Installation and Operating Manual - Chilli Penguin
Transcript of Installation and Operating Manual - Chilli Penguin
www.chillipenguin.co.ukCS
P 9
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02
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CO
Inst
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tion
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per
atin
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anu
alThe Eco Series
Short Penguin
Hungry Penguin
Fat Penguin
High and Mighty
Chubby 5
Woody (Cat)
Woody (Multi fuel)
www.chillipenguin.co.uk
Your stove should arrive with...• Apairofheatresistantgloves
• Atoolforoperatingthestoveandremovingtheashpan
• Thisinstructionmanual
• Anashpan
• Astovecollar
• Afuelretainerbar
• Anaerosolofspraypaint-colouredstovesonly
• Awarmfuzzyfeelingindicatingthatyouarenowpartofthepenguinfamily
Contents
Section 1Introduction
Ecoseriessummary
Simpleguidetoyourfirstfire
Readbeforefirstfire
TheCharterofthePenguin
P. 01
Section 2The plans & technical details
P. 06
a)
b)
c)
d)
e)
f)
g)
ShortPenguinEco
HungryPenguinEco
FatPenguinEco
HighandMightyEco
Chubby5Eco
WoodyEco(Cat)
WoodyEco(Multifuel)
Section 4 Instructions for use
P. 33
a)
b)
c)
d)
e)
f)
g)
h)
i)
DiagramoftheOutsideoftheStove(withandwithoutoven)
DiagramoftheInsideoftheStove(MultiFuelVersion)
DiagramoftheInsideoftheStove(Cat.Version)
WarningsandPre-lightingChecks
SimpleGuidetoyourFirstFire
PrinciplesofCombustion
MAKINGAFIRE-WOOD
MAKINGAFIRE-MULTIFUEL
CookingonaPenguin
Section 5 Maintenance
P. 46
a)
b)
c)
d)
e)
f)
g)
h)
i)j)
k)
l)
RoutineChecksandCleaning
PaintingyourStoveorStovePipe
KeepingyourStoveGlassClear
DoorSeal
DoorGlassReplacement
ToRemovetheThroatPlateBrick(MultiFuelVersion)
ToRemovetheThroatPlate(Cat.Version)
VermiculiteBricks
ToRemovetheCatalyticConverters
ToRemovetheGrate
Disposal
TroubleShooting
Section 6 Energy efficiency & Guarantee
P. 57
a)
b)
c)
d)
EnergyEfficiencyLabels
Guarantee
Disposal/Recycling
Commissioning,StoveandInstallationDetails
Section 3 Installation instructions
P. 21
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)l)
m)
n)
o)
p)
q)r)
Warning
HealthandSafetyPrecautions
SmokeControlAreasandExemptionofAppliances
Hearth
Floors
ClearancetoNonCombustibleWalls
ClearancetoCombustibleWalls
BaseHeatShield
COAlarms
FlueDampers
HeatShielding
Ventilation
PlinthClamp
RearFluing
RearAdaptor(VerticalorHorizontal)
DirectAirKit(Nonroom-sealedonly)
TheFluePipe(singlewall)
ChimneyandAccessforSweeping
Your stove should arrive with
Contents
5.k Disposal
Page 01 of 60 www.chillipenguin.co.uk
IntroductionThankyouforpurchasingaChilliPenguinStove.Youhavepurchasedahighqualityecodesignstovethathasbeenbuilttolast.IthasbeendesignedandmanufacturedintheUKwithacleanburnsystemtoensureacleanandefficientperformance.
Weputalotoftimeandenergyintodevelopingandimprovingourstovestoenablethemtorunasefficientlyaspossibleandbesimpletouse.Pleasespendafewminutesfamiliarisingyourselfwiththismanual,soyoucangetthebestpossibleperformanceoutyourstove.
Welovetohearhowthepenguinsgetonintheirnewhomes,ifyouhaveanycommentsorquestions,pleasegetintouchorshareapictureonsocialmedia.
Ifyouhaveaquietmomentandwanttomakeapenguinveryhappy,ourpenguinslovegoodreviews-Google,FacebookandWhatstoveareafewofthemostusedplatformsforreviews.
www.facebook.com/chillipenguin
www.whatstove.co.uk
www.chillipenguin.co.uk
Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin
Page 02 of 60
Thismanualisforthefollowingecodesignstoves.
Eco series summary
SHORT PENGUIN ECO SERIES (ESP)
Model ShortPenguinShortPenguin Chubby5
Output 5kW 5kW
HUNGRY PENGUIN ECO SERIES (EHP)
Model HungryPenguin FatPenguin
Output 5kW 5kW
HighandMighty
5kW
WOODY ECO SERIES (EW)
Model
Output 5kW
Woody(Multifuel)
Multi Fuel
Thisisanoncatalyticconverterversionandissuitableforbothdrywoodandsmokelessfuel.Thelowemissionsandhighefficienciesareachievedbycarefullydesignedflueandcombustionairpassageways.Theadvantageofthisversionisthatitofferstheoptionofusingeitherdrywoodorsmokelessfuel.
Cat (Wood only)
Acatalyticconverters(Cat)isahoneycombstructurethathasaspecialcoatingthatchemicallyconvertsharmfulgasesandsuperheatstoburnoffsmokeparticles.Itcanbeseenglowingorangewhenfunctioningathightemperatures.Theadvantageofcatalyticconvertersisthattheyproduceexcellentresultsoverawiderbandofoperatingconditions.Itiscriticaltothelifeexpectancyofacatthatdryuntreated
woodisburnt.Theusuallifeexpectancyofacatis3-5years,butthiswilldependonusage.
WOODY ECO SERIES (EW)
Model
Output 5kW
Woody(Cat)woodonly
Werecommendthegoldilocksandthethreebearsmethod;smallfire,mediumfire,hotfire.
Simple guide to your first fire
read this manual and all warnings carefullyTheA,B&Coflightingyour1ststovefireare:
A=aircontrolB=burndrywood
C=curepaintcarefully
prepare a small kindling fire• scrunchupnewspaperoruseafirelighter,placekindling
overthetop,lightthefire,closethestovedoor
• openallaircontrols
• ventilateroom
• maintainthisSMALLFIREfor15minutes
• thiswarmsupthestovecomponentsgentlytopreventthepaintfrombeing“shocked”
medium fire• addafewsplitlogs
• maintainmediumfireforonehour
• closeairboostdiscandprimaryair(lefthandknob)whenburningwell
• aimtoraisethesurfacetempto450°F/230°C
• controlonsecondaryaircontrol(righthandknob)
hot fire• addadditionalwood
• adjustcontrolstoallowadditionalairflowtoachieveahotfire
• aimtoachieve600°F/315°C
• controlonsecondaryaircontrol(righthandknob)
• maintainhotfireforonehour
Page 03 of 60 www.chillipenguin.co.uk
Important - read before first fire
The painted surface must be cured or set properly during your first fire.
Weuseahightemperaturestovepaintonallofourstoves.Itisextremelyimportantthatthepaintiscuredproperlythe first time that you light the stove.Thisisdonetoensurethepaintfinishwillbeabletowithstandthehightemperaturesneeded.Curingisdonebyfollowingthethreestepprocessonthefacingpage.Ifthisprocessisnotcompletedproperlyyoumayexperienceissueswiththepaint.Beawarethatcuringwillcauseaveryslightcolourchange,thehotterareaswillchangecolourthesoonest,payextraattentiontothecuringoflightercolours.
We want your penguin to be perfect, so give it the attention it deserves!
To Set / Cure the Paint
Oncethisinitialprocesshasbeencompleted,thepaintwillbeproperlycuredandyoucanoperateyourstovenormallyaccordingtotheinstructionsprovidedinthismanual.Ifanyproblemsarisewiththepaintedsurfaceofthestove,thisisaresultofincorrectcuringormisuseofthestovesuchasoverfuellingorrunningthestovetoohot.Thereforeanyproblemswiththepaintedsurfacearenotcoveredbyyourwarranty.
This penguin is a living, breathing, hard working appliance. Expect to touch up the painted surface occasionally over its lifetime.
Note:During the final higher temperature burn phase there may be some visible smoke near the stove surface. There may also be an unpleasant odour. To mitigate this effect, ventilate the room with open windows and doors to provide airflow.
Health warning:Thesmokefromthecuringprocessdisplacesoxygen.Smallchildren,theelderlyandpeoplewithexistingbreathingproblemsshouldvacatetheareaduringthehotburntoavoiddiscomfort.ThesmokeisprimarilyCarbonDioxide,itisnon-toxicbutcanfeeluncomfortable.
