Installation and Operation - Jetmaster · NOT use any phone in your building. - Immediately call...

1Heat & Glo • XLR-PLUS-N-AU, XLR-PLUS-PB-AU • 2264-901 • 11/14

Model:XLR-PLUS-N-AUXLR-PLUS-PB-AU

• DO NOTstoreorusegasolineorotherflam-mablevaporsandliquidsinthevicinityofthisoranyotherappliance.

• DO NOTsprayaerosolsinthevicinityofthisappliancewhileitisinoperation.

• Whattodoifyousmellgas - DO NOTtrytolightanyappliance.- DO NOTtouchanyelectricalswitch.DO

NOTuseanyphoneinyourbuilding.- Immediatelycallyourgassupplierfromaneighbor’sphone.Followthegassuppli-er’sinstructions.

- Ifyoucannotreachyourgassupplier,callthefiredepartment.

• Installationandservicemustbeperformedbyaqualifiedinstaller,serviceagency,orthegassupplier.

WARNING:Iftheinformationintheseinstructionsisnotfollowedexactly,afireorexplosionmayresultcausingpropertydamage,personalinjury,ordeath.

Owner’sManualInstallationandOperation

WARNING

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed. ContactyourdealerorHearth&HomeTechnologies if thebarrierisnotpresentorhelpisneededtoproperlyinstallone.

HOT SURFACES!GlassandothersurfacesarehotduringoperationANDcooldown.

Hotglasswillcauseburns.• DO NOTtouchglassuntilitiscooled• NEVERallowchildrentotouchglass• Keepchildrenaway

• CAREFULLY SUPERVISE children in same room asfireplace.

• Alertchildrenandadultstohazardsofhightemperatures.

Hightemperaturesmayigniteclothingorotherflammablematerials.• DONOTplacearticlesonoragainstthisappliance.• Keep clothing, furniture, draperies and other flammablematerialsaway.

SAI Global

RefNoGSCS20194AS4553:2008

This is a roomsealed appliance and no other ventilation isrequiredthanwhatisprovided.

DONOTDISCARDTHISMANUAL

NOTICE

• Leave thismanualwithpartyresponsibleforuseandoperation.

DO NOTDISCARD• Important operating

and maintenanceinstructionsincluded.

• Read,understandandfollowtheseinstructionsforsafeinstallationandoperation.

Heat & Glo • XLR-PLUS-N-AU, XLR-PLUS-PB-AU • 2264-901 • 11/14 2

MODELS:XLR-PLUS-N-AU, XLR-PLUS-PB-AUARE SAI GLOBALAPPROVED FORNATURALGAS,PROPANEORBUTANEASABALANCEDFLUEHEATER.Refertotheappliancedataplatesforgasconsumptionsandpressures.Installationofthisapplianceshouldonlybecarriedoutbyanauthorizedpersoninac-cordancewiththemanufacturer'sinstruc-tions. Appliance is tobe installed in fullcompliancewiththeNationalGasInstalla-tionStandardAS5601,themanufacturer'sinstructions,andanylocalauthorities're-quirementsforgas,electricalandbuildingregulations.This appliance and its components aretestedandsafewhen installed inaccor-dancewiththisInstallationManual.Reporttoyourdealeranypartsdamagedinship-ment, specifically check glass condition.Thegaslogsandfluesystemcomponentsare in separate packages. Read all in-structionsbeforestarting installationand

follow these instructions carefully duringinstallationtoensuremaximumbenefitandsafety.Failuretofollowthemwillvoidyourwarrantyandmaypresentafirehazard.TheHeat&Glo,abrandofHearth&HomeTechnologieswarrantywill be voidedby,andHeat&Glo,abrandofHearth&HomeTechnologiesdisclaimsanyresponsibilityforthefollowingactions:• Installationofanydamagedheaterorfluesystemcomponent

•ModificationoftheheaterorbalancedfluesysteminstallationotherthanasinstructedbyHeat&Glo,abrandofHearth&HomeTechnologies.

• Improperpositioningofthegaslogsortheglassdoor

• Installationand/oruseofanycomponentpartnotmanufacturedorapprovedbyHeat&Glo,brandofHearth&HomeTechnologies, not withstanding anyindependenttestinglaboratoryorotherpartyapprovalofsuchcomponentpartoraccessory.

PLEASEREADTHISMANUALBEFOREINSTALLINGANDUSINGTHISAPPLIANCE.

IMPORTANT:Readall instructions carefully before starting installation.Failuretofollowtheseinstallationinstructionsmayresultinapossiblefirehazardandwillvoidthewarranty.Savethismanualforfuturereference.

Heat&Glo,abrandofHearth&HomeTechnologies7571215thStreetWest,Lakeville,MN55044Copyright2014•PrintedinU.S.A.

It is the responsibilityof theprofessionals involvedwith theserviceandinstallationoftheappliancetotesttheoperationoftheappliancebeforeleavingtheinstallationsite.


ModelName:___________________________________________ Datepurchased/installed:__________________

SerialNumber:__________________________________________ Locationonfireplace:_____________________

Dealershippurchasedfrom: _______________________________ DealerPhone: __________________________

Notes: _______________________________________________________________________________________

_____________________________________________________________________________________________

A. CongratulationsCongratulationsonselectingaHeat&Glogasfireplace,anelegantandcleanalternativetowoodburningfireplaces.TheHeat&Glogasfireplaceyouhaveselectedisdesignedtoprovidetheutmostinsafety,reliability,andefficiency.Astheownerofanewfireplace,you’llwanttoreadandcarefully follow all of the instructions contained in thisowner’smanual.Payspecialattentiontoallcautionsandwarnings.

This owner’s manual should be retained for futurereference.Wesuggest that you keep itwith yourotherimportantdocumentsandproductmanuals.Theinformationcontainedinthisowner’smanual,unlessnotedotherwise, applies to allmodels andgas controlsystems.YournewHeat&Glogasfireplacewillgiveyouyearsofdurableuseandtrouble-freeenjoyment.WelcometotheHeat&Glofamilyoffireplaceproducts!

We recommend that you record the following pertinent information about your fireplace.

HomeownerReferenceInformation

Readthismanualbeforeinstallingoroperatingthisappliance.Pleaseretainthisowner’smanualforfuturereference.

ListingLabelInformation/Location

SerialNumber

TypeofGas

Themodelinformationregardingyourspecificfireplacecanbefoundontheratingplateusuallylocatedinthecontrolareaofthefireplace.

ModelNumber

SAMPLE

SAI Global Certification Nº:

DMS (mm)

xxxx-xxx


SafetyAlertKey:• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.• NOTICE: Used to address practices not related to personal injury.

TableofContents

A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B. LimitedLifetimeWarranty. . . . . . . . . . . . . . . . . . . . . . . . . . 6

1ListingandCodeApprovals A. ApplianceCertification. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9B. GasPressureRequirements. . . . . . . . . . . . . . . . . . . . . . . 9C.HighAltitudeInstallations. . . . . . . . . . . . . . . . . . . . . . . . . . 9D.Non-CombustibleMaterialsSpecification..............9E. CombustibleMaterialsSpecification . . . . . . . . . . . . . . . . . 9F. ElectricalCodes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

User Guide2OperatingInstructions A. GasFireplaceSafety. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10B. YourFireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10C. ClearSpace. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11D.DecorativeDoorsandFronts. . . . . . . . . . . . . . . . . . . . . . 11E. DecorativeMediaOptions. . . . . . . . . . . . . . . . . . . . . . . . 11F. FixedGlassAssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 11G.RemoteControls,WallControlsandWallSwitches. . . . . 11H. IPIBatteryTray/BatteryInstallation. . . . . . . . . . . . . . . . . 11I. BeforeLightingFireplace. . . . . . . . . . . . . . . . . . . . . . . . . 11I. LightingInstructions(IPI). . . . . . . . . . . . . . . . . . . . . . . . . 12J. ControlModuleOperation . . . . . . . . . . . . . . . . . . . . . . . . 13K. AfterFireplaceisLit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14L. FrequentlyAskedQuestions . . . . . . . . . . . . . . . . . . . . . . 14

3MaintenanceandService A. MaintenanceTasks-Homeowner . . . . . . . . . . . . . . . . . . . 15B. MaintenanceTasks-QualifiedServiceTechnician . . . . . . 16

4GettingStarted

Installer GuideA. TypicalApplianceSystem.........................17B. DesignandInstallationConsiderations. . . . . . . . . . . . . . 18C. ToolsandSuppliesNeeded. . . . . . . . . . . . . . . . . . . . . . . 18D. InspectApplianceandComponents. . . . . . . . . . . . . . . . . 18

5FramingandClearances A. SelectingApplianceLocation. . . . . . . . . . . . . . . . . . . . . . 19B. ConstructingtheApplianceChase. . . . . . . . . . . . . . . . . . 20C. Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

D.MantelandWallProjections. . . . . . . . . . . . . . . . . . . . . . . 21

6TerminationLocations A. VentTerminationMinimumClearances. . . . . . . . . . . . . . 22

7VentInformationandDiagrams A. ApprovedPipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24B. VentTableKey. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24C. UseofElbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24D.MeasuringStandards. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24E. VentDiagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

8VentClearancesandFraming A. PipeClearancestoCombustibles . . . . . . . . . . . . . . . . . . 31B. WallPenetrationFraming. . . . . . . . . . . . . . . . . . . . . . . . . 31C. InstalltheCeilingFirestop. . . . . . . . . . . . . . . . . . . . . . . . 32D. InstallAtticInsulationShield. . . . . . . . . . . . . . . . . . . . . . . 33

9AppliancePreparation A. TopVent. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34B. SecuringandLevelingtheAppliance. . . . . . . . . . . . . . . . 35C.InstallingtheOptionalHeat-Zone®-240VKit. . . . . . . . . . 35

10InstallingVentPipe(SLPPipe) A. AssembleVentSections..........................36B. AssembleSlipSections. . . . . . . . . . . . . . . . . . . . . . . . . . 37C. SecureTheVentSections. . . . . . . . . . . . . . . . . . . . . . . . 37D.DisassembleVentSections. . . . . . . . . . . . . . . . . . . . . . . 38E. InstallDecorativeCeilingComponents . . . . . . . . . . . . . . 38F. InstallMetalRoofFlashing. . . . . . . . . . . . . . . . . . . . . . . . 39G.AssembleandInstallStormCollar. . . . . . . . . . . . . . . . . . 39H. InstallVerticalTerminationCap . . . . . . . . . . . . . . . . . . . . 40I. InstallDecorativeWallComponents . . . . . . . . . . . . . . . . 40J. HeatShieldRequirementsforHorizontalTermination. . . 40K. InstallHorizontalTerminationCap. . . . . . . . . . . . . . . . . . 41

11GasInformation A. GasPressureRequirements. . . . . . . . . . . . . . . . . . . . . . 42B. GasConnection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42C. HighAltitudeInstallations. . . . . . . . . . . . . . . . . . . . . . . . . 43

12ElectricalInformation A. WiringRequirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . 44B. IntelliFirePlus™IgnitionSystemWiring . . . . . . . . . . . . . 44C.OptionalAccessoriesRequirements . . . . . . . . . . . . . . . . 44D.JunctionCordInformation. . . . . . . . . . . . . . . . . . . . . . . . 45E. ElectricalServiceandRepair. . . . . . . . . . . . . . . . . . . . . . 45


=Containsupdatedinformation.

F.Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45G.ControlModuleOperation . . . . . . . . . . . . . . . . . . . . . . . . 46

13Finishing A. FramingandFinishingInstructions . . . . . . . . . . . . . . . . . 53B. MantelandWallProjections. . . . . . . . . . . . . . . . . . . . . . . 56C. FacingMaterial. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57D. DecorativeFronts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

14ApplianceSetup A. RemoveFixedGlassAssembly. . . . . . . . . . . . . . . . . . . . 60B. RemovetheShippingMaterials. . . . . . . . . . . . . . . . . . . . 60C. CleantheAppliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60D. Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60E. FixedGlassAssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 60F. InstalltheMesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60G.AirShutterSetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61H.MediaOptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61I. VerifyPerformanceofAppliance. . . . . . . . . . . . . . . . . . . 61

15Troubleshooting A. IntelliFirePlus™IgnitionSystem. . . . . . . . . . . . . . . . . . . 62

16ComponentAccess A. DecorativeFrontandFixedGlassAssemblyRemoval . . 65B. ValvePressureTaps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65C. ControlModuleAccess...........................65D.MediaTrayRemoval . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65E. BurnerandBasePanRemoval. . . . . . . . . . . . . . . . . . . . 65F. AccessThroughtheValveAssembly. . . . . . . . . . . . . . . . 66G.GasValveReplacement. . . . . . . . . . . . . . . . . . . . . . . . . . 67H. PilotAssemblyReplacement. . . . . . . . . . . . . . . . . . . . . . 67

17ReferenceMaterials A. ApplianceDimensionDiagram. . . . . . . . . . . . . . . . . . . . . 68B.MaintenanceTasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69C. VentComponentsDiagrams . . . . . . . . . . . . . . . . . . . . . . 70D. ServiceParts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74E. ContactInformation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77


B. LimitedLifetimeWarranty

AUSTRALIAN WARRANTY INFORMATION

Warranty information in the attached manual is for international markets, not Australia. For Australian warranty information, please see below.

Hearth & Home Technologies (HHT)7571 215th Street West, Lakeville, MN 55044

0011-1-651-345-1777www.heatnglo.com

HHT extends the following manufacturer’s warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.

HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture.

After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under this manufacturer’s warranty by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.

Warranty coverage begins on the date of original purchase. In the case of new home construction, coverage under this manufacturer’s warranty begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty period for this manufacturer’s warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the instal-lation or occupancy date. The manufacturer’s warranty period for parts and labour for covered components is produced in the following table.

The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.

Warranty Period Heat & Glo Manufactured Appliances and VentingComponents Covered

Parts Labor Gas Wood Pellet EPA Wood Coal Electric Venting

1 Year X X X X X X XAll Parts and Material Except

as covered by Conditions, Exclusion, and Limitations listed

2 yearsX X X Igniters, Electronic

Components, and GlassX X X X X Factory-installed blowers

X Molded refractory panels

3 years X Firepots and burnpots

2000-645B (1-13) Page 1 of 3


Warranty Period Heat & Glo Manufactured Appliances and VentingComponents Covered

Parts Labor Gas Wood Pellet EPA Wood Coal Electric Venting

5 years 1 years X X Castings & baffles

7 years 3 years X X X Manifold tubs HEAT & GLO chimney and termination

10 years 1 year X Burners, logs and refractory

Limited Lifetime 3 year X X X X X Firebox and heat exchanger

90 Days X X X X X X X All Replacement Parts beyond warranty period

OTHER RIGHTS

The HHT manufacturer’s warranty is in addition to other rights and remedies that you may have under Australian law.

Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

WARRANTY CONDITIONS AND EXCLUSIONS:

• The HHT manufacturer’s warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites.

• This warranty is only valid while the HHT appliance remains at the site of original installation.

WARRANTY EXCLUSIONS:

This HHT manufacturer’s warranty does not cover the following:• Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and

exterior surface finishes may occur. This is not a flaw and is not covered under warranty.• Damage to printed, plated, or enamelled surfaces caused by fingerprints, accidents, misuse, scratches, melted items,

or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.• Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts in-

clude: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, light bulbs, batteries and the discoloration of glass.

• Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and com-plaints related to this noise are not covered by this warranty.

• Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to in-stall the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air fur-naces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interrup-tions or fluctuations of electrical power supply to the appliance.

2000-645B (1-13) Page 2 of 3


• Non Heat & Glo venting components, hearth components or other accessories used in conjunction with the appliance.• Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed.• Removal, installation, reinstallation, set up or any other costs associated with a claim including travel and shipping

charges for parts• HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Informa-

tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consider-ation must be given to appliance location and configuration, environmental conditions, insulation and air tightness of the structure.

This warranty is void if:• The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging

chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes.

• The appliance is subjected to prolonged periods of dampness or condensation.There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

HOW TO CLAIM

• To make a claim against this warranty, contact your local distributor during regular business hours. See addresses below for a dealer nearest you. (Vic) Pty Ltd ACN 005 872 159 (Jetmaster).

• Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product.

• Check with Jetmaster in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this manufacturers’ warranty.

• HHT and Jetmaster will assess your claim. HHT or Jetmaster may need to inspect the product as part of the assess-ment of your claim. If the product requires inspection, HHT or Jetmaster will discuss with you the best way for this to occur.

• To make a claim under this manufacturer’s warranty, you must be able to prove when you purchased the product. The easiest way to do this is through your original proof of purchase, for example your invoice or receipt. However, if you do not have your original proof of purchase HHT or Jetmaster may accept other evidence of the date of purchase.

Melbourne

Jetmaster444 Swan StreetRichmond 3121(03) 9429-5573

Perth

Fireplace Corner277 Lord StreetEast Perth 6000(08) 9228-2600

Sydney

Jetmaster10 Martin Avenue

Arncliff 2205 (02) 9597-7222

2000-645B (1-13) Page 3 of 3


A. ApplianceCertification C. HighAltitudeInstallationsNOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.Wheninstallingabove2000ft.(610m)elevation:Reduce input rate4% foreach1000 ft. (305m)above2000ft.(610m).

D. Non-CombustibleMaterialsSpecificationMaterialwhichwillnotigniteandburn.Suchmaterialsarethoseconsistingentirelyofsteel,iron,brick,tile,concrete,slate,glassorplasters,oranycombinationthereof.Materials that are reported as passing ASTM E 136,StandardTestMethodforBehaviorofMaterialsinaVerticalTubeFurnaceat750ºC(1382°F)andUL763shallbeconsiderednon-combustiblematerials.

E. CombustibleMaterialsSpecificationMaterialsmadeoforsurfacedwithwood,compressedpa-per,plantfibers,plastics,orothermaterialthatcanigniteand burn,whether flameproofed or not, or plastered orunplasteredshallbeconsideredcombustiblematerials.

F. ElectricalCodesAllelectricalsafetytestinghasbeendonefollowingtheEN60335-2-102standard.Localcodesapply.

1ListingandCodeApprovals

MODELS: XLR-PLUS-N-AU,XLR-PLUS-PB-AULABORATORY: SAIGlobalTYPE: GasSpaceHeatingApplianceSTANDARD:AS4553:2008

TheHeat&GlogasappliancesdiscussedinthisInstaller’sGuidehavebeentestedtocertificationstandardsandlistedbytheapplicablelaboratories.

This appliance must be installed in accordance with therulesinforce.NOXClass5forG20,NOXClass5forG31

B. GasPressureRequirementsPressure requirements for XLR-PLUS fireplaces areshownintablebelow.Twotapsareprovidedontherighthandsideofthegascontrolforatestgaugeconnectiontomeasuretheinletandoutletpressures.Thefireplaceanditsindividualshut-offvalvemustbedis-connectedfromthegassupplypipingsystemduringanypressuretestingofthesystemattestpressuresinexcessof3.4kPa.Ifthefireplacemustbeisolatedfromthegassupplypip-ingsystembyclosinganindividualshut-offvalve,itmustbeofthehandle-lesstype.

