Inline & Right Angle Adaptive DrillsPL92-5001EN_230Q...230Q represents all models of the right angle...

For additional product information visit our website at http://www.apextoolgroup.com

Instruction ManualPL92-5001EN09/02/2015

230Q SeriesInline & Right Angle Adaptive Drills

230QR Series 230QB Series

PL92-5001EN09/02/2015

Quackenbush®

General Information

For this Instruction ManualThis Instruction Manual is the Original Instruction Manual intended for all persons who will operate and maintain these tools.

This Instruction Manual• provides important notes for the safe and efficient use of these tools.• describes the function and operation of the 230Q series tools.• serves as a reference guide for technical data, service intervals and spare parts ordering.• provides information on optional equipment.

Identification text:230Q represents all models of the right angle pnuematic nutrunner as described in this manual

Ú indicates a required action• indicates a list<..> indicates a reference number from the exploded parts drawingsArial indicates an important feature or instruction written in Arial Bold

Identification graphic:¢ indicates a directional movement

ò indicates a function or force

Copyright protection:Apex Tool Group, LLC reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, LLC.

PL92-5001EN09/02/2015

Quackenbush®

Nomenclature

230 Q X A - 9/3 - XX - X X X - X XXX

Tool Series230

BrandQ = Quackenbush

Tool ConfigurationB = InlineR = Right Angle

Adaptive-- = Not RequiredV = Variable RPM

Spindle Speed (RPM)9/3 = 900 - 300

Feed Rate (select from catalog)10 = .00120 = .002

Nose Attachment ThreadA = 2-1/4 - 20B = 1-9/16 - 20 (Standard)E = Indexer w/2-1/4 - 20 (add 2.5" to spindle length)F = Indexer w/1-9/16 - 20 (add 2.5" to spindle length)

Forward Thrust (Lbs.)A = 2,400B = 1,800 (Standard)C = 1,200D = 800E = 600F = 400

Shear PinA = 10 - 51 ft. lbs.B = 7 - 35 ft. lbs.C = 4 - 23 ft. lbs.D = 10 - 62 ft. lbs.

AccessoriesA = NoseB = SpindleC = ChuckD = LubricatorE = Depth SensingF = Fluid InducerG = None

Last 3 digits of material number

PL92-5001EN09/02/2015

Quackenbush®

Contents

1 Safety 6

1.1 Warning and notes .................................................................................................61.2 Basic requirements for safe working practices ...................................................... 71.3 Operator training ....................................................................................................71.4 Personal protective equipment ..............................................................................71.4.1 Caution and Warning labels ...................................................................................81.5 Designated use ......................................................................................................91.6 Codes and standards ............................................................................................91.7 Noise and vibration ................................................................................................9

2 Scope of supply, transport and storage 10

2.1 Items supplied .....................................................................................................102.2 Transport .............................................................................................................102.3 Storage ................................................................................................................10

3 Product description 11

3.1 General description ............................................................................................. 113.2 Operation and functional elements ...................................................................... 11

4 Accessories 12

4.1 Spindles and Spindle Guards ..............................................................................12

5 Before initial operation 13

5.1 Ambient conditions ..............................................................................................135.2 Air supply .............................................................................................................135.3 Connecting the air supply to the tool ...................................................................135.4 Tool set up ...........................................................................................................145.4.1 Taper-Lok fixturing ...............................................................................................14

6 First operation 16

6.1 Tool function check ..............................................................................................166.2 Putting into use ....................................................................................................176.2.1 Emergency stop ...................................................................................................176.2.2 Rapid advance .....................................................................................................176.2.3 Drilling ..................................................................................................................176.2.4 Depth adjustment ................................................................................................17

7 Troubleshooting 18

8 Maintenance 19

8.1 Service schedule .................................................................................................198.2 Lubricants ............................................................................................................19

PL92-5001EN09/02/2015

Quackenbush®

Contents

9 Repair instructions 20

9.1 Shear pin may shear because .............................................................................209.2 Spindle Installation ..............................................................................................209.3 Changing feed gears ...........................................................................................219.4 Changing the rapid advance clutch spring ..........................................................219.5 Changing the thrust package ...............................................................................21

10 Spare parts 24

10.1 642099PT Handle Assembly ...............................................................................2410.2 Backhead and Sensor Assemblies ......................................................................2610.3 Motor Assembly ...................................................................................................2810.4 Single Stage Gearing ..........................................................................................3010.5.1 Inline Drill Head Assembly ...................................................................................3210.5.2 Inline Drill Head Assembly ...................................................................................3410.5.3 Inline Drill Head Assembly ...................................................................................3610.6.1 Right Angle Drill Head Assembly .........................................................................3810.6.2 Right Angle Drill Head Assembly .........................................................................4010.6.3 Right Angle Drill Head Assembly .........................................................................4210.6.4 Right Angle Drill Head Assembly .........................................................................44

11 Technical data 46

11.1 230Q Specifications .............................................................................................46

12 Service 47

12.1 Replacement parts ..............................................................................................4712.2 Tool repairs ..........................................................................................................4712.3 Warranty repairs ..................................................................................................47

13 Disposal 48

PL92-5001EN09/02/2015

Quackenbush®

Safety

1 Safety1.1 Warnings and notes

Warning notes are identified by a signal word and a pictogram.• The signal word indicates the severity and probability of the impending danger.• The pictogram indicates the type of danger.

