Innovative Asset Protection & Maintenance Technologies ...
Transcript of Innovative Asset Protection & Maintenance Technologies ...
Your First Choice Partner in Asset ProtectionYour First Choice Partner in Asset Protection
Innovative Asset Protection &
Maintenance Technologies
Humidur® Single Coating
Humidur® Single Coating System
Protective and Marine Coatings
Humidur® Single Coating
“Your First Choice Partner in Oil & Gas”
HUMIDUR® = HUMIdity + DURability
ACOTEC = Anti COrrosion TEChnology
Headquarters based in Belgium
Humidur
Application: People & tools
Special Access
QA/QC
Humidur® Single Coating
Introduction
The Humidur® coatings are on the market since 1984. Since that first application, the system is claim-
free from any failures on the coating and on the application, even in highly corrosive environments.
The system has proven to be maintenance-free when there has been minimal or no mechanical
impact.
Humidur® is a system designed to use in all kinds of water and has a high chemical resistance at the
same time. The system has proven to be effective in salt, brackish, fresh, drinking and even waste
water. It also protects steel tanks and pipes with more aggressive chemicals.
In the marine and shipping industry, the products may also be used in submerged, splash zone and
tidal areas and in atmospheric zones. In other words, Humidur® is able to function on the complete
structure. This is proven in practice on multiple structures for several decades!
Humidur® Single Coating
Humidur® Single Coating
Humidur®, Solvent-free modified 2-pack epoxy coating
Environmentally friendly (no VOC’s, no coal tar, no
heavy metals, no isocyanates)
User friendly; min surface preparation
One (1) coat system
Up to 30 Year Warranty for optimal surface preparation
100% Volume Solid
Approved solution for CUI
High humidity <95%
Operational Temperature Range between -35°C to 150°C
Any RAL/BS-Colour
Cures Underwater
Available for Spray and Brush
Unlimited Overcoating
No hazardous materials
No diluents, solvent-free
Humidur® Single Coating
Humidur® Single Coating – Approval from Petronas
Petronas Approval Letter – August 2018
Humidur® Single Coating – Approval from GTA Petronas
Registered Product in Innovation Gateway
PRODUCT DESCRIPTION STATUS
Humidur
Single coat paint
GTA approved
Scale X Anti-scallent using magnetic
charge
GTA approved for pilot
Hot Pipe Coating
Thermal insulation paint
Registered, pending GTA approval
Corrostabil
Rust stabilizer
Registered, pending GTA approval
Rust Grip
Single coat paint
Registered, pending GTA approval
Metal Magnetic
Memory
Inspection technology that is
based on Villary Effect
Registration in progress
PPG Hi Temp 1027
High temperature painting
Registration in progress
Isollat
Thermal insulation paint
Registration in progress
Contact below personal for further information:
Syed M Nasir B Syed A Rahman [email protected]
Ariff Shah B Ismail [email protected]
M Hasnul Adib B M Noh [email protected]
Dry Ice Blasting – Approval from Petronas
Petronas Approval Letter – May 2018
Humidur® Single Coating
Shell – Product Approval
Received fast-tracked SHELL Global approval in May 2016
and currently undergoing Global roll-out for all its facilities & plants.