NaturalGas Propane ButaneInletGasPressure 1.13-3.40kPa 2.75-3.40kPa 2.75-3.40kPaOutlet(Manifold)GasPressure .80kPa 2.40kPa 2.40kPaGasRate .405m3/h .134m3/h .111m3/hMaximumGasConsumption 26MJ/h 26MJ/h 22MJ/hBurnerInjector DMS42(2.37mm) DMS.057(1.450mm) DMS55(1.325)PilotInjector Ø.023(.584mm) Ø.014(.356mm) Ø.010(.254mm)

Columnshighlightedingray=Thegascontrolvalvesuppliedwiththisproductisapprovedforamaximuminletpressureof3.40kPa.Forpressuresover3.40kPa,aninlinepressureregulatormustbeinstalledupstreamfromthegascontrolvalve.


Figure2.1GeneralOperatingParts

B. YourFireplaceWARNING! DO NOT operate fireplace before read-ing and understanding operating instructions. Failure to operate fireplace according to operating instructions could cause fire or injury.

Ifyouexpectthatsmallchildrenorvulnerableadultsmaycomeintocontactwiththisfireplace,thefollowingprecau-tionsarerecommended:

A. GasFireplaceSafety

WARNING

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed. ContactyourdealerorHearth&HomeTechnologies if thebarrierisnotpresentorhelpisneededtoproperlyinstallone.

HOT SURFACES!GlassandothersurfacesarehotduringoperationANDcooldown.Hotglasswillcauseburns.• DO NOTtouchglassuntilitiscooled• NEVERallowchildrentotouchglass

• Keepchildrenaway• CAREFULLYSUPERVISE children in same room asfireplace.

• Alertchildrenandadultstohazardsofhightemperatures.High temperatures may ignite clothing or otherflammablematerials.• Keepclothing,furniture,draperiesandotherflammablematerialsaway.

• Installaphysicalbarriersuchas: - Adecorativefirescreen. - Adjustablesafetygate.• Installaswitchlockorawall/remotecontrolwithchildprotectionlockoutfeature.

• Keepremotecontrolsoutofreachofchildren.• Neverleavechildrenalonenearahotfireplace,whetheroperatingorcoolingdown.

• TeachchildrentoNEVERtouchthefireplace.• Considernotusingthefireplacewhenchildrenwillbepresent.

Contactyourdealer formore information,orvisit:www.hpba.org/safety-information.

Topreventunintendedoperationwhennotusingyourfire-place for an extendedperiod of time (summermonths,vacations,trips,etc):• Removebatteriesfromremotecontrols.• Turnoffwallcontrols.• Unplug6voltadapterplugandremovebatteriesonIPImodels.

2OperatingInstructions User Guide

CLEAR SPACESECTION 2.C.

DECORATIVE DOORS(NOT SHOWN)SECTION 2.D.

FIXED GLASS ASSEMBLY(NOT SHOWN)SECTION 14.E.

WARNING! Choking Hazard! Keep glass rock media out of reach of children.


C. ClearSpaceWARNING! DO NOT place combustible objects in front of the fireplace or block louvers. High temperatures may start a fire. See Figure 2.2.Avoidplacingcandlesandotherheat-sensitiveobjectsonmantelorhearth.Heatmaydamagetheseobjects.

Figure2.2 ClearSpace

F. FixedGlassAssemblySeeSection14.E.

D. DecorativeDoorsandFrontsWARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fireplace to overheat.This decorative front has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the fireplace with the barrier removed. Contact yourdealer orHearth&HomeTechnologies ifthebarrier is not present or help is needed toproperlyinstallone.

Formoreinformationrefertotheinstructionssuppliedwithyourdecorativedoororfront.

E. DecorativeMediaOptionsThisapplianceshipsstandardwithoutadecorativemediaoption.Forinstallationandremovalofthesedecorativemediaoptions,refertoinstallationinstructionswhichshipwiththemediaoptions.

G.RemoteControls,WallControlsandWallSwitches

Followtheinstructionssuppliedwiththecontrolinstalledtooperateyourfireplace:Forsafety:• Installaswitchlockorawall/remotecontrolwithchildprotectionlockoutfeature.

• Keepremotecontrolsoutofreachofchildren.Seeyourdealerifyouhavequestions.

I. BeforeLightingFireplaceBeforeoperating thisfireplace for thefirst time,haveaqualifiedservicetechnician:• Verifyallshippingmaterialshavebeenremoved frominsideand/orunderneaththefirebox.

• Verifythatrockmediatrayissecurelyfastenedtothebasepan.

• Checkthewiring.• Checktheairshutteradjustment.• Ensurethattherearenogasleaks.• Ensurethattheglassissealedandintheproperpositionandthattheintegralbarrierisinplace.

WARNING! Risk of Fire or Asphyxiation! DO NOT op-erate fireplace with fixed glass assembly removed.

CLEAR SPACE

3 FT. IN FRONT

OF FIREPLACE

H. IPIBatteryTray/BatteryInstallationTheIntelliFirePlus™PlusTMsystemhasabatterybackupoption.Batterylongevityandperformancewillbeaffectedbytheservicetemperaturesofthisappliance.NOTICE: Batteries should only be used as a power source in the event of an emergency such as an outage.


I. typicalInstructions(IPI)TheIPIsystemmaybeoperatedwithfourC-cellbatteries.Whenusingbatteries,unplugthetransformer.Toprolongbatterylife,removethemwhenusingthetransformer.

1. This appliance is equipped with an ignitiondevicewhichautomaticallylightstheburner.DO NOTtrytolighttheburnerbyhand.

2. Wait five (5) minutes to clear out any gas.Thensmellforgas,includingnearthefloor.Ifyousmellgas,STOP!Follow“B”intheSafetyInformationlocatedontheleftsideofthisla-bel.Ifyoudonotsmellgas,gotonextstep.

3. Tolighttheburner: Equippedwithwallswitch:TurnON/OFFswitch

toON.

Equippedwithremoteorwallcontrol:PressONorFLAMEbutton.

Equippedwiththermostat:Settemperaturetodesiredsetting.

4. Iftheappliancedoesnotlightafterthreetries,callyourservicetechnicianorgassupplier.

LIGHTINGINSTRUCTIONS(IPI)

TO TURN OFFGASTOAPPLIANCE

1. Equippedwithwallswitch:TurnON/OFFswitchtoOFF.

Equippedwithremoteorwallcontrol: PressOFFbutton.

Equippedwiththermostat:Settemperaturetolowestsetting.

2. Service technician should turn off electricpowertothecontrolwhenperformingservice.

FORYOURSAFETYREAD BEFORE LIGHTING

WARNING:Ifyoudonotfollowtheseinstructionsexactly,afireorexplosionmayresultcausingpropertydamage,personalinjuryorlossoflife.

CAUTION:

NOT FOR USE WITHSOLIDFUEL

WARNING:

593-913G

GASVALVE

ForadditionalinformationonoperatingyourHearth&HomeTechnologiesfireplace,pleaserefertowww.fireplaces.com.

A.Thisapplianceisequippedwithanintermittentpilotignition(IPI)devicewhichautomaticallylightstheburn-er.DO NOTtrytolighttheburnerbyhand.

B.BEFORELIGHTING,smellallaroundtheapplianceareaforgas.Besuretosmellnexttothefloorbecausesomegasisheavierthanairandwillsettleonthefloor.

WHATTODOIFYOUSMELLGAS•DO NOTtrytolightanyappliance.• DO NOTtouchanyelectricswitch;donotuseanyphoneinyourbuilding.

DONOTCONNECTLINEVOLT-AGE (110/120 VAC OR 220/240VAC)TOTHECONTROLVALVE.Improper installation, adjustment, al-teration, service or maintenance cancauseinjuryorpropertydamage.Re-fertotheowner’sinformationmanualprovidedwiththisappliance.

This appliance needs fresh air forsafe operation andmust be installedso there are provisions for adequatecombustionandventilationair.

If not installed, operated, and main-tainedinaccordancewiththemanufac-turer’s instructions, this product couldexpose you to substances in fuel orfuelcombustionwhichareknowntotheStateofCaliforniatocausecancer,birthdefects,orotherreproductiveharm.

Keepburnerandcontrolcompartmentclean. See installation and operatinginstructionsaccompanyingappliance.

Hotwhileinoperation.DO NOTtouch.Keepchildren,clothing,furniture,gaso-lineandotherliquidshavingflammablevaporsaway.

DO NOT operate the appliancewithfixedglassassemblyremoved,crackedor broken.Replacement of the fixedglassassemblyshouldbedonebyalicensedorqualifiedserviceperson.

• Immediately call your gas supplierfromaneighbor’sphone.Followthegassupplier’sinstructions.

•If you cannot reach your gas sup-plier,callthefiredepartment.

C.DONOTuse thisappliance ifanyparthasbeenunderwater. Imme-diatelycallaqualifiedservicetech-niciantoinspecttheapplianceandto replace any part of the controlsystemandanygascontrolwhichhasbeenunderwater.

Forusewithnaturalgasandpropane.A conversion kit, as supplied by themanufacturer,shallbeusedtoconvertthisappliancetothealternatefuel.

Also Certified for Installation in aBedroomoraBedsittingRoom.For assistance or additional informa-tion, consultaqualified installer, ser-viceagencyorthegassupplier.

Finalinspectionby


J. ControlModuleOperation1. ThecontrolmodulehasanON/OFF/REMOTEselector

switchthatmustbeset.

OFFPosition:Appliancewillignoreallpowerinputsandwillnotrespondtoanycommandsfromawallswitchoroptionalremote.TheunitshouldbeintheOFFpositionduring installation, service, fuel conversion, and in theevent that thecontrolgoes intoLOCK-OUTmodeasaresultofanerrorcode.

ONPosition:Appliancewill igniteandruncontinuouslyin theHI flame setting, with no adjustment in flameoutput.Thismodeofoperationisprimarilyusedforinitialinstallationandinspection.

REMOTEPosition:Appliancewillinitiatecommandsfromawiredwall switchand/or oneof theoptionalwirelessremoteoptions.

2.Awallswitchcanbewiredintothecontrolmodulebrownandredwires.SeeFigure12.1.

3. Thecontrolmodulehassafetyfeaturethatautomaticallyshuts down the fireplace after 9 hours of continuousoperationwithout receiving a command from thewallswitchoroptionalremote.

4. Ifyouintendtousebothawiredwallswitchandanoptionalremotecontroltooperateyourfireplace,thewallswitchwilloverrideanycommandsgivenbytheremote.

Figure2.3ControlModule

LP/NG GAS-TYPE SELECTOR SWITCH

WIRE LEAD FROM REGULATOR CONNECTS HERE

MODULE

SELECTOR SWITCH

Note:TheHI/LOandLP/NGswitchesonthecontrolmodulearenon-functionalontheXLRfireplace.

NineHourSafetyShutdownFeature

Thisappliancehasasafetyfeaturethatautomaticallyshutsdownthefireplaceafter9hoursofcontinuousoperationwithoutreceivingacommandfromthewallswitchoroptionalremote.


K. AfterFireplaceisLitInitialBreak-inProcedure• Thefireplaceshouldberunthreetofourhourscontinuouslyonhigh.

• Turnthefireplaceoffandallowittocompletelycool.• Removefixedglassassembly.SeeSection14.E.• Cleanfixedglassassembly.SeeSection3.A.• Replacethefixedglassassemblyandruncontinuouslyonhighanadditional12hours.

This cures the materials used to manufacture the fire-place.NOTICE! Open windows for air circulation during fire-place break-in.

• Some people may be sensitive to smoke and odors.• Smoke detectors may activate.

L. FrequentlyAskedQuestions

ISSUE SOLUTIONS

Condensationontheglass Thisisaresultofgascombustionandtemperaturevariations.Asthefireplacewarms,thiscon-densationwilldisappear.

Blueflames Thisisaresultofnormaloperationandtheflameswillbegintoyellowasthefireplaceisallowedtoburnfor20to40minutes.

Odorfromfireplace

Whenfirstoperated,thisfireplacemayreleaseanodorforthefirstseveralhours.Thisiscausedbythecuringofmaterialsfrommanufacturing.Odormayalsobereleasedfromfinishingmaterialsandadhesivesusednearthefireplace.Thesecircumstancesmayrequireadditionalcuringrelatedtotheinstallationenvironment.

Filmontheglass Thisisanormalresultofthecuringprocessofthepaint.Glassshouldbecleanedwithin3to4hoursofinitialburning.Anon-abrasivecleanersuchasgasapplianceglasscleanermaybeneces-sary.Seeyourdealer.

MetallicnoiseNoiseiscausedbymetalexpandingandcontractingasitheatsupandcoolsdown,similartothesoundproducedbyafurnaceorheatingduct.Thisnoisedoesnotaffecttheoperationorlongevityofthefireplace.

Wallaboveappliancefeelshottothetouch.

Noactionnecessary.Thisapplianceshipswithanon-combustiblematerialattached.Specifica-tionsoftheattachednon-combustiblematerialarelistedinSection1.E.

Glassrockmediachangescolororluster

Thisisthenormalresponsetoprolongedheatexposure.Theglassrockmediamaylosesomeofitslusterovertime.Seeyourdealerforreplacementmedia.


GlassCleaningFrequency:SeasonallyBy:HomeownerToolsNeeded: Protective gloves, glass cleaner, dropclothandastableworksurface.CAUTION! Handle fixed glass assembly with care. Glass is breakable.

• Avoid striking, scratching or slamming glass• Avoid abrasive cleaners• DO NOT clean glass while it is hot

• Prepareaworkarealargeenoughtoaccommodatefixedglassassemblyanddoorframebyplacingadropclothonaflat,stablesurface.

Note:Fixedglassassemblyandgasketingmayhaveres-iduethatcanstaincarpetingorfloorsurfaces.• Removedoorordecorativefrontfromfireplaceandsetasideonworksurface.

• SeeSection14.Eforinstructionstoremovefixedglassassembly.

• Cleanglasswithanon-abrasivecommerciallyavailablecleaner.- Lightdeposits:Useasoftclothwithsoapandwater- Heavy deposits: Use commercial fireplace glasscleaner(consultwithyourdealer)

• Reinstalldoorordecorativefront.

3MaintenanceandService

A. MaintenanceTasks-Homeowner

The following tasksmay be performed annually by thehomeowner.Ifyouareuncomfortableperforminganyofthelistedtasks,pleasecallyourdealerforaserviceap-pointment.CAUTION! Risk of Burns! The fireplace should be turned off and cooled before servicing.

When properly maintained, your fireplace will give youmanyyearsoftrouble-freeservice.Werecommendan-nualservicebyaqualifiedservicetechnician.

DecorativeDoorsFrequency:AnnuallyBy:HomeownerToolsneeded:Protectivegloves,stableworksurface• Refer to the installation instructionswhich shipwith thedecorativedoor.

• Assessconditionofscreenandreplaceasnecessary.• Inspectforscratches,dentsorotherdamageandrepairasnecessary.

• Checkthatlouversarenotblocked.• Vacuumanddustsurfaces.

VentingFrequency:SeasonallyBy:HomeownerToolsneeded:Protectiveglovesandsafetyglasses.• Inspectventingandterminationcapforblockageorobstruc-tionsuchplants,birdnests,leaves,snow,debris,etc.

• Verifyterminationcapclearancetosubsequentconstruction(buildingadditions,decks,fences,orsheds).SeeSection6.

• Inspectforcorrosionorseparation.

• Verifyweatherstripping,sealingandflashingremainsintact.• Inspectdraftshieldtoverifyitisnotdamagedormissing.

RemoteControlFrequency:SeasonallyBy:HomeownerToolsneeded: Replacementbatteriesandremotecontrolinstructions.

• Locateremotecontroltransmitterandreceiver.

• Verifyoperationofremote.Refertoremotecontroloperationinstructionsforpropercalibrationandsetupprocedure.

• Place batteries as needed in remote transmitters andbattery-poweredreceivers.

• Placeremotecontroloutofreachofchildren.

If not using your fireplace for an extended period of time(summermonths,vacations/trips,etc),topreventunintend-edoperation:

• Removebatteriesfromremotecontrols.

• Unplug6voltadapterplugonIPImodels.

DecorativeMediaOptionsFrequency:MaintenanceisnotrequiredBy:HomeownerToolsneeded:Protectiveglovesandsafetyglasses.• The decorativemedia optionsDONOT require routinemaintenance if they are properly installed.Refer to theinstallationinstructionswhichshipthedecorativemediatoverifycorrectinstallation.

Anysafetyscreenorguardremovedforservicingmustbereplacedpriortooperatingthefireplace.

Installationandrepairshouldbedonebyaqualifiedservicetechnician only.The fireplace should be inspected beforeuseandatleastannuallybyaprofessionalserviceperson.

Allpartslistedinthismanualmaybeorderedfromanau-thorizeddealer.AlistofavailableservicepartsislocatedinSection17.Cofthismanualandintheinstallation instruc-tionsincludedindecorativemedia.


B. MaintenanceTasks-QualifiedServiceTechnician

The followingtasksmustbeperformedbyaqualifiedser-vicetechnician.

GasketSealandGlassAssemblyInspectionFrequency:AnnuallyBy:QualifiedServiceTechnicianToolsneeded:Protectivegloves,dropclothandastableworksurface.• Inspectgasketsealanditscondition.• Inspectfixedglassassemblyforscratchesandnicksthatcanleadtobreakagewhenexposedtoheat.

• Confirm there is nodamage to glassor glass frame.Replaceasnecessary.

• Verifythatfixedglassassemblyisproperlyretainedandattachment components are intact andnot damaged.Replaceasnecessary.

FireboxFrequency:AnnuallyBy:QualifiedServiceTechnicianToolsneeded:Protectivegloves,sandpaper,steelwool,cloths,mineralspirits,primerandtouch-uppaint.• Inspectforpaintcondition,warpedsurfaces,corrosionorperforation.Sandandrepaintasnecessary.

• Replacefireplaceiffireboxhasbeenperforated.

ControlCompartmentandFireboxTopFrequency:AnnuallyBy:QualifiedServiceTechnicianToolsneeded:Protectivegloves,vacuumcleaner,dustcloths• Vacuumandwipeoutdust,cobwebs,debrisorpethair.Usecautionwhencleaningtheseareas.Screwtipsthathavepenetratedthesheetmetalaresharpandshouldbeavoided.

• Removeallforeignobjects.• Verifyunobstructedaircirculation.

GasPressureInformationFrequency: Upon initial installation and gas valve re-placementorservice.By:QualifiedServiceTechnicianToolsneeded:Protectivegloves,manometer,flashlight,screwdriverset.• Gaspressuretapsareaccessiblebyremovingthedeco-rativefrontandfixedglassassembly.RefertoSection11.A for information related to thegasvalveandgaspressuresettings.

BurnerIgnitionandOperationFrequency:AnnuallyBy:QualifiedServiceTechnicianToolsneeded:Protectivegloves,vacuumcleaner,whiskbroom, flashlight, voltmeter, indexeddrill bit set, andamanometer.• Verifyburnerisproperlysecuredandalignedwithpilotorigniter.

• Cleanoffburnertop,inspectforpluggedports,corrosionordeterioration.Replaceburnerifnecessary.

• Checkforsmooth lightingandignitioncarryovertoallports.Verifythatthereisnoignitiondelay.

• Inspectforliftingorotherflameproblems.• Verifyairshuttersettingiscorrect.SeeSection14.Gforrequiredairshuttersetting.Verifyairshutterisclearofdustanddebris.

• Inspectorificeforsoot,dirtandcorrosion.Verifyorificesizeiscorrect.SeeServicePartsListforproperorificesizing.

• Verifymanifoldandinletpressures.Adjustregulatorasrequired.

• Inspectpilotflamepatternandstrength.SeeFigure3.1forproperpilotflamepattern.Cleanor replaceorificespudasnecessary.

