Innovation day 2013 3.1 ann-rose gustin (flux medical) - when nature fails, technology takes over
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Transcript of Innovation day 2013 3.1 ann-rose gustin (flux medical) - when nature fails, technology takes over
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When nature fails, technology takes over: Innovative
Solutions by Flux Medical
Anne-Rose Gustin Chief Operation Officer
Flux Medical
When nature fails, technology takes over:
Innovative Solutions by Flux Medical
in cooperation with Verhaert
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Glenn Van Langenhove, Chief Executive Officer and founder
MD, PhD, MBA
Interventional cardiologist, Middelheim Hospital
Medical Director Thermocore (2000-2009), technology successfully
licensed to Bristol Myers Squibb
President Belgian society of Interventional Cardiology
Expert in stenting business
Bruno Schwagten, Chief Scientific Officer and founder
MD, PhD
Cardiologist - Electrophysiologist, Middelheim Hospital
Entrepreneur in residence,
EP training Erasmus University, Rotterdam, The Netherlands
Co-founder of the Society of Cardiac Robotic Navigation
Expert in cardiac arrhythmias
Anne-Rose Gustin, Chief operations Officer
Manager of Safety & Prevention, Quality and Environment, Carestel
NV and Thermocore Medical Systems,
Managing partner Incubate Cardiac Solutions
Master degree in Eastern Languages/Sinology/Japanology
Special degree in Business Communication
Team
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Atrial fibrillation
Caused by abnormal electrical impulses originating in the pulmonary veins
Symptoms: palpitations, fainting, chest pain, decreased quality of life
Outcome: severe stroke and congestive heart failure leading to death
1 in 4 above 40 and increasing - currently 2.5 million patients treated in US
alone
High cost to society: 6.5 billion USD in US annually (Source: CDC)
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Atrial fibrillation
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Single invasive treatment
not requiring follow-up
medication
Successrate: 50 – 60%
10,000 EUR per procedure
(reimbursement in place in
Europe and US)
Complex:
- requires highly skilled
team
- dedicated electrophys lab
Recognised first line
treatment in new guidelines
in Europe and US
Chronic treatment with
medication
Successrate: 30-40%,
with frequent side effects
4,000 EUR per year per
person medication cost
1 in 3 patients do not
tolerate medication
Medication can induce
life threatening
arrhythmias
Ablation Medication
* ESC = European Society of Cardiology
ACC= American College of Cardiology
AHA= American Heart Association
AF treatments as per current ESC, ACC, AHA Guidelines
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Aberrant signals are blocked by creating a line of scar tissue between
the pulmonary source of the signal and the muscles of the left atrium
• Difficult lenghty procedures special team required 10,000 EUR per patient
• Possible perforation of the vessel wall , damage to surrounding tissues / nerves, collateral
damage to the left atrium due to imprecise ablation
• Reconnection leads to invasive redo and is required in 50% of cases within 2-5 years
• Radiation exposure to patient and operator
Point by point treatment Single shot devices
Disadvantages adressed by the Flux system
Treatment principle
Treatment options
Current ablation treatments
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Procedure
• One stent-like device per pulmonary vein
• A circular heating coil in the stent touches the full circumference of the vein
• Externally applied magnetic energy heats the coil until the electrical
currents from vein to atrium are fully interrupted
• The stent includes a full set of safety features
Competitive edge over currently used ablation procedures
• A simple, low-risk, standard procedure compared to current ablation
treatments
• Reduced procedure time: increasing capacity of the cathlab
• Reduced collateral damage to surrounding tissues and atrium
• Reduced radiation damage to the operator and patient
• Repeat procedures are possible, non-invasive, quick and simple
• This procedure does not compromise future surgical intervention if needed
• Significant cost advantage to society
• High profit margins on the device and procedures
Medical device developed by Flux
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IP protection
Search for investors
R&D:
• Engineering subcontractors
• Scientific path from modelling to first in man
• From concept to proof of concept
From Concept to Realisation:
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Verhaert NV - Belgium Experience:
Leading engineering company with a track record in design of
satellite components, medical devices (orthopaedic), products
combining electronics with advanced material sciences Provide to Flux:
Stent engineering - Magnet design development - CE certification
Feops NV - Belgium Experience
Biophysics, modelling of physiological processes, prototyping
of virtual medical devices Provide to Flux:
Prediction of the physical parameters and behaviour of the human pulmonary
veins
Anatomic and physhiological feasability analysis & definition of stent parameters
Contract Medical International (CMI) – Dresden Germany Experience
Leading stent manufacturer Provide to Flux:
Development and manufacturing of stent prototypes for animal
and human trials. Candidate for future stent production
Engineering Subcontractors
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Research phase Development phase Human trials
Animal model Animal trials First In Man
In vitro/in vivo In vivo In vivo
University of Ghent Merelbeke
Paris Singapore
Affiliated Electrophysiology Centers across Europe and VS
Efficient, nearby, low cost High quality, complete file Reliable and fast
Scientific path from modelling to first in man
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Question Workpackage Subcontractor Outcome
Anatomical variability of pulmonary veins
• Literature • FEA: CT scan of 100 pts • PyFormex • Slicer 3D