Humidur® Single Coating
Aramco – Product Approval
Humidur® Single Coating
Cost Effective
Single Coat
Minimal surface preparation and no shutdown
No Primer and Top Coat required
Allows for NDT inspection at 400µm DFT
1/3 losses compared to 3 - layer coating system
Up to 30 Year Warranty
Significant Productivity Increase
Up to 40% productivity increase over 3-layer system
No revisit for 2nd and 3rd coat application - 1 day application time vs. min
3 days for 3-layer system
No intermediate curing times for multiple layers
Cures Underwater
Fast curing time
Increased Window of Application
Can be applied :
In high humidity conditions i.e. as high as 95% Humidity
Within a temperature Range -35°C to 150°C
To pH levels 0 < pH < 14
Surface temp during application up to 55°C
Salt levels < 65 mg/m2
Humidur® Single Coating
Technical Data Sheet (TDS)
Humidur® Single Coating
Enhanced HSE Management
It is environmentally friendly (no VOC’s, no coal tar, no heavy metals, no
isocyanates)
Eliminates need for multiple solvents/chemical
No risk of pollution; solvent free - no heavy metals, coal tar or isocyanates
No leaching when curing under water
No HSE risk - 100% VOC free
Minimum risk of explosion due to higher flash point (>100⁰C)
SUMMARY
Provides the Asset Owners with the best in class solution to meet the challenge of
keeping costs down and increasing productivity
Ideal for fabric maintenance activities both offshore and onshore
Accreditations include Norsok M-501, IMO, TAMAP, SGS etc
Approval from PETRONAS Protective Coating Technical Committee,
PETRONAS Innovative Gateway GTA Approval,
Shell Global TRT (Technology Replication Thrust) approval and being implemented
worldwide - Regionally Malaysia, Singapore, Brunei and Philippines are using
Humidur
Saudi-Aramco approval obtained in February 2017. The tests conducted were far
more severe than the Norsok test program
Humidur® Single Coating
Humidur® Product Range
ANTI-CORROSION: 2K modified polyamine epoxy
Humidur® FP Highest chemical resistance
Humidur® ME 35-year proven product
Humidur® E Fast curing
• TOPCOAT: 2K epoxy siloxane
Humidur® TC Gloss & colour retention
Humidur® Single Coating
Surface preparation standards to ST2, ST3, WJ2, WJ3, WJ4
Minimize use of:
• Scaffold and encapsulate work site.
Eliminate need for:
• Mask up and protect equipment for blasting operations
• Set up all blasting equipment, blast and first coat with paint
• Following day apply the 2nd coat
• Following day apply the 3rd Coat
• De-mask and clean up full work area
• Minimum clean-up /disposal of waste
SIGNIFICANT COST SAVING – Reduced
Time and Cost
Eliminate need for maintenance repaint and Full repaint
(total coating removal and replacement).
Humidur® Single Coating
10 YEARS INSURANCE POLICY
Humidur® Single Coating
PRODUCT
WARRANTY
UP TO 25 YEARS !
Every paint applicator will have to attend 2-days training course in order to obtain approval for a Certified Humidur Applicator
• 1 day Theoretical Course
• 1 day Practical Course
Humidur® Single Coating
Humidur® Single Coating
FEEDBACK FROM CLIENT – MALAYSIA (SHELL SABAH)
Humidur® Single Coating
LOCAL MANUFACTURING
1. Jurunature Sdn Bhd regional partner of ACOTEC, manufacturer of Humidur
2. Currently, ACOTEC has ONLY a single plant in Belgium for manufacturing
3. Establishing Manufacturing plant in Malaysia for Asia Pacific region
• Called Jurunature Humidur Asia Pacific Sdn Bhd
• Commence manufacturing in 3Q / 4Q 2021
• Owner of ACOTEC has 45% direct Shareholding to ensure product qualify, performance and guarantees
4. Local Manufacturing required:
1. Shorten delivery schedule from overseas
2. Product now being extensively used in the region, especially by SHELL and now PETRONAS
3. Petronas Group of Companies started using Humidur in 2020 and now intend to increase their volumes
Humidur® Single Coating
SUMMARY
1. Provides long term corrosion resistance in highly corrosive environments.
2. Cost savings: The same effect that was previously achieved with 3 layers + extensive surface preparation can now be
achieved with 1 coat + light surface preparation.
3. Long lasting: 25 years full warranty available with SA2.5 ISO 8501 surface.
4. Time saving: Fully cures in 24 hours, even when applied in humid environments (95%) and immediately submerged
under water.