---------------------------------------------------------------------------------------------------------------------------------------WARNING identifies a potentially hazardous situation which, if not avoided, may result in serious injury.------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------CAUTION identifies a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property and environmental damage.------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------NOTE identifies general information which may include application tips or useful information but no hazardous situations.------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------Important information that must be read and understood by all personnel installing, operating or maintaining this equipment.---------------------------------------------------------------------------------------------------------------------------------------

PL92-5001EN09/02/2015

Quackenbush®

Safety

1.2 Basic requirements for safe working practicesAll personnel involved with the installation, operation or maintenance of these tools must read and understand all safety instructions contained in this manual. Failure to comply with these instructions could result in serious injury or property damage.These safety instructions are not intended to be all inclusive. Study and comply with all applicable National, State and Local regulations.---------------------------------------------------------------------------------------------------------------------------------------Work Area:ÚEnsure there is enough space in the work area.ÚKeep the work area clean.ÚKeep the work area well ventilated.

Personnel Safety:ÚInspect the air supply hoses and fittings. Do not use damaged, frayed or deteriorated hoses.ÚMake sure the air supply hose is securely attached to the tool.ÚEnsure a secure standing position and maintain balance.ÚKeep the tool clean and dry to provide the best possible grip.ÚFirmly grasp the handle of the 230Q when the tool is in operation.

Safety working with and around fastening tools:ÚUse only cutters recommended by or available from Apex Tool Group.ÚInspect the cutter for visible damage and cracks. Replace damaged items immediately.ÚDisconnect the air supply before removing the tool from service.ÚDisconnect the air supply before installing or replacing the cutter.ÚMake sure the cutter is fully assembled and locked in postion before operating the tool.---------------------------------------------------------------------------------------------------------------------------------------

1.3 Operator trainingAll personnel must be properly trained before operating the 230Q tools. The 230Q tools are to be repaired by fully trained personnel only.

1.4 Personal protective equipmentFollow good machine shop practices. Rotating shafts and moving components can entangle or entrap and may result in serious personal injuries.When working• Impact resistant eye protection must be worn while operating or working near this tool.• Wear hearing protectionDanger of injury by being caught by moving equipment.• Wear a hairnet• Do not wear lose fitting clothing, ties or gloves• Do not wear jewelry

PL92-5001EN09/02/2015

Quackenbush®

Safety

1.4 Personal protective equipment (continued)Danger of injury from sharp object• Cutting tools used with the 230Q tool are sharp and can cause personal injury if not handled

carefully.

The spindle retracts at a much faster rate than it feeds. Care must be taken to avoid entrapment.Nosepieces used with these drills are normally slotted for visibility and access to the chuck, cutter and retract stop adjustments. A spindle guard should be used when operating this tool.Spindle guards in one inch increments are available to accommodate any length spindle. Slotted spindle guards are available for tools with fluid swivels.

• Keep hands and fingers away from the slot in the spindle guard and nosepiece when handling or operating this tool.

Respirator and Combustion:Drilling or other use of the 230Q tool may produce hazardous fumes or dust. To avoid adverse health effects utilize adequate ventilation and wear a respirator if necessary. Read the Material Safety Data Sheet (MSDS) for any cutting fluids or material involved in the drilling process.

• Most dusts are combustable. Refer to the Material Safety Data Sheet (MSDS) for combustability of a specific dust.

• Non ferrous metal dusts are particularly hazardous. Examples: Aluminum, Titanium, Magnesium (never collect Magnesium in a dry dust collector.)

• Never collect spark generating material in the same dust collector with combustable material. Examples: Steel and Aluminum dust or Steel and Titanium dust.

• Never use flammable finishing lubricants

1.4.1 Caution and Warning labelsThe caution and warning labels on the 230Q are an essential part of this product. Labels should never be removed and should be checked periodically for legibility. Replace any labels that are missing or when the information can no longer be read. Replacement labels can be ordered from the manufacturer. Refer to the parts list section of this manual for label numbers.

PL92-5001EN09/02/2015

Quackenbush®

Safety

1.5 Designated useThe air powered 230Q adaptive positive feed drill is designed exclusively for drilling holes in different material stacks. Use only for it’s designated purpose. Do not use in any improper manner that can cause tool damage or operator injury.• Do not modify the 230Q, any guard or accessory.• Use only with accessory parts which are approved by the manufacturer.• Do not use as a hammer, pry-bar or any other improper usage.