• Inspect IPI flamesensing rod for soot, corrosion anddeterioration.Polishwithfinesteelwoolorreplaceasrequired.

• Verify that there is not a short in flame sense circuitby checking continuity betweenpilot hoodand flamesensingrod.Replacepilotasnecessary.

Figure3.1IPIPilotFlamePattern


A. TypicalApplianceSystemNOTICE: Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual

Figure4.1 sta

4GettingStarted Installer Guide

HORIZONTAL TERMINATION CAP

(SECTION 10.K)

WALL PENETRATIONFRAMING (SECTION 8.B)VERTICAL TERMINATION CAP

(SECTION 10.H)

NON-COMBUSTIBLE ROOF FLASHING MAINTAINS MINIMUM

CLEARANCE AROUND PIPE (SECTION 10.F)

STORM COLLAR(SECTION 10.G)

VENT PIPE(SECTIONS 7 and 8)

CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8.C)

FRAMING/HEADER (SECTION 5)

GAS LINE(SECTION 11)

OPTIONAL WALL SWITCH

FRAMING HEADED OFF IN CEILING JOISTS (SECTION 8.C)

ATTIC INSULATION SHIELD (NOT SHOWN) MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED. (SECTION 8.D)

VENT PIPE PENETRATES ROOF PREFERABLY WITHOUT AFFECTING ROOF RAFTERS (SECTION 8.C)

REQUIRED ISOLATION SWITCH: AS5601 LOCATION WITHIN 1 METER OF FIREPLACE, SUBJECT TO MANTEL PIECE, ETC. CHECK TO ENSURE IT REMAINS CLEAR ON ANY MANTEL PIECE INSTALLATION

HEATER MUST BE INSTALLED AND FLUE PENETRATION COMPLETE

PRIOR TO FINISH SHEETING

Note:Dual venting configurationsARE NOT allowed.ApplianceMUSTbe vented EITHER ver ticallyORhorizontally.


B. DesignandInstallationConsiderationsHeat&Glodirect vent gasappliancesaredesigned tooperatewithallcombustionairsiphonedfromoutsideofthebuildingandallexhaustgasesexpelledtotheoutside.Noadditionaloutsideairsourceisrequired.Beforeinstalling,determinethefollowing:• Wheretheapplianceistobeinstalled.• Theventsystemconfigurationtobeused.• Gassupplypiping.• Electricalwiringrequirements.• Framingandfinishingdetails.• Whetheroptionalaccessories—devicessuchasawallswitchorremotecontrol—aredesired.

D. InspectApplianceandComponents• Carefullyremovetheapplianceandcomponentsfromthepackaging.

• Theventsystemcomponentsanddecorativedoorsandfrontsmaybeshippedinseparatepackages.

• Reporttoyourdealeranypartsdamagedinshipment,particularlytheconditionoftheglass.

• Readalloftheinstructionsbeforestartingtheinstal-lation.Followtheseinstructionscarefullyduringtheinstallationtoensuremaximumsafetyandbenefit.

WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in-complete or substitute components. Keep appliance dry.

C. ToolsandSuppliesNeededBeforebeginningtheinstallationbesurethatthefollowingtoolsandbuildingsuppliesareavailable.Tapemeasure FramingmaterialPliers Non-corrosiveleakchecksolutionHammer Phillipsscrewdriver(magnetic)Gloves FramingsquareVoltmeter Electricdrillandbits-1/4in.(6mm)Plumbline SafetyglassesLevel ReciprocatingsawManometer FlatbladescrewdriverCaulkingmaterial(149°C(300°F)minimumcontinuousexposurerating)One1/4in.(6mm)femaleconnection(foroptionalfan)

Hearth&HomeTechnologiesdisclaimsanyresponsibilityfor,andthewarrantywillbevoidedby,thefollowingactions:

• Installationanduseofanydamagedapplianceor ventsystemcomponent.

• Modificationoftheapplianceorventsystem.

• Installationother thanas instructedbyHearth&HomeTechnologies.

• Improperpositioningofthegaslogsortheglassdoor.

• Installationand/oruseofanycomponentpartnotapprovedbyHearth&HomeTechnologies.

Anysuchactionmaycauseafirehazard.

WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under water. Call a qualified service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.

Improper installation, adjustment, alteration, service ormaintenance can cause injury or property damage. Forassistance or additional information, consult a qualifiedservicetechnician,serviceagencyoryourdealer.


5FramingandClearances

A. SelectingApplianceLocationWhenselectingalocationfortheapplianceitisimportanttoconsidertherequiredclearancestowalls(seeFigure5.1).WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be locat-ed out of traffic and away from furniture and draperies.

NOTICE: Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.

254 mm

AE

AB

C TOP VENTONE 90º ELBOW

ALCOVEINSTALLATION

D*

TOP VENTONE 90° ELBOW

B

F

Figure5.1 ApplianceLocations

A B C D* E F

Inches 53-1/8 48 75-3/16 SeeSectionD.Figure5.5&5.6 19-5/16 17-3/4

Millimeters 1350 1220 1910 SeeSectionD.Figure5.5&5.6 490 450


B. ConstructingtheApplianceChaseAchaseisaverticalbox-likestructurebuilttoenclosethegasapplianceand/oritsventsystem.Incoolerclimatestheventshouldenclosedinsidethechase.NOTICE: Treatment of ceiling firestops and wall shield firestops and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.Chasesshouldbeconstructed in themannerofallout-sidewallsofthehometopreventcoldairdraftingprob-lems.The chase should not break the outside buildingenvelopeinanymanner.

C. ClearancesNOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.WARNING! Risk of Fire! Maintain specified air space clearances to appliance and vent pipe:• Insulationandothermaterialsmustbesecuredtopreventaccidentalcontact.

• Thechasemustbeproperlyblockedtopreventblowninsulation or other combustibles from entering andmakingcontactwithfireplaceorchimney.

• Failuretomaintainairspacemaycauseoverheatingandafire.

Note: Figure 5.2 shows the fireplace installed on thefloor.However,thisfireplacecanbeelevatedoffthefloorprovidedthatthefireplaceisproperlysupportedbyframingmaterialsandtheceilingclearancesaremaintained.

C

B

D

A

Figure5.2.ClearancestoCombustibles

H

E

MEASURE FROM TOP OF FIREPLACE OPENING

I

F

J

G

MINIMUMFRAMINGDIMENSIONS*A B C D E F G H I J

RoughOpening(VentPipe)

RoughOpening(Height)

RoughOpening(Depth)

RoughOpening(Width)

ClearancetoCeiling

CombustibleFloor

CombustibleFlooring

BehindAppliance

SidesofAppliance

FrontofAppliance

Inches 8-11/16 42-1/8 18-1/8 50 31 0 0 1-1/8 1-1/8 3-1/2

Millimeters 220 1070 460 1270 790 0 0 30 30 91

NOTE: Frameopeningheightisgreaterthanplasteropeningheight.


D. MantelandWallProjectionsWARNING! Risk of Fire! Comply with all minimum clear-ances to combustibles as specified. Framing or finishing material closer than the minimums listed must be construct-ed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).

Figure5.3 ClearancesToCombustibleMantelsOrOther CombustiblesAboveAppliance

Mantels(Combustible/Non-Combustible)

Figure5.4MantelLegorWallProjections (Acceptableonbothsidesofopening)

UNLIMITED

TOP VIEW

3-1/8 in. (80 mm)

MINIMUM

FRAMING

1-1/8 in. (30 mm)

3/8 in (10 mm) BUILDING MATERIAL

1-1/2 in. (37 mm)

FrontSideFinishingDetail

Figure5.5FrontSideFinishingDetail

14-1/8 in(360 mm)

MIN.

12 in. (300 mm)MAX.

3/8 in. (10 mm) Thick Wall Sheathing

MEASUREMENT FROM TOP OF FIREPLACE OPENING

Note:Fornon-combustiblefireplacefinishmaterial(marble,stone,etc)specificationsrefertoSection13.

MantelLeg(Combustible/Non-Combustible)

3/8 in. (10 mm) THICKWALL SHEATHING

3-1/2 in. (89 mm)

1 in. (25 mm)

AIR SPACE

NON-COMBUSTIBLE BOARD SHIPPED WITH APPLIANCE

1 in. (25 mm)

Figure5.6Non-CombustibleZone

Note:AIRSPACEdenoted inFigure5.6 isdefinedby thenailingtabsandtopmetalstandoffs.


A. VentTerminationMinimumClearances

H (MIN.) - MINIMUM HEIGHT FROM ROOFTO LOWEST DISCHARGE OPENING

VERTICALWALL

TERMINATIONCAP

HORIZONTALOVERHANG

305 mmX

ROOF PITCHIS X/ 305 mm

LOWESTDISCHARGE

OPENING

510 mm MIN.610 mm MIN.

6 TerminationLocations

FireRisk.Maintain vent clearance to combustibles asspecified.• DO NOTpackairspacewithinsulationorothermaterials.

Failuretokeepinsulationorothermaterialsawayfromventpipemaycauseoverheatingandfire.

WARNING

Figure6.1 MinimumHeightFromRoofToLowestDischarge Opening

Angle H(Min.)mm0°-26.6°.......................................................... 500*26.6°-30.3°.......................................................... 500*30.3°-33.7°.......................................................... 500*33.7°-36.9°.......................................................... 610*36.9°-39.8°.......................................................... 760*39.8°-42.5°.......................................................... 99042.5°-45.0°........................................................122045.0°-49.4°........................................................152049.4°-53.1°........................................................183053.1°-56.3°........................................................213056.3°-59.0°........................................................229059.0°-60.3°........................................................2440

*910mmminimuminsnowregions

Figure6.2 StaggeredTerminationCaps

Gas, Wood or Fuel OilTermination Cap

B

GasTermination

Cap **

A *

* If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover.

** In a staggered installation with both gas and wood or fuel oil terminations, the wood or fuel oil termination cap must be higher than the gas termination cap.

A B6in.mm(min.)upto20in.

(152mm(min.)upto508mm)18in.minimum

(457mmminimum)

20in.minimum(508mmminimum)

0in.minimum(0mmminimum)


Figure6.3 MinimumClearancesforTermination

NOTES: 1.Alldistancesaremeasuredverticallyorhorizontallyalongthewalltoapointinlinewiththenearestpartoftheterminal.

2.Prohibitedareabelowelectricitymeterorfuseboxextendstogroundlevel. 3.Seeclause5.13.6.6forrestrictionsonaflueterminalunderaroofedarea. 4.SeeAppendixJ,FigureJ1(a)andJ2(a)forclearancesrequiredfromaflue

terminaltoaLPGascylinder.Aflueterminalisconsideredtobeasourceofignition.

MINIMUMCLEARANCESREQUIREDFORBALANCEDFLUETERMINALSORTHEFLUETERMINALSOFOUTDOORAPPLIANCES

T=Flueterminal M=Gasmeter ShadingindicatesprohibitedI=Mechanicalairinlet P=Electricitymeterorfusebox areasforflueterminals

f

c

n

I

openable window

j

jj

door

h

hh

T

e e

P

T

g

k

kd

b

d

M

a

c

g

See note 2

See note 3

T

a - Beloweaves,balconiesorotherprojections:MIN.CLEARANCE-in.(mm) Appliancesupto50MJ/hinput.................................................................................... 12(300) Appliancesover50MJ/hinput............................................................................... 20-1/2(500)b - Fromthegroundoraboveabalcony............................................................................... 12(300)c - Fromareturnwallorexternalcorner......................................................................... 20-1/2(500)d - Fromagasmeter(M)...................................................................................................... 39(1000)e - Fromanelectricitymeterorfusebox(P)................................................................... 20-1/2(500)f - Fromadrainorsoilpipe.................................................................................................... 6(150)g - Horizontallyfromanybuildingstructure(unlessapplianceapproved forcloserinstallation)orobstructionfacingaterminal............................................... 20-1/2(500)h - Fromanyotherflueterminal,cowl,orcombustionairintake.................................... 20-1/2(500)j - Horizontallyfromanopenablewindow,door,non-mechanicalair inlet,oranyotheropeningintoabuilding,withtheexceptionof sub-floorventilation: Appliancesupto150MJ/hinput............................................................................ 20-1/2(500) Appliancesover150MJ/hinput................................................................................... 60(1500)k - Fromamechanicalairinlet,includingaspablower....................................................... 60(1500)n - Verticallybelowanopenablewindow,non-mechanicalair inletoranyotheropeningintoabuilding,withtheexceptionof...................................... Seetable sub-floorventilation................................................................................................................ below

CLEARANCE

SpaceHeaters Allotherappliances

Upto50MJ/hinput Upto50MJ/hinput Over50MJ/hinputandUpto150MJ/hinput Over50MJ/hinput

6in.(150mm) 20in.(500mm) 39in.(1000mm) 59in.(1500mm)


A. ApprovedPipeThisapplianceisapprovedforusewithHearth&HomeTechnologies SLP venting systems. Refer to Section17.Bforventcomponentinformation.DO NOT mixpipe,fittingsorjoiningmethodsfromdiffer-entmanufacturers.The pipe is tested to be run inside an enclosed wall.Thereisnorequirementforinspectionopeningsateachjointwithinthewall.WARNING! Risk of Fire or Asphyxiation. This appli-ance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance.NOTICE: The SLP-HRC-SS and SLP-HRC-ZC-SS ter-mination caps are NOT approved for use with propane or butane fuel.

C. UseofElbowsDiagonalrunshavebothverticalandhorizontalventas-pectswhencalculating theeffects.Use the rise for theverticalaspectandtherunforthehorizontalaspect(seeFigure7.1).Two45ºelbowsmaybeusedinplaceofone90ºelbow.On45ºruns,onefootofdiagonalisequalto8-1/2in.(216mm)horizontalrunand8-1/2in.(216mm)verticalrun.Alengthofstraightpipeisallowedbetweentwo45ºelbows(seeFigure7.1).

Figure7.1

7 VentInformationandDiagrams

B. VentTableKeyTheabbreviationslistedinthisventtablekeyareusedintheventdiagrams.

D. MeasuringStandardsVertical andhorizontalmeasurements listed in theventdiagramsweremadeusingthefollowingstandards.• Pipemeasurementsareshownusingtheeffectivelengthofpipe(seeFigure7.2).

• Measurementsaremadefromtheapplianceouterwrap,notfromthestandoffs.

• Horizontal terminations aremeasured to the outsidemountingsurface(flangeofterminationcap).

• Vertical terminations are measured to bottom ofterminationcap.

• Horizontalpipeinstalledlevelwithnorise.

Symbol Description

V1 Firstsection(closesttoappliance)ofverticallength

V2 Secondsectionofverticallength

H1 Firstsection(closesttoappliance)ofhorizontallength

H2 Subsequentsectionsofhorizontallength

Horizontal

Vertical

8-1/2 in.(216 mm)

8-1/

2 in

. (21

6 m

m)

12 in

.

(305 m

m)

E. VentDiagramsGeneralRules:• When penetrating a combustiblewall, awall shieldfirestopmustbeinstalled.

• Whenpenetratingacombustibleceiling,aceilingfirestopmustbeinstalled.

• Horizontal runs of vent do not require vertical rise;horizontalrunsmaybelevel.

EffectiveHeight/LengthPipe In. mmSLP4 4 102

SLP6 6 152

SLP12 12 305

SLP24 24 610

SLP36 36 914

SLP48 48 1219

SLP6A 2-6 51-152

SLP12A 2-12 51-305

EffectiveHeight/Length

Figure7.2 SLPPipeEffectiveLength


Figure7.3

TopVent-HorizontalTerminationVentingwith1elbow

H1

V1

VMinimum H1Maximum

90Elbow 457mm

305mm(1ft.) 914mm(3ft.)

457mm(1.5ft.) 1067mm(3.5ft.)

610mm(2ft.) 1.52m(5ft.)

762mm(2.5ft.) 1.85m(6ft.)

914mm(3ft.) 2.13m(7ft.)

1066mm(3.5ft.) 3.05m(10ft.)

1.2m(4ft.) 4.6m(15ft.)

HMax.=4.6m(15ft.)V+HMax.=12.2m

FireRisk.ExplosionRisk.DoNOTpackinsulationorothercombustiblesbetweenceilingfirestops.• ALWAYSmaintainspecifiedclearancesaroundventingandfirestopsystems.• Installwallshieldandceilingfirestopsasspecified.Failuretokeepinsulationorothermaterialawayfromventpipemaycausefire.

WARNING

Note:UseSLPSeriescomponentsonly.

Note:Allappliancesthatwillburnbutanemusthavea10in.(254mm)verticalsectionofpipebeforeanyotherventing.


INSTALLEDHORIZONTALLY

H1H2

V1

Figure7.4

1. TopVent-HorizontalTermination - (continued)

TopVent-HorizontalTerminationVentingwith2elbows


VMinimum H1 + H2Maximum

90°Elbow 305mm(1ft.)

305mm(1ft.) 610mm(2ft.)

457mm(1.5ft.) 914mm(3ft.)

610mm(2ft.) 1.22m(4ft.)

762mm(2.5ft.) 1.53m(5ft.)

914mm(3ft) 1.8m(6ft.)

1066mm(3.5ft.) 2.75m(9ft.)

1.2m(4ft.) 4.6m(15ft.)

H+H1Max.=4.6m(15ft.)V+H+H1Max.=12.2m(40ft.)



Figure7.5VerticalVentMaximum

Note: Ifinstallingaverticalvent/terminationoffthetopoftheappliance,theoptionalexhaustrestrictormaybeneeded.

V1

V1Max=13.4m(44ft.)

TopVent-VerticalTerminationNoElbows


ExhaustRestrictorInstructions1. Locatetheinnerfireboxexhaustrestrictor.Figure7.6.

Exhaustrestrictorsarerecommendedfortheseverticallyterminatedproductswhichhaveexcessivedraft.Exhaustrestrictorswillcompensateforhighdraft.andrestorevi-sualflameheight.Iftheventconfigurationhasatotalver-ticalof6-1/2ft.-44ft.(2m-13.4m),anexhaustrestrictormaybeneeded.Theexhaustrestrictorislocatedintheappliancemanualbag.

3. Replaceexistingrestrictorwithsmallcut-outrestrictorinmanualbagforinstallationswithmorethan6-1/2ft.(2m)ofverticalpiping.SeeFigure7.7.

Figure7.6StandardRestrictor

Figure7.7RestrictorwithSmallCut-Out

2. RemoverestrictorforXLR-LOGSkit.


Figure7.8

H1

V1

V2

TopVent-VerticalTerminationVentingwith2elbows


V1Minimum HMaximum V2 V1+V2Minimum

90°Elbow 2ft.(610mm) * *

6in.(152mm) 3ft.(914mm) * *

18in.(457mm) 5ft.(1.5m) * *

36in.(914mm) 7ft.(2.1m) * *

43in.(1.1m) 15ft.(4.6m) * *

HMax.=15ft.(4.6m)V1+V2+HMax.=40ft.(12.2m)

*NospecificrestrictionsonthisvalueEXCEPTV1+V2+Hcannotexceed12.2m



INSTALLEDHORIZONTALLY

H1

H2 V1

V2

Figure7.9



V1Minimum H1 + H2Maximum V2 V1+V2Minimum90°Elbow 1ft.(305mm) * *

1ft.(305mm) 2ft(610mm) * *

2ft.(610mm) 5ft.(1.2m) * *

3ft.(914mm) 6ft.(1.8m) * *

4ft.(1.2m) 14ft.(4.3m) * *

HMax.=14ft.(4.3m)V1+V2+H1+H2Max.=40ft.(12.2m)

*NospecificrestrictionsonthisvalueEXCEPTV1+V2+H1+H2cannotexceed40ft.(12.2m)





V1Min. H1Max. V2Min. H2Max. V3Min.