5. Tried and tested: Been used successfully on a wide variety of applications for over 30 years. User friendly.
6. Environmental and Health & Safety benefits: 100% VOC free, solvent free, no leaching into water.
7. Establish PETRONAS Frame Agreement : Fixed supply rates for global applications.
Humidur® Single Coating
WOODSIDE OFFICIAL WEBSITE MAKE MENTION OF HUMIDUR
Humidur® Single Coating
APPLIED OVER ST2 SUBSTRATE PREPARED SURFACE ON
NORMAL SURFACE TEMPERATURE (< 50 Degree C)
Touch dry – 60 minute
Application at Petronas PCOGD
Before Application
Mechanical Prep to ST2
Coating applied during normal
temperature
Humidur® Single Coating Application at Petronas PCOGD
APPLIED OVER ST2 SUBSTRATE PREPARED SURFACE ON
NORMAL SURFACE TEMPERATURE (< 50 Degree C)
Touch dry – 60 minute
Before Application
Mechanical Prep to ST2
Coating applied during normal
temperature
Humidur® Single Coating Application at Petronas PCOGD
APPLIED OVER ST2 SUBSTRATE PREPARED SURFACE ON
HOT SURFACE TEMPERATURE (60 - 70 Degree C)
Touch dry – 25 minutesBefore Application
Mechanical Prep to ST2
Coating applied during hot surface
temperature
Humidur® Single Coating Application at Petronas PCOGD
APPLIED OVER ST2 SUBSTRATE PREPARED SURFACE ON
HOT SURFACE TEMPERATURE (60 - 70 Degree C)
Before Application
Mechanical Prep to ST2
Coating applied during hot surface
temperature
Touch dry – 25 minutes
Humidur® Single Coating Application at Petronas PCOGD
APPLIED OVER ST2 SUBSTRATE PREPARED SURFACE ON
HOT SURFACE TEMPERATURE (60 - 70 Degree C)
Before Application
Coating applied during hot surface
temperature
Touch dry – 25 minutes
Mechanical Prep to ST2
Humidur® Single Coating Application at Petronas PCOGD
APPLIED OVER ST2 SUBSTRATE PREPARED SURFACE ON
HOT SURFACE TEMPERATURE (60 - 70 Degree C)
Before Application
Mechanical Prep to ST2
Coating applied during hot surface
temperature
Touch dry – 25 minutes
Humidur® Single Coating Application at Petronas PCOGD
APPLIED OVER ST2 SUBSTRATE PREPARED SURFACE ON
COLD SURFACE TEMPERATURE (13 - 25 Degree C)
Coating applied during cold surface
temperature
Before Application
During Application
WET AND SWEATY LINES
Humidur® Single Coating Application at Petronas PCOGD
WET AND SWEATY LINES
APPLIED OVER ST2 SUBSTRATE PREPARED SURFACE ON
VIDEO on APPLICATION: COLD SURFACE TEMPERATURE (13 - 25 Degree C) -
Humidur® Single Coating Application at Petronas PCOGD
WET AND SWEATY LINES
APPLIED OVER ST2 SUBSTRATE PREPARED SURFACE ON
VIDEO on APPLICATION: COLD SURFACE TEMPERATURE (13 - 25 Degree C) -
Humidur® Single Coating Application at Petronas PCOGD
APPLIED OVER SA 2.5 SUBSTRATE PREPARED SURFACE ON
PCOGD D9107 INTERNAL TANK COATING
Detail: Corrosion repair and overcoat with Humidur with
minimal preparation
Client: Talisman Energy UK Ltd
Applicator: CAN Offshore Ltd
Date: Feb-Mar 2013
Location: Offshore UK, North Sea
Humidur® Single Coating - 01 Offshore Platform Onsite Repair
Detail: Coating repairs of nodes by rope-access
Client: Talisman Energy UK Ltd
Applicator: Stork Technical Services
Date: Sep-Oct 2014
Location: Offshore UK, North Sea
Humidur® Single Coating - 02 Offshore Platform Nodes Repair
Detail: Coating repairs of assets
Client: Shell
Applicator: Stork Technical Services
Date: 2015
Location: Nelson Platform, Offshore UK, North Sea
Humidur® Single Coating - 03 Asset Coating Repairs