You’ve bought an amazing stove, let it be amazing
Page 04 of 60
www.chillipenguin.co.ukPage 05 of 60
The charter of the penguinWe guaranteethatyourstoveisgoodqualityandwellmade
We guaranteethatyourstovewillgiveyouyearsofwarmandefficientheating
We knowthisbecausewedesignandmakethemourselveshereinWales
We are convincedthatstovesmaketheautumnfabulousandthewintersublime
We hopethatyourstovewillmakethebaddaysbearableandthegooddaysgreat
We thinkthathumanbeingswithstovesarehappierthanthosewithout
We believethatyourlifehasjustgotbetter
2.a The Plans & Tech Details
The Plans
The Short Penguin Eco (Pengwin Bach Eco)
Page 07 of 60 www.chillipenguin.co.uk
355mm
408mm
105mm
126mm
355mm
534mm
87.5mm
Rear flue (extra parts required)
RHARVA
540mm
380mm
127mm
710mm
Top flue (standard)
432mm
MULTI-FUEL
NominalOutput
Total Energy Efficiency %
CO content @13% O2
Dust Concentration @ 13% O2
NOx mg/m3
Cx Hy mg/m3
FlueGasg/s
MeanFluegastemp.°C
SmokeControl/DEFRAExemptionTestingcomplete
SeasonalEfficiency
SuitableForSmokeControlZones(FactoryFitted)
Max.Loglengthxaveragediameter
Max.Fuelload
FlueCollarDiameter
FlueSizeRequired
TopExit
RearExit
HearthTypeNoBaseHeatShield/Plinth
HearthWithBaseHeatShield/Plinth
Chimneydraughtrequired
Construction
Weight
Tested to EN13240:2001-2004 / BS 3841-2:1994
For distances to combustibles / non-combustibles see section 3
WOOD
4.8kW
80.6%
0.09%
36mg/m3
108mg/m3
118mg/m3
4.7g/s
219°C
Yes
70.6%
Yes
270mmx100mm
2.5kg
127mm
Min125mm
Standard
RHA/RVARequired
Constructional
12mm
12Pa
Weldedsteel
75kg
SMOKELESS FUEL
4.9kW
80.4%
0.03%
15mg/m3
129mg/m3
9mg/m3
4.1g/s
273°C
Yes
70.4%
Yes
3kg
127mm
Min125mm
Standard
RHA/RVARequired
Constructional
12mm
12Pa
Weldedsteel
75kg
The Tech Details
Page 08 of 60
Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin
www.chillipenguin.co.ukPage 09 of 60
2.b The Plans & Tech Details
The Plans
The Hungry Penguin Eco (Pengwin Llwglyd Eco)
571mm
365mm
127mm
683mm
380mm
127mm
Page 10 of 60
MULTI-FUEL
NominalOutput
Total Energy Efficiency %
CO content @13% O2
Dust Concentration @ 13% O2
NOx mg/m3
Cx Hy mg/m3
FlueGasg/s
MeanFluegastemp.°C
SmokeControl/DEFRAExemptionTestingcomplete
SeasonalEfficiency
SuitableForSmokeControlZones(FactoryFitted)
Max.Loglengthxaveragediameter
Max.Fuelload
FlueCollarDiameter
FlueSizeRequired
TopExit
RearExit
HearthTypeNoBaseHeatShield/Plinth
HearthWithBaseHeatShield/Plinth
Chimneydraughtrequired
Construction
Weight
Tested to EN13240:2001-2004 / BS 3841-2:1994
For distances to combustibles / non-combustibles see section 3
WOOD
4.7kW
81.2%
0.10%
33mg/m3
135mg/m3
96mg/m3
4.8g/s
224°C
Yes
71.2%
Yes
270mmx100mm
2.5kg
127mm
Min125mm
Standard
Fitfluecollartorear
Constructional
12mm
12Pa
Weldedsteel
96kg
SMOKELESS FUEL
4.8kW
86.6%
0.06%
12mg/m3
119mg/m3
37mg/m3
2.9g/s
247°C
Yes
76.6%
Yes
3kg
127mm
Min125mm
Standard
Fitfluecollartorear
Constructional
12mm
12Pa
Weldedsteel
96kg
The Tech Details
Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin
Page 11 of 60
2.c The Plans & Tech Details
The Plans
The Fat Penguin Eco (Pengwin Tew Eco)
www.chillipenguin.co.uk
571mm
365mm
127mm
683mm
460mm
127mm
Page 12 of 60
MULTI-FUEL
NominalOutput
Total Energy Efficiency %
CO content @13% O2
Dust Concentration @ 13% O2
NOx mg/m3
Cx Hy mg/m3
FlueGasg/s
MeanFluegastemp.°C
SmokeControl/DEFRAExemptionTestingcomplete
SeasonalEfficiency
SuitableForSmokeControlZones(FactoryFitted)
Max.Loglengthxaveragediameter
Max.Fuelload
FlueCollarDiameter
FlueSizeRequired
TopExit
RearExit
HearthTypeNoBaseHeatShield/Plinth
HearthWithBaseHeatShield/Plinth
Chimneydraughtrequired
Construction
Weight
Tested to EN13240:2001-2004 / BS 3841-2:1994
For distances to combustibles / non-combustibles see section 3
WOOD
4.7kW
81.2%
0.10%
33mg/m3
135mg/m3
96mg/m3
4.8g/s
224°C
Yes
71.2%
Yes
270mmx100mm
2.5kg
127mm
Min125mm
Standard
Fitfluecollartorear
Constructional
12mm
12Pa
Weldedsteel
104kg
SMOKELESS FUEL
4.8kW
86.6%
0.06%
12mg/m3
119mg/m3
37mg/m3
2.9g/s
247°C
Yes
76.6%
Yes
3kg
127mm
Min125mm
Standard
Fitfluecollartorear
Constructional
12mm
12Pa
Weldedsteel
104kg
The Tech Details
Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin
Page 13 of 60
2.d The Plans & Tech Details
The Plans
The High and Mighty Eco (Pengwin Bonheddig Eco)
www.chillipenguin.co.uk
796mm
127mm
365mm
908mm
460mm
127mm
Page 14 of 60
MULTI-FUEL
NominalOutput
Total Energy Efficiency %
CO content @13% O2
Dust Concentration @ 13% O2
NOx mg/m3
Cx Hy mg/m3
FlueGasg/s
MeanFluegastemp.°C
SmokeControl/DEFRAExemptionTestingcomplete
SeasonalEfficiency
SuitableForSmokeControlZones(FactoryFitted)
Max.Loglengthxaveragediameter
Max.Fuelload
FlueCollarDiameter
FlueSizeRequired
TopExit
RearExit
HearthTypeNoBaseHeatShield/Plinth
HearthWithBaseHeatShield/Plinth
Chimneydraughtrequired
Construction
Weight
Tested to EN13240:2001-2004 / BS 3841-2:1994
For distances to combustibles / non-combustibles see section 3
WOOD
4.7kW
81.2%
0.10%
33mg/m3
135mg/m3
96mg/m3
4.8g/s
224°C
Yes
71.2%
Yes
270mmx100mm
2.5kg
127mm
Min125mm
Standard
Fitfluecollartorear
Constructional
12mm
12Pa
Weldedsteel
126kg
SMOKELESS FUEL
4.8kW
86.6%
0.06%
12mg/m3
119mg/m3
37mg/m3
2.9g/s
247°C
Yes
76.6%
Yes
3kg
127mm
Min125mm
Standard
Fitfluecollartorear
Constructional
12mm
12Pa
Weldedsteel
126kg
The Tech Details
Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin
Page 15 of 60
2.e The Plans & Tech Details
The Plans
The Chubby 5 Eco (Pengwin Llond Eu Crwyn 5 Eco)
689mm
460mm
127mm
Top flue (standard)
355mm
88mm110mm355mm
408mm
105mm
Rear flue (extra parts required)
RHARVA
www.chillipenguin.co.uk
Page 16 of 60
MULTI-FUEL
NominalOutput
Total Energy Efficiency %
CO content @13% O2
Dust Concentration @ 13% O2
NOx mg/m3
Cx Hy mg/m3
FlueGasg/s
MeanFluegastemp.°C
SmokeControl/DEFRAExemptionTestingcomplete
SeasonalEfficiency
SuitableForSmokeControlZones(FactoryFitted)
Max.Loglengthxaveragediameter
Max.Fuelload
FlueCollarDiameter
FlueSizeRequired
TopExit
RearExit
HearthTypeNoBaseHeatShield/Plinth
HearthWithBaseHeatShield/Plinth
Chimneydraughtrequired
Construction
Weight
Tested to EN13240:2001-2004 / BS 3841-2:1994
For distances to combustibles / non-combustibles see section 3
WOOD
4.8kW
80.6%
0.09%
36mg/m3
108mg/m3
118mg/m3
4.7g/s
219°C
Yes
70.6%
Yes
270mmx100mm
2.5kg
127mm
Min125mm
Standard
RHA/RVARequired
Constructional
12mm
12Pa
Weldedsteel
101kg
SMOKELESS FUEL
4.9kW
80.4%
0.03%
15mg/m3
129mg/m3
9mg/m3
4.1g/s
273°C
Yes
70.4%
Yes
3kg
127mm
Min125mm
Standard
RHA/RVARequired
Constructional
12mm
12Pa
Weldedsteel
101kg
The Tech Details
Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin
Page 17 of 60
Woody Eco (Cat)2.f The Plans & Tech Details
The Plans
www.chillipenguin.co.uk
(Woody Eco (Cat))
120mm
293mm
470mm
88mm
584mm
565mm
127mm
RVA
780mm
490mmRHA
127mm
293mm
The Tech Details
WOOD ONLY
NominalOutput 5kW
Total Energy Efficiency % (wood) 83%
CO content @13% O2 (wood) 0.06%
NOx mg/m3 105mg/m3
Cx Hy mg/m3 116mg/m3
Dust Concentration @ 13% O2 11mg/m3
Fluegasg/s(wood)4.0g/s
MeanFluegastemp.°C(wood)222°C
ExemptionTestingcomplete Yes
SeasonalEfficiency73%
SuitableForSmokeControlZones(FactoryFitted) Yes
Max.Loglengthxaveragediameter 430mmx100mm
Max.Fuelload 2.5kg
FlueCollarDiameter 127mm
FlueSizeRequired Ideal6”/Min5”
TopExit Standard
RearExitRearHorizontal(RHA)/VerticalAdaptor(RVA)Required
HearthTypeNoBaseHeatShield/Plinth Constructional
HearthWithBaseHeatShield/Plinth 12mm
Chimneydraughtrequired 12Pa
Construction Weldedsteel
Weight 97kg
Tested to EN13240:2001-2004 / BS 3841-2:1994
For distances to combustibles / non-combustibles see section 3
Page 18 of 60
Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin
Page 19 of 60
Woody Eco (Multi fuel)2.g The Plans & Tech Details
The Plans
www.chillipenguin.co.uk
(Woody Eco (Aml Danwydd))
120mm
293mm
470mm
88mm
584mm
565mm
127mm
RVA
780mm
490mmRHA
127mm
293mm
Page 20 of 60
MULTI-FUEL
NominalOutput
Total Energy Efficiency %
CO content @13% O2
Dust Concentration @ 13% O2
NOx mg/m3
Cx Hy mg/m3
FlueGasg/s
MeanFluegastemp.°C
SmokeControl/DEFRAExemptionTestingcomplete
SeasonalEfficiency
SuitableForSmokeControlZones(FactoryFitted)
Max.Loglengthxaveragediameter
Max.Fuelload
FlueCollarDiameter
FlueSizeRequired
TopExit
RearExit
HearthTypeNoBaseHeatShield/Plinth
HearthWithBaseHeatShield/Plinth
Chimneydraughtrequired
Construction
Weight
Tested to EN13240:2001-2004 / BS 3841-2:1994
For distances to combustibles / non-combustibles see section 3
WOOD
4.8kW
83%
0.09%
20mg/m3
106mg/m3
89mg/m3
3.9g/s
231°C
Yes
73%
Yes
430mmx100mm
2.5kg
127mm
Min125mm
Standard
RHA/RVARequired
Constructional
12mm
12Pa
Weldedsteel
97kg
SMOKELESS FUEL
5kW
87%
0.04%
16mg/m3
161mg/m3
11mg/m3
2.9g/s
223°C
Yes
77%
Yes
3kg
127mm
Min125mm
Standard
RHA/RVARequired
Constructional
12mm
12Pa
Weldedsteel
97kg
The Tech Details
(Woody Eco (Aml Danwydd))
Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin
SpecialcareshouldbetakenwheninstallingastovesothattherequirementsoftheHealthandSafetyatWorkActaremet,withparticularattentiontothefollowing.