18in.(457mm) 5ft.(1.2m) 5ft.(1.2m) 5ft.(1.2m) 3ft.(1.0m)

V1+V2+V3+H1+H2Maximum=40ft.(12.2m)

V1

H1

V2

V3

H2

Figure7.10



Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). • SLP heat shield - designed to be used on a wall 4-3/8 in. to 7-5/8 in. (111 mm to

194 mm) thick.• If wall thickness is less than 4-3/8 in. (111 mm) the existing heat shields must be

field trimmed. If wall thickness is greater than 7-5/8 in. (194 mm) a DVP-HSM-B will be required.

2-1/2 in. (64 mm)top clearance

1/2 in. (13 mm)clearancebottom & sides

1 in (25 mm) bottomclearance

HeatShield

WallShield

Firestop

HeatShield

WALL

3 in. (76 mm)top clearance

1 in. (25 mm)clearance aroundvertical sections

A. PipeClearancestoCombustiblesWARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles:

• Between ceiling firestops• Between wall shield firestops• Around vent systemFailure to keep insulation or other material away from vent pipe may cause over heating and fire.

8VentClearancesandFraming

Figure8.2WallPenetration

* Showscenterofventframingholefortopventing.Thecenteroftheholeis1in.(25mm)abovethecenterofthehorizontalventpipe.

Figure8.1HorizontalVentingClearancesToCombustible Materials

A* B48in.

(1220mm)47-1/4in(1200mm)

A

10 in. (254 mm)

B

DO NOT PACK WITH INSULATION OR OTHER MATERIAL

10 in. (254 mm)

B. WallPenetrationFramingCombustibleWallPenetrationWhenever a combustible wall is penetrated, you mustframeaholeforthewallshieldfirestop(s).Thewallshieldfirestopmaintainsminimumclearancesandpreventscoldairinfiltration.• Theopeningmustbeframedonallfoursidesusingthesamesizeframingmaterialsasthoseusedinthewallconstruction.

• SLPpipe-Awallshieldfirestopmustbeplacedoneachsideofan interiorwall.Aminimum1-1/2 in. (38mm)overlapofattachedheatshieldsmustbemaintained.

• SeeSection10.K.forinformationforregardingthein-stallationofahorizontalterminationcap.

Non-CombustibleWallPenetrationIf the hole beingpenetrated is surroundedby noncom-bustiblematerialssuchasconcrete,aholewithdiameter10in.(254mm)greaterthanthepipeisacceptable.Wheneveranon-combustiblewallispenetrated,thewallshieldfirestopisonlyrequiredononesideandnoheatshieldisnecessary.


C. InstalltheCeilingFirestopA ceiling firestop MUST be used betweenfloorsandattics.• SLPpipeonly-Frameopening9in.x9in.(229mmx229mm)whenevertheventpenetratesaceiling/floor(seeFigure8.3).

• Frametheareawiththesamesizedlumberasusedinceiling/floorjoist.

• Theceilingfirestopmaybeinstalledaboveorbelowtheceilingjoistswheninstalledwithaatticinsulationshield.Itmustbeunderjoistsbetweenfloorsthatarenotinsulated.RefertoFigure8.4.

• Securewiththreefastenersoneachside.WARNING! Risk of Fire! DO NOT pack insu-lation around the vent. Insulation must be kept back from the pipe to prevent overheating.

Figure8.3 InstallingCeilingFirestop

ATTIC ABOVE

A

PIPE

SLP

A

9 in. (229 mm)

A

Figure8.4InstallingtheAtticShield

3 FASTENERSPER SIDE

INSTALL ATTIC INSULATION SHIELDSBEFORE OR AFTER INSTALLATION OF VENT SYSTEM

CEILING FIRESTOPINSTALLED BELOW CEILING

CEILING FIRESTOPINSTALLED ABOVE CEILING


D. InstallAtticInsulationShieldWARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies re-quires the use of an attic shield.Attic shieldsmustmeet specifiedclearanceandbese-curedinplace.FlatCeilingInstallation• Removeoneshieldfrombox.NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.• Wrapshieldaroundpipe ifpipe isalready installed inareatobeinsulated.

• Matchthethreeholesineachsideandfastenwiththreescrewstoformatube.

• Bendthreetabsonthebottomoftheshieldoutwardtoallowattachmenttotheceilingfirestop.

• Bendtheremainingbottomtabsinward90°tomaintaintheairspacebetweenthepipeandtheshield.Settheshieldontheceilingfirestopandattachtothefirestop.

• Bendalltabsinward90°aroundthetopoftheshield.These tabsmustbeused topreventblown insulationfromgettingbetweentheshieldandventpipe,andtomaintainairspaceclearance.

Figure8.5AtticInsulationShield

BEND ALL TABS INWARD 90° TO MAINTAIN CLEARANCE AND PREVENT INSULATION FROM FALLING INSIDE

INSERT 3 SCREWS

BEND 3 TABS OUTWARD TO FASTEN TO CEILING FIRESTOP-BEND REMAINING TABS INWARD 90 DEGREES TO MAINTAIN CLEARANCE

VaultedCeilingInstallation• Removeoneshieldfrombox.NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.• Cuttheatticinsulationshield(ifapplicationisforvaultedceiling)tofityourceilingpitch.Snipcutedgetorecreate1in.(25mm)bendtabsallthewayaroundthebottom.

• Wrapshieldaroundpipe ifpipe isalready installed inareatobeinsulated.

• Matchthethreeholesineachsideandfastenwiththreescrewstoformatube.

• Bendthreetabsonthebottomoftheshieldoutwardtoallowattachmenttotheceilingfirestop.

• Bendtheremainingbottomtabsinward90°tomaintaintheairspacebetweenthepipeandtheshield.Settheshieldontheceilingfirestopandattachtothefirestop.

• Bendalltabsinward90°aroundthetopoftheshield.These tabsmustbeused topreventblown insulationfromgettingbetweentheshieldandventpipe,andtomaintainairspaceclearance.


ELBOW HEAT SHIELD SHOWNIN SHIPPING POSITION

CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during instal-lation. Sheet metal edges are sharp.

A. TopVent

9AppliancePreparation

Figure9.1ElbowShieldShownasShipped

ELBOW HEAT SHIELDSHOWN AS INSTALLED

PIPE GASKET

Figure9.2ElbowShieldShownInstalled

Ifventingwitha90degreeelbowdirectlyoffofthetopoftheappliance,theelbowheatshieldmustberepositionedasshowninFigure9.2.Ifventingverticallyorusingastraightsectionofverticalpipe,removetheelbowheatshieldanddiscardbyremov-ingthetwoscrewsthatsecuretheelbowheatshieldtothetopofthefireplace.Forallventingapplications,ensurethatthepipegasketisinplacebeforeattachinganypipesection.Thisgasketisshippedinplacearoundthestartingcollar.SeeFigure9.2.


B. SecuringandLevelingtheApplianceWARNING! Risk of Fire! Prevent contact with:

• Sagging or loose insulation• Insulation backing or plastic• Framing and other combustible materialsBlock openings into the chase to prevent entry of blown-in insulation. Make sure insulation and other materials are secured.DO NOT notch the framing around the appliance standoffs. Failure to maintain air space clearance may cause overheating and fire.

Fordetailsonsettingtheapplianceintheframing,refertosection13.A.Thediagramshowshowtoproperlyposition,level,andsecuretheappliance(seeFigure9.3).Nailingtabsareprovidedtosecuretheappliancetotheframingmembers.• Bendoutnailingtabsoneachside.• Placetheapplianceintoposition.• Keepnailingtabsflushwiththeframing.• Leveltheappliancefromsidetosideandfronttoback.• Shimtheapplianceasnecessary.Itisacceptabletousewoodshimsunderneaththeappliance.

• Secure theappliance to the framingbyusingnailsorscrewsthroughthenailingtabs.

• Securetheappliancetothefloorbyinsertingtwoscrewsthroughthepilotholesatthebottomoftheappliance.

Figure 9.3 shows the fireplace installed on the floor.However, this fireplace can be elevated off the floorprovidedthatthefireplaceisproperlysupportedbyframingmaterialsandtheceilingclearancesaremaintained.

Figure9.3ProperPositioning,LevelingAndSecuringofanAppliance

NAILING TABSBOTH SIDES

C. Installing theOptionalHeat-Zone®-240VKit

•Removethecoverplatefromthefireplaceanddiscardit.

•Centertheductcollararoundtheexposedholeandattachittothefireplacewith3screws.Note:DothisBEFOREfinalpositioningoffireplace.

•Determine the location for theair register/fanhousingassembly.

ReferencetheHeat-Zone®-240VKitinstructionsfortheremaininginstallationsteps.

Figure9.4RemoveCoverPlate

REMOVECOVERPLATE

ATTACH HEAT-ZONE®-240V

HERE


10InstallingVentPipe(SLPPipe)

Figure10.2HighTemperatureSiliconeSealant

A. AssembleVentSectionsToattachthefirstventcomponenttothestartingcollarsoftheappliance:• Locktheventcomponentsintoplacebyslidingthepipesectionontothecollar.

• Aligntheseamofthepipeandseamofcollartoallowengagement.Rotate the vent component to lock intoplace.Usethisprocedureforallventcomponents.SeeFigure10.1.

• Slidethegasketoverthefirstventsectionandplaceitflushtotheappliance.Thiswillpreventcoldairinfiltration.Hightemperaturecaulkmaybeusedtoholdthepartinplace.

• Continue adding vent components, locking eachsucceedingcomponentintoplace.

• Ensurethateachsucceedingventcomponentissecurelyfittedandlockedintotheprecedingcomponent.

Commercial,Multi-family (Multi-levelexceeding twosto-ries),orHigh-RiseApplicationsForInstallationintoacommercial,multi-family(multi-levelexceedingtwostories)orhigh-riseapplications:Allouterpipejointsmustbesealedwithhightemperaturesilicone,includingtheslipsectionthatconnectsdirectlytothehori-zontalterminationcap.• Applyabeadofsiliconesealantinsidethefemaleouterpipejointpriortojoiningsections.SeeFigure10.2.

• Onlyouterpipesneedtobesealed.Allunitcollar,pipe,slipsection,elbowandcapouterfluesshallbesealedinthismanner,unlessotherwisestated.

Figure10.1AddingVentingComponents

WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.

Note: Align seams to engage pipe, then rotate counterclockwise to lock


C. SecureTheVentSections• Verticalrunsorginatingoffthetopoftheappliance,withnooffsets,mustbesupportedevery8ft.(2.44m)aftermaximumallowed25ft.(7.62m)ofunsupportedrise.

• Verticalrunsoriginatingofftherearoftheapplianceorafteranyelbow,mustbesupportedevery8ft.(2.44m).

• Horizontalrunsmustbesupportedevery5ft.(1.52m).• Vent supports or plumbers strap (spaced120º apart)maybeusedtosupport.SeeFigures10.5and10.6.

• Wallshieldfirestopsmaybeusedtoprovidehorizontalsupport.

• Ceilingfirestopshavetabsthatmaybeusedtoprovideverticalsupport.

WARNING! Risk of Fire, Explosion or Asphyxiation! Improper support may allow vent to sag and separate. Use vent run supports and connect vent sections per in-stallation instructions. DO NOT allow vent to sag below connection point to appliance.

Figure10.5SecuringVerticalPipeSections

Figure10.6SecuringHorizontalPipeSections

B. AssembleSlipSections• Slidetheinnerflueoftheslipsectionintotheinnerflueofthepipesectionandtheouterflueoftheslipsectionovertheouterflueofthepipesection.SeeFigure10.3.

• Slidetogethertothedesiredlength.

Figure10.3SlipSectionPilotHoles

Figure10.4ScrewsintoSlipSection

Pilothole

• Continueaddingpipeasnecessaryfollowinginstructionsin“AssemblingPipeSections.”

NOTICE: If slip section is too long, the inner and outer flues of the slip section can be cut to the desired length.NOTICE: When installing a vent system with an HRC termination cap, all pipe system joints shall be sealed using a high temperature silicone sealant. • Apply a bead of silicone sealant inside the female outer

pipe joint prior to joining sections. • Only outer pipes are sealed, sealing the inner flue is not

required. • All unit collar, pipe, slip section, elbow and cap outer

flues shall be sealed.

• Maintaina1-1/2in.(38mm)overlapbetweentheslipsectionandthepipesection.

• Secure the pipe and slip sectionwith two screwsnolongerthan1/2in.(13mm),usingthepilotholesintheslipsection.SeeFigure10.4.


D. DisassembleVentSections• Rotateeithersection(seeFigure10.7)sotheseamsonbothpipesectionsarealignedasshowninFigure10.8.

• Pullcarefullytoseparatethepiecesofpipe.

Figure10.8AlignandDisassembleVentSections

Figure10.7RotateSeamsforDisassembly

E. InstallDecorativeCeilingComponentsAdecorativeceilingthimblecanbeinstalledonaflatceil-ingthroughwhichtheventpasses.Thedecorativeceilingthimbleisusedtocoverthefirestop.• Sealthegapbetweentheventpipeandfirestopusinghightemperaturesiliconetopreventcoldairinfiltration.

• Install thedecorativeceilingthimblebyslidingituptotheceilingandattachingitusingtheprovidedscrews.

Adecorativecathedralceilingsupportboxcanbeinstalledonacathedralceilingthroughwhichtheventpasses.• Useaplumb-bobtomarkthecenterlineoftheventingsystemontheceilinganddrillasmallholethroughtheceilingandroofatthispoint.Locatetheholeandmarktheoutlineof thecathedralceilingsupportboxontheoutsideroof.

• Removeshinglesorotherroofcoveringasnecessarytocuttherectangularholeforthesupportbox.Cutthehole3mmlargerthanthesupportboxoutline.

• Lowerthesupportboxthroughtheholeintheroofuntilitsbottomisatleast2in.(51mm)belowtheceiling(Figure10.9).

LEVEL

CATHEDRAL CEILINGSUPPORT BOX

2 in. (51 mm) MIN. BELOW FINISHED CEILING

CUT HOLE 1/8 in. (3 mm) GREATER IN SIZE THAN PATTERN OF SUPPORT BOX AS IT IS PROJECTED ONTO ROOF LINE

Figure10.9

Figure10.10

• Levelthesupportboxbothverticallyandhorizontallyandtemporarilytackitinplacethroughtheinsidewallsintotheroofsheathing.

• Usetinsnipstocutthesupportboxfromthetopcornersdowntotherooflineandfoldtheresultingflapstotheroof.SeeFigure10.10.

• NailtheflapstotheroofAFTERrunningabeadofnonhardeningsealantbetweentheflapsandtheroof.

WARNING! Risk of Fire! Clean out ALL materials from inside the support box and complete the vertical vent run and termination.


F. InstallMetalRoofFlashing• Seeminimum vent heights for various pitched roofs(Figure10.11)todeterminethelengthofpipetoextendthroughtheroof.

• SlidetheroofflashingoverthepipesectionsextendingthroughtheroofasshowninFigure10.12.

Figure10.12

CAULK

NOTICE: Failure to properly caulk the roof flashing and pipe seams could cause water entry.• Caulkthegapbetweentheroofflashingandtheoutsidediameterofthepipe.

• Caulktheperimeteroftheflashingwhereitcontactstheroofsurface.SeeFigure10.12.

• Caulktheoverlapseamofanyexposedpipesectionsthatarelocatedabovetheroofline.

G.AssembleandInstallStormCollarCAUTION!RiskofCuts,AbrasionsorFlyingDebris.Wearprotectiveglovesandsafetyglassesduringinstal-lation.Sheetmetaledgesaresharp.• Slidethestormcollarontotheexposedpipesectionandalignbrackets.

• Insertbolt (provided) through thebracketsand installnut.Donotcompletelytighten.

Figure10.13AssemblingtheStormCollarAroundthePipe

H (MIN.) - MINIMUM HEIGHT FROM ROOFTO LOWEST DISCHARGE OPENING

VERTICALWALL

TERMINATIONCAP

HORIZONTALOVERHANG

305 mmX

ROOF PITCHIS X/ 305 mm

LOWESTDISCHARGE

OPENING

510 mm MIN.610 mm MIN.

Figure10.11MinimumHeightFromRoofToLowestDischargeOpening

Angle H(Min.)mm0°-26.6°.......................................................... 500*26.6°-30.3°.......................................................... 500*30.3°-33.7°.......................................................... 500*33.7°-36.9°.......................................................... 610*36.9°-39.8°.......................................................... 760*39.8°-42.5°.......................................................... 99042.5°-45.0°........................................................122045.0°-49.4°........................................................152049.4°-53.1°........................................................183053.1°-56.3°........................................................213056.3°-59.0°........................................................229059.0°-60.3°........................................................2440

*910mmminimuminsnowregions

• Slidetheassembledstormcollardownthepipesectionuntilitrestsontheroofflashing.SeeFigure10.13.

• Tightennutandmakesurethecollaristightagainstthepipesection.

• Caulkaroundthetopofthestormcollar(seeFigure10.13).


SCREWS

CAULK

STORM COLLAR

(1of3)

Figure10.14

TERMINATIONCAP

H. InstallVerticalTerminationCap• Attachtheverticalterminationcapbyslidingtheinnercollarofthecapintotheinnerflueofthepipesectionwhileplacingtheoutercollarofthecapovertheouterflueofthepipesection.

• Secure the cap by driving three self-tapping screws(supplied)throughthepilotholesintheoutercollarofthecapintotheouterflueofthepipe(seeFigure10.14).

Figure10.15WallThimble

I. InstallDecorativeWallComponentsAdecorativewallthimblecanbeinstalledonwallthroughwhichtheventpasses.Thedecorativewallthimbleisusedtocoverthefirestop.

• Slidethedecorativewallthimbleoverthelastsectionofhorizontalpipebeforeconnectingtheterminationcaptothepipe.

• Oncethepipesectionandtheterminationcaphavebeenconnected,slidethewallthimbleuptotheinteriorwallsurfaceandattachwith screwsprovided.SeeFigure10.15.

ImportantNotice:Heatshieldsmaynotbefieldconstructed.

J. HeatShieldRequirementsforHorizontalTermination

WARNING! Risk of Fire! To prevent overheating and fire, heat shields must extend through the entire wall thick-ness.

• DO NOT remove the heat shields attached to the wall shield firestop and the horizontal termination cap (shown in Figure 10.16).

• Heat shields must overlap 1-1/2 in. (38 mm) minimum.

Thereare two sectionsof theheat shield.One sectionis factory-attached to thewallshieldfirestop.Theothersectionisfactory-attachedtothecap.SeeFigure10.16.Ifthewallthicknessdoesnotallowtherequired1-1/2in.(38mm)heatshieldoverlapwheninstalled,anextendedheatshieldmustbeused.• If the wall thickness is less than 4-3/8 in. (111 mm)(SLP), the heat shields on the cap and wall shieldfirestopmustbetrimmed.Aminimum1-1/2in.(38mm)overlapMUSTbemaintained.

• Useanextendedheatshieldifthefinishedwallthick-nessisgreaterthan7-1/4in.(184mm).

• Theextendedheatshieldmayneedtobecuttolengthmaintaining sufficient length for a 1-1/2 in. (38 mm)overlapbetweenheatshields.

• Attachtheextendedheatshieldtoeitheroftheexistingheatshieldsusingthescrewssuppliedwiththeextend-edheatshield.Refertoventcomponentsdiagramsinthebackofthismanual.

• Restthesmalllegontheextendedheatshieldontopofthepipesectiontoproperlyspaceitfromthepipesec-tion.


K. InstallHorizontalTerminationCapWARNING! Risk of Fire! The telescoping flue section of the termination cap MUST be used when connecting vent.

• 1-1/2 in. (38 mm) minimum overlap of flue telescoping section is required.

Failure to maintain overlap may cause overheating and fire.

• Ventterminationmustnotberecessedinthewall.Sidingmaybebroughttotheedgeofthecapbase.

• Flash and seal as appropriate for sidingmaterial atoutsideedgesofcap.

• Wheninstallingahorizontalterminationcap,followthecaplocationguidelinesasprescribedbycurrentlocalornationalcodesandrefertoSection6ofthismanual.

CAUTION! Risk of Burns! Local codes may require in-stallation of a cap shield to prevent anything or anyone from touching the hot cap.Note:Whenusingterminationcapswithfactory-suppliedheatshieldattached,noadditionalwallshieldfirestopisrequiredontheexteriorsideofacombustiblewall.

Figure10.16VentingthroughtheWall

• Theterminationkitshouldpassthroughthewallfirestopsfromtheexteriorofthebuilding.

• Adjusttheterminationcaptoitsfinalexteriorpositiononthebuildingandinterlockthefluesections.

WARNING! Risk of Fire! the termination cap must be positioned so that the arrow is pointing up.• Useahigh-temperaturesealantgaskettosealbetweenthepipeandexteriorfirestop.

EXTERIORINTERIOR

Interior Wall Shield

Inner Flue

Rear Flue Heat Shield 1-1/2 in.(38 mm min.)

overlap

Outer Flue

Figure10.17TerminationCap

1 in. (25 mm)

7-1/2 in.(192 mm)MINIMUM


11GasInformation

A. GasPressureRequirementsPressurerequirementsforXLR-PLUS-AUfireplacesareshowninTable11.1below.Twotapsareprovidedonthefrontfaceofthegascontrolforatestgaugeconnectiontomeasuretheinletandout-letpressures.SeeFigure11.1.Thefireplaceanditsindividualshut-offvalvemustbedis-connectedfromthegassupplypipingsystemduringanypressuretestingofthesystemattestpressuresinexcessof3.4kPa.Ifthefireplacemustbeisolatedfromthegassupplypip-ingsystembyclosinganindividualshut-offvalve,itmustbeofthehandle-lesstype.

Incominggaslineshouldbepipedintothevalvecompart-ment and connected to the ISO 7-Rp 1/2 (BSP Rp 1/2)threadedgasinletconnectiononthemanualshutoffvalve.

Table11.1

B. GasConnection

Note:Havethegassupplylineinstalledinaccordancewithlocalbuildingcodesbyaqualifiedinstallerapprovedand/orlicensedasrequiredbythelocality.

Note:Beforethefirstfiringoftheappliance,thegassupplylineshouldbepurgedofanytrappedair.

Note:Consultlocalbuildingregulationstoproperlysizethegassupplylineleadingtothe(Rp1/2in.)hook-upattheunit.

WARNINGFireRiskExplosionRiskHighpressurewilldamagevalve.• Disconnect gas supply piping BEFOREpressure testinggas lineat test pressuresabove3.4kPa.

• Close themanual shutoff valveBEFOREpressure testinggas lineat test pressuresequaltoorlessthan3.4kPa.

Figure11.1.ValveComponents

NaturalGas Propane ButaneInletGasPressure 1.13-3.40kPa 2.75-3.40kPa 2.75-3.40kPaOutlet(Manifold)GasPressure .80kPa 2.40kPa 2.40kPaGasRate .405m3/h .134m3/h .111m3/hMaximumGasConsumption 26MJ/h 26MJ/h 22MJ/hBurnerInjector DMS42(2.37mm) DMS.057(1.450mm) DMS55(1.325)PilotInjector Ø.023(.584mm) Ø.014(.356mm) Ø.010(.254mm)

Columnshighlightedingray=Thegascontrolvalvesuppliedwiththisproductisapprovedforamaximuminletpressureof3.40kPa.Forpressuresover3.40kPa,aninlinepressureregulatormustbeinstalledupstreamfromthegascontrolvalve.

PRESSURE TAPS

ON/OFFREMOTETOGGLESWITCH

VARIABLE VALVE

6VDC REGULATOR

8KI-CE MODULE

AUX300CE

Leaktestallgaslinepointsandthegascontrolvalvepriortoandafterstartingthegasappliance.

IMPORTANTNOTICE: (Items 1, 2 and 3 applies to ALL Heat & Glo gas appliances)1. 1/2 in. GAS LINE: Run through cavity 70 mm

above finished hearth level, NOT RIGID, NOTCLIPPED,withminimum500mmintocavityand120mmbackfromplasterface.

2. PVC (COMPOSITE) GASLINE must terminateminimum500mmshortofgasheater.CopperpipeMUSTbethefinalconnectiontothegasheater.

3. ISOLATING SWITCH: Location within 1 metreoffireplace,subjecttomantelpieceetc.Checktoensureitremainsclearofanymantelpieceinstal-lation.


CHECKFORGASLEAKSExplosionRiskFireRiskAsphyxiationRisk• Checkallfittingsandconnections.• Donotuseopenflame.• Afterthegaslineinstallationiscomplete,allconnectionsmustbetightenedandcheckedforleakswithacommercially-available,non-corrosiveleakchecksolution.Besuretorinseoffallleakchecksolutionfollowingtesting.

Fittingsandconnectionsmayhave loosenedduringshippingandhandling.

WARNING

ValvePressureTapsThepressuretapsareavailablethroughthefrontoftheappliance.Thedecorativemesh frontandfireplacegasassemblymustberemovedtogainaccesstothepressuretaps.

C. HighAltitudeInstallationsNOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.Wheninstallingabove2000ft.(610m)elevation:Reduceburnerorifice4%foreach1000ft.(305m)above2000(610m).

Figure11.2.RemoveValvePlateScrews

3.Setthevalvebracketonthefrontlipofthefireboxbot-tom.Turn“off” theballvalve.Disconnectgasvalvefromthegasflexballvalveassemblyatthepressurefitting.SeeFigure11.4.

Figure11.3.RemoveValvePlate4.Liftthevalveassemblyupandouttomakenecessary

serviceorrepair.

Figure11.4.DisconnectGasValve

AccessThroughtheValveAssemblyThe lower access cover panel is removable if finishingmaterialhasnotbeenpreviouslyinstalled.RemoveMediaTray,BurnerAssembly,andBasepan.Toaccesscomponents:1. Remove eleven screws around perimeter of valve

plateandoneonthevalvebracketthatsecurevalveplatetothefireboxbottom.SeeFigure11.2.

2. Liftthevalveplatefromthebacksothatthegasvalvecanclearthevalveplateholeinthebottomthefirebox.SeeFigure11.3.

INLETMANIFOLDOUTLET

Figure11.5.PressureTaps

Note:Themanifoldandinletpressuretabscanbeaccessedfromthefrontofthefireplace,thisrequiresthedecorativefrontandfixedglassassemblytoberemoved(seeFigure11.5).Themanifoldandinletpressuretabscanalsobeac-cessedbyremovingthevalveassembly(seeFigure11.4).


TO JUNCTION CORDGRAY MODULE

FLAME SENSE IGNITER

RC100 (OPTIONAL REMOTE CONTROL)

GROUND

ORANGE(PILOT)

GREEN(MAIN)

BROWN

BLACKRED

THERMOSTAT WIRE ASSEMBLY / WALL

SWITCH WIRE

RC300 4.5V DC (AA X 3)

JUNCTION CORD

TO OPTIONALCOMPONENTS

TO JUNCTIONCORD 220-240 VAC

AUX300CE MODULE

240V FAN

FAN

AUX 1 AUX 2

OPTIONAL

MODULE RESET SWITCH

WIRE ASSEMBLY

WALL SWITCH JUMPER WIRE

C. OptionalAccessoriesRequirements• This appliancemaybe usedwith awall switch,wallmountedthermostatand/oraremotecontrol,andmoduleresetswitch.

WiringforoptionalHearth&HomeTechnologiesapprovedaccessoriesshouldbedonenowtoavoidreconstruction.Followinstructionsthatcomewiththoseaccessories.

OptionalRemoteControlReceiverLocationThecontrolmoduleandremotecontrol receivercanbeaccessedthroughtheairspacebetweenthefireboxfrontand the lower-front finishing cover panel. The decora-tivefrontandglassassemblymustberemovedtoaccessthesecomponents.The IPIcontrolmoduleand the remotecontrol receiverareplacedonthefireboxbottom.

12ElectricalInformation

A. WiringRequirementsNOTICE: This appliance must be installed by a qualified electrician in accordance with the relevant national and local regulations.• Wiretheappliancejunctioncordto220/240VAC.Thisisrequiredforproperoperationoftheappliance.

WARNING! Risk of Shock or Explosion! DO NOT wire 220/240 VAC to the valve or to the appliance wall switch. Incorrect wiring will damage controls.NOTICE: The mains supply to the appliance must have isolation of a minimum 1/8 in. (3 mm) contact separation in both poles.WARNING! Risk of Injury! The gas supply shall be shut off prior to disconnecting the electrical power and remov-ing batteries (if installed) before proceeding with any maintenance to the appliance.

B. IntelliFirePlus™IgnitionSystemWiring• Wire the appliance junction cord to 220/240VAC forproperoperationoftheappliance.

WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction cord to a switched cir-cuit. Incorrect wiring will override IPI safety lockout.• RefertoFigure12.1,IntelliFirePlus™PilotIgnition(IPI)WiringDiagram.

Figure12.1IntelliFirePlus™PilotIgnition(IPI)WiringDiagramwithWallSwitchorThermostat

NOTE:1.Ignitionmodule,valve,pilot,andwallswitchoperateon6volts.220/240VACisrequiredatjunctioncord.

• This appliance is equippedwith an IntelliFirePlus™controlvalvewhichoperatesona6voltsystem.

• ForunitsinstalledinAustralia,theresidence’s220/240walloutlettowhichthisappliance’spowercordiscon-nected,mustbewiredtoanin-lineon/offswitch.Thisisrequiredforservicingand/orresettingthecontrolmoduleintheeventofacontrolmoduleLOCK-OUT.

• Plugthe6-voltACpowersupplyintotheappliancejunctioncordtosupplypowertotheunit.


D.JunctionCordInformationThejunctioncordisinstalledatthefactory.RefertoFigure12.2and12.3.formoreinformation.

E. ElectricalServiceandRepairWARNING! Risk of Shock! Label all wires prior to dis-connection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105 °C (221 °F) rated wire. Wire must have high tem-perature insulation.

Note: There is an alternative access to the junction cord.Thiscanbeaccessedbyremovingthevalveassembly.SeeFigures11.2and11.3.

Figure12.2.JunctionCordInformation

BLUE

BROWN

GREEN/YELLOW

Figure12.3BlowerCircuit-

F. BlowerTheseheatershaveafactory-installedfanandelectricaljunctioncord.Thesecomponentsarelocatedbehindthelowerdoor.UseofthefanrequiresthattheJunctioncord(factoryin-stalled)beconnectedto220/240VACservicebeforeper-manentlyenclosingtheheater.Theservicecordisfoundontherightexteriorsideof theunit.SeeFigure12.3 forwireconnectiondetail.

240VBLOWER

JUNCTIONCORD

AUX300CE

GROUNDTERMINALTO FIREPLACECHASSIS


G.ControlModuleOperation1. ThecontrolmodulehasanON/OFF/REMOTEselector

switchthatmustbeset.SeeFigure12.4. OFFPosition:Appliancewillignoreallpowerinputsand

willnotrespondtoanycommandsfromawallswitchorremote.TheunitshouldbeintheOFFpositionduringinstallation,service,batteryinstallation,fuelconversion,andintheeventthatthecontrolgoesintoLOCK-OUTmodeasaresultofanerrorcode.

ONPosition:Appliancewilligniteandruncontinuouslyin theHI flame setting,with noadjustment in flameoutput.Thismodeof operation is primarily used forinitialinstallationorpoweroutageoperationwithbatterybackup.

REMOTEPosition:Appliancewillinitiatecommandsfromanoptionalwiredwallswitchand/orthewirelessremote(RC300AU).

2.IfusingawiredwallswitchwiththemoduleinREMOTEmode, theflameoutputcanbeadjustedwiththeHI/LOselectorswitchonthemodule.SeeFigure12.3.NotethattheflameHI/LOselectorswitchwillbecomeinactiveonceanoptionalremotecontrol(RC300AU)is programmed to the controlmodule.Note that thecontrolmodulewill always ignite the fireplaceonHIandremainsofortheinitial10secondsofoperation.IftheHI/LOisswitchedtotheLOposition,theflameoutputwillautomaticallydroptothelowestsettingaftertheflamehasbeenestablishedfor10sec.Afterthis10secondperiod,theflamecanbeadjustedfromHItoLOwiththeswitch.

3. Thecontrolmodulehassafetyfeaturethatautomaticallyshutsdownthefireplaceafter9hoursofcontinuousoperation without receiving a command from theRC300AUremote.

4. Ifyouintendtousebothanoptionalwiredwallswitchand theRC300AU remote control to operate yourfireplace,thewallswitchwilloverrideanycommandsgivenbytheremote.

5. Themodulehasthecapability torecognizepotentialmalfunctions. If theseoccur, itwill fail to igniteand/orrespondtoacommandtoigniteviathewallswitchand/or remote. In this case, themodulemayhavegoneintoLOCK-OUTmode.Inthisstate,itwillemitaLEDerrorcode.Toresettheerrorcode,switchtheselectortoOFF,andthenbacktoREMOTEorON.Iftheignitioncommandagainfails,themodulewillemitanLEDerrorcode,priortogoingbackintoLOCK-OUTmode.Contactyourdealerforserviceifthisoccurs.

Note: If themodule is in LOCK-OUTmode, resetting thecircuitbreakertotheappliancewillalsoresetthemodule.

Note:ForunitsinstalledinAustralia,theresidence’s220/240walloutlettowhichthisappliance’spowercordisconnected,mustbewiredtoanin-lineon/offswitch.Thisisrequiredforservicingand/orresettingthecontrolmoduleintheeventofacontrolmoduleLOCK-OUT.

Figure12.4ControlModule

LP/NG GAS-TYPE SELECTOR SWITCH

WIRE LEAD FROM REGULATOR CONNECTS HERE

MODULE

SELECTOR SWITCH

Hearth&HomeTechnologiesdisclaimsany responsibilityfor,andthewarrantywillbevoidedby,thefollowingactions:

• Installationanduseofanydamagedsystemcomponent.• Modificationofthesystemcomponent.• Installationother thanas instructedbyHearth&HomeTechnologies.

• Installationand/oruseofanycomponentpartnotapprovedbyHearth&HomeTechnologies.

Anysuchactionmaycauseafirehazard.• Read,understandandfollowthese instructionsforsafeinstallationandoperation.

FireplaceSpecificInformationStandardfireplacefeaturesvary.Consulttheinstallationmanualforavailableoptions.TheincludedAUX300CEreceiverprovidesadditionalfea-tures:FancontrolandtwoAuxfunctions.TheREM300-HNG-AU remotecontrolsystem functionsinclude: On/Off, Thermostat Mode, Timer Countdown,andFlameAdjustment(forfireplaceswithvariableflame).

KitContentsREM300-HNG-AU• REM300-HNG-AUTransmitter• AAABatteries(3)• WallHolder• DrywallAnchor(2)• Screws(2)

IntroductionThe RC300AU multifunctional remote control is de-signedtocontrolpilotlight,flameheight,blowerspeed,anduptotwo220/240VACauxiliaryfunctionsonyourgasfireplace.TheRC300AUisequippedwiththermo-statfunctionswhichcanautomaticallycontrolthetem-peratureintheroominwhichitisinstalled.Thecontrolis only for usewith theHearth&HomeTechnologiesIntelliFirePlus™system(IPI).TheAUX300CEmoduleis rated for 220/240VAC, 50-60Hz, and is required foroperationofthisremotecontroldevice.


FCCRequirementsWARNING! Risk of Fire! Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

Note:Thisequipmenthasbeentestedandfoundtocomply with the limits for a Class B digital device,pursuanttoPart15oftheFCCRulesandEN298formulti-functionalcontrol.Theselimitsaredesignedtoprovide reasonableprotectionagainstharmful inter-ference in a residential installation. This equipmentgenerates, uses, and can radiate radio frequencyenergyand, ifnot installedandused inaccordancewiththeinstructions,maycauseharmfulinterferencetoradiocommunications.However,thereisnoguar-anteethatinterferencewillnotoccurinaparticularin-stallation.Ifthisequipmentdoescauseharmfulinter-ferencetoradioortelevisionreception,whichcanbedeterminedby turning theequipmentoffandon, theuserisencouragedtotrytocorrecttheinterferencebyoneormoreofthefollowingmeasures:• Reorientorrelocatethereceivingantenna.• Increasetheseparationbetweentheequipmentandreceiver.

• Connecttheequipmentintoanoutletonacircuitdif-ferentfromthattowhichthereceiverisconnected.

• ContactthedealeroranexperiencedradioTVtechni-cianforhelp.

Figure12.5TemperatureScale

ChangingTemperatureScaleTochangethetemperaturedisplaybetweenCelsiusandFahrenheit,removethebatterycoverfromthebackoftheremotecontrolandslidetheswitchtoyourdesiredtem-peraturescale(seeFigure12.5). Thescreenwillauto-maticallychangetheindicatorsontheroomtemperatureandsettemperatureportion.

InstallationPrecautionsTheinstallationofthisremotecontrolmustbeperformedbyaqualifiedservice technician.This remotecontrol istestedandsafewheninstalledinaccordancewiththisin-stallationmanual.Donotinstallanycomponentsthatmaybedamaged.Donotmodify,disassemble,orsubstituteanyofthecom-ponentsincludedwiththiskit.Installationofthisunitmustbedonebyaqualifiedservicetechnician.Placementofthisremotecontrolmayaffectperformance.Anassessmentofthespaceshouldbedonepriortoin-stallationforoptimumperformance.

DetermineLocationDeterminethelocationfortheremotecontrol.Theselectedlocationshouldbeinthesamespaceasthegasfireplace.Neverplacethisunitinaseparateroom.Theremotecontrolmustbeplacedwithin30ft.(9.14m)ofthefireplacebutshouldnotbeexposedtoextremeheat.TheRC300AU is approved for interior installation andshouldnotbeusedinexteriorapplications.• Keepremotecontroloutofreachofchildren. InstallationofRemoteControlHousing

CAUTION! Risk of Fire! DO NOT install damaged or modified components. Warranty will be voided if dam-aged or modified components are installed.1.Removeremotecontrolcomponentsfrompackaging.2.Removebatterycoverfromthebackoftheremoteby

slidingitdownandinstall3AAAbatteries.Topreventunintendedoperationwhennotusingyourfire-place for an extendedperiod of time (summermonths,vacation,trips,etc):• Removebatteriesfromremotecontrol.• Unplugswitchingadapterandremoveback-upbatteries.3.Securetheremotecontrolhousingonaflatwallsur-

faceusingthetwoscrewsandwallanchorsprovided.SeeFigure12.6.

Figure12.6MountingRemoteControlHousing


5.Closethehousingdoor.SeeFigure12.8.

4.Placeremotecontrolinsidehousing.SeeFigure12.7.

Figure12.7RemoteinHousing

Figure12.8MountingRemoteControlHousing

AUX300CEModuleInstallation• Insertthe4holeharnessfromtheAUX300CEmoduleintothe4pinplugonthecontrolmodule.SeeFigure12.9.

FanInstallation• Insertthe3prongplugfromthefanintothereceptaclelocatedintheAUX300CEmodule.SeeFigure12.10.

• Insert3prongplugfromAUX300CEmoduleintoREM/AUXreceptacleoffireplacejunctioncord.

Figure12.10PlugFanintoAUX300CEModule

Figure12.9AUX300moduleinstallation

CONTROL MODULE

AUX300CECABLE

AUX300MODULE

AUX1:3steps,HIGH,MEDandLOW

AUX2:ON/OFF

3PRONGPLUG(FAN):3steps,timerbased,3min.ON,12min.OFF

FAN CORD

REMOTEPOSITION

LEARN BUTTON

ProgrammingtheRC300AUtotheControlModuleCAUTION! Risk of burns! DO NOT program the remote control to the control module when fireplace is hot.

• VerifytheON/OFF/REMOTEswitchisintheREMOTEposition.GreenLEDlightwillblinkthreetimesandthecontrolmodulewillbeeponce5secondslaterwhenready.SeeFigure12.4.

• Usingasmallitem(suchasapaperclip)pressandreleasetheLEARNbuttonlocatedneartheON/OFF/REMOTEswitch.SeeFigure12.11.

• ControlmodulewillbeeponceandLEDwillblinkgreenfor10seconds.

• While theLED isblinking,press thePOWERbuttonon theremotecontrol. Adoublebeepwillcomeoutof thecontrolmoduletoindicatethatithasbeenprogrammedsuccessfully.

NOTICE: Up to three remote controls can be programmed into the control module. Simply press a button on the other remote controls during the 10 second programming process to add another remote into the system. It is recommended to program only one RC300AU remote control.

Toclearmemoryinthecontrolmodule,useasmall item(suchasapaperclip)topressandreleasetheLEARNbutton.ControlmodulewillbeeponceandLEDwillblinkgreenfor10secondsDO NOTpressanybuttonsontheremoteduringthetensecondsthatthegreenLEDblinks.Thememorywillbecleared.NotethattheRC300AUwillnotbeprogrammedifit’sinSTANDBYmode.PresstheON/OFFbuttontwicetoswitchtoIDLEmode.

Figure12.11ProgrammingRC300AU


FIREPLACE STATUS

THERMOSTAT

THERMOSTAT DESIRED TEMP SETTING

FLAME HEIGHT

FAN SPEED

ADJUSTABLEAUXILIARY

ADJUSTABLEOUTPUT (ON/OFF)

TIMER DISPLAY/FUNCTION

ROOM TEMP DISPLAY

FUNCTION LEVEL INDICATOR

LOW BATTERYINDICATOR

TRANSMISSIONINDICATOR

CHILD LOCK INDICATOR

FunctionButtons

Menu

Select V

VUsePOWERbuttontoturntheunitonandoff.

UseMENUbuttontodisplaythemenufunctions.Only functions that can be activated will bedisplayed. For example: Flame Height will not be displayed when the remote status is OFF.

Use theSELECTbutton to select the currentfeature.

Use the UP and DOWN arrows to togglethrough themenu functions and value selec-tionsinthesubmenus.

IdleWhenRemoteisinONModeThe remote controlwill go into an idlemode if no but-tonsarepressedwithin5seconds.Pressanybutton toresume full functionality. In idlemode only active func-tionswillshowonthescreen.

StandbymodeTheremotecontrolwillgointoastandbymodeifnobut-tons are pressed within 5 minutes. Press the POWERbuttontoreactivatetheremotecontroltoONmode.Ac-tivefunctionswillbedisplayed

Menu

Select V

V

Menu

Select V

V

Menu

Select V

V

Menu

Select V

V

DisplayScreen

Figure12.12RC300AUDisplayScreen


AboutONMode• AllfunctionscanbeaccessedwhentheremotecontrolisintheONmode.

• OnlyactivefunctionswillbedisplayedwhentheremotecontrolisintheONmode.Forexample:ifthefanistheonlyfunctionthat’sactive,thefaniconandflamewillbetheonlyiconshowninthedisplay.

AboutOFFModeOnlythefollowingfunctionscanbeaccessedintheOFFmode:• AUX1• AUX2OnlyactivefunctionswillbedisplayedwhentheremotecontrolisintheOFFmode.

TurningONtheFireplace• PressthePOWERbuttontoturnthefireplaceON.Thefireplacewillfirstignitethepilot.Oncethepilotflameisestabilshedthemainburnerwillbelit.

NOTICE: Whenever the fireplace is cycled from OFF to ON, the main burner will light on high for 10 seconds be-fore returning to the previous user setting.

AdjustingFlameHeight• PresstheMENUbuttontoactivatethemenu.• UsingtheUPandDOWNarrowshighlighttheFLAMEiconandpressSELECT.

• Use theUPandDOWNarrows toadjust theFLAMEHEIGHT, thenpressSELECT. TheFLAMEHEIGHTcanbeadjustedto5differentsettings.

NOTICE: FLAME HEIGHT will not be adjustable for first ten seconds when fireplace is turned on. NOTICE: The system will remember the previous FLAME HEIGHT setting and will automatically adjust after 10 seconds.

AdjustingFanSpeed• PresstheMENUbuttontoactivatethemenu.• UsingtheUPandDOWNarrowshighlighttheFANiconandpressSELECT.

• Use theUP andDOWN arrows to adjust theFAN SPEED,thenpressSELECT.TheFAN SPEEDcanbeadjustedto3differentsettings:HIGH,MEDIUM,LOW.

NOTICE: The fan has a timer built into the control module. After the fireplace is turned ON the timer will wait for 3 minutes before turning on the fan. In addition, the fan will remain on for 12 minutes after the fireplace has been turned OFF. NOTICE: Whenever the fan is turned ON, the FAN will start up on the high setting for 10 seconds before adjusting to the previous user setting.

AUX1Function(UnitdependentFunction)• PresstheMENUbuttontoactivatethemenu.• UsingtheUPandDOWNarrowshighlighttheAUX1iconandpressSELECT.

• UsetheUPandDOWNarrowstoadjusttheAUX1output,thenpressSELECT.TheAUX1function canbeadjustedto4differentsettings:HI,MED,LOWandOFF.

AUX2Function(UnitdependentFunction)• PresstheMENUbuttontoactivatethemenu.• UsingtheUPandDOWNarrowshighlighttheAUX2iconandpressSELECT.

• UsetheUPandDOWNarrowstoturntheAUX2ONorOFF,thenpressSELECT.TheAUX2function canbeeitherbeturnedONorOFF.

NOTICE: When the fireplace is turned OFF both AUX1 and AUX2 will be turned off. The AUX1 and AUX2 functions can be activated from the remote’s OFF mode, when the flame is off. When the fireplace is turned back ON, the AUX1 and AUX2 settings will be restored to the previous setting.


AdjustingThermostat• PresstheMENUbuttontoactivatethemenu.• UsingtheUPandDOWNarrowshighlighttheTHERMOiconandpressSELECT.

• UsetheUPandDOWNarrowstoturntheTHERMOONorOFF,thenpressSELECT (theSET TEMPwillstartblinking).UsingtheUPandDOWNarrowsselectthedesiredtemperatureandpressSELECT.

NOTICE: If the THERMO function is on, the SET TEMP can be adjusted at any time by pressing the UP and DOWN arrows.NOTICE: As the ROOM TEMP (RT) approaches SET TEMP (ST), the remote system will automatically adjust the flame height. If the RT rises above ST, the fireplace will shut down the main burner. After this, the fireplace will turn back on after the RT drops below the ST.NOTICE: The system will remember the previous TEM-PERATURE setting when THERMOSTAT mode is cycled ON or OFF.NOTICE: If your installation includes an optional wired ON/OFF wall switch, it should be in the OFF position when using the RC300AU in thermostat mode.

AdjustingTimer• PresstheMENUbuttontoactivatethemenu.• UsingtheUPandDOWNarrowshighlighttheTIMERiconandpressSELECT.

• UsetheUPandDOWNarrowstoturntheTIMERONorOFF,thenpressSELECT.UsingtheUPandDOWNarrowsselectthedesiredsettimeandpressSELECT.Timeroperatesinincrementsof15,30,45,60,90,120and180minutes.

SettingtheChildLock• PressandholdtheMENUandUParrowbuttonssimul-taneouslyfor4secondstoenableordisablethechildlockfeature.

NOTICE: No functions will be usable until child lock feature is disabled.

PowerOutage• IffireplacebatterybackupsystemISinstalledattimeofpoweroutage,fireplaceoperationwillnotbeinterrupted.

• IffireplacebatterybackupsystemISNOTinstalledattimeofpoweroutage,fireplacewillshutoff.Toresumefireplaceoperation,installbatterybackup.

NOTICE: Battery polarity must be correct or module damage will occur.

ManualFireplaceShutoffIntheunlikelyeventthattheremotewallswitchmalfunc-tionsandwill not turnoff thefireplace, call yourdealerforserviceassistance.Inthemeantime,youmaychooseoneofthefollowingactionstoturnoffthefireplace:CAUTION! Risk of burns! Fireplace surfaces are hot when operating and during cool down. Use care and wear gloves when opening the front and accessing com-ponents inside the fireplace.Checkremotescreenforbattery level indicator, replacethebatteriesiflowbatteryisindicated(SeeFigure12.12).Turnoffthecontrolmodule:• Openorremovethedecorativefronttoaccessthecontrolmodule.

• MoveswitchtoOFF(SeeFigure12.10).Disconnectpowertothecontrolmodule:• Openorremovethedecorativefronttoaccesspowercordand/orback-upbatteries.

• Unplug the controlmodule and/or remove back-upbatteries.

Shutoffgastotheappliance:• Openorremovethedecorativefrontandlocatethegasshut-offvalvetotheleftofthegascontrol.

• Rotatetheshutoffvalve90degreestoturnoffgassupply.Turnoffpower to thefireplace (ifback-upbatteriesarenotinstalled):• Locatehousecircuitbreakerforfireplace.• Turnoffthecircuitbreaker.


FrequentlyAskedQuestions/TroubleshootingSymptom PossibleCause CorrectiveAction

Remotecontrolwillnottransmit

Batteries Verifybatteriesarefunctionalandinstalledcorrectly.

RemotecontrolisinChildLockmode DisengageChildLockmode.

Buttonsnotbeingpressedfirmly

Pressbuttonfirmlyforonetotwosecondstoensuretransmis-siontomodule.

Controlmodulewillnottakecommandsfromremotecontrol

Controlmoduleisnotin“REMOTE”mode EnsuremoduleswitchissettoREMOTE.

Controlmoduleandremotecontrolarenotprogrammedtoeachother

Thecontrolmodulewillbeepwhenitsuccessfullyreceivesacommand.Ifitdoesnotbeep,clearmodulememoryandrepro-gramtheremotecontrol.

Controlmoduleisun-plugged.Incaseofpoweroutage,backupbatteriesaredepletedormissing

If the transmission indicatorcomesonwhenpowerbutton ispressed,verifythat thecontrolmodule ispluggedinthefire-placejunctioncordlocatedinthecontrolsarea.Alsoverifythatthebatteriesareinstalledinthebatterypack.

Fandoesnotturnonwhenfireplaceisstarted Builtintimedelay Thefireplacemustrunforsevenminutesinorderforthefan

toengage.

Fandoesnotturnoffwhenfireplaceturnedoff Builtintimedelay Thefanwillrunfortwelveminutesafterthefireplaceisturnedoff.

Fireplaceshutsdownafterextendedperiods Built-intimer

Thefireplacewillautomaticallyshutdownafterninehoursofcontinuousoperation if it doesnot receivea command fromtheremote.

Fireplaceisonbutwillnotshutoffwiththeremotecontrol

ExternalwiredwallswitchThe fireplace cannot be turned off by remote if an externalwiredswitchisinstalledandintheONposition.TurnexternalwallswitchtoOFF.

Remotecontrolorcontrolmodulefailure

At controlmodule, turn off fireplace by sliding theON/OFF/REMOTEswitchtoOFF.Warning!RiskofBurns!Fireplaceishot.Usecautionwhenaccessingmodule.


13Finishing

A. FramingandFinishingInstructionsWARNING! Risk of Fire! Comply with all minimum clear-ances to combustibles as specified. Framing closer than the minimums listed must be constructed entirely of noncom-bustible materials (i.e., steel studs, concrete board, etc.)FinishingInstructionsItisimportanttofollowtheframingandfinishinginstruc-tionstoensureproperplacementoffireplaceintothesur-roundingframing/finishingmaterials.Wall sheathing materials 3/8 in. (10 mm) thick arespecifiedinthisinstallationmanualtoproperlyalignwiththefactory-installednoncombustiblematerial.WARNING! Risk of Fire! DO NOT remove the factory-installed non-combustible board or cover it with combus-tible material, such as:

• Drywall (gypsum board)• Plywood• Materials that do not meet the ASTM E 136 Non-com-

bustibility standard (below).Removal of factory-installed, non-combustible board and/or use of materials not meeting the ASTM E 136 standard may cause fire.NOTE: Unit must be installed (and gas connected)

prior to plaster sheeting.

Non-CombustibleMaterialsSpecificationMaterialwhichwillnotigniteandburn.Suchmaterialsarethoseconsistingentirelyofsteel,iron,brick,tile,concrete,slate,glassorplasters,oranycombinationthereof.Materials that are reported as passing ASTM E 136,StandardTestMethodforBehaviorofMaterialsinaVerticalTubeFurnaceat750ºC(1385ºF)shallbecon-siderednon-combustiblematerials.SettingtheFireplaceintotheFramingUnlikemanytraditional,single-sidedHeat&Glofireplaces,thisfireplaceisrecessedintosurroundframing.Theleftand right nailing tabs were designed so the fireplaceis recessed to the correct location within the framingmaterials.1. Bendtwonailingtabsawayfromfireplace180degrees

onbothleftandrightnailingtabs.Donotadjustthecolumnstandoffs.SeeFigure13.1.

2. Screweachnailingtabtotheadjoiningframingmaterial.Ensurethattheairspaceclearanceismaintainedonthesidesofthefireplace.SeeFigure13.2.

Figure13.1NailingTabsInstallationPosition


FRAMING

1-1/8 in. (30 mm)


1-1/2 in. (37 mm)

NAILING TABS


WARNING! Risk of Fire!Maintainspecifiedairspaceclearancestocombustibles.Failure to comply with these instructions may cause a fire or cause the appliance to overheat.

LOWER COVER PANEL

TOP FLANGE

FINISHING FLANGES

SIDE COLUMNS

= NO SCREWS ALLOWED

= 1 in. (25 mm) MAX. SELF-TAPPING SCREWS ALLOWED

= 5-1/8 in. - 7 in. (130 mm - 180 mm) SELF-TAPPING SCREWS ALLOWED

FACTORY-INSTALLED NON-COMBUSTIBLE BOARD

Figure13.3FinishingDetails

Self-tappingscrewsupto1in.(25mm)longcanbein-stalledthroughthenailingtabandouter1-3/4in.(45mm)edgesof the factory-installednon-combustibleboard tosecurethedrywalladjacent to thefactory-installednon-combustibleboard.SeeFigure13.3.Donotdrillorinstallscrewswhichmaypenetratethelow-ercoverpanelasthiswillrestrictrequiredaccesstotheglass,battery-back-up,andremotereceiver.SeeFigure13.3.Theapplianceisdesignedtoaccept1/2in.(13mm)wallsheathingmaterialssuchasdrywall,plywood,woodcom-posites,ornon-combustiblematerials.ThetypeofmaterialuseddependswhethertheinstallationisanInsideorOver-lapFitMethod.RefertoSection13.CregardinginstallationdetailsassociatedwiththeInsideanOverlapFitmethods.Theleft/rightsidesandbottomofthefireplaceopeninguti-lizefinishingflanges thatwilloverlap the3/8 in. (10mm)wallsheathing.The3/8in.(10mm)thickwallsheathingcanbe installed tight to the left, right, andbottomfinish-ingflangessuchthattheroughedgesofthesheathingaretuckedbehindtheflangeswhenusingtheOverlapMethodoffinishing.Note:Finishingmaterialsaredesignedtooverlaptheouteredgesofthefinishingflangesuptothefireplaceopening.

NOTE:Itisacceptabletouseahightemperaturesili-conesealanttoadheredrywalltolowercoverpanel.

Note:RefertoSection13.Cregardinginstallationdetailsas-sociatedwiththeInsideandOverlapFitmethods.

CAUTION! Risk of Glass Damage and Cuts! DO NOT drill or install any type of screw or fastener into the lower cover panel. Sharp screw or fastener tips may penetrate and break the glass or cause cuts.The XLR-PLUS-AU must be finished using either theTonic or Martini decorative fronts. See Figures 13.12and13.13.Thefinalfireplaceinstallationcanbeaccom-plishedbyeithertheOverlapFitorInsideFitmethod.Ref-erenceSection13.Cregardinginstallationdetailsassoci-atedwiththeInsideFitandOverlapFitmethods.It is acceptable to pre-drill holes and use self-tappedscrewsinthefactory-installednon-combustibleboardtoattachnon-combustiblebackerboardfortile,marble,etc.Refer toFigure 13.3 for acceptable screw location andscrewlengthrequirements.

FIREPLACE OPENING15-3/4 in. to 16-1/8 in. (400 mm to 410 mm)

Figure13.4RequiredFireplaceOpeningHeight


Note:Thelowercoverpanelmustbepushedallthewaydown. The outer finishing flanges should line up. Thefireplaceopeningmustbebetween15-3/4in.(400mm)and 16-1/8 in. (410mm) for the decorative fronts to fitcorrectly.SeeFigure13.4.

FinishandSealingJointsAlljointsbetweenthefinishedwallsheatingandtheappliancemustbesealedwithnon-combustiblematerials.Sealants,suchascaulkormasticusedtosealthegapbetweenthewallandthefireplace,shouldberatedataminimumcontinuousexposureto149°C(300°F).Wallboardjointscanbetapedandsealedwithcombustibledrywalltape.FinishingAroundOpeningwithGypsumWallboardGypsumwallboard(drywall)jointsadjacenttothefireplaceopeningrequirespecialattentiontominimizepotentialdevelopmentofcracking.HearthandHomeTechnologiesrecommendsthefollowingstepstominimizepotentialcracksinthefinisheddrywallaroundthefireplaceopening:•Wheninstallinggypsumwallboardaroundthefireplace,install the hole for the fireplace opening in a singlewallboardsheet,ifpossible.Thiswillminimizethejointsadjacenttothefireplaceopening.

•The factory-supplied non-combustible board and thegypsumwallboardmustjoinonthestructuralframing,whereapplicable.Wallboardandnon-combustibleboardshouldbefastenedtotheframingwithatleast1-1/4in.(32mm)longscrewfasteners,locatedwithin1-1/2in.(38mm)fromeachcorner,andatnomorethan12in.(305mm)intervalsalongthejointlength.

•Thewall-boardjointsshouldbefinishedwithaTapingCoat,followedbyatleasttwosubsequentFinishCoatsofjointcompound.

