Innovative Fluid Power Oilgear Pump Controls PVWJ, PVG, and PVV.
-
Upload
prosper-cameron -
Category
Documents
-
view
243 -
download
3
Transcript of Innovative Fluid Power Oilgear Pump Controls PVWJ, PVG, and PVV.
Innovative Fluid Power
OilgearPump Controls
PVWJ, PVG, and PVVPVWJ, PVG, and PVV
Innovative Fluid Power
Pump Controls
• 3-way Style (PVWW/PVWJ)– Typically used in circuits where fast response
times are not necessary.
Innovative Fluid Power
3- way Control Circuit
Innovative Fluid Power
3- way Pressure vs Volume
Innovative Fluid Power
Pump Controls
• 3-way Style (PVWW, PVWJ)– Typically used in circuits where fast response
times are not necessary.
• 4-way Style (PVG, PVV)– Typically used in circuits where fast response is
critical.
Innovative Fluid Power
4- way Control Circuit
OP-2
Innovative Fluid Power
4- way Pressure vs Volume
Innovative Fluid Power
PVWJ Controls
Innovative Fluid Power
3-way Style ControlsPVWJ
• P-1NN, P-LNN Single Pressure Compensator
• P-1NN/F Load Sense Compensator (PVWJ)
• P-CNN, P-KNN Soft start Compensator
• HP Horsepower Limiter
• G Horsepower limiter with load sense
Innovative Fluid Power
PVWJ P-1NN Control
RP Port
Access for lifting eye
Pressure adj. Screw
Innovative Fluid Power
3-Way - P-1NN or P-LNN
CN ControlCN Control
P-1NN or P-LNN
Innovative Fluid Power
Full Stroke
Spool Drain
Pressure Compensator Adjustment
Optional Minimum Volume Stop
Plug 361
Maximum Volume Stop
Innovative Fluid Power
Zero “Slip Stroke”
Optional Minimum Volume Stop
Pressure Compensator Adjustment
Spool Drain
Maximum Volume Stop
Plug 361
Innovative Fluid Power
P-LNN
• We offer a low pressure version of the PVWJ pump. The designator for this control is P-LNN. This control will allow the pump to go to a minimum compensator setting of approximately 150 psi. The pumps maximum pressure limit is 1500 psi.
Innovative Fluid Power
P-1NN and P-LNNControl Stability Orifice
Compensator spool
Innovative Fluid Power
P-1NN or P-LNN Port Locations
Compensator Inlet
Compensator Spool Drain
Compensator Spring Drain
Control Spring Drain
Innovative Fluid Power
Changes in the Control
• The PVWJ-P-1 pressure compensating control is functionally the same as the previous PVWH-CN control with improvements to the control to; increase stability, reduce control generated noise, and ease of field adjustment. Some of these changes are:– New dampened compensator spool
Innovative Fluid Power
PVWJ Control Changes
• New Compensator Spool
PVWJ
PVWH
Innovative Fluid Power
Changes in the Control
• The PVWJ-P-1 pressure compensating control is functionally the same as the previous PVWH-CN control with improvements to the control to; increase stability, reduce control generated noise, and ease of field adjustment. Some of these changes are: – New dampened compensator spool
– Dual compensator springs
Innovative Fluid Power
PVWJ Control Changes
• Dual Compensator Springs
Innovative Fluid Power
P-1NN or P-LNN
New Dampened Compensator Spool
Dual Compensator SpringsNew Spring Seat
Innovative Fluid Power
Changes in the Control
• The PVWJ-P-1 pressure compensating control is functionally the same as the previous PVWH-CN control with improvements to the control to; increase stability, reduce control generated noise, and ease of field adjustment. Some of these changes are: – New dampened compensator spool
– Dual compensator springs
– New compensator adjustment assembly
Innovative Fluid Power
PVWJ Control Changes
• New Adjustment Assembly
• Shims are now used to increase the maximum pressure, instead of reducing pressure as in the PVWH series
The screw that holds the adjustment shims, screws in to the pressure adjusting screw.