Lifting and handling:adequatefacilitiesmustbeavailableforloading,unloadingandhandling
Fire cement:sometypesoffirecementarecausticandshouldnotcomeintocontactwiththeskin.Incaseofcontact,washimmediatelywithplentyofwater
Asbestos:ourstovesdonotcontainasbestos.Ifthereisanypossibilityofdisturbingasbestosinthecourseofinstallation,pleaseseekspecialistguidanceanduseappropriateprotectiveequipment
Metal parts:wheninstalling/servicingthisstovetakecaretoavoidthepossibilityofpersonalinjury
3.b Health and Safety Precautions
3. Installation Instructions
Alllocalandnationalregulationsmustbeobservedwheninstallingtheappliance.Ifinstalledincorrectlyseriousaccidentscanbecaused.
BuildingRegulationDocumentJmustbereferredtowheninstallingthisappliance.
Itistheinstaller’sresponsibilitytoensurethemanufacturer’sinstructionsarecompliedwith.AHETASqualifiedinstallationengineershouldcarryouttheinstallationandissueacompliancecertificate.Inaddition,theyshouldcompletethecommissioningchecklistatthebackofthismanual.IfaHETASinstallerisnotinstallingyourstoveyourlocalBuildingControldepartmentneedstoinspecttheinstallationandregistertheworkcarriedout.
3.a Warning
Page 22 of 60
A safe penguin is a happy penguin
“The Clean Air Act 1993 and Smoke Control Areas”
UndertheCleanAirActlocalauthoritiesmaydeclarethewholeorpartofthedistrictoftheauthoritytobeasmokecontrolarea.Itisanoffencetoemitsmokefromachimneyofabuilding,fromafurnaceorfromanyfixedboileriflocatedinadesignatedsmokecontrolarea.Itisalsoanoffencetoacquirean“unauthorisedfuel”forusewithinasmokecontrolareaunlessitisusedinan“exempt”appliance(“exempted”fromthecontrolswhichgenerallyapplyinthesmokecontrolarea).
TheSecretaryofStateforEnvironment,FoodandRuralAffairshaspowersundertheActtoauthorisesmokelessfuelsorexemptappliancesforuseinsmokecontrolareasinEngland.InScotlandandWalesthispowerrestswithMinistersinthedevolvedadministrationsforthosecountries.Separatelegislation,theCleanAir(NorthernIreland)Order1981,appliesinNorthernIreland.Thereforeitisarequirementthatfuelsburntorobtainedforuseinsmokecontrolareashavebeen“authorised”inRegulationsandthatappliancesusedtoburnsolidfuelinthoseareas(otherthan“authorised”fuels)havebeenexemptedbyanOrdermadeandsignedbytheSecretaryofStateorMinisterinthedevolvedadministrations.
FurtherinformationontherequirementsoftheCleanAirActcanbefoundhere:www.gov.uk/smoke-control-area-rules
YourlocalauthorityisresponsibleforimplementingtheCleanAirAct1993includingdesignationandsupervisionofsmokecontrolareasandyoucancontactthemfordetailsofCleanAirActrequirements.
www.chillipenguin.co.ukPage 23 of 60
Chilli Penguin Eco design stoves are classed as exempt stoves which means you can use them in smoke control areas.
Ifyouliveinasmokecontrolarea(introducedbyTheCleanAirAct,1993,seebelow)youarepermittedtoburnapprovedsmokelessfuelonly,thisdoesnotincludewood.HoweverifyouuseanExemptmultifuelstovethenyoucanburnbothseasonedwoodandapprovedsmokelessfuels.NEVERBURNHOUSECOALinaclosedappliancelikeastove.
Theappliancesarenotexemptedwhenburningwoodbriquettesorpaperbricksorunauthorisedfuels.
ThegeneralprincipletobeobservedinanExemptchillipenguinstoveisthattheaircontrolscannotbecompletelyclosed,allowingapermanentairsupplytothefirechamber.Thismeansthatfuelburnsmoreefficiently,therebyemittinglessharmfulemissionsintotheatmosphere.Thisadaptationisfactoryfittedintheecoseries.
3.c Smoke Control Areas and Exemption of Appliances
The Chilli Penguin Ecodesign stoves; the Woody Eco (Cat), the Woody Eco (Multi fuel), the Short Penguin Eco, the Hungry Penguin Eco, Fat Penguin Eco, the High and Mighty Eco and Chubby 5 Eco are fitted with a permanent stop preventing closure of the secondary air control for DEFRA exemption.
Makesurethefloorcantaketheweightofthestove,theflue,thehearthandanydecorativesurround.
3.e Floors
Ahearthismadeupof2layers:aconstructionalhearth(baseconcretelayer)andasuperimposedhearth(topdecorativelayer).Insomecircumstancesasuperimposedhearthisacceptableonitsown.Allofourstovesrequireaconstructionalhearthunlessthestovesareeitheronaplinthorhaveabaseheatshieldfitted.
3.d Hearth
Allmodelswithoutbaseheatshieldorplinth
Constructionaltotaldepth(incl.superimposed)125mm
Allmodelsonplinth Superimposed12mm(minimum)
Allmodelswithbaseheatshield Superimposed12mm(minimum)
Infrontofthestove 225mm(minimum)
Bothsidesofthestove 150mm(minimum)
NB.Donotplaceanysoftfurnishingswithin1150mmofthestove
150mm
Minimumdistancefromstovetoedgeofsuperimposedhearth
225mm150mm
Allfreestandingstovesrequireasuperimposedhearthofatleast850x850mmsquare(inadditiontoanyconstructionalhearthrequirements)
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Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin
www.chillipenguin.co.ukPage 25 of 60
Diagramsillustratingtheminimumdistancestocombustiblewallsi.ewood/plasterboard
3.f Combustible Walls
MINIMUMDISTANCESTOCOMBUSTIBLEWALLS
Side
Rear
Model Rear Both Sides Above
HungryPenguinEcowithinsulatedpipe
250mm 550mm 450mm
ShortPenguinEco 350mm 500mm 450mmShortPenguinEcowithinsulatedpipe
200mm 500mm 450mm
HungryPenguinEco 350mm 550mm 450mm
HighandMightyEcowithinsulatedpipe
250mm 250mm 450mm
FatPenguinEco 350mm 250mm 450mmFatPenguinEcowithinsulatedpipe
250mm 250mm 450mm
HighandMightyEco 350mm 250mm 450mm
TheWoody(Cat)withinsulatedpipe
150mm 400mm 550mm
Chubby5Eco 350mm 250mm 450mmChubby5Ecowithinsulatedpipe
200mm 250mm 450mm
TheWoody(Cat) 350mm 400mm 550mm
TheWoody(Multifuel)withinsulatedpipe
150mm 400mm 550mm
TheWoody(Multifuel) 350mm 400mm 550mm
Rear distances to combustibles using a non-insulated flue pipe include safe distances required by building regulations. See heat shielding section if reduced distances are required.
Thetemperatureatthebaseofastovewillaffectthetypeofhearthrequired,see“hearthrequirements”.Ifaconstructionalhearthisrequiredbutisnotpossible,thenabaseheatshieldcanbefittedunderneaththestove.Thisreducesthehearthtemperaturesandallow,thestovestobeinstalledontoasuperimposed(12mm)hearth.
Recordonthestoveinstallationpagewhetherabaseheatshieldhasbeenfitted.
3.h Base Heat Shield
To fit:Slideinatthebaseofthestovepriortoinstallation.Itneedstoslideinfromtherear.Theedgewiththecut-outshouldslideinfirst,restingatthefrontofthestove.Thefoldedlegsoftheheatshieldwillsitonthetabsforthelevelingscrews,(thesearesmallsquaretabswithaholeinthecentre).
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Diagramillustratingtheminimumdistancestononcombustiblesurfacesi.estone/brick
3.g Clearance to Non Combustible Walls
100mm
50mm
100mm
50mm
Model Rear
NB.Fluepipesafedistancescanbegreaterthantheappliance,dependingontype
MINIMUMDISTANCESTONONCOMBUSTIBLEWALLS
AllModels 50mm
Sides
100mm
Rearwallthicknessneedstobeatleast200mmthick.
Theseareminimumdistances.
Above
150mm
Page 27 of 60 www.chillipenguin.co.uk
Itispossibletoreducethedistancestocombustibleswithanappropriateheatshield,(BritishStandard8303).
Wemanufactureseveralsizesofwallmountedheatshieldmadefrom1.5mmsteelwhichmaintainsa40mmairgap.(ThisisgreaterthattheminimumdistancerequiredbyBS8303).Theyhaveanopentopandbottomtoallowforaflowofcoolairbetweentheheatshieldandcombustiblematerial.Beawarethatyouareheatshieldingboththestoveandfluecollar.
3.k Heat Shielding
Distances to combustibles, square into corner & flat wall installation 5kW
Thedistancestocombustiblescanbereducedtoaminimumof95mmfromtherearofthestovetothefrontoftheheatshield,wheninstalledsquareintoacorner.Thisappliestofreestandinginstallationsonaflatwallaswell,(seediagramonfacingpage).
Distances to combustibles, diagonal corner installation 5kW
Ifthestoveisinstalledatanangleof45degreestothewall,thenthedistancecanbereducedtoaminimumof65mmfromthenearestpointofthestovetothefrontfaceoftheheatshield,(seediagramonfacingpage).
FREE STANDING STOVES, 5kW
3.i CO Alarms
Buildingregulationsrequirethatwheneveraneworreplacementfixedsolidfuelorwood/biomassapplianceisinstalledinadwellingacarbonmonoxidealarmmustbefittedinthesameroomastheappliance.FurtherguidanceontheinstallationofthecarbonmonoxidealarmisavailableinBSEN50292:2002andfromthealarmmanufacturer’sinstructions.
Provisionofanalarmmustnotbeconsideredasubstituteforeitherinstallingtheappliancecorrectlyorensuringregularservicingandmaintenanceoftheapplianceandchimneysystem.