• >90% pts eligible for implant • custom made implants • presented at Cardiostim 2012 • submitted JACC
From concept to ex vivo proof of concept
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Question Workpackage Subcontractor Outcome
Stretchability of pulmonary veins
• Ex-vivo animal trial •Prelevated specimens of weight matched sow hearts
• safe stretching x1.8 times • huge safety margin for implants
+ 120% + 80%
From concept to ex vivo proof of concept
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Question Workpackage Subcontractor Outcome
Radial forces
required for vein
scaffolding and
implant fixation
• FEA: software
model used for
coronary artery
stenting, including
variables of vein
thickness and size,
strut size, implant
diameter and length
• feasible for self-
expanding device
• definition of device
design parameters
From concept to ex vivo proof of concept
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Question Workpackage Subcontractor Outcome
Selection of optimal
energy used by
implant
• Engineering study
on energy sources
• Iterative material
bench testing
• Multiple in vitro
trials
• Induction heating
by magnetic field
• Selecting optimal
alloy
• Magnet properties
and design
• Coil properties and
design
From concept to ex vivo proof of concept
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Question Workpackage Subcontractor Outcome
Device prototyping
• Breadboarding
• Bench testing
• In vitro and ex vivo
testing
• Prototype ready for
in vivo animal trials
From concept to ex vivo proof of concept
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Question Workpackage Subcontractor Outcome
Controlled heating
of the implant
• Breadboarding of
control mechanisms
• Bench testing
• Incorporation in the
implants
• In vitro and ex vivo
testing
• Controlled heating
within range of 1
degree Celcius is
feasible
• Homogenous
lesion formation in
ablated tissue
From concept to ex vivo proof of concept
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•Long procedure •Chance of repeat procedures due to incomplete conduction block •Surgeon exposure to X-Rays for visualisation of catheter position
Current state-of-the-art
•Single incision for placing implant •Entire circumference of vein is treated at once reducing procedure time •Multiple veins can be treated simultaneously reducing procedure time •Repeat procedures are possible, quick and simple •Ablation procedure can be performed without the direct attention of a surgeon
Proposal
Goals: •Technology investigation •Initial feasibility of technology •Application ideation Actions: •Desk research •Brainstorm sessions •Initial patent screening •Initial modelling •Criteria exploration (regular interaction with Flux Team) Results: •Morphological chart of solution options •First trade-off •Hysteresis heating shows potential for safe, controlled heating – Further testing required •Joule heating and eddy current heating as alternative options
Phase 1 - Feasibility
Goals: •Practical verification of hysteresis heating •Material selection •Parameter investigation Actions: •Breadboard testing of various materials (Fe3O4 and ZnFe2O4, 2x Ferrofluids) •Testing parameter influences (Frequency, field strength, material mass) •Initial thermal modelling •Initial magnetic modelling Effect of insulation (thermal & electrical) Results: •First characterisation of frequency, field strength and mass effects •Steady Sate and Transient Thermal model •Magnetic model •Hysteresis heating achieved (Fe3O4 and Ferrofluid show potential, but efficiencies are too low • Refocus on Joule heating with temperature sensing Phase 2 –
Technology breadboarding
Goals: (Current Phase) •Ablation of tissue •Temperature control •Initial implant design •Initial applicator design •Formal risk assessment Actions: •Breadboard testing of various implant designs and temperature sensing technologies (Bi-Metal switch, PTC, Polyswitch, Digital Thermostat...) Results: •Heating efficiency of Joule heating is much higher •Ablation of tissue samples (pig heart vessels) achieved •Temperature control achieved in lab environment • Implant design iterated • Applicator concepts created • Risk File
Phase 3 – System Breadboarding
Goals: • Use all data and information to build a demonstrator • “Looks like real” – A dimensionally correct model to get the look and feel of the final product • “Works like real” – A fully functional system model for performing tests Actions: • Detailed system design of equipment and implant • Assembly of demonstrator • Test campaign with demonstrator • Quality assurance options
Phase 4 – Demonstrator
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Goals: • Use all data and information to build a prototype • Prototype to perform ablations during clinical trials •Application ideation Actions: • Detailed design of equipment and implant • Manufacture and assembly of prototype • Clinical trials with prototype • Quality assurance
Phase 5 – Detailed Design, Prototype & Clinical Trials
Go
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Goals: • Final design for production • Production of first series • Batch production Actions: •Detailed design of equipment and implant taking into account manufacturing methods, materials and costs • Manufacture and assembly of product • Quality assurance
Phase 6 – Production
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Proposal
Achieved
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Material on Implant
•How do we get the active material in/on the implant
Reduce Blood Cooling Effect
•Difficult to control factor is blood cooling of the implant and active zone, how can this be reduced
Other Foldable or Flexible Mechanisms
•Are there other ways to place the material apart from or connected to a stent
Out There
•Parking area for miscellaneous and far out of the box ideas
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IN0111 – Magnetic Ablation
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Thermal Analysis
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