Aleksandr Shchukin“Russian-German

Institute of Polymers”, deputy chief engineer;

LLC "SPF "Pilot“, an executive director;

Komsomolskaya pravda +7 921 407 77 05

About me

I am 28I am an

executive director

I like to create something new

LLC "SPF "Pilot"

I am an deputy chief engineer

•"Komsomolskaya pravda“•Russian-German Institute of Polymers

Creation of the nanocenter of constructional materials

In search of something new I initiate and I participate in different projects

Power saving and new materials

The way I develop myself and the others

The LLC "SPF "Pilot" was created in 2002.Main activities of the company include management of the production process of items of thermosetting plastic materials.

LLC "SPF "Pilot“ is a part of Polymer Cluster on the base of Business polymeric park on platform of "Processing of plastic” "Komsomolskaya pravda“

We have wide experience in production of press and extrusion items with different geometry. The company presents decisions considering clients’ requirements and introduces a professional view on technologies of production. We use technologies of direct pressing and piston extrusion.The team of skilled professionals is willing to give you guidance in the market of items of thermosetting plastic materials, fluoropolymers, silicones, rubbers including those with inset elements and to present an optimum decision meeting your requirements.

SPF “Pilot”

PURPOSE: Working out, introduction and manufacture of devices of modern

opto - and nanoelectronics in the field of solar and hydrogen power, power electronics, laser instrument making, diagnostic and medical equipment for modern medicine. Creation of a high-efficiency centre of designing and manufacture of collective access to Russia’s instrument-making branch

TASKS: Manufacture of modern microcircuits of all classes with flesh-

memory as background serial products for the world market; Manufacture of solar elements for independent power supply

systems.; manufacture of photoreceptions CCD and bolometric matrixes;

Manufacture of semi-conductor lasers; Manufacture of LED and photo diodes; Working out and manufacture of the process equipment for

electronic and medical instrument making; Working out and manufacture of microsystems of individual

diagnostics of a person;

IOFFE PHISICAL TECHNICAL INSTITUTE

«Physicotechnological Center of nanoelectronics»

Fourth generation installationproducing fullerenes and nanocomposites

Ioffe PTI National academy of sciences of

Belorus

R&D company on plastic processing named after

“Komsomolskaya Pravda”

ROSNANO

The centre of collective use of nanocarbon materials and fullerenes production:

•Equipment complex (including the equipment use license) for nanomaterials manufacture;•Nanomaterials production know-how (including the design and operational documentation);•Technological possibilities of processing materials into products;•Laboratory complex for materials and production quality check.

Strategic task of the Center:Commercialisation of scientific solutions and attraction of strategic customers.

At present the agreement is being prepared with the Ministry of Economics of Finland on starting up production of fullerene-containing nanocarbon materials with a polymeric matrix and fullerene-containing modifiers. Appropriate applications have been submitted to Rosnano.

Ioffe PTI National academy of sciences of

Belorus

R&D company on plastic processing named after

“Komsomolskaya Pravda”

ROSNANO

Line of fullerenes and

nanocompositesproduction

Line of prepregs production

binding agents

fillers

The line ofhotmelt dipping of

binding agents

Nanomodifying of binding agents

Labo

rato

ry c

ompl

ex (

qual

ity a

ssur

ance

)

Grinding of prepregs

Line of composite products

Line of processing nanomaterials:- JET MOLDING;

- PRESS MOLDING;- EXTRUSION; - COATING.

Line of tubular products coiling:- HOT FORMING

WAREHOUSE FOR

READYPRODUCTION

ANDMATERIALS

CONSUMERS:JSC«RZD»

Krylov Shipbuilding RICRI of structural materials

“Prometey”SUE”Metropoliten”

and others

Ioffe PTINational

academy of sciences of

Belorus

R&D company on plastic processing named after

“Komsomolskaya Pravda”

ROSNANO

Block diagramme of the centre functioning

Sputtering techniques we have mastered

Application of coating by a gas-flame method

Application of coating by electrostatic and tribostatic

methods

Application of coating by polyurethane foam

Use of rigid polyurethane sputtering technique

- Reduction by means of sputtering rigid polyurethane foam in garrets of buildings and constructions

- Sputtering in basements (coating for foundations by means of various PUF properties)

- In 2010 the works on sputtering PUF on gypsum board roofs are planned (reduction of thermal losses and repair of bituminous roofing)

Which led to reduction of consumption of thermal energy in the form of heating of the given buildings in number of 0,435 gKal/hour – 323,64 gkal/month. According to city tariffs it makes 198 200 rubles/month.