3.j Flue Dampers
Werecommendthatdampersarenotusedwithourstoves.
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1
2
3
4
Combustible wooden stud wall
Fixing
Sheet metal shield
Stove
Number Key
A
B
C
D
E
F
Air gap behind shield min. 25mm
Distance to closest point of appliance min. 95mm
Distance from connecting flue pipe to metal shield: 1.5 x diameter of the flue pipe
Distance from start of chimney to ceiling min. 425mm
Air gap open at top and bottom: min. 25mm from hearth to bottom of shield
Distance from top of stove to the top of the heat shield: min. 300mm
Letter Key
1
2
3
2
2
3
2
4
CC
D
EE
EE
F F
A A
B
B
1
2
3
2
2
3
2
4
CC
D
EE
EE
F F
A A
B
B
1
2
3
4
Combustible wooden stud wall
Fixing
Sheet metal shield
Stove
Number Key
A
B
C
D
E
F
Air gap behind shield min. 25mm
Distance to closest point of appliance min. 65mm
Distance from connecting flue pipe to metal shield: 1.5 x diameter of the flue pipe
Distance from start of chimney to ceiling min. 425mm
Air gap open at top and bottom: min. 25mm from hearth to bottom of shield
Distance from top of stove to the top of the heat shield: min. 300mm
Letter Key
SQUARE INTO CORNER 5kW
DIAGONAL INTO CORNER 5kW
(diagram adapted from Hetas
bulletin 13 ref BS8303)
(diagram adapted from Hetas
bulletin 13 ref BS8303)
Ifyouorderaplinthitwillcomewithaplinthclamp.Thisconsistsoftwoflatbars.InadditiontheWoodyplinthclamphas4bolts.Itisdesignedtoclampthestoveandtheplinthtogethersecurely.
3.m Plinth Clamp
To fit:Placethebarsinsidetheplinth,oneontheleftsideandoneontheright,runningfronttoback.Replacethelevellingboltswiththelongerones,suppliedsupplied.
Itisessentialthatthefirehasadequateairsupplyforcombustionandventilation.Aperturesprovidedforthispurposeshallnotberestricted.Forstovesof5kWandunderliketheWoodyapermanentlyopenairventmaysometimesberequired.Innewbuildhousesairventsarerequiredforallsizesofstoves,thiscanapplytonewextensionsaswell.Thiswilldependontheairleakage(airpermeability)ofyourproperty.YourHETASinstallershouldbeabletoguideyouonyourparticularproperty.PermanentventilationmustbefittedinaccordancewiththeguidelinesgiveninApprovedDocumentJofTheBuildingRegulations.
Ifastoveistobefittedinaroomwithanappliancesuchasanextractorfan,tumbledrierorceilingfan,itwillaffectthedrawofthefluesystemandcouldleadtofumesenteringtheroom.Additionalroomventilationmayberequired,afluedraughttestunderworstcasescenariomustbecarriedoutbyaqualifiedinstaller.Inthecaseofanextractorfan,oftenthesimplestsolutionistoconvertittocarbonfilterextractor.Airventsshouldbepositionedsothattheyarenotliabletoblockage.
3.l Ventilation
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Stove
Plinth PlinthClamp
Stovelevellingbolt(ForWoodyswapforlongerboltssupplied)
Position of Plinth clamps
Theusualrouteforaflueisoutofthecollarontopofthestove.Howeverthewaysomechimneysandfireplacesaresetup,fluingoutoftherearcanbeabetteroption.
TheShort,Chubby5andboththeWoodymodelswouldneedarearadaptor,eitherverticalorhorizontal.
Theothermodels;theHungryPenguin,FatPenguin,HighandMightydonotneedthechillirearadaptors,theyhavearemovableblankingplatesuitableforarearsweptbendwithsoottrapor90°“T”andcop.
3.n Rear Fluing
Therearesomecircumstanceswhereyoumaywanttofluehorizontallyfromtherearofthestove(diagram 2).Thereisaverylimiteddistancethatyoucanrearfluehorizontally(RHA),forsafetyreasons,regulatedbybuildingregulations.Yourinstallerwillbeabletoadvise.
To fit:Removebothrearheatshieldsandblankingplate(10mm&13mmspannersrequired),bolttherearverticaladaptortotheareawheretheblankingplatewasremovedfrom,withtheblankingplatebolts.Replacetherearheatshield,havingremovedthecutoutwithtinsnips.Placethecircularblankingplateontothetopfluehole.
3.o Rear Adaptor (Vertical or Horizontal)
Therearverticaladaptor(RVA)allowsyoutoflueoutoftherearofthestove,thefluepipethengoesverticallyupthechimney(diagram 1).
Diagram1 Diagram2
RearVerticalAdaptor(RVA)
RearHorizontalAdaptor(RHA)
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RHARVA
Singlewalledfluepipemustbeatleast3 times its diameterawayfromanycombustibleseg.atimberbeam.Thismaybereducedifadequateprotectionisprovidedtopreventheattransfer(see Heat Shielding, section 3).N.Bbeawarethatitispossible,particularlyinolderpropertiesfortimberbeamstoentertheinsideofthechimneycavitysoitmustbeinspected.
3.q The Flue Pipe (single wall)
3.p Direct Air Kit (non-room sealed only)
Allofourmodelshavetheoptionofafactoryfitteddirectairkit.Therearealargenumberofcriteriasthatneedtobeassessedpriortofittingandcommissioning.PleaserefertotheHETASGuidelinesandCommissionsProcedure(HETASTN-0020).
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270mmDirectAirInletdia62mm,
HorizontalorVerticaloption
Flexipipe ext.dia 72mm
A
750mm
Spigotcanbeturned90°toface
downwardwithcentreofspigotin
linewithrearofstove.
HETASproductapprovalonlycoversthisappliancewheninstalledconventionallyinaccordancewiththemanufacturer’sinstructionsandcurrentrelevantstandardsandguidance.Wheninstalledusingductedcombustionairsupply,(directairkit)responsibilityforthecorrectoperationoftheapplianceandforappropriatemanufacturer’sinstructionsiscarriedbytheappliancemanufacturer,asallowedforundertheBuildingRegulations.
Dimension A
Short Penguin
Hungry Penguin
Fat Penguin
High and Mighty
Chubby 5
The Woody (Cat)
The Woody (Multi fuel)
50mm
50mm
50mm
270mm
195mm
70mm
70mm
3.r Chimney and Access for Sweeping
Chimney / Flueway
Mustcomplywithallcurrentbuildingregulations(BritishStandardsBSEN15287-1:2007design,installationandcommissioningofchimneys).
MinimumFlueHeight 4.5metres
FlueDiameter Linedwith150mmdiameterclass1linerwherepossible,wherenot,125mmflueispermitted,duetoprefittedsmokecontroladaptation
Afluewaymustnotbesharedwithotherappliances
Afluewaymustbegastightandfreeoftardeposits.Thechimneymustbesweptandexaminedforsoundnessandsuitabilitybeforethestoveisinstalled.Remedialactionshouldbetakenifrequired,seekingexpertadviceifnecessary.*Wherethechimneyisbelievedtohavepreviouslyservedanopenfireinstallationitispossiblethatthehigherfluegastemperaturefromaclosedappliancemayloosendepositsthatwerepreviouslyfirmlyadhered,withtheconsequentriskofflueblockage.Itisthereforerecommendedthatthechimneybesweptasecondtimewithinamonthofregularuseafterinstallation.
Page 32 of 60
Chim chiminey, chim chiminey, chim chim cher-ee A sweep is as lucky as lucky can be
Sweeping
Thechimneymustbesweptandexaminedforsoundnessandsuitabilitybeforethestoveisinstalled(see note above*)
Provision must be made for sweeping access andfortheremovalofsootanddebris.
Sweeping access Woody Eco (Cat)Removethroatplatebrickandsweepthroughstove.
Sweeping access SP/HP/FP/H&M/Chubby 5/The Woody (Multi fuel)Removethroatplateandsweepthroughstove.
Lined chimneyAllstoves,includingthecookermodelscanbesweptthroughifthecorrectsuperflexiblerodsareusedwiththecorrectsizebrushhead.Howeverthereisoneexception;whenarearhorizontaladaptorisused(inthiscaseadditionalsweepingprovisionwillbeneeded).
Unlined chimney Ifthechimneyisunlinedanaccesspanelisrequiredintheregisterplate.
New chimney:AnewchimneyoffactorymadeinsulatedfluesystemmustcomplywithBuildingRegulations.Consultachimneyspecialistforadviceonsuitablefluesystemsforsolidfuel.
Werecommendthatallmasonrychimneysarelined.
4. Instructions for use
4.a Diagram of the Outside of the Stove (with and without oven)
Grate:thecastirongrillthatsitsonthebaseofthefirechamber(notshownindiagram).
Fuel retaining bar:thisbarpreventslogsfallingagainsttheglassandreducesashfallout.
Stove levelling bolts:boltsoneachlegusedtolevelthestoveduringinstallation.
Primary air control knob:stainlesssteelknobontheLHsideofthestoveasyoufaceit.Itcontrolstheflowofairunderneaththefire.
Secondary air control knob:stainlesssteelknobontheRHsideofthestoveasyoufaceit(fullyoutitwillprotrude10mmfurtherthantheotherknob).Itcontrolstheflowofairoverthetopofthefireandthedoorglass.
Boost disc: brushedstainlesssteeldiscwithpenguinlogoonit.Inthebalancedopenpositionthiswillallowthemaximumairflowintothefire.Itshouldswingeasilyintotheclosedpositiononcethefireisestablished.
Hinge pin:pinstoholdthedoortothestovebody.
Flue collar:the5”/127mmcollaronthetopofthestove.Thestoveisdesignedtoburnona6”flue.Theminimumsizefluediameterthatcanbeusedis5”/125mm,thisisbecausethereisasmokecontroladaptationfitted.
Fire door:Themainglassdoorinfrontofthefire.
Oven door:Thesmallerglassdoorinfrontoftheoven(cookermodels).
Stove Components
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Fluecollar
Hingepin
Boostdisc
Secondarycontrolknob
Primarycontrolknob
Fuelretainingbar
Stovelevellingboltsx4
Handle
Ovendoor
Firedoor
Firedoor
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warningin the presence of children, and old and/or infirm people.
The fireguard should be manufactured in accordance with BS 8423:2002, Fireguards for use with solid fuel appliances.
