SUB HARNESS
2-PIN WATERPROOF CONNECTOR (Black)
RIGHT SUB HARNESS
RIGHT SUB HARNESS
GROMMETInsert into the hole.
2-PIN WATERPROOF CONNECTOR (Black)
2-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save)
GROMMET
25. Apply dish soap solution to the position shown.
DISH SOAP SOLUTIONApply.
RIGHT SUB HARNESS
RIGHT SADDLEBAG
Move.
8 of 9
32. Route the left sub harness as shown.
<Left side>
LEFT SUB HARNESS
LEFT SUB HARNESS
35. Connect the left sub harness as shown.
12-PIN WATERPROOF CONNECTOR (Black)
12-PIN WATERPROOF CONNECTOR (Black)
12-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save)
30. Connect the right sub harness as shown.
31. Secure the right sub harness with the wire ties as shown.
RIGHT SUB HARNESS
RIGHT SUB HARNESS
2-PIN WATERPROOF CONNECTOR (Black)
WIRE TIESecure the right sub harness to the motorcycle’s harness.
WIRE TIESecure the right sub harness to the motorcycle’s harness.
2-PIN WATERPROOF CONNECTOR (Black)
33. Install the left saddlebag in the reverse order of removal.
34. Remove the dummy connector as shown.
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37. Install the accessory speaker as shown.
38. Connect the right sub harness as shown.
39. Install the right speaker cover as shown.
<Right side>
LEFT SUB HARNESS
SCREW (Reuse)
5 mm SCREW
TERMINALWIRE TIESecure the left sub harness to the motorcycle’s harness.
ACCESSORY SPEAKER
ACCESSORY SPEAKER
36. Secure the left sub harness with the wire tie as shown.
RIGHT SUB HARNESS
RIGHT SPEAKER COVER
OUTSIDE40. Install the left side speaker and left speaker cover in
the same manner as the right side.
41. Install the motorcycle’s parts in the reverse order of removal.
• Confirm that any wire harness is not caught or too tight.
42. Check the speaker, headlight and the other lights for proper operation.
TERMINAL
Honda Dealer: Please give a copy of these instructions to your customer.
INSTALLATIONINSTRUCTIONS
Accessory Application
© 2018 American Honda Motor Co., Inc. - All Rights Reserved.
PARTS LIST
87950-MKC-A0001 of 10
Publication No.
MII 16426
Issue Date
January 2018
REAR SPEAKERATTACHMENT KIT
P/N 08B71-MKC-A00
GL1800/D/DA(With trunk removal kit)
No. Description Qty
(1) Installation Instructions URL 1
(2) Speaker right grill 1
(3) Speaker left grill 1
(4) Speaker right cover 1
(5) Speaker left cover 1
(6) Speed nut 9
(7) 5 mm screw 7
(8) Right sub harness 1
(9) Wire tie 4
(10) Left sub harness 1
(8)
(5)
(2)
(3)
(1)
(4)
(10)
(9)
(7)
(6)
(1)
No. Description Qty
(1) 5 mm screw 8
5 mm SCREWSold separately
Item N·m kgf·m Ibf·ft
5 mm screw 4.2 0.4 3.1
TORQUE CHARTTighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts.
TOOLS AND SUPPLIES REQUIREDPhillips screwdriver
Snips
Powers drill
Drill bit (4 and 10 mm)
File
Dish soap solution
(Water:Dish soap / 100:1)
Shop towel
Torque wrench
(1)
No. Description Qty
(1) Speaker 2
REAR SPEAKER KITSold separately
2 of 10
<Left side>
LEFT SADDLEBAG LID
2. Remove the lef t s ide cover as shown, and disconnect the battery negative (-) cable.
LEFT SIDE COVER
3. Remove the right side cover in the same manner as the left side.
4. Remove the seat as shown.
BOLT
WASHER
INSTALLATIONNOTE:
• Disconnect the negative (-) cable from the battery before installing this accessory.
• The memory of the clock will be erased when you disconnect the battery. Reset the clock after reconnecting the battery.
• Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched.
• Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose.
1. Open the left saddlebag lid as shown.
SEATDisconnect the connector.
5. Remove the fuse holders as shown.<Left side>
FUSE
3 of 10
7. Remove the right and left rear top lid as shown.
RIGHT REAR TOP LIDLEFT REAR TOP LID
6. Remove the left pillion step holder cover as shown.
• Repeat on the right side.
9. Remove the center rear top cover by pulling it firmly back and up as shown.
8. Remove the clips and screws as shown.
SCREW
CENTER REAR TOP COVER
CENTER REAR TOP COVER
CLIP
BOLT
SCREW
LEFT PILLION STEP HOLDER COVER
CLIP
4 of 10
14. Remove the parts as shown.
• Repeat on the left side.<Right side>
BOLTWASHER
SCREW
10. Remove the right and left passenger grips as shown.
WASHER
CABLE
RIGHT PASSENGER GRIP
BOLT
LEFT PASSENGER GRIPRemove the cable.