Recoupment - 3-3,5 years

Reduction of thermal losses during a cold season

Polimeric coating of garrets and basements

Use of physical vapour deposition technology UHMWPE

A ROBOTIZED INSTALLATION WITH AUTOMATED MANAGEMENT MEANT FOR APPLICATION OF OVERCOATING ON THE INTERNAL SURFACES OF FREIGHT CARS FOR PROTECTION OF CARGOES FROM FREEZING-

ON

robot manipulator

R 3 м

Robot manipulator with a 3 m working zone radius

A layout view of the installation meant for application of overcoating on an internal surface of a car

Use of technologies of high pressure sputtering of PU and UHMWPE for creation of antiicing, anticorrosive, chemically proof, weathertight coating

Creation of nanocomposites on the basis of UHMWPE and PU for various methods of sputtering

Improvement of the available domestic and foreign equipment according to requirements of the customer

Teamwork with Incorporated institute of mechanical engineering of Academy of sciences of Belarus

Mixes for sputtering on the basis of superhigh-molecular polyethylene with various fillers, including nano dimension. At the first stage carbon nanotubes 9.5nm in diameter and 1.5 mkm in length are considered as fillers.The process of conducting and uniform distribution is quite complicated.

Work with universities and business incubators

Pilot

Chemistry department

Researches on new

technologies and

materials

Students and post-graduate students

The government grant

New ideas and developments

Power inspection of the enterprise JSC “KP"

The following papers have been made by the results of the given inspection :

- The certificate (report) on the carried out power inspection;

- Instrumentally confirmed fuel and energy balance;

- The instruction (recommendations) on carrying out of a plan of measures directed on effective TER utilisation

- The power passport of TER consumer

Improvement of the system of cooling of major equipment

Re-equipment of system of turnaround water supply on modern refrigerating

facilities :Economy of el/en is up to 65 % Reduction of consumption of technical

and potable water on 98 % that decreases sewage dump into the city collector (improvement of ecological conditions)

Stability of technical indicators of the heat-carrier has reduced the cycle of manufacture of one unit of a product

Use of occasionally allocated heat when operating the refrigerating facilities on heating the operational building during cold seasons

Recoupment period - 1 year and 2 months

Application of new materials in municipal transport

Major disadvantages of a fiber composite roller

• produced by technology of the 60th• Constant cracking of a ready roller• Г2 class of material combustibility• Short term of operation

Major advantages of a UHMWPE roller:- Longer operation term- Smaller weight - Considerable reduction of expenses at preprocessing of a roller before installation- Combustibility class - ПВ0

As a result of pre-production operation of an auxiliary roller it is revealed that since 18.05.09 there have been no failures, no rubber layers separations, no loosening in the mounting seat.

Reduction of electricity comsumption

- Replacement of lighting fixtures by light-emitting diode fixtures of general purpose in household and operational buildings, flights of stairs and corridors (reduction of electricity consumption to 40 %)

Improvement of ecology at the expense of refusing from luminescent fluorescent lamps containing mercury

Recoupment period from 3,5 to 4 years

- Installation of a control system of light exposure in common premises reduces the recoupment period to 3-3,5 years

Investing in power savings and ecological programs (according to decisions of the Boards of directors of polymeric cluster companies):Replacement of the system of turnaround water supply in

refrigerators – 2 100 thousand rbl. Polymeric coating of garrets (thermal protection, fireproof

processing and repair of rigid roof): - Industrial 3 200 thousand rbl.- Administrative 2 100 thousand rbl.- Auxiliary 1 000 thousand rbl.- Warehouse constructions 1 500 thousand rbl. - Replacement of compressor equipment – 700 000 rbl. - waterproofing of basements-400 000 rbl. - introduction of optoelectronics in factory management and

test laboratory – 350 000 rbl.

• The tariff increase for 1 m ³ of potable water in comparison with 2008 has made - 8,5 %

• The tariff increase for 1 m ³ of technical water in comparison with 2008 has made – 13,5 %

• The tariff increase for 1 m ³ of water removals in comparison with 2008 has made - 8,5 %

• The tariff increase for 1 kw of electric power in comparison with 2008 has made - 39 %

• The tariff increase for 1 m ³ of natural gas in comparison with 2008 has made - 30 %

Results

Today the polymeric cluster has a closed cycle of water

use

We do not waste water!

Work with Russian Railways

I participated in project “Building Noise Shield in Sablino” for Corporation Russian Railways

Polymer product for Russian RailwaysDuring several years

my work was coherent with development of polymers product and technologies for corporation Russian Railways

These technologies include

• Sputter• New materials• Surfaced job• New construction

elements

Stands are equipped with special measuring equipment and software

This project is planned to be based in new innovation zone Innograd Skolkovo

Project: THE TEST STAND OF THE

«CENTER OF DYNAMIC TESTS»

ConclusionThe technologies we are developing allow to

use resources more effectivelyIt is only through our own real projects that

we can achieve success in the form of new products or introduced technologies

Thank you for the attention

Aleksandr Shchukin “Russian-German Institute of Polymers” LLC "SPF "Pilot" St.-Petersburg, Smoljachkova 4/2 +7 921 407 77 05