4.b Diagram of the Inside of the Stove - Multi Fuel Version
Throat plate and brick:Thisformsthe“roof”ofthefirebox.
Tertiary air jets:additionalpre-heatedcombustionairisintroducedintothefirebox.
Side brick:vermiculitebrickateachsideofthestove.
Rear fire bricks (4):vermiculitebricksattherear.
Ash pan:rectangularmetaldrawerusedforthecollectionofash.
Glass retaining screws and channel:screwandchannelstoholdthedoorglassinsitu.
Rope seal:sealusedtoformagastightsealaroundalldooredge.
Oven:notshown.
Internal Stove Components
Sidebrick
Fuelretainingbar Rearfirebricks Ashpan
14mmRopesealThroatplate
Glassretainingscrewsandchannel
Short Penguin Eco / Hungry Penguin Eco / Fat Penguin EcoHigh and Mighty Eco / Chubby 5 Eco / Woody Eco (Multi fuel)
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4.c Diagram of the Inside of the Stove - Cat. Version
Catalytic converter cassette:Thisformsthe“roof”ofthefirebox.Thethroatplatebrickandcatalyticconvertersareassembledinasteel“cassette”.Thethroatplatebrickcanberemovedwithoutdisturbingthecasette.
Tertiary air jets:additionalpre-heatedcombustionairisintroducedintothefirebox.
Side brick:vermiculitebrickateachsideofthestove.
Rear fire bricks (4):vermiculitebricksattherear.
Ash pan:rectangularmetaldrawerusedforthecollectionofash.
Glass retaining screws and channels:screwsandchannelstoholdthedoorglassinsitu.
Rope seal:sealusedtoformagastightsealaroundalldooredge.
Oven:notshown.
Internal Stove Components
Catalyticconverters
Sidebrick
Fuelretainingbar Rearfirebricks Ashpan
14mmRopeseal
Glassretainingscrewsandchannel
Throatplatebrick
When you look at your penguin......smile because it’s looking back at you
Woody Eco (Cat)
4.d Warnings and Pre-lighting Checks
Chilli penguin stoves will not be responsible for any damage caused to the stove due to either the incorrect installation of the stove or the incorrect use of the stove, including the use of the wrong fuels. We strongly recommend the use of a qualified and experienced installer.
PROTECTING THE STOVE SURFACE
Yourstovehasbeenpaintedusingahightemperaturepaint,thiswillgivealonglastinganddurablefinishafter the paint has cured. The process of curing occurs during the first few times you light the stove, (see section 5).Caremustbetakenwhenhandlingthestovepriortothefirstfirings.Itisatitsmostvulnerableatthisstage.Withthelightercolours,particularlythepolarcolour,werecommendthatyouwearcleanglovesfromunpackingonwards.Usedrycleaningmethodsonlyi.e.softbrushorhoover.Donotusedampcloths.Ifyouareplastering/decoratinginthesameroomkeepthestovecovered.
PAINTING FLUE OR STOVE
IFyouwishtotouchupyourstoveorpaintyourfluepipetomatchthestove,pleasereadPainting your stove, section 5.Allcolouredstoveswillcomewithanaerosolofthematchingcolour.
FUMES
Whilethestovepaintiscuring,itwillgiveofffumes.Pleaseensurethatyouventilatetheroom,openingdoorsandwindowsasnecessary.
SMOKE EMISSIONS
Properlyinstalledandoperatedthestovewillnotemitsmokeintoyourhomewiththeexceptionoftheocccasionalsmokefromde-ashingandre-fuelling.Occasionallyadverseweatherconditionscancauseadown-draught,thisshouldbeveryoccasional.Persistentsmokeemissionisdangerousandmustnotbetolerated.Ifsmokeemissiondoespersist:
•Openalldoorsandwindows•Letthefiregoout•Checkflueorchimneyforblockage
Donotre-lightfireuntilcauseofproblemhasbeenrectified.Seekprofessionalhelp.
HOT SURFACES
Thesurfacesoftheappliancearedesignedtogethotduringoperation.Itisrecommendedtouseafireguardinthepresenceofchildrenorvulnerableadults.
CO alarm
It is a legal requirement to install a Carbon Monoxide. In addition we strongly advise fitting a smoke alarm when you install a solid fuel appliance such as a stove. Take advise for position of both. (see CO Alarm, section 3)
Page 37 of 60 www.chillipenguin.co.uk
AIR SUPPLY FOR COMBUSTION AND VENTILATION
Itisimportantthataperturesprovidedforventilationandcombustionairarenotcovered.
WRONG FUEL
Onlyburndry,seasonedwoodintheWoodyCat.IntheMultiFuelstoves,dry,seasonedwoodorsmokelessfuelcanbeused. DONOTtreatyourstoveasanincineratorforgereralrubbish.DONOTuseanyliquidfuels.
CHIMNEY FIRE
Intheeventofachimneyfire,closeallstovedoorsandairvents.Evacuatethehouseandphonethefireservice.
PRE-LIGHTING CHECKS
• Checkthatthedoorclosescorrectlyandtheropesealsandglassareintact
• Checkthatthethroatplatebrickispositionedcorrectly
• Checkthatalllabelsandpackaginghavebeenremoved(includingfromthefluesystem)
• Checkthatanyaccesspointsintheflueareclosedoffe.g.sweepingaccess
4.e Simple Guide to your First FireWerecommendthegoldilocksandthethreebearsmethod;smallfire,mediumfire,hotfire.
read this manual and all warnings carefullyTheA,B&Coflightingyour1ststovefireare:
A=aircontrolB=burndrywoodC=curepaintcarefully
prepare a small kindling fire• scrunchupnewspaperorfirelighters,placekindlingoverthetop,lightthefire,closethestovedoor
• openallaircontrols
• ventilateroom
• maintainthisSMALLFIREfor15minutes
• thiswarmsupthestovecomponentsgentlytopreventsthepaintsfrombeing“shocked”
medium fire• addafewsplitlogs
• maintainmediumfireforonehour
• closeairboostdiscandprimaryair(lefthandknob)whenburningwell
• aimtoraisethesurfacetempto450°F/230°C
• controlonsecondaryaircontrol(righthandknob)
hot fire• addadditionalwood
• adjustcontrolstoallowadditionalairflowtoachieveahotfire
• aimtoachieve600°F/315°C
• maintainhotfireforonehour
4.f Principles of Combustion
Allfuelsneedthepresenceofoxygentoburn.Themoreoxygenafiregetsthehotterandfasteritwillburn.When,whereandhowairisintroducedintoafireboxofastovewillgreatlyinfluencetheheatoutput,burningrate,fuelefficiencyandimpactontheenvironment.Differentfuelsburnindifferentwaysanditisimportanttoknowthebasicsinordertooperateyourstovewithconfidence.
WOOD
Woodneedstobeseasoned(cutandstoredforatleastoneyearaftercutting)orkilndriedpriortoburninginthestovewithamoisturecontentoflessthat25%.Asafuelitgivesagoodflameandareasonablyhighheatoutput,theburnrateishighandwillvaryconsiderablydependingonsizeandspecies.Woodrequirescombustionairtobedirecteddownontoittoburnmostefficiently.Thesecondarycombustionairsupplyonyourstoveprovidestheairnecessaryforburningoffthevolatilegases
Tips for identifying dry wood
1)Visiblecracksattheendofthelog
2)Bangtwologstogether,theywillsoundhollow
3)Woodmoisturecontentmeasuringdevicesareavailable
There are 3 stages in the burning of woodstage 1
Dryingout.Whenapieceofwoodentersthefireboxitwillstaybelowtheboilingpointofwater(100°C)untilallthemoisturehasbeendrivenout.Between150–200°Cwoodbeginstogiveoffvolatilegases,someofthesewillburnwhileotherswillmixwiththecarbondioxide
andwatervapourandbecarriedoutthechimneyassmoke.
stage 2Inthesecondstageofcombustiontemperaturesmustreach600°Cforthegasestostartburningoff.Thiswillonlyoccurwiththerightamountofairandheatleadingtohigher
efficiencies.Thesegasesburnasayellowflameabovethewood.
stage 3Charcoalisleftonceallthegaseshavebeenburntoff.Thecharcoalcontainsatleasthalfofthewood’sheatpotential,atthisstagethefirewillburnmoreslowlyandwithoutflame
requiringlessair.
Page 39 of 60 www.chillipenguin.co.uk
Ifyouarelookingforalocalwoodsupplierwww.woodsure.co.ukhasalistofcertifiedfuelsuppliers.
Itisimportanttoburnwoodincompleteloads,thiswillensureallthewoodintheloadisatthesamestageofcombustionasmuchaspossible.Bydoingthisthefireboxtemperaturewillstayinthegasburningstageforlongermakingthestovemoreefficientandcleanerburning.
Wedonotadviseyoutotryandkeepawoodfireinovernight.Whentheaircontrolsareputonalowsetting,logscansmoulderandburninefficiently,releasingharmfulemissionsintotheatmosphere.
Ifyouhavethemultifuelversionitisadvisednottoburnwoodandsolidfuelssimultaneously,itcaneffectbothyourglassandflue.
Page 40 of 60
SOLID FUELS (Cannot be used in The Woody (Cat))
Thosewhicharesuitableforyourstoveinclude:
• Naturalsmokelessfuel-anthracite
• Manufacturedsmokelessfuelsforclosedappliances.Thefuelmuststate“suitable for closed appliances”and“suitable for heating appliances”.Itshouldhavealowpetroleumcontent.Afuelwithahighpetroleumorsulphurcontentcandamageboththestoveglassandflueliner
Yourlocalapprovedcoalmerchantwillbeabletosourceasuitableproductforyou.TheSolidFuelAssociationwillalsoadviseonfuels,www.solidfuel.co.uk,howeverifyourpropertyislocatedinasmokecontrolareayoushouldonlyburnauthorisedfuels.Alistcanbefoundatwww.smokecontrol.defra.gov.uk/fuels.php.IfinanydoubtcontactyourChilliPenguinstockist.
Thesefuelsburnmosteffectivelywhenairisintroducedbeneaththefuelbed.Dependingonthetypeoffuelused,theywillgasoffdifferentamountsduringthefirststageofcombustion.Secondarycombustionairassistsintheburningofthesegasesbeforetheyescapeupthechimney.Whenyouareleftwithglowingcoalsthesecondaryairrequirementreduces.