•FortheinitialTapingCoat, it iscriticalthatageneral-purposechemicallyhardeningjointcompound,suchasSHEETROCK™BrandDurabond™Setting-TypeJointCompound,beusedtofillthejointandembedthemeshtape.Fiberglass-meshtapeisrecommendedbecauseitwillprovideamorecrack-resistantjointthanonefinishedwithpapertape.LettheTapingCoatproperlycurebeforeapplyingsubsequentFinishCoats.

•Forthesecondandthirdfinishingcoats,itisacceptableto use a light-weight joint compound and standardapplication,curingandsandingmethods.

•Donotoperatethefireplaceduringthedrywallfinishingprocess.Allowthefinishcoattocureforatleast24hourspriortousingtheappliance.

PaintingIfdesiredfinishingincludesapaintedwall,100%acryliclatexwithcompatibleprimerisrecommendaroundtheappliance.Oil-basedorstandardacrylicpaintsmaydiscolorduetoheatexposure.

WallboardJoint-CrackPreventionandRepair

Wallboardjointsaroundthefireplacewillbeaffectedbyexposuretoelevatedtemperatures,alongwithotheren-vironmentalandstructuralfactors.Thespecificmethodspresentedintheprevioussectionwillhelppreventorminimizedevelopmentofcracks.

Ifacrackdoesemergeadjacentthefireplace,itcanbepermanentlyrepairedbyfillingitwithspacklingpasteorpaintablelatexcaulk,followedbyrepainting.

V-JOINT TO PLATERBOARD & WHITE INSULATION BOARD, BUTT JOIN EACH AND BACK FILL WITH CORNICE CEMENT. OVERLAY JOIN WITH FIBERGLASS TAPE AND TROWEL TOP COAT OVER.

SIDEELEVATION

ENTIRE INSULATIONBOARD TO BE TOP COATED

WHITE INSULATION BOARD

FIBERGLASS TAPEONLY ON JOINT

12 mm CLEARANCETO COMBUSTIBLES

Plasterboard to be adhered to lower panel using silicone (no screws to be used).

Figure13.5WhiteInsulationBoard

•Retain 12 mm clearance between plasterboardand vertical sides of unit. Butt join plasterboardandwhite insulation board at top of heater. USINGONLYFIBERGLASSTAPE finish insulation board toplasterboard as per normal plasterbaord procedures.Ensurethattopcoatfinishextendsdowntotopofheater,as indicated in diagrambelow. Insulation boardwillremainexposedaspartofthefinishedplasterface.

GasPipeRequirements1. Ifpolyethylenecompositegaspipe is tobeused,a

clearanceof150mmmustbemaintainedfromallflues.2. Polyethylenecompositegaspipemustnotbeusedas

thefinalconnectionontotheheater.3. Leavea1m.tailof1/2in.(13mm)copperpipe.


B. MantelandWallProjectionsWARNING! Risk of Fire! Comply with all minimum clear-ances to combustibles as specified. Framing closer than the minimums listed must be constructed entirely of noncom-bustible materials (i.e., steel studs, concrete board, etc.) Failure to comply could cause fire.

Note:Fornon-combustiblefireplacefinishmaterial(marble,stone,etc)specificationsrefertoSection13.C.

Figure13.5 ClearancesToMantelsAboveAppliance.

Mantels(Combustible/Non-Combustible)

Figure13.6Non-CombustibleMantelLegorWall Projections (Acceptableonbothsidesofopening)

UNLIMITED

TOP VIEW

3-1/8 in. (80 mm)

MINIMUM

FRAMING

1-1/8 in. (30 mm)


1-1/2 in. (37 mm)

FrontSideFinishingDetail


14-1/8 in(360 mm)

MIN.

12 in. (300 mm)MAX.

3/8 in. (10 mm) Thick Wall Sheathing

MEASUREMENT FROM TOP OF FIREPLACE OPENING

Note:Fornon-combustiblefireplacefinishmaterial(marble,stone,etc)specificationsrefertoSection13.C.

MantelLeg(Combustible/Non-Combustible)


C. FacingMaterial• Facingand/orfinishingmaterialsmustnotinterferewithairflowthroughlouvers,operationoflouversordoors,oraccessforservice.

• Facingand/orfinishingmaterialsmustneveroverhangintotheglassopening.

• Observe all clearanceswhen applying combustiblematerials.

WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specified in this manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers.WARNING! Risk of Fire! DO NOT install drywall or other combustible materials over the factory-installed non-com-bustible board. Overlapping materials could ignite.Decorative facing material thickness is measured fromthe faceof the factory-installednon-combustibleboard.SeeFigure13.8andFigure13.10.

Non-CombustibleFinishMaterials0-25.4mmThickness-OverlapFitMethodBoththeTonicandMartinidecorativefrontsaredesignedtooverlapfinishmaterials0mmto1 in. (25mm) thick.SeeFigure13.8andFigure13.10.NOTICE: This 1 in. (25 mm) maximum not only includes the decorative finish materials (marble, tile, slate, etc) but also the mortar or adhesive used to attach the decorative finish material.Thenon-combustiblefinishmaterialcanbeinstalleduptothefireplaceopening.

Figure13.8OverlapFitMethod(TonicorMartiniDecorativeFront)


DRYWALL OR EQUIVALENT 3/8 in. (10 mm)

NON-COMBUSTIBLE FINISHING MATERIAL 0 - 1 in. (25 mm) THICK

NON-COMBUSTIBLE FINISHING MATERIAL 0 - 1 in. (25 mm) THICK

TONIC DECORATIVE FRONT SHOWN 0 mm

0 mm

0 mm

0 mm

Figure13.9Non-CombustibleFinishMaterialDiagramfor0-1in.(25mm)ThickOverlapFitMethod(TonicorMartiniDecorativeFront)

TheTonicdecorativefrontcanbeinstalledwithan“Over-lap”or“InsideFit”method:OverlapRequirement:SeeFigure13.8andFigure13.9.InsideFitrequirement:SeeFigure13.10andFigure13.11.

Note:TheMartinifrontisnotdesignedforusewiththeinsidefitmethod.


Non-Combustible Finish Material 0 - 1 in. (25 mm) Thick

Bottom Joint

3 in. (76 mm)

3/4 in. (19 mm)

1-1/2 in. (38 mm) (TN-XLR-**) 3/4 in. (19 mm) (TN-SLR-**)

Figure13.11NoncombustibleSurfaceFinishingMaterial 0-1in.(25mm)Thick-InsideFitMethod (TonicDecorativeFrontOnly)


DRYWALL OR EQUIVALENT 3/8 in. (10 mm)

20-1/2 in. (520 mm) APPLIANCE OPENING (HEIGHT)

1-1/2 in. (38 mm) (TN-XLR-**) 3/4 in. (19 mm) (TN-SLR-**)

3 in. (76 mm)

1 in. (0-25 mm) (MAX)

1 in. (0-25 mm)

Figure13.10InsideFitMethod(TonicDecorativeFrontOnly)

Non-CombustibleFinishMaterials0mmto1in.(25mm)ThickInsideFitMethodTheTonicdecorative front isapproved for insidefitap-plications.Non-combustiblefinishingmaterialsupto1in.(25mm)thickcanbeinstalledaroundthefront(left,right,top,andbottom).For theTonicdecorativefront insidefitapplications, thedecorative front must be installed tight to the finishingflangesandmustnotoverlapanyfinishmaterial.Ensure that nonon-combustible finishmaterials are in-stalledwithin3/4in.(19mm)(TN-SLR-**)or1-1/2in.(38mm)(TN-XLR-**)of the topof thefireplaceopening,orwithin3in.(76mm)ofthebottomofthefireplaceopen-ing.Thetopspacingisrequiredtoprovideclearanceforremovingand installing theTonicdecorative front. SeeFigure13.11.

D. DecorativeFrontsWARNING! Risk of Fire! A decorative front is required for this model. DO NOT operate this appliance without a decorative front in place.Onlydoorscertifiedforusewiththisappliancemodelmaybeused.Contactyourdealerforalistofdoorsthatmaybeused.

TONIC DECORATIVE FRONT(TN-SLR-**, TN-XLR-**)

Figure13.12TonicDecorativeFront

InsideandOverlapMethodSeeSection13.C.

MARTINI DECORATIVE FRONT(MT-SLR-**)

Figure13.13MartiniDecorativeFront

Inside-FitMethodOnlySeeSection13.C.


Figure13.14.DimensionsofTonicDecorativeFront.

A

B

DC

E F

TONIC FRONT

Figure13.15GlassandHeatShield-MartiniandTonic

Figure13.16MartiniFrontGap

Figure13.17TonicFrontGap

GlassLipHeatShieldseatsinglassframe.

GapbelowMartinifrontmustnotbecovered-itisforcoolairflowwhenthefanisrunning.

GapbetweenTonicfrontandTonicglasslip.Thisgapisforcoolairflowwhenfanisrunning.

LOWERGLASSHEATSHIELD (MARTINI&TONICFRONTS)

UPPERGLASSHEATSHIELD (TONICONLY)

Retaintopupperglassheatshieldwithtinnermancliponeachsideofglassframe.

Thisappliancerequiresfield-installationofheatshield(s)onthefireboxglassframe.Theseshieldsfunctiontomanageconvectiveheattransferduringbloweroperation.Theseshieldsarecriticaltotheperformanceandreliabilityoftheappliancebecausetheypreventoverheatingofgascontrolcomponents.ForinstallationfinishedwiththeMartinidecorativefront,asinglelowerglassheatshieldisinstalledinthebottomoftheglassframe.Thisshieldwillbeinstalledpriortoinstallingthedecorativesurroundandglass.SeeFigure13.15.ItisalsocriticalthattherequiredairspaceismaintainedbetweentheundersideoftheMartinisurroundandtheadjacentfinishingmaterials.SeeFigure13.16.ForinstallationsfinishedwiththeTonicdecorativefront,bothanupperandlowerglassheatshieldsareinstalledinthetopandbottomofthefireboxglassframe.ThesewillbeinstalledpriortoinstallingtheframedmeshandtheTonicsurround.SeeFigures13.15and13.16.WARNING! Risk of Valve / Control Damage! This appliance requires field-installation of heat shields onto the firebox glass frame. Do not operate this appliance without the specified heat sheild(s).

A Topofdecorativefronttobottomofappliance.

TN-SLR-**

26-3/8in. 670mm

TN-XLR-**

27-1/8in. 689mm

B Bottomofdecorativefronttobottomofappliance. 6-7/8in. 175mm

C Insidedimensionofdecorativefront(width). 39in. 991mm

D Outsidedimensionofdecorativefront(width). 44-1/2in. 1130mm

E Insidedimensiondecorativefront(height).

TN-SLR-**

13in. 330mm

TN-XLR-**

13-3/4in. 349mm

F Outsidedimensionofdecorativefront(height).

TN-SLR-**

19-1/2in. 495mm

TN-XLR-**

20-1/4in. 514mm


A. RemoveFixedGlassAssemblySeeSection14.E.

B. RemovetheShippingMaterialsRemoveshippingmaterialsfrominsideorunderneaththefirebox.Thestandardblackrockmediaandmanualbagassemblyarealsoshippedunderneaththefirebox.

C. CleantheApplianceClean/vacuumanysawdustthatmayhaveaccumulatedinsidethefireboxorunderneathinthecontrolcavity.

D. AccessoriesInstall approved accessories per instructions includedwith accessories. Contact your dealer for a list of ap-provedaccessories.

WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional acces-sories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.

14ApplianceSetup

Figure14.1FixedGlassAssemblyE. FixedGlassAssemblyWARNING! Risk of Asphyxiation! Handle fixed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches. • DO NOTstrike, slam or scratch glass.• DO NOToperate fireplace with glass removed, cracked,

broken or scratched.

• Replace as a complete assembly.

RemovingFixedGlassAssembly1. Removethedecorativefront.2. Locatethetwospringlatchesthatareontheupperleft

andrightofthefireplace.3. Usebothindexfingerstoreleasespringlatches.See

Figure14.1.4.Allowglasstotiltforward.Graspglassontheupper

rightandleftsidesandliftglass“up”and“out.”

ReplacingFixedGlassAssembly1. Locateglidetabsonlowerleftandrightcorners.2. Graspglassonupperrightandleftsidesandtiltbot-

tomofglassassemblytowardfireplace.3. Allowofthebottomgasketingoftheglassassemblyto

touchthefaceofthefireplace.4.Putpressureontheglassasyouallowtheglassassem-

blytodropintothetwolowertabs.SeeFigure14.1.5. Tilttopofglasstowardsfireplaceandengagebothtop

springlatches

LOWER SPRING LATCH

UPPER SPRING LATCH

F. InstalltheMeshThemeshfrontisincludedwiththeTonicfront.TheMar-tinitintedglassfrontdoesnotincludemesh.1. PlaceTonicglasslipshieldsinposition.2.Placemeshintopositionwithretainingboltsremoved.3. Thread retaining bolts into mating threads to retain

meshasshown.SeeFigure14.2.

MESH RETAINING BOLTS

Figure14.2MeshInstallation

Meshsplinefacingout.


Figure14.3AirShutter

G. AirShutterSettingAirshuttersettingsmaybeadjustedbyaqualifiedinstall-eratthetimeofinstallation.Theairshutterissetatthefactoryforminimumverticalventrun.Adjustairshutterforlongerverticalruns.SeeFigure14.3.• Loosenthe1/4in.(6mm)screw.• Twistshuttertoadjust• Shuttermaybeopenforlongerhorizontalventruns.• Donotclosetheairshuttermorethan16mmforNGor80mmforLP.Note:theairshuttershouldbefullyopenwhenusingbutane.

• Tightenthescrew.NOTICE: If the flames appear to be orange, open the air shutter to prevent residue buildup on the glass.

H. MediaOptionsUnit shipswithout amedia option. Available approvedmediaoptionsare:•MEDIA-AMBER•MEDIA-BLACK•MEDIA-CLEAR•MEDIA-COBALT•MEDIA-BK2-GEMS•MEDIA-WH2-GEMS•MEDIA-GEMS•XLR-LOGS•MEDIA-STONES-2

I. VerifyPerformanceofAppliance1. Verifypilotsparks,pilotlights,pilotstopssparking,and

themainburnerturns“ON”byturningwallcontrol“ON”.2. Turnfireplace“OFF”.Verifythattheboththepilotand

burnerturn“OFF”.3. RepeatStep1above.4.Withtheburner“ON”removethegreenwireconnected

tothegasvalveafterthesecondaudible“beep”fromthecontrolmoduleisheard.Themainburnershouldshutoff.Turnappliance“OFF”.

5.Reattachthegreenwiretothevalveandturn“ON”thefireplace.Themainburnershouldlightafterthesecondaudible“beep”fromthecontrolmoduleisheard.

6.Withtheburner“ON”removeorangewireboththemainburnerandpilotshouldgoout.

7. Turnfireplace“OFF”andreattachorangewiretothevalve.

8. Repeatsteps1&2 toensureproper functionalityofappliance.

ShutterSettingsLogs GlassMedia FiberStones

NG 13mm 5mm 6mm

Propane FullOpen 10mm 13mm

Butane FullOpen FullOpen FullOpen


A. IntelliFirePlus™IgnitionSystem

Symptom PossibleCause CorrectiveAction

1.Pilotwon’tlight.Theignitor/modulemakesnoise,butnospark.

a.Incorrectwiring. Verify“S”wire(white)forsensorand“I”wire(orange)forignitorareconnectedtocorrectterminalsonmoduleandpilotassembly.

b.Looseconnectionsorelectricalshortsinthewiring.

Verifynolooseconnectionsorelectricalshortsinwiringfrommod-ule topilotassembly.Verify connectionsunderneathpilotassem-blyaretight;alsoverifyconnectionsarenotgroundingouttometalchassis,pilotburner,pilotenclosure,meshscreenifpresent,oranyothermetalobject.

c.Ignitorgapistoolarge. Verifygapof ignitertorightsideofpilothood.Thegapshouldbeapproximately1/8in(3mm).

d.Module. TurnON/OFFrockerswitchorwallswitchtoOFFposition.Removeignitorwire“I”frommodule.Placeagroundedwireabout3/16in.(5mm)awayfrom“I”terminalonmodule.PlaceON/OFFrockerswitchorwallswitchinONposition.Ifthereisnosparkat“I”terminalmodulemustbereplaced.If thereisasparkat“I” terminal,module isfine.Inspectpilotassemblyforshortedsparkerwireorcrackedinsulatoraroundelectrode.Replacepilotifnecessary.

2.Pilotwon’tlight,thereisnonoiseorspark.

a.Nopowerortransformerinstalledincorrectly.

Verifythattransformerisinstalledandpluggedintomodule.CheckvoltageoftransformerunderloadatspadeconnectiononmodulewithON/OFFswitchinONposition.Acceptablereadingsofagoodtransformerarebetween6.4and6.6voltsDC.

b.Ashortedorlooseconnectioninwir-ingconfigurationorwiringharness.

Remove and reinstall the wiring harness that plugs intomodule.Verifythereisatightfit.Verifypilotassemblywiringtomodule.Re-moveandverifycontinuityofeachwireinwiringharness.Replaceanydamagedcomponents.

c.Improperwallswitchwiring. Verifythat220-240VACservicepoweris“ON”toappliance.

d.Modulenotgrounded. Verifyblackgroundwirefrommodulewireharnessisgroundedtometalchassisofappliance.

e.Module. TurnON/OFFrockerswitchorwallswitchtoOFFposition.Removeignitorwire “I” frommodule.PlaceON/OFF rocker switchorwallswitch inON position. If there is no spark at “I” terminalmodulemustbereplaced.Ifthereisasparkat“I”terminal,moduleisfine.Inspectpilotassemblyforshortedsparkerwireorcrackedinsulatoraroundelectrode.

3.Pilotsparks,butPilotwillnotlight.

a.Gassupply. Verify that incominggas lineball valve is “open”.Verify that inletpressurereadingiswithinacceptablelimits,inletpressuremustnotbeexceeded.

b.Ignitorgapisincorrect. Verifythatsparkgapfromignitortopilothoodis1/8in.(3mm).

c.Moduleisnotgrounded. Verifymoduleissecurelygroundedtometalchassisofappliance.

d.Modulevoltageoutput/Valve/Pilotsolenoidohmsreadings.

Verifybatteryvoltageisatleast5.7volts.Replacebatteriesifvolt-ageisbelow5.7.

15Troubleshooting

Withproperinstallation,operation,andmaintenanceyourgasappliancewillprovideyearsoftrouble-freeservice.Ifyoudoexperienceaproblem,thistroubleshootingguidewillassistaqualifiedservicetechnicianinthediagnosisofaproblemandthecorrectiveactiontobetaken.Thistroubleshootingguidecanonlybeusedbyaqualifiedservicetechnician.Contactyourdealertoarrangeaservicecallbyaqualifiedservicetechnician.


IntelliFirePlus™IgnitionSystem-(continued)

Symptom PossibleCause CorrectiveAction

4.Pilotlightsbutcontin-uestospark,andmainburnerwillnotignite.(Ifthepilotcontinuestosparkafterthepilotflamehasbeenlit,flamerectificationhasnotoccurred.)

a.Ashortedorlooseconnectioninflamesensingrod.

Verify all connections towiring diagram inmanual. Verifyconnectionsunderneathpilotassemblyaretight.Verifycon-nectionsarenotgroundingouttometalchassis,pilotburn-er,pilotenclosureorscreenifpresent,oranyothermetalobject.

b.Poorflamerectificationorcontaminatedflamesensingrod.

Withfixedglassassemblyinplace,verifythatflameisen-gulfingflamesensingrodonleftsideofpilothood.Flamesensing rodshouldglowshortlyafter ignition. Verify cor-rectpilotorificeisinstalledandgasinletissettopressurespecifications.Polishflamesensingrodwithfinesteelwooltoremoveanycontaminantsthatmayhaveaccumulatedonflamesensingrod.

c.Moduleisnotgrounded. Verifymoduleissecurelygroundedtometalchassisofap-pliance.Verifythatwireharnessisfirmlyconnectedtothemodule.

d.Damagedpilotassemblyorcontami-natedflamesensingrod.

Verifythatceramicinsulatoraroundtheflamesensingrodisnotcracked,damaged,or loose.Verifyconnectionfromflamesensingrodtowhitesensorwire.Polishflamesens-ing rod with fine steel wool to remove any contaminantsthatmay have accumulated on flame sensing rod. Verifycontinuitywithamultimeterwithohmssetatlowestrange.Replacepilotifanydamageisdetected.

e.Module. TurnON/OFFrockerswitchorwallswitchtoOFFposition.Removeignitorwire“I”frommodule.PlaceON/OFFrockerswitchorwallswitchinONposition.Ifthereisnosparkat“I”terminalmodulemustbereplaced.Ifthereisasparkat“I”terminal,moduleisfine.

5.CarbonDeposition a.LogPlacement Verifyplacementandassureflameisnotexcessivelyimpingingonlog.

b.ShutterSetting Checktoassurecorrectshuttersettingforyourmodelandgastype.

c.GasType Assurecorrectfuelmatchesunitgasmodelandcompo-nents.


FrequentlyAskedQuestions/TroubleshootingSymptom PossibleCause CorrectiveAction

Remotecontrolwillnottransmit

Batteries Verifybatteriesarefunctionalandinstalledcorrectly.

RemotecontrolisinChildLockmode DisengageChildLockmode.

Buttonsnotbeingpressedfirmly

Pressbuttonfirmlyforonetotwosecondstoensuretransmis-siontomodule.

Controlmodulewillnottakecommandsfromremotecontrol

Controlmoduleisnotin“REMOTE”mode EnsuremoduleswitchissettoREMOTE.

Controlmoduleandremotecontrolarenotprogrammedtoeachother

Thecontrolmodulewillbeepwhenitsuccessfullyreceivesacommand.If itdoesnotbeep,clearmodulememoryandre-programwallswitch.

Controlmoduleisun-plugged.Incaseofpoweroutage,backupbatteriesaredepletedormissing

If the transmission indicatorcomesonwhenpowerbutton ispressed,verifythat thecontrolmodule ispluggedinthefire-placejunctioncordlocatedinthecontrolsarea.Alsoverifythatthebatteriesareinstalledinthebatterypack.

Fandoesnotturnonwhenfireplaceisstarted Builtintimedelay Thefireplacemustrunforthreeminutesinorderforthefanto

engage.

Fandoesnotturnoffwhenfireplaceturnedoff Builtintimedelay Thefanwillrunfortwelveminutesafterthefireplaceisturnedoff.

Fireplaceshutsdownafterextendedperiods Built-intimer

Thefireplacewillautomaticallyshutdownafterninehoursofcontinuousoperation if it doesnot receivea command fromtheremote.

Fireplaceisonbutwillnotshutoffwiththeremotecontrol

ExternalwiredwallswitchThe fireplace cannot be turned off by remote if an externalwiredswitchisinstalledandintheONposition.TurnexternalwallswitchtoOFF.

Remotecontrolorcontrolmodulefailure

At controlmodule, turn off fireplace by sliding theON/OFF/REMOTEswitchtoOFF.Warning!RiskofBurns!Fireplaceishot.Usecautionwhenaccessingmodule.


16ComponentAccess

WARNING! Risk of Fire, Electric Shock and Burns! Turn off power to module and valve by unplugging the 6V transformer from the junction cord, before removing fixed glass assembly.

A. DecorativeFrontandFixedGlassAssem-blyRemoval

• Thedecorativefrontcanberemovedbyunscrewing(4)screwsthatsecurethedecorativefronttothefireplace.Refertotheinstallationinstructionsthatwereincludedwith the decorative front option for more detailedinstruction.

• Refer to Section 14.E for fixed glass removal andinstallationinstructions.

Figure16.2ValveComponents

D. MediaTrayRemoval1. Removedecorativefrontandfixedglassassembly.2. Removemediatraybyremovingtwoscrewlocatedon

thefrontedgeofthemediatray.SeeFigure16.3.

Figure16.4RemoveBurnerAssembly

E. BurnerandBasePanRemovalOnce themedia tray is removed, the burner assemblyandbasepanmayberemoved.1. Removeburnerassemblybyremovingtwoscrewsthat

secure the burner to the pilot assembly bracket andremovetheonescrewthatsecurestheburnerclipthatsecurestheburnertothebasepan.SeeFigure16.4.

2. Once the burner is removed, the base pan can beremovedbylifting“up”and“out”.

Figure16.3RemoveMediaTray

B. ValvePressureTapsThepressuretapsareavailablethroughthefrontoftheappliance.Thedecorativemesh frontandfireplacegasassemblymustberemovedtogainaccess to thepres-suretaps.

Figure16.1PressureTaps

C. ControlModuleAccessThecontrolmoduleonthisappliancecanbeaccessedbyfollowingthefollowingsteps:1. Removedecorativefrontandfixedglassassembly.2. Locatethecontrolmodule.SeeFigure16.2.3. Unplugtheblackwirefromthetransformer,unplugthe

wireharnesstothevalve,andunplugtheorangeandwhitewiresfromthepilotassembly.

4. VerifythereplacementmoduleisinstalledtothewirediagramlistedinSection12.

PRESSURE TAPS

ON/OFFREMOTETOGGLESWITCH

MODULE RESET SWITCH

VARIABLE VALVE

6VDC REGULATOR

8KI-CE MODULE

AUX300CE HEAT SHIELD

BURNER SUPPORT LEG

BURNER REMOVESCREWS BURNER CLIP

BURNER SUPPORT LEG

SCREWLOCATIONS

GAS FLEX

BATTERYPACK NOTE: BATTERY PACK IS LOCATED ON ACCESS PANEL TO RIGHT OF VALVE.


Figure16.5RemoveValvePlateScrews

3. Setthevalvebracketonthefrontlipofthefireboxbot-tom. Turn “off” the ball valve. Disconnect gas valvefromthegasflexballvalveassemblyatthepressurefitting.SeeFigure16.6.

Figure16.6RemoveValvePlate

4.Liftthevalveassemblyupandouttomakenecessaryserviceorrepair.

5. Replace gasket before reinstalling the valve assem-bly.

Figure16.7DisconnectGasValve

F. AccessThroughtheValveAssemblyThe lower access cover panel is removable if finishingmaterialhasnotbeenpreviouslyinstalled.Removemediatray,burnerassembly,andbasepan.Toaccesscomponents:1. Removeelevenscrewsaroundperimeterofvalveas-

semblythatsecurevalveplatetothefireboxbottom.SeeFigure16.5.

2. Liftthevalveassemblyfromthebacksothatthegasvalvecanclearthevalveplateholeinthebottomthefirebox.SeeFigure16.6.

VALVEASSEMBLY

GASKET


G.GasValveReplacementOnce the valve assembly has been removed, the gasvalve,pilotassembly,orificeflextube,andflexballvalvecanbereplaced.

1. Placethevalveassemblyonaclean,stablesurfacetoserviceorreplaceanycomponents.

2. Disconnect the orange and green wires from thevalve.

3. RemovedthePilotfittingfromthevalveassembly4. Disconnecttheorificegasflexandgasballvalveflex

fromthe(2)flarefittings.5. Unscrew(2)screwslocatedunderthepressuretaps

toremovethegasvalvefromthevalvebracket.

1. Disconnecttheorangeandwhitewiresfromthecon-trolmodule.

2. Removethepilotfittingfromthevalveassembly.3. Removetwoscrewsthatsecurepilotassemblytothe

pilotbracket.Figure16.8

H. PilotAssemblyReplacement

Figure16.9

Figure16.10

PILOTBRACKET

PILOTFITTINGGASINTLETFLEX

VALVE BRACKET

FLAREFITTING

GASVALVE

PILOTFITTING

ORFICEFLEX


17ReferenceMaterials

A. ApplianceDimensionDiagramDimensionsareactualappliancedimensions.Useforreferenceonly.ForframingdimensionsandclearancesrefertoSection5.

A

B G

Q

C

L

DE

HO

FP

NØ

I

J

K

MS R

GAS LINEACCESS

LEFT VIEW FRONT VIEW RIGHT VIEW

NON-COMBUSTIBLE ZONE(PROVIDED WITH UNIT)

1 in. (25 mm) STANDOFF

T

U

ELECTRICALACCESS

Figure17.1ApplianceDimensions

Location Inches MillimetersK 1 25L 37-3/4 959M 16-5/8 397N 6-5/8 168O 41-3/4 1060P 2-3/16 55Q 6 152R 17-1/8 435S 18-1/8 461T 25-7/8 657U 9-3/4 248

Location Inches MillimetersA 48 1218B 43 1092C 39 993D 13-3/4 337E 39-9/16 1006F 3-1/2 90G 6-7/8 174H 47 1195I 9-5/16 237

J 16-3/4 425


B.MaintenanceTasks

Inspect MaintenanceTasksDoors 1.Inspectforscratches,dentsorotherdamageandrepairasnecessary.

2.Verifynoobstructionstoairflow.

3.Verifymaintenanceofproperclearancetocombustiblehouseholdobjects.

GasketSeal,GlassAssemblyandGlass

1.Inspectgasketsealanditscondition.

2.Inspectglasspanelsforscratchesandnicksthatcanleadtobreakagewhenexposedtoheat.

3.Confirmthereisnodamagetoglassorglassframe.Replaceasnecessary.

4.Verifythatlatchesengageproperly,clipstudsarenotstripped,andglassattachmentcomponentsareintactandoperatingproperly.Replaceasnecessary.

5.Cleanglass.Replaceglassassemblyifseverelycoatedwithsilicatedepositsthatcannotberemoved.

ValveCompartmentandFireboxTop

1.Vacuumandwipeoutdust,cobwebs,debrisorpethair.Usecautionwhencleaningtheseareas.Screwtipsthathavepenetratedthesheetmetalaresharpandshouldbeavoided.

2.Removeanyforeignobjects.

3.Verifyunobstructedaircirculation.

Logs 1.Inspectforbroken,damaged,ormissinglogs.Replaceasnecessary.

2.Verifycorrectlogplacementandnoflameimpingementcausingsooting.Correctasnecessary.

Firebox 1.Inspectforpaintcondition,warpage,corrosionorperforation.Sandandrepaintasnecessary.

2.Replaceapplianceiffireboxhasbeenperforated.

BurnerIgnitionandOperation

1.Verifyburnerisproperlysecuredandalignedwithpilotorigniter.

2.Cleanoffburnertop,inspectforpluggedports,corrosionordeterioration.Replaceburnerifnecessary.

3.Replaceembermaterialswithnewdime-sizeandshapepieces.Donotblockportsorobstructlightingpaths.

4.Checkforsmoothlightingandignitioncarryovertoallports.Verifythereisnoignitiondelay.

5.Inspectforliftingorotherflameproblems.

6.Inspectorificeforsoot,dirtorcorrosion.

7.Verifymanifoldandinletpressures.Adjustregulatorasrequired.

8.Inspectpilotflamestrength.Cleanorreplaceorificeasnecessary.

9.Inspectthermocouple/thermopileorIPIsensorrodforsoot,corrosionanddeterioration.Polishwithfinesteelwoolorreplaceasrequired.

Flueing 1.Inspectventingforblockageorobstructionsuchasbirdnests,leaves,etc.

2.Confirmthatterminationcapremainsclearandunobstructedbyplants,etc.

3.Verifythatterminationcapclearancetosubsequentconstruction(buildingadditions,decks,fencesorsheds)hasbeenmaintained.

4.Inspectforcorrosionorseparation.

5.Verifyweatherstripping,sealingandflashingremainsintact.

Remotecontrols 1.Verifyoperationofremote.

2.Replacebatteriesinremotetransmittersandbattery-poweredreceivers.

CarbonDeposition 1.Appliancesincorporatingalivefueleffect,anddesignedtooperatewithluminousflames,mayexhibitslightcarbondeposition.


Cap ShieldDRC-RADIUS

13-7/8 in. (352 mm)

9-1/2 in(241 mm)

14 in. (356 mm)

COOL-ADDCap Shield

11-5/8 in.(295 mm)

5-3/4 in.(146 mm)

7-1/8 in(181 mm)

12-1/8(308 mm)

DVP-BEK2DVP-HPC Cap Brick Extension

13-7/8 in. (352 mm)

5 in.(127 mm)11-7/8 in.

(302 mm)

Figure17.2VentComponents

C. VentComponentsDiagrams


8-1/2 in.(222 mm)

6-1/2 in.(165 mm)

6-5/8 in.(168 mm)

8-3/4 in.(152 mm)

6-1/2 in(165 mm)

6-5/8 in.(168 mm)

9-7/8 in(251 mm)

6-1/2 in.(165 mm)

9-1/4 in.(235 mm)

SLP-45-45°Elbow

SLP90-90°Elbow

EffectiveHeight/Length

SLP-PIPE

SLP-HVSHorizontalPipe

Support

SLP-FSCeilingFirestop

SLP-WSWallShieldFirestop

C. VentComponentsDiagrams(continued)

Figure17.5SLPSeriesVentComponents

26 in.(660 mm)

DVP-HSM-BExtendedHeatShield

Pipe EffectiveLengthInches Millimeters

SLP4 4 102

SLP6 6 152

SLP12 12 305

SLP24 24 610

SLP36 36 914

SLP48 48 1219

SLP6A 2to6 51-152SLP12A 2to12 51-305


SLK-SNKDSnorkel

TerminationCap

SLP-TVHWVertical

TerminationCap

SLP-CCS-BKCathedralCeilingSupportBox-Black

SLP-DCF-BKCeilingFirestop

Black

SLP-WT-BKWallThimble-Black


SL-2DVPAdapter


SLP90 SL-2DVP DVP-FBHT DVP-FBHT

7 in.(178 mm)

15-1/2 in.(394 mm)

12 in. (305 mm)


SLP-TRAPHorizontal Termination Cap

15-1/8 in.(384 mm)

Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. (102 mm) to 7-1/4 in. (184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.

HeatShield

Term Cap MinimumEffective Length

MaximumEffective Length

Trap

133 mm 235 mm

8 in.(203 mm)

12 in.(305 mm)

MaxEffectiveLength

5-1/4 in. 9-1/4 in.

13 in.(330 mm)

15 in.(381 mm)

8-1/8 in(206 mm)

10-7/8 in.(276 mm)

10-1/2 in.(267 mm)

3°87°

Effective Length5-3/4 in to 8-3/8 in.

(146 mm to 213 mm)5-1/2 in.(140 mm)

8-3/8 in.(213 mm)

SLP-HRC-SSSLP-HRC-ZC-SS

HORIZONTALTERMINATIONCAP




Service PartsBeginning Manufacturing Date: May 2011

Ending Manufacturing Date: ActiveLandscape Gas Fireplace - DV

XLR-PLUS-AU

XLR-PLUS-N-AU, XLR-PLUS-PB-AU

IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Hearth and Home Technologies does not sell directly to consumers. Provide model number and serial number when requesting service parts from your dealer or distributor.

ITEM DESCRIPTION COMMENTS PART NUMBER1 Sheet Rock Ledge, 10 mm 2198-1472 Top Panel Finishing Edge 2184-1023 Non Combustible Board, Top, 10 mm 2198-4104 Non Combustible Board, Side, 10 mm Qty 2 req 2264-4115 Base Pan 2264-1176 Glass Door Assembly GLA-XLR-PLUS

7Burner N 2264-007Burner P & B 2264-008

8 Media Tray 2264-1189 Bracket, J-Box 2264-15410 Junction Cord 2222-37411 Lower Cover Panel 2264-103

Additional service part numbers appear on following page. 11/14

1

2

3

4

56

78

9 10

11

D. ServiceParts



Ending Manufacturing Date: Active

XLR-PLUS-AU


ITEM DESCRIPTION COMMENTS PART NUMBER12.1 Bracket 2143-14312.2 Pilot Shield 2184-123

12.3Orifi ce N (#42C) 582-842Orifi ce B (#55C) 582-855Orifi ce P (.057C) 582-057

12.4 Bulkhead W/Flex Tube 383-302A

12.5Pilot Assembly N 2208-012Pilot Assembly P & B 2208-013

12.6 Pilot Bracket 2264-17412.7 3-Hole Grommet 2118-42012.8 Module Wire Assembly 2166-30412.9 Flex Ball Valve Assembly 2098-320A

12.10Valve N 2166-302Valve P & B 2166-303

12.11 Valve Bracket 2264-15312.12 Male Connector Pkg of 5 303-315/512.13 Module, Gray 2166-30612.14 DC Regulator 2326-13112.15 AUX300-CE, Pre SN #0023019789 must also order Jumper Wire (2166-375) 2166-34012.16 Jumper Wire 2166-37512.17 Fan Kit GFK-240V

Additional service part numbers appear on following page.

#12 Valve Assembly

12.1

12.2

12.312.4

12.5

12.6

12.7

12.812.9

12.10

12.11

12.12

12.1312.15

12.14

12.16

12.17



Ending Manufacturing Date: Active

XLR-PLUS-AU


ITEM DESCRIPTION COMMENTS PART NUMBERBattery Pack 4067-223Cover Plate , Heat-Zone Qty 2 req 2198-104Elbow Heat Shield 2143-168Gasket Assembly

2113-080Contains burner neck, shutter bracket, vent, seal cap, valve plate, and air passage gaskets

Glass Bracket Left 2264-124Glass Bracket Right 2264-125Glass Latch Assembly , Lower Qty 2 req 2264-017Glass Latch Assembly , Top Pkg of 2 33858/2Glass Lip Shield, Martini 2264-120Glass Lip Shield, Tonic 2264-126Heat Shield Assembly 2264-016Nailing Tabs, 10 mm Qty 2 req 2198-133Rock Jig 2195-124Top Trap, Outer 2198-103Touch Up Paint TUP-GBK-12Wall Switch Kit WSK-21-W

Conversion Kit N PB2N-XLR-PLUSConversion Kit B P2B-XLR-PLUSConversion Kit P N2PB-XLR-PLUS

Pilot Orifi ce N 593-528Pilot Orifi ce B 593-529Pilot Orifi ce P 593-527Regulator N NGK-DXV-50Regulator P & B LPK-DXV-50


Heat&Glo,abrandofHearth&HomeTechnologies7571215thStreetWest,Lakeville,MN55044

www.heatnglo.com

E. ContactInformation

PleasecontactyourHeat&Glodealerwithanyquestionsorconcerns.ForthelocationofyournearestHeat&Glodealer,

pleasevisitwww.heatnglo.com.

- NOTES -

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DONOTDISCARDTHISMANUAL

NOTICE

• Leave thismanualwithpartyresponsibleforuseandoperation.

• Important operatingand maintenanceinstructionsincluded.

• Read,understandandfollowtheseinstructionsforsafeinstallationandoperation.

This product may be covered by one or more of the following patents: (United States) 5601073, 5613487, 5647340, 5890485, 5941237, 6006743, 6019099, 6053165, 6145502, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729, 8147240 or other U.S. and foreign patents pending.

2000-945B

Printed in U.S.A. - Copyright 2014

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