INSTALLATION - Bernardi Parts · 2010. 3. 6. · ENGINE BLOCK HEATER P/N 08T44-SNA-101 AII 40257...

© 2008 American Honda Motor Co., Inc. - All Rights Reserved. AII 40257 (0808) 1 of 13

INSTALLATIONINSTRUCTIONS

Accessory Application Publications No.

Issue Date

AUG 2008

08T44-SHJ-1010-91

2009 ODYSSEYENGINE BLOCK HEATER

P/N 08T44-SNA-101

AII 40257

PARTS LIST

Aluminum washer

Heater harness

Protective cap

12 Black wire ties

Engine block heater

7 Wire tie with clips(Some may not be used.)

5 White wire ties(Some may not be used.)

TOOLS AND SUPPLIES REQUIREDPhillips screwdriverRatchetExtension (6 inch)14, 19, and 24 mm SocketsTorque wrenchDiagonal cuttersCoolant (Honda Antifreeze/Coolant only)White markerTape measure

NOTE

• Always use Honda Antifreeze/Coolant. Using anon-Honda coolant can result in corrosion, causingthe cooling system to malfunction or fail.

• To avoid burning out the element, do not operatethe engine block heater before it is installed in thevehicle and the coolant has been added.

2 of 13 AII 40257 (0808) © 2008 American Honda Motor Co., Inc. - All Rights Reserved.

7424030Y

7426041Y

8 CLIPS

RADIATOR COVER

CAP

RESERVOIR TANKRADIATOR

FRONT

3. Remove the radiator cover (eight clips).

4. Take the cap off of the reservoir tank.

7426010Y

RADIATOR CAP

DRAIN PLUGFRONT

INSTALLATION

Customer Information: The information in thisinstallation instruction is intended for use only byskilled technicians who have the proper tools,equipment, and training to correctly and safely addequipment to your vehicle. These proceduresshould not be attempted by “do-it-yourselfers.”

If the vehicle you are working on has a VTECengine, continue with step 1. If equipped with aVCM2 engine, go to step 29.

With VTEC Engine:

1. Allow the engine and all cooling systemcomponents to cool down.

2. Place a clean drain pan under the radiator drainplug, then remove the drain plug from the bottomof the radiator to drain the coolant. Remove theradiator cap to increase the flow.

NOTICERadiator coolant will damage the body paint. Quicklyrinse any spilled coolant from the painted surfaces.


7426050Y

7426060Y

FRONT

2 BOLTS

RESERVOIR TANKRESERVOIR TANKBRACKET

FRONT

RESERVOIR TANK

TAB

5. Remove two bolts from the reservoir tank.

6. Remove the reservoir tank and the reservoir tankbracket (one tab).

7. Remove two bolts from the radiator brackets, andremove the radiator brackets.

8. Remove the bolt from the lower oxygen sensorwire bracket, and move the bracket out of the way.

7629010B

BOLT

BOLT

RADIATORBRACKET RADIATOR

BRACKET

7629020B

BOLT

OXYGENSENSOR


4525011Y

WHITEMARKER

2 MARKS

HEATERHARNESS

170 mm

340 mm

WHITEMARKER

7426080Y

HEATERHARNESS

LOWER GRILLE

11. Using a white marker and a tape measure, markthe indicated position of the heater harness asshown.

12. Pass the heater harness through the indicatedhole on the lower grille as shown.

7426070Y

WASHER

DRAIN BOLT(Retain.)Use a 19 mmsocket.

9. Locate and remove the drain bolt from the front ofthe block using a 19 mm socket. Coolantremaining in the engine jackets will flow out fromthe hole when the drain bolt is removed. (Retainthe drain bolt, in case the engine block heater isremoved.)

4301030Y

ALUMINUMWASHER

ENGINE BLOCK HEATER60 N·m (44 lb-ft)Use a 24 mm socket.

FRONT

10. Install the engine block heater and the aluminumwasher into the hole using a 24 mm socket.Torque the engine block heater to 60 N·m (44 lb-ft).