Solidfuelshavearelativelylowburningrateduetoitshighdensityandlowvolatility,idealforlongerperiodsofburning.Theyneedrelativelylowamountofairtokeepburning.
Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin
4.g Instructions for use with wood
Werecommendplacingscruncheduppaperorfirelightersinthecentreofthegrate.Arrangekindlinginatepeeshapearoundit.Lightthepaperorfirelighter.Oncethekindlingisburninggraduallyincreasethesizeofloguntilthefireisestablished.Onlyburnseasonedwood.
Damp, impregnated or painted wood will damage the catalytic converter and tar up your flue. Damp wood will also give reduced heat to room and cause more emissions.
THE AIR CONTROLS
To start
Pullbothcontrolsouttotheopenpositionandswingtheboostdiscup(theRHknobwillprotrudeapprox10mmfurtherthantheLHknobinthefullyopenposition).
Once established
Closetheboostdisc.
YoucannowclosetheLH(primary)knobfully.TherateofburnisnowcontrolledusingonlytheRH(secondary)knob.Yourstoveissmokecontrolcompliant,meaningtheRH(secondary)knobispresettopreventitbeingcompletelyshutdown.Thispreventsexcessivesmokeemissions.IfyouhavetheWoodyEco(Cat)youwillobservethecatalyticconverterglowing(seepictureoverleaf).
Making a fire - wood
AirBoostDisc(closed)
Secondarycontrolknob
(righthandknob)
Maincontrolforwood
Primarycontrolknob
(lefthandknob)
Maincontrolforsolidfuel
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Catalyticconverters
Fuel overloading
Themaximumamountoffuelspecifiedinthismanualshouldnotbeexceeded,overloadingcancauseexcesssmoke.
De-ashing
De-ashingisonlyrequiredperiodicallyaswoodburnsbetteronabedofash.
Safety
Alwaysusethegloveprovidedwhenopeningthedoorsofthestove.
Yourstovehasnotbeendesignedtorunwiththedooropen,itshouldthereforebekeptshutexceptwhenrefuellingiscarriedout
Refuelling on to a low fire bed (not much fuel glowing)
Ifthereisinsufficientburningmaterialinthefirebedtolightanewloadoffuel,excessivesmokeemissioncanoccur.Refuellingmustbecarriedoutontoasufficientquantityofglowingemberssothatthenewfuelloadwilligniteinareasonableperiod.Iftherearetoofewembersinthefirebed,addkindlingandfollowpreviousstepsi.e.opencontrolsanddiscetc.
Warning - loading fuel without opening controls can lead to a sudden ignition and potential damage to your stove and flue system.
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WARNINGS
Woodwillburnmostefficientlywhenburntincompleteloads–letthefireburndowntoabedofglowingembersbeforerefuellingthefireboxwithnewlogs.Openbothcontrolsfullyagaintogetthenewfuelburning–oncealightre-adjustcontolstothedesiredposition.
REFUELLING
4.h Instructions for use with Authorised smokeless fuels
MAKING A FIRE
Solidfuelscanbemoredifficulttolightinacoldstove–especiallywhendamp.Werecommendplacingscruncheduppaperorfirelightersinthecentreofthegrate.Arrangekindlinginatepeeshapearoundit.Thenarrangethesmokelessfuelonandaroundthetepeeshape.Lightthepaperorfirelighter.Leavethistostartglowingbeforeaddingmorefuel.Itiseasytosmotherthefirebyaddingtoomuchfueltoosoon.
USING THE AIR CONTROLS
TO START
Whenyoufirstlightthefire,closetheglassdoorandpullbothcontrolsoutfully.Alsoopentheairboostdisc(theRHknobwillalwaysprotrudeapprox10mmmorethantheLHknobinthefullyopenposition).
ONCE ESTABLISHED
Closetheboostdisc.
WhenyouareburninganthraciteormanufacturedsmokelessfuelyouneedtoclosetheRH(secondary)knobnearly all the wayoncethevolatileshaveburntoffleavingtheglowingcoals.Leavingitalittleopenwillpreventtheglassblackening.TherateofburnisnowcontrolledusingtheLH(primary)knob.(1.4kg/3lbofsmokelessfuelwilllastabout2hourswhenthestoveoutputis5kW).
Secondarycontrolknob
(righthandknob)
Maincontrolforwood
Primarycontrolknob
(lefthandknob)
Maincontrolforsolidfuel
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AirBoostDisc(closed)
Refuelling on to a low fire bed (not much fuel glowing)
Ifthereisinsufficientburningmaterialinthefirebedtolightanewloadoffuel,excessivesmokeemissioncanoccur.Refuellingmustbecarriedoutontoasufficientquantityofglowingembersandashsothatthenewfuelloadwilligniteinareasonableperiod.Iftherearetoofewembersinthefirebed,addsuitablekindlingandfollowprevioussteps.
De-ashing
De-ashingiscarriedoutbyusingapokertomaketheashesfallintotheashpanforsaferemoval.Whenburningsolidfuelitisnecessarytode-ashdaily,thisallowscombustionairtoflowupthroughthefuel.Solidfuelburnsbetterwithairfromunderneath.
Fuel overloading
Themaximumamountoffuelspecifiedinthismanualshouldnotbeexceeded,overloadingcancauseexcesssmoke.
Safety
Alwaysusethegloveprovidedwhenopeningthedoorsofthestove.
Yourstovehasnotbeendesignedtorunwiththedooropen,itshouldthereforebekeptshutexceptwhenrefuellingiscarriedout.
Warning - loading fuel without opening controls can lead to a sudden ignition and potential damage to your stove and flue system.
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REFUELLING
Beforerefuellingopenprimaryknob(LH)fullyforafewminutesbeforeaddingnewfuel–donotputtoomuchonatonceasyoumaysmotherthefire.
WARNINGS
You light my fire
4.i Cooking on a Penguin
ALL MODELS: Thetopsurfaceofallofourstoves(thetopplate)ishotandcanbeusedtoboilakettleorwarmupasmallsaucepan.Youwillrequireaflatbottomedkettleorpans.Ifyouplantouseitregularlyyouwillwantitemswithaheavybottom.
COOKER MODELS: Allourcookermodelshaveanovenboxabovethestove.Donotplacecookwaredirectlyontotheovenbottom.Ifcookwareisplacedontheovenbottomthelowerlayeroffoodwillburn.Ifyouplantocookonitregularlyconsiderrearfluingthestove.Thereisasmallrectangularcutoutattherearoftheovenbox,thisisaventforcookingsmells.
The oven temperaturesarecompletelydependentonthefirebelow,thefuelusedandhowitismaintained.Cookingoverfireisoneoftheoldestmethodsofcookingbutoneoftheleastfamiliartomostpeople.Whenyoubeginusingit,itwillinvolvetrialanderror.Oncethefirehasbeenestablishedfor20-30minutesyoucanacheivetemperaturesbetween140-280°C.140-180°Cistheaverageforanicelyestablished,mediumfire,withfuelglowing.
Longer,slowercookingiseasiertoachieve.Alwaysbeginwithafamiliarwell-triedrecipeandcomparetheresultswithwhatyouwouldnormallyexpectfromyourusualcooker,thenadjustaccordingly.
Youcanpurchaseanoventhermometertomonitortheoventemperature.Youcanalsopurchaseastovepipethermometer.Beawarethatastovepipethermometerwillnotgiveyoutheovenboxtemperaturebutthefluetemp.However,whatitwilldoisindicatehowsteadythetemperatureisandanyrisesandfallinit.
Thefireshouldalwaysbewellestablishedbeforeyoubeginsoyoucanbemoresureofgettingasteadytemperature.Theusualprecautionsapplywhenapplyingheattoanyfooditem.Ensurethatfoodisthroughlyandsafelycooked.Alwayscheckthecentreofthefood,usevisualchecks.Useameatthermometerifyouareunsure.Ifindoubtdonotconsume.
CARE OF THE OVEN BOX: Theovenboxisasteelchamberwithanovendoor.Itmayarrivewithathinspraycoatofpaintovertheinternalsurface.Thisisjusttopreservethesteelsurfaceinstorageandtransit.Theheatofthefirewillburnoffwastefoodthatfallsontotheovenboxinterior,anydepositscanbescrapedoff.Checkperiodicallythattheventisclearandthattheropesealsaresound.
Page 45 of 60 www.chillipenguin.co.uk
COOKWARE: Wehavesomecookwareavailabledesignedforourovendimensions.Askyourlocalstockistorseeouronlineshopwww.chillipenguin.co.uk/spares-shop.Alterativelyanycookwaredesignedforanormaldomesticovenisusuallysuitableforourovensifyoucansourceasuitablesize.
Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin
5. Maintenance
5.a Routine Checks and Cleaning
Ash panshouldbeemptieddailywhenusingsmokelessfuel,ifthisisdonewhilethestoveisstillwarm,usegloveandtoolprovided.Ensurehotashesaredisposedofsafely.
AS REQUIRED
Stove surfaceshouldbecleanedwithasoftbrushorlintfreeclothwhencold,somepeopleuseavacuumcleanerattachment.
Glass cleaningshouldbedonewhencold.Useasoftcloth,dampenedwithwateroranalcoholbasedstoveglasscleaningsolution.Weloveaclearviewofthefire,sowetendtowipeoursoverdaily,beforewelighteachfire.We do not recommendalkalis,likebleach,ovencleanerorcausticsodaoranythingabrasiveforcleaningthistypeofstoveglass.
MONTHLYThroat plate brick (Cat. version) - mustberemovedmonthlyforcleaning,ensureitisrefittedcorrectly–failuretodothiscouldresultinapartialblockageoftheflue.
Throat plate (multi fuel version) - mustberemovedmonthlyforcleaning,ensureitisrefittedcorrectly–failuretodothiscouldresultinapartialblockageoftheflue.
Doorsshouldbecheckedforpositiveclosureagainsttheseals.
Seals checktomakesurethesealsaresecure,freefromdamageandnotbrittle.Yourlocalstoveshopshouldbeabletosupplyreplacementropesealandglue,alternativelytheycanbeorderedthroughouronlinesparesshop.Allourdoorsealshaveadiameterof14mmforfiredoorsand10mmforovendoors.
ANNUALLY
Withalinedchimneyallourstovescanbesweptthroughthefirebox(unlessarearhorizontaladaptorisused)butthecorrectfluebrushesandrodsmustbeused(see Chimney and Access for Sweeping, section 3).Werecommendusinganexperiencedandqualifiedsweep.Extraflexiblerodswiththeappropriatesizebrushesshouldonlybeusedwithflexiblestainlesssteelliners.Theuseofincorrectrodscandamageyourflue.