Spring Seat and O-ring Seal
Innovative Fluid Power
PVWH vs. PVWJ
PVWHPVWJ
Innovative Fluid Power
Changes in the Control
• The PVWJ-P-1 pressure compensating control is functionally the same as the previous PVWH-CN control with improvements to the control to; increase stability, reduce control generated noise, and ease of field adjustment. Some of these changes are: – New dampened compensator spool
– Dual compensator springs
– New compensator adjustment assembly
– New control housing
– NO GASKETS!!
Innovative Fluid Power
PVWJ
• As you can see in the photo on the right, the pump housing has been machined to accept an o-ring to seal the case.
• The compensator inlet o-ring has been relocated to pump housing
Innovative Fluid Power
PVWJ Control Orifices
• Standard Control Stability Orifice Sizes– PVWJ-011/014/022 .040” (1,016
mm)– PVWJ-025/034/046 .040” (1,016
mm)– PVWJ-064/076/098/130 .050” (1,27 mm)
• All standard orifices are drilled 10-24 X ¼” hollow hex set screws.
Innovative Fluid Power
Control Piston Orifice
Innovative Fluid Power
P-1NN/F, and P-LNN/F
Innovative Fluid Power
P-1NN/F, and P-LNN/F
RP1 Port
Max. Volume Stop
Load Sense Port
Innovative Fluid Power
P-1NN/FNN, or P-LNN/FNN
Innovative Fluid Power
P-1NN/FNN
Compensator InletCompensator Spring Drain
What’s Missing?
Innovative Fluid Power
P-1NN/FNN
Compensator InletCompensator Spring Drain
What’s Missing?Besides the control piston!
Innovative Fluid Power
P-1NN/FNN
Compensator InletCompensator Spring Drain
What’s Missing?
The spool drain!
Innovative Fluid Power
P-1NN/F and P-LNN/F
• In all P-1NN/F, P-LNN/F, P-C**, and P-K** controls the spool drains are not drilled.
P-1NN
P-1NN/F
Innovative Fluid Power
P-1NN/FNN vs P-1NN/FSN
• The pictures to the right show an “A” frame PVWJ without a maximum volume stop, and a P-1NN/FSN control with a maximum stop.
• Unlike the PVWH, the PVWJ incorporates a transition block which allows the LS module to be rotated 90° to facilitate a maximum stop. This eliminates the need to relocate the module to the top of the control housing.
Adjustable LS Option
Fixed LS Option
Innovative Fluid Power
P-1NN/F
• Options for the PVWJ load sense modules:– F = Fixed P 170 psi
– J = Adjustable P 100-220 psi
– K = Adjustable P 225-350 psi
Fixed module is shown
Innovative Fluid PowerInnovative Fluid Power
P-1NN/FNN Diagram
Note:
The restrictiondevice and loadsense line are
customersupplied.
RP Port
Port RP
Innovative Fluid Power
System Header
Remote Relief Valve
.030” orifice
PVWJ Pumps w/P-1NN/F-ADJ* Control
Remote Compensating PVWJ Pumps using Adjustable Load Sense Controls
Innovative Fluid Power
Load Sense Control
• Primarily used on mobile equipment to help minimize wasted horsepower.– Allows the pump maintain a constant flow
regardless of pressure, within ± 5%.– Helps minimize heat generated in the system.
• By maintaining a constant P across a customer supplied restriction, i.e. flow control, proportional valve, etc.