1.6 Codes and standardsIt is mandatory that all national, state and local codes and standards be followed.

1.7 Noise and vibrationNoise level ≤ 82 dB(A) free speed (without load) according to ISO 12100: 2011Vibration values < 2.5 m/s2 according to ISO 12100: 2011

PL92-5001EN09/02/2015

2 Scope of supply, transport and storage2.1 Items supplied

Check shipment for transit damage and ensure that all items have been supplied:1 230Q adaptive feed drill1 PL92-5001EN instruction manual1 Declaration of Conformity1 Lubrication sheet1 Warranty statement

2.2 Transport

Transport and store the 230Q in the original packaging. The packaging is recyclable.

2.3 StorageFor short term storage (less than 2 hours) and protection against damage:ÚPlace the 230Q in a location on a workbench or shelf to avoid equipment damage

For storage longer than 2 hours:ÚDisconnect the air supply from the 230Q

Quackenbush®

Scope of Supply, Transport and Storage

Object Time Period Storage Temperature230Q without air supply No guideline -13°F to 104°F (-25°C to 40°C)

PL92-5001EN09/02/2015

Quackenbush®

Product Description

3 Product description3.1 General description

• 230QB: Inline adaptive positive feed drill 230QR: Right angle adaptive positive feed drill• Used with DMP series pneumatic drill manager• Decreased drill cycle time• Feed rate options: .001”/.002”

3.2 Operation and functional elementsThis section describes the operational and functional elements of the 19RA.

6

1

2

34

5

Ref. Description1 Air Inlet2 Emergency Stop3 Hall Effect Sensor4 Motor and Gearing5 Drill Head Assembly6 Rear Spindle Guard7 Spindle Guard

7

PL92-5001EN09/02/2015

Quackenbush®

Accessories

4 Accessories4.1 Spindles and Spindle Guards

Spindle: Solid or Fluid

Spindle Guard with Guard Cap

Guard CapNumber Length (in.) Number Length (in.) Number382390 9.00382628 9.00382391 9.50 624500 7.00382617 10.75382708 10.50382349 12.00382616 12.00382631 16.00623853 16.00382639 18.00 624403 15.00

Guard Cap Guard Shim *Number Length (in.) Number Length (in.) Number Number

------ ---- 624404 4.00382373 6.750 624505 5.00

------ ---- 624405 6.00382346 9.000382599 9.000382614 11.875 624407 8.00382607 12.750623856 11.000382554 12.000382636 12.000382661 15.00382605 14.500 624506 11.00

------ ---- 624410 12.00382399 15.000382555 15.000382371 16.000623855 16.000

* Note: Shim thickness = .010", quantity of 2

Spindle Spindle GuardSolid Spindles and Guards

624397 6.00

624409 10.00

624411 13.00

624502 14.00

Fluid Spindles and Guards

624359

624406 7.00

624408 9.00

624402 13.00

Spindle Spindle Guard

624398 8.00

624399 9.00

624359 624358

PL92-5001EN09/02/2015

Quackenbush®

Before Initial Operation

5 Before initial operation5.1 Ambient conditions

Ambient temperature: 41°F (5°C) to a maximum of 104°F (40°C)

Acceptable relative humidity: 25% to 90%, non-condensing

5.2 Air supply

Excessive air pressure can increase the load and stress on tool parts and drills and make result in equipment damage.To attain consistent results, maintain a constant working pressure using a suitable air line unit consisting of a filter, regulator and lubricator.ÚThe inside diameter of the air hose must be free of residue, clean if necessary.ÚSpray a few drops of light air tool oil into the air inlet adapter.ÚAdjust the lubricator to a minimum setting to reduce the amount of excess oil in the exhaust air.

Oil identification

5.3 Connecting the air supply to the tool---------------------------------------------------------------------------------------------------------------------------------------The air hose can disconnect from the tool by itself and whip around uncontrollably.ÚTurn off the compressed air before connecting to the tool.ÚSecurely connect the air hose to the tool.ÚTurn on the compressed air.

---------------------------------------------------------------------------------------------------------------------------------------

Parameter Description

Air Hose Minimum inside diameter: 1/2" (12,7 mm)Maximum length: 20' (6,1 m)

Working pressure range 80 to 110 psig (551 to 758 kPa)Recommended: 90 psi (620 kPa)

Compressed air Air quality according to ISO 8573-1, quality class 2.4.3The compressed air must be clean and dry.

Part No. Packaged Designation Vendor540397 1 Quart (0.94 liter) Airlube 10W/NR-420LB DR Fuchs Lubricants Co.533485 1 US Gallon (3.78 liter) Airlube 10W/NR-420LB DR Fuchs Lubricants Co.

PL92-5001EN09/02/2015

5.4 Tool set upThe tool must be configured for the