Ifthestoveisleftforlongperiodswithoutuse,i.e.overthesummer,itisadvisabletocleanthestovethoroughlyandleavealltheventsopen.Thiswillhelppreventanybuild-upofcondensation,allowthestovetokeepdryandlimitinternalcorrosion.Thewholesystemshouldbecheckedafteranyprolongedperiodofinactivitytoensurethatitisfreefromblockage.
Note: The appliance should be regularly maintained by a competent engineer.
Catalytic converters -removethroatplatebrick,brushsootoffthetopoftheconvertersandhooverfromtheunderside.Catalyticconvertershavealifespan,oncetheyhavestoppedglowingonahighflametheywillneedreplacing.
Page 47 of 60 www.chillipenguin.co.uk
5.b Painting your Stove or Stove Pipe
Ifyouarepaintingyourvitreousfluetomatchthestovecolourortouchingupanareaofyourstovethereare3steps(donotuseanaerosolspraywhenthestoveislit).
1. Preparing the surface2. Applying the paint3. Curing or setting the paint
Themostcriticalstepissurfacepreparation.Thepaintwilladheretothesurfacecoat,ifthereisrust,itwillfail.Ifthestove/fluehasacoatingthatispeeling,blisteringorchalkinginanyway,thetopcoatwillreleaseinthesameway.Ifthereisoil/grease/contaminantthepaintwillnotadhere.
Trouble shootingPaintcomingoffinpatchesindicatesaproblemwithsurfacepreparation.Theremedyistoremovethepaint,preparethesurfaceandstartagain.
1. Preparing the surface
• Removeallrustbysandblasting,sandingorgrinding.IFYOUAPPLYONTOPOFRUSTthepaintwilladheretotherustandfail.Anewstove/flueshouldarriverustfree,thiswillonlyberelevantifyouarerenovatinganoldstove
• Removeoil,grease,contaminants.Newfluecanarrivewithachemicalonthesurfaceusedduringthemanufacturingprocess.Werecommendtheuseofanacetonebasedpaintthinnerandthatyoukeythesurfacewithfinesandpaper.Thispreparationisvital
2. Applying the paint (vapour and propellant are flammable, avoid all naked flames and sparks)
• Bestresultsareachievedwhenthepaint,thestove/fluesurfaceandtheairtemp.arebetween18°C/66°F-29°C/85°F.Youcanwarmacoldcanofpaintbyrunningahottapoveritfor2minutes.DONOTexposetoflames
• Shakethepaintfor2minutestothoroughlymixthepigments,metallicsandsolvents
• Doatestsprayontoapieceofcardboard,thefirstspraycanbemostlypropellantwithnopigment
• Applythefirstof2-3lightcoats.Thefirstcoatshouldbeamistcoat(itwilllooklikedotsonthesurface).Applyfrom12-15inches,ifyouaretooclosethepaintwilldrip/run,ifyouaretoofarawayyouwillgetagrittyfinish
Page 48 of 60
Trouble shootingIfpaintpeels/lookslikeshatteredglass/comesoffinthinstrips,toomuchpaintwasapplied.Ifthesurfaceisgrittythespraywasappliedtoofarfomthesurface.Theremedyistoremoveasmuchpaintaspossible,preparethesurfaceandrepaint.
• Youcanapplythesecondcoatafter15minutes.Thepaintwillbetouchdryinabout20minutes.Werecommendleavingit4hoursbeforelightingthefirstfire
• Ifyouaretouchingupastovebeawarethatthereareminutevariationsfrombatchtobatchofpaintsoyoumayneedtopaintawholesurfacetoavoidthesevariationsshowing.egifyouarecoveringamarkonthetopyoumaywanttoapplyacoattothewholetopplate.YOUWILLBECOMPARINGCUREDPAINTWITHUNCUREDPAINTSOTHEDIFFERENCEWILLBEMOREAPPARENTUNTILTHENEWPAINTHASCURED
WarningDon’ttouchthesurfacewithanythingduringthecuringprocess.Thereislikelytobeastrongsmellwhenthepaintiscuring,ventilatetheroomwell,openwindows/doorsasnecessary.Takeextracareifanyoneelseinthehouseholdhasbreathingdifficulties.Therewillbeaveryslightcolourchangeasthepaintcures,thehottestareaswillcurethesoonest.Thisiscompletelynormal.(Itcanbemoreobviousinthelightercolours)
3. To set or “cure” your paint
• Wait4hoursafterpaintisapplied(thisdoesnotapplyifunpackinganewstove,thistimeisallowedintheworkshop).ThenwerecommendtheGoldilocksandthe3bearsmethod;smallfire,mediumfire,bigfire
• Lightasmallkindlingfire,keepburningfor10-15minutes
• Addfuelgraduallytobuildamediumfire.Buildingahotfireimmediatelywill“shock”thepaintandcauseittoreleasefromthesurface.Keepitburninglikethisforabout60minutes(bringingthestovesurfacetemperatureto450°F/230°C)
• Forthefinalstageofcuring,addfueltomakeaveryhotfire.Keepitatthislevelforabout60minutes(achievingtemperaturesabove600°F/315°C)
Page 49 of 60 www.chillipenguin.co.uk
5.c Keeping your Stove Glass Clear
Tomaintainclearglassthereare2factors.
1. Correct and dry fuel (see Principles of combustion, section 4)2. Correct use of air controls (see Making a fire - wood/solid fuel, section 4)
Asageneralrulethehotterthefiretheclearertheglasswillbe.Ifyouhavewetfuelthefirewillstruggletoreachhightemperatures,aninefficientburn=blackening.Ifnotenoughairisbeingdrawnthroughthefirebox,duetoincorrectuseofthecontrols,thefirewillslumberandnotburnaswellorefficientlyalsoleadingtoblackening.
Howevertherearealsotimeswithinboththeburncycleandareaswithinthephysicalfireboxwherethetemperaturesarecooler.Asfarastheburncycleyoucanjustwaitforahotterfireandanydiscolourationwillburnoff.Coolerspotsinthefireboxsuchasinfrontofthefuelretainingbarandthecornersoftheglasscanshowsignsofdiscolourationorapatternofwhitedust.TheceramicglasswehaveusedsinceAug2016ispolished,withasilicacoating.Whenthestoveiscool,thisshouldbecleanedwithasoftclothandwateroralcoholbasedstoveglasscleanerONLY.Thereismoreinfoonourwebsite,FAQ/lookingafteryourpenguin.
5.d Door Seal
Ifthedoorsealshowssignsofdeterioration,youmayneedtoreplaceit.14mmdiameterropeisrequiredforfiredoors,10mmforovendoors.Totesttheeffectivenessoftheseal,whenthestoveiscold,trapapieceofpaperbetweenthedoorsealandstovebodyshuttingthedoorcompletely,youshouldfeelresistancewhenyoutrytopullthepaperout.Repeatthisforeachedge.
5.e Door Glass Replacement
FIRE DOOR:Removethe4or6stainlesssteelscrewsretainingthedoubleglazedglasspanel.Thispanelistwopiecesofglasswitha2mmx10mmsealbetweenthem.Replacethe2mmx10mmsealifnecessary.Positionreplacementglassandfitretainingchannels,tightenscrewsjustenoughtopinchtheglass.Overtighteningcanresultintheglasscracking.
OVEN DOOR:Theovendoorissingleglazedandheldinplacewithtabs.2mmx10mmsealisusedbetweenthedoorandtheglass.
Page 50 of 60
LOCATING THE THROAT PLATE
STEP 1
Takenoteofthepositionofthethroatplateandbricks.Removetoprearbrickbypushingtherearoftheplateupwards.
STEP 2
Pushupfrontofthroatplateto‘unhook’fromsidepins.Droptherearoftheplatedown.
STEP 3
Manoeuvreplatediagonallyoutofstove.
5.f To Remove the Throat Plate - Multi Fuel Version
Diagramillustratingthelocationofthethroatplate.
STEP 4
Brickcannowbeslidoutofthroatplateandreplaced.
MetalThroatPlate
ThroatPlateBrick
RearUpperBricks
LocatingPin
STEP 5
Forcleaningbrushsootoffbrick.
STEP 6
Refittingofplateisthereversalofremoval.
Short Penguin Eco / Hungry Penguin Eco / Fat Penguin EcoHigh and Mighty Eco / Chubby 5 Eco / Woody Eco (Multi fuel)
ThroatPlatePinLocation
Page 51 of 60 www.chillipenguin.co.uk
LOCATING THE THROAT PLATE
STEP 1
Takenoteofthepositionofthethroatplatebrickbeforeremoval,thecorrectpositionisimportant,itcanmoveintransit,anditneedsbeberemovedregularlyforsootclearanceandchimneysweeping.
STEP 2
Pushbrickupfrominsidethestoveandwithdrawitthroughthecutoutsinthemiddleoftheaperture.
STEP 4
Tofitnewbricksitisthereversalofstep2.Makesurethebrickissittingflatandcentral.
Throatplatebrick
5.g To Remove the Throat Plate Brick - Cat. Version
Diagramillustratingthelocationofthethroatplate.
STEP 3
Forcleaning,brushsootoffthetopoftheCatandhooveritfromtheunderside.Thenbrushoffthebrickandreplace.
Woody Eco (Cat)
Page 52 of 60
5.h Vermiculite Bricks
Thevermiculitebrickswhichlinethefirechamberwillneedreplacingovertime,theyareaperishableitem.Theyareapressedboard,notaceramicbricksotheyshouldbetreatedwithcare.Theyinsulatethestoveallowingittoburnmoreefficientlyandprotectthesteelbodyfromtheheatofthestove.Theamountoftimetheywilllastdependsonstoveusage,thefuelyouburnandthecareyoutakere-fuelling.
Firebricksignsofdamage
Crumblingedgesandcorners
Cracks
Expectedwearandtear,replaceifsteelofstovebodyisexposed.
Hairlinecracksarecausedbyimpactorvibration,usuallyalogthrowninalittleroughlyoralogthatisslightlytoolargebeingpressedagaintthebrickswhenthedoorcloses,replaceifsteelbodyofthestoveisexposedorifthecrackcausespartofthebricktofallintothefire.Ahairlinecrackinabrickwillnotdamagethestovebody.