Live sweating lines, Shell Nigeria
Humidur FP applied to grit blasted prepared surface to SA2.5 on insulated
line, Shell North Sea
Humidur® Single Coating - 04 Insulated and Sweaty Lines Application
Detail: Storage tank coatings
Client: MMHE
Applicator: Jurunature and MMHE team
Date: July, 2018
Location: MMHE Yard, Pasir Gudang
Humidur® Single Coating - 05 Storage Tank Coatings in Confined Space
Detail: HUMIDUR Application
Client: SHELL Sarawak
Applicator: Jurunature and Dayang team
Location: Offshore platform
Humidur® Single Coating - 06 SHELL Offshore Platform 2017
Detail: HUMIDUR Application
Client: SHELL Sarawak
Applicator: Jurunature and Dayang team
Location: Offshore platform
Humidur® Single Coating - 07 Offshore Platform Repairs
Humidur® Single Coating - 08 Offshore Platform Repairs .. continue
Humidur® Single Coating - 09 Offshore Platform Repairs .. continue
Detail: Plate Paintings for offshore installation
Client: ENQUEST
Applicator: Jurunature
Date: Oct, 2018
Location: Jurunature Yard, Pasir Gudang
Humidur® Single Coating - 10 Plate Paintings Offshore
Humidur® Single Coating – ENQUEST Thristle Alpha Platform
Humidur applied on Thistle Alpha Platform - EnQuest
06/06/2016
The Humidur anti-corrosion coatings have been specified as repair system on
the Thistle Alpha Platform, operated by EnQuest. The Humidur anti-corrosion
coatings have been selected for their unique properties:
Surface tolerant: can be applied on minimum prep
One layer (no primer): the coatings can be applied in one coat by brush to the
requested DFT
Able to cure under water: Humidur can be immersed into water (disregarding
its salinity and temperature) immediately after application
Environmentally friendly: 100% solids, no solvents (0% VOC's)
Client: EnQuest
Date of application: 2016
Location: UK
source : http://www.acotec.be/ProjectDetail.aspx?id=0a7f8883-5a00-4af9-8707-566c898a2238
Detail: SPR2 PROJECT AT U 7200
Client: BRUNEI LNG
Applicator: Mashhor General Contractor Sdn Bhd & Eversolve
Area applied : 20,000m2
Date : November 2017 and still ongoing
Humidur® Single Coating - 11 Jetty Structure and Piping Repairs (a)
Humidur® Single Coating - 11 Jetty Structure and Piping Repairs (b)
Minimum surface prep and the application of Humidur ME
Humidur® Single Coating - 12 West Crane Pedestal
Detail: Outside coating of seawater steel pipeline stations 1, 2, 3 and 4 of
SIAM Minera Esperanza, Chile
Client: Antofagasta Minerals
Date: 2009 - Today
Location: Antofagasta, Chile
Humidur® Single Coating - 13 Minera Esperanza Project
Detail: Sandblast + Humidur coating application in ballast tanks of sea vessels and carriers
Client: Choyang Shipping, Keoyang Shipping, Pan Ocean Shipping, B.T. Marine, Silla Trading
Date: 1993 - Today
Location: South-Korea, Singapore
Humidur® Single Coating - 14 Ballast Tank Protection - Hyundai
Detail: Corrosion treatment with Humidur for internal tank protection
Client: Statoil Norge As
Date: 2013
Location: Kristiansand, Norway
Humidur® Single Coating - 15 Statoil C6 Tank - Norway
Detail: Coating repairs by rope-access
Client: Vattenfall (applicator: Total Jobs Contracts Ltd.)
Date: 2015
Location: Offshore UK, North Sea
Humidur® Single Coating - 16 Thanet Offshore Wind Farm
Before
During
After
Humidur® Single Coating - 17 Shell UK FM Department