A

B


4301040Y

VEHICLEBRACKET

WHITEWIRE TIE(point A)

HEATERHARNESS

ENGINEBLOCKHEATER

HEATERHARNESSCONNECTOR

7426091Y

7426100Y

7426110Y

FRONT

BUMPER

FRONT

VEHICLE HARNESS

HEATER HARNESS

FRONT

HEATERHARNESS

LEFT HEADLIGHT

HEATER HARNESS

FAN SHROUD

15. Route the heater harness along the fan shroud.13. Route the heater harness towards the leftheadlight.

14. Route the heater harness along the vehicleharness.

16. Plug the connector end of the heater harness intothe engine block heater. Route the heater harnessin the direction shown, and secure it to the vehiclebracket with a white wire tie (point A).


7426121Y

7426130Y

HEATERHARNESS

FRONT BUMPER BEAM

2 WIRE TIES(Tie together.)

LEFT HEADLIGHT

HEATER HARNESS

WIRE TIE

HEADLIGHT BRACKET

20. Secure the heater harness to the headlight bracketwith one wire tie.

21. Route the heater harness along the front bumperbeam, and secure the heater harness to the frontbumper beam with four wire ties.

FRONT

4301062Y

VEHICLEHARNESS

3 WIRE TIES

HEATERHARNESS

FRONT

4301051 Y

HEATERHARNESS

2 WIRE TIES

FAN SHROUD

17. Secure the heater harness with one wire tie (pointB).

18. Secure the heater harness with two wire ties.

19. Secure the heater harness to the vehicle harnesswith three wire ties.

WIRE TIE(point B)


7426141Y

PROTECTIVE CAP

HEATER HARNESS

LOWERGRILLEPROTECTIVE CAP

7509010X

WIRE TIE

HEATER HARNESS

LOWER GRILLE

PROTECTIVE CAP

22. Attach the protective cap to the lower grille asshown, and plug the heater harness connector intothe protective cap.

24. Reinstall the radiator drain plug.

25. Fill the system with the recommended coolant.Follow the instructions described in the servicemanual to fill and bleed the cooling system.

26. Check the coolant reservoir for correct level andcheck the cooling system for signs of leakage.Repair if necessary.

27. Check that the heater harness is routed properlyand all connectors are plugged in.

28. Put the drain bolt (removed in step 9) in the glovebox.

NOTE: When the battery is disconnected, the driver’swindow AUTO function is disabled.

• Start the engine. Push down on the driver’swindow switch until the window is fully open.

• Pull up on the driver’s window switch to close thewindow completely, then hold the switch for1 second or more.

• Lower and raise the driver’s window to checkoperation of the driver’s window AUTO function.

23. Secure the heater harness to the lower grille with awire tie.


7426040Y

CAP

RESERVOIR TANKRADIATOR

7426050Y

FRONT

2 BOLTSRESERVOIR TANK

32. Take the cap off of the reservoir tank.

33. Remove two bolts from the reservoir tank.

7426010Y

DRAIN PLUGFRONT

7424030Y

8 CLIPS

RADIATOR CAP

RADIATOR COVER

31. Remove the radiator cover (eight clips).

With VCM2 Engine:

29. Allow the engine and all cooling systemcomponents to cool down.

30. Place a clean drain pan under the radiator drainplug, then remove the drain plug from the bottomof the radiator to drain the coolant. Remove theradiator cap to increase the flow.

NOTICERadiator coolant will damage the body paint. Quicklyrinse any spilled coolant from the painted surfaces.


7426150Y

7426060Y

RESERVOIR TANKRESERVOIR TANKBRACKET

FRONT

WASHER

DRAIN BOLT(Retain.)Use a 19 mmsocket.

TAB

34. Remove the reservoir tank and the reservoir tankbracket (one tab).

37. Locate and remove the drain bolt from the front ofthe block using a 19 mm socket. Coolantremaining in the engine jackets will flow out fromthe hole when the drain bolt is removed. (Retainthe drain bolt, in case the engine block heater isremoved.)