11. Remove the clips as shown.
• Repeat on the right side.<Left side>
CLIP
12. Remove the rear fender as shown.
SCREW
REAR FENDERDisconnect the connector.
13. Remove the saddlebag rear center cowl as shown.
SCREW
SADDLEBAG REAR CENTER COWL
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16. Remove the right saddlebag upper cover as shown.
SCREW
SCREW
RIGHT SADDLEBAG UPPER COVERDisconnect the connector.
15. Remove the screw as shown.
• Repeat on the left side.
SCREW
After cutting, finish with a file.
Discard.
POWER DRILL (10 mm BIT)
SNIPSCut the part.
MARKED LINE
MARKED LINE
FILEFile off the cutout surface.
17. Drill 10 mm holes inside the marked line of the right saddlebag as shown.
• Remove the any burrs from the edge of the hole.
MARKED LINE
18. Arrange the accessory rear speaker as shown and confirm that there is no interference with the drilled hole.
• If there is interference, use a file to correct it.ACCESSORY SPEAKER
6 of 10
POWER DRILL(4 mm BIT)
ELECTRIC DRILL (4 mm BIT)
MARKED POINT
RIGHT SADDLEBAG UPPER COVER
MARKED POINT
19. Drill a 4 mm hole at each marked point of the right saddlebag upper cover as shown.
• Remove the any burrs from the edge of the hole.
21. Remove the left saddlebag upper cover in the same manner as the right side.
22. Cut the left saddlebag and left saddlebag upper cover in the same manner as the right side.
After cutting, finish with a file.
Discard.
ELECTRIC DRILL (10 mm BIT)
RIGHT SADDLEBAG UPPER COVER
RIGHT SADDLEBAG UPPER COVER
RIGHT SADDLEBAG UPPER COVER
20. Drill 10 mm holes at the marked lines of the right saddlebag upper cover as shown.
• Drill holes at the center of the marked lines.
SNIPSCut the part.
MARKED LINE
MARKED LINE
MARKED LINE
FILEFile off the cutout surface.
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24. Install the accessory speaker left grill in the same manner as the right side.
25. Remove the plug as shown.
• Repeat on the left side.
RIGHT SADDLEBAG UPPER COVER
SPEED NUT
PLUG (Save)
<Right side>
27. Move the right saddlebag and route the right sub harness as shown.
• Repeat on the left side.
2-PIN WATERPROOF CONNECTOR (Black)
RIGHT SUB HARNESS
RIGHT SUB HARNESS
GROMMETInsert into the hole.
GROMMET
26. Apply dish soap solution to the position shown.
DISH SOAP SOLUTIONApply.
RIGHT SUB HARNESS
Move.
RIGHT SADDLEBAG
23. Install the accessory speaker right grill as shown.
ACESSORY SPEAKER RIGHT GRILL
8 of 10
28. Route the right sub harness as shown.
29. Install the right saddlebag in the reverse order of removal.
30. Remove the dummy connector as shown.
RIGHT SUB HARNESS
2-PIN WATERPROOF CONNECTOR (Black)
2-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save)
33. Route the left sub harness as shown.
<Left side>
LEFT SUB HARNESS
31. Connect the right sub harness as shown.
32. Secure the right sub harness with the wire ties as shown.
RIGHT SUB HARNESS
RIGHT SUB HARNESS
2-PIN WATERPROOF CONNECTOR (Black)
WIRE TIESecure the right sub harness to the motorcycle’s harness.
WIRE TIESecure the right sub harness to the motorcycle’s harness.
2-PIN WATERPROOF CONNECTOR (Black)
9 of 10
38. Install the accessory speaker as shown.
<Right side>
LEFT SUB HARNESS
5mm SCREW
12-PIN WATERPROOF CONNECTOR (Black)
12-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save)
WIRE TIESecure the left sub harness to the motorcycle’s harness.
ACCESSORY SPEAKER
ACCESSORY SPEAKER
37. Secure the left sub harness with the wire tie as shown.
OUTSIDE
TERMINAL
LEFT SUB HARNESS
36. Connect the left sub harness as shown.
12-PIN WATERPROOF CONNECTOR (Black)
34. Install the left saddlebag in the reverse order of removal.
35. Remove the dummy connector as shown.
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39. Connect the right sub harness as shown.
40. Install the right speaker cover as shown.
5 mm SCREW
TERMINAL
RIGHT SUB HARNESS
RIGHT SPEAKER COVER
41. Install the speaker and left speaker cover in the same manner as the right side.
42. Install the motorcycle’s parts in the reverse order of removal.
• Confirm that any wire harness is not caught or too tight.
43. Check the speaker, headlight and the other lights for proper operation.