Innovative Fluid Power
2 Speed Motor Circuit - Fixed Volume
HP Required @ 34 GPM = 35.00
HP Required @ 15 GPM = 70.00
Why is the horsepower double @ 15 GPM
15 gpm
34 gpm
1500 psi
34 gpm
3000 psi
Innovative Fluid Power
34 GPM
2 Speed Motor Circuit - Pressure Compensated
34 gpm
15 gpm
34 gpm
1500 psi
3000 psi
HP Required @ 34 GPM = 35.00 hp
HP Required @ 15 GPM = 31.00 hp
HP Saving Over Fixed Pump @ 15 GPM = 39.00 hp
3200 psi
Innovative Fluid Power
1500 psi Working Pressure
1670 PSI
HP
2 Speed Motor Circuit - Load Sense
HP Required @ 34 GPM = 35.00 hpHP Required @ 15 GPM = 18.00 hp
HP Savings L.S. vs. Fixed = 52.00 hp HP Savings L.S. vs. P Comp. = 14.00 hp
.020 Bleed Orifice
3200 psi
3000 psi
P 170
15 gpm
34 gpm
1500 psi
Innovative Fluid Power
Why Use a Load Sense over a Pressure Compensated Control?
• Cost
• Stability
• Ability to remote compensate more than a single pump.
Innovative Fluid Power
P-C** or P-K** Soft Start
Innovative Fluid Power
P-C** or P-K** Soft Start
Innovative Fluid Power
P-K**
Innovative Fluid Power
P-K**
Why is this control a P-K**?
Innovative Fluid Power
P-K**
Why is this control a P-K**?
N.C. Two-Way Valve
Innovative Fluid Power
PVG/PVV Controls
Innovative Fluid Power
4-way Style Controls
• Pumps that use a 4-way style control
Innovative Fluid Power
4-way Style Controls
• Pumps that use a 4-way style control– PVG
Innovative Fluid Power
4-way Style Controls
• Pumps that use a 4-way style control– PVG– PVV
Innovative Fluid Power
4-way Style Controls
• P-1NN Single Pressure Compensator
• P-2NN Dual Pressure Compensator
• P-A** N.O Proportional Pressure Compensator
• P-B** N.C. Proportional pressure Compensator
• P-C** Single Pressure w/ No Load Starting
Innovative Fluid Power
4-way Style Controls
• P-1NN/F Single Pressure w/ Load Sense
• P-1NN/H Single Pressure w/ Horsepower Limiting
• P-1NN/G Single Pressure w/ HP Limiting & Load Sense
• P-1NN/K Single Pressure w/ Load Sense Plus
Innovative Fluid Power
P-1NN 4-way Pressure Control
• Features included in these style of controls
– Easily Remotely Compensated– Critical Orifice Ports tapped for orifice plugs.
Innovative Fluid Power
P-1NN Compensator
OP2
OP14
OP6
OP3 OP4GPARemote Port 1
Innovative Fluid Power
P-1NN 4-way Pressure Control
• Typically this control is used where very fast response is required.– Response times of 45-55 milliseconds (PVG)
• Set works in sawmills
Innovative Fluid Power
Full Stroke
Innovative Fluid Power
Compensated “Slip Stroke”
Innovative Fluid Power
Orifice Locations
OP-10
OP-4
OP-3
OP-2
OP-14
OP-1
OP-6
OP-5
Innovative Fluid Power
OP 1
OP 14
Innovative Fluid Power
Remote Compensating a Single PVG
Innovative Fluid Power
P-1NN/F Load Sense Control
OP2
OP14
Customer Supplied
Innovative Fluid Power
Remote Compensating Multiple 4 way Style Pump Controls
To System
Innovative Fluid Power
P-1NN/F Load Sense Control
Innovative Fluid Power
P-1NN/F Load Sense Plus
OP3 OP4OP2
RP1
OP1
A
B
GPA
OP6
OP8
OP15
LS
Customer Supplied
Innovative Fluid Power
Delta P Adjustment
Stand-by Adjustment
Compensator Adjustment
Innovative Fluid Power
P-2NN Dual Pressure Control
Innovative Fluid Power
P-2NN Compensator - Full Stroke
Low Pressure Adjustment
High Pressure Adjustment
Solenoid Selector
Innovative Fluid Power
P-C NN Soft Start Control
Innovative Fluid Power
Unloading Solenoid
Valve
Innovative Fluid Power
Thank you for buying Oilgear Products