7629010B

BOLT

BOLT

RADIATORBRACKET RADIATOR

BRACKET

35. Remove two bolts from the radiator brackets, andremove the radiator brackets.

36. Remove the bolt from the lower oxygen sensorwire bracket, and move the bracket out of the way.

7629020B

BOLT

OXYGENSENSOR


7426091Y

BUMPER

HEATER HARNESS

7426080Y

HEATERHARNESS

LOWER GRILLE

LEFT HEADLIGHT

40. Pass the heater harness through the indicatedhole on the lower grille as shown.

41. Route the heater harness toward the left headlight.

FRONT

7627010B

7427010Y

ALUMINUMWASHER

ENGINE BLOCK HEATER60 N·m (44 lb-ft)Use a 24 mm socket.

FRONT

WIRE TIEWITH CLIP

MARK

HEATERHARNESS

150 mm

300 mm

WHITEMARKER

38. Install the engine block heater and the aluminumwasher into the hole using a 24 mm socket.Torque the engine block heater to 60 N·m (44 lb-ft).

39. Using a tape measure, install one wire tie with clipto the heater harness and mark the indicatedposition using a white marker on the heaterharness as shown.

A

B


7427031Y

7427040Y

VEHICLEBRACKET

HEATERHARNESS

ENGINEBLOCKHEATER

HEATERHARNESSCONNECTOR

WIRE TIEWITH CLIP(point A)

FRONT

HEATERHARNESS

FAN SHROUD

3 WIRE TIES

44. Plug the connector end of the heater harness intothe engine block heater. Route the heater harnessin the direction shown, and secure it to the vehiclebracket with a wire tie with clip (point A).

45. Secure the heater harness with one white wire tie(point B), and secure the heater harness with onewhite wire tie.

7426100Y

7427020Y

FRONT

VEHICLE HARNESS

HEATER HARNESS

FRONT

HEATERHARNESS

FAN SHROUD

42. Route the heater harness along the vehicleharness.

43. Route the heater harness along the fan shroud.

46. Secure the heater harness with three wire ties.

WHITEWIRE TIE(point B)

WHITEWIRE TIE


7426130Y

7426140Y

HEATERHARNESS

FRONT BUMPER BEAM

2 WIRE TIES(Tie together.)

PROTECTIVE CAP HEATER HARNESSCONNECTOR

LOWERGRILLE

PROTECTIVE CAP

49. Route the heater harness along the front bumperbeam, and secure the heater harness to the frontbumper beam with four wire ties.

50. Attach the protective cap to the lower grille asshown, and plug the heater harness connector intothe protective cap.

7427050Y

7426121Y

FRONT

HEATER HARNESS

VEHICLE HARNESS

HEATER HARNESS

3 WIRE TIES

LEFT HEADLIGHT

WIRE TIE

HEADLIGHT BRACKET

47. Secure the heater harness to the vehicle harnesswith three wire ties.

48. Secure the heater harness to the headlight bracketwith one wire tie.

FRONT


7509010X

WIRE TIE

HEATER HARNESS

LOWER GRILLE

PROTECTIVE CAP

51. Secure the heater harness to the lower grille withone wire tie.

52. Reinstall the radiator drain plug.

53. Fill the system with the recommended coolant.Follow the instructions described in the servicemanual to fill and bleed the cooling system.

54. Check the coolant reservoir for correct level andcheck the cooling system for signs of leakage.Repair as necessary.

55. Check that the heater harness is routed properlyand all connectors are plugged in.

56. Put the drain bolt (removed in step 37) in theglove box.

NOTE: When the battery is disconnected, the windowdriver’s window AUTO function is disabled.

• Start the engine. Push down on the driver’s windowswitch until the window is fully open.

• Pull up on the driver’s window switch to close thewindow completely, then hold the switch for1 second or more.

• Lower and raise the driver’s window to checkoperation of the driver’s window AUTO function.

INSTALLATION - Bernardi Parts · 2010. 3. 6. · ENGINE BLOCK HEATER P/N 08T44-SNA-101 AII 40257...

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Transcript of INSTALLATION - Bernardi Parts · 2010. 3. 6. · ENGINE BLOCK HEATER P/N 08T44-SNA-101 AII 40257...