Caringforyourvermiculitebricks
Donotuseoversizedlogs
Donotoverfillthefirechamber
Placelogsinratherthanthrowingordropping
Ifusingapokerortoolinsidethefireboxtrynottodisturbthebricks
Donotusewaterorwaterbasedcleaningagentstocleantheinteriorofthestove,vermiculitewillweakenifitabsorbswater
Onlyburnseasonedwood,duetomoisturecontent,seepointabove
Ifthebricksrequirereplacementitwillfirstbenecessarytoremovethethroatplateandthegrate.Takeanoteoftheirposition.Itisverycommonwhenreplacingonefirebricktodamageanother.Forthisreasonwerecommendthatifverysmallareasofdamage/hairlinecrackarevisibleandthesteelisnotexposed,waituntilyouarereadytoreplacethewholeset.
Bricks are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct bricks.
Page 53 of 60 www.chillipenguin.co.uk
Spares are available through your local Chilli stockist or our online shop. There are diagrams online to help you identify the correct parts and advice about how to fit: www.chillipenguin.co.uk/FAQ/looking-after-your-penguin
STEP 1
Takeouttoprearfirebricks.
STEP 2
LowerCat.cassette,removecatalyticconverters.
5.i To Remove the Catalytic Converters
Diagramillustratingthelocationofthecatalyticconverters.
STEP 3
Pulloutthecatalyticconvertersfromthecassette.
STEP 4
Carefullydropinthenewconverters.Refitcassetteandrearfirebrick.
Page 54 of 60
5.k Disposal
Separatethepartstobedisposedofintomaterialgroupsotheycanbedisposedofcorrectly.
Alwaysdisposeofitemsinawaythatisassustainableaspossibleandthatisinlinewiththecurrentenvironmentalprotection,reprocessing/recyclinganddisposaltechnology.
STEP 1
Removetheashpan,placeonehandinsideandpushthegrateupwards,liftingthegrateintothediagonalposition(lefttoright,notfronttoback).
STEP 2
Reachintothefirechamberwithyourotherhandtoreceivethegrate,supportthegrateonthestovewhileyoufindacomfortable2handedhold.
STEP 3
Tiltthegrateontoananglewhichwillallowittoexitthedoor.
STEP 4
Manoeuvrecarefullyoutofthestove,usuallyalefttorightanglefirst,thentiltforward.
STEP 5
Toreinstallit,followthesamestepsinreverse,thenreplacetheashpan.
Page 55 of 60 www.chillipenguin.co.uk
5.j To Remove the Grate
Takecarewhendoingthisasthenewgrateisheavyanditispossibletotrapyourfingers.Wearglovesifpossibleanddonotrushthejob.Please see our online video at:
www.chillipenguin.co.uk/faqs/looking-after-your-penguin/vermiculite-fire-bricks/
Problem
5.l Trouble Shooting
Possible cause Remedial Action
1. Fuelisdamp
2.Firehasbeensmothered
3.Insufficientair
1. Ensure fuel is dry
2. Load smaller amounts of fuel at a time – be patient!
3. Air boost disc has been closed before the fire has been established (see Making a Fire, section 4)
CANNOTGETFUELTOSTAYALIGHT
SMOKEENTERSROOM
1. Blockedflueway
2.Damagedchimney
3.Siteandlocationofchimney
1. Let the fire go out then drop the throat plate or throat plate brick down and check for blockages. Sweep chimney
2. Get chimney inspected
3. If flue is clear and stove installed correctly and problem persists – seek professional advice
GLASSBLACKENS(SMALLLOCALISEDAREASWHEREWOODHADFALLENAGAINSTTHEGLASSISNORMAL,THISWILLBURNOFFASTHEFIREGETSHOTTER)
Aircontrolscloseddowntoosoonbeforefireestablished
Leave air controls open longer
Somediscolourationoftheglassisnormalafterseveralfires,inthecoolerareasoftheglassdoor:nearthefuelretainerandthecorners.Thiswillburnoffinahotfireorcanberemovedwhenstoveiscoldwithglasscleaner/dampclothdippedinwoodash(see Keeping Stove Glass Clear, section 5)
CHIMNEY FIRE
Byfollowingtheinstructionsinthismanual,includingregularcleaningofthestoveandfluesystemyoushouldavoidthepossibilityofachimneyfire.Intheunlikelyeventthatoneoccurs,raisethealarmtoletothersinthehouseknow,calltheFireService,iftimeandsafetyallowsclosethestoveaircontrols,andexitthebuilding.
CATALYTICCONVERTERHASSTOPPEDGLOWING
Cat.iscontaminated Couldbecontaminatedwithflyashordepositsfromincorrectfuel-hoovercatalyticconverters(see Maintenance, section 5).
Cat.isexhausted Iftheydonotgloworangeonahighflametheywillneedtobereplaced(see Maintenance, section 5).
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6. Energy Efficiency & Guarantee
6.a Energy Efficiency Labels
A+
A B C D E F G
2015/1186
kW
ENERGIA · ЕНЕРГИЯ · ΕΝΕΡΓΕΙΑ · ENERGIJA · ENERGY · ENERGIE
A++
A+
A+++
A++
A+A+
LtdChilli Penguin Stoves
Chubby 5 EcoShort Penguin Eco,
4.8 A+
A B C D E F G
2015/1186
kW
ENERGIA · ЕНЕРГИЯ · ΕΝΕΡΓΕΙΑ · ENERGIJA · ENERGY · ENERGIE
A++
A+
A+++
A++
A+A+
LtdChilli Penguin Stoves
H&M ECO.Hungry Eco, Fat Eco,
4.7
Short Penguin EcoChubby 5 Eco
Fat Penguin EcoHungry Penguin Eco
High & Mighty Eco
Page 57 of 60 www.chillipenguin.co.uk
VERIFIED ENERGY INDEX:
107
VERIFIED ENERGY INDEX:
108
6. Energy Efficiency & Guarantee
6.a Energy Efficiency Labels
A+
A B C D E F G
2019/1186
kW
ENERGIA · ЕНЕРГИЯ · ΕΝΕΡΓΕΙΑ · ENERGIJA · ENERGY · ENERGIE
A++
A+
A+++
A++
A+A+
Chilli Penguin StovesWoody E Cat - wood only
5 A+
A B C D E F G
2019/1186
kW
ENERGIA · ЕНЕРГИЯ · ΕΝΕΡΓΕΙΑ · ENERGIJA · ENERGY · ENERGIE
A++
A+
A+++
A++
A+A+
Chilli Penguin Stoves Woody E Mul�-fuel
4.8
Woody Eco (Cat)
Woody Eco (Multi Fuel)Energyratingshownfor
woodasprimaryfuel
Page 58 of 60
VERIFIED ENERGY INDEX:
111
VERIFIED ENERGY INDEX:
110
7YearGuarantee
7 Year Guarantee (available on registration)
Afree7yearextendedguaranteeisofferedifyourstoveispurchasedandregisteredthroughyourlocalapprovedChilliPenguinstockist.
Werunthisextendedguaranteeschemethroughourstockistnetworksothatyouhaveaccesstoalocal,competentandexperiencedengineerwithwhomyouwillalreadyhaveanestablishedtraderelationship.
AChilliPenguinStoveguaranteecoversthematerialslistedplustheconstructionandworkmanship.Theassembly,installationandoperationofthestove,becausetheydonotcomeunderourdirectcontrol,arenotincludedinthisguarantee.Youareadvisedtotakethesemattersupwithyourstovesupplieroraccreditedinstallationengineer.Thepaintedsurfaceofthestovedoesnotcomeundertheguarantee.
Intheunlikelyeventofthefailureofcomponentscoveredbythisguarantee,CPSwillrepairorreplacethemtotheiroriginalspecification.Labourandshippingcostswillbediscretionary.ItisimportanttouseonlyreplacementpartsrecommendedbyCPS.
Shouldanycomponentsarriveinadamagedstateupondelivery,theywillbereplacedprovidedawrittenclaimismadewithin5days.
Items covered
Thesteelbody,door,handlesandgrate.Catalyticconverterscarrya3yearguarantee.
Items NOT covered
Thoseitemsthatareconsideredserviceitems,theseinclude;vermiculitebricks,doorseals,doorglass,ashpan,operatingtool,glovesandpaintedsurface.
Thewholeoftheguaranteeisinvalidifthereisanyunauthorisedmodificationoftheapplianceorifanypartofthestoveassembly,installation,operationandmaintenancedoesnotcomplywiththeinstructionssuppliedandwithallBuildingRegulationsinforceatthetimeofpurchase.InadditiontheymustbecertifiedbyeitheraHetasinstalleroryourlocalbuildingcontroldept.
6.b Guarantee
Page 59 of 60 www.chillipenguin.co.uk
6.c Disposal / RecyclingTodisposeofthestoveaftertheproductlifehasexpired,pleaseobservethefollowinginformation:
• Disposeoftheitemscorrectly,i.e.separatethepartstobedisposedofinmaterialgroups
• Alwaysdisposeofitemsinawaythatisassustainableaspossibleandthatisinlinewiththecurrentenvironmentalprotection,reprocessing/recyclinganddisposaltechnology
6.d Commissioning, Stove and Installation Details
Commissioningchecklist (Initials)
Haveallpartsbeenfittedinaccordancewiththeinstructions?01
Hasfirecementandmortardriedoutbeforelightingthestove?02
Onceunderfirehaveallsealsbeencheckedforsoundness?03
Isthefluefunctioningcorrectlysothatallcombustionproductsareventedsafelytotheatmosphereviathechimneyterminal?
04
Haveoperatinginstructions,toolandglovesbeenleftwiththecustomer?05
Hasthecustomerbeenadvisedaboutthecorrectuseofthestove?06
Hasthecustomerbeenwarnedtoonlyusedthecorrectfuelforthisstove?07
Stoveandinstallationdetails
ShopName PurchaseDate
InstallersName
InstallationDate
InstallersHETASNo.
OrBuildingControlRef.
BaseHeatShield Yes No
SERIALNO.
(Yourlocalstockistwillneedthistoregisteryourstove)
DirectAirKitFitted Yes No
IsDirectAirCommissioningTestCompleted
Sign
Page 60 of 60
Sales and Technical Support Call: 01758 721 247
Local Stockists
www.chillipenguin/contact
Chilli Penguin Workshop 11 Glan y Don Industrial Estate | Pwllheli | Gwynedd LL53 5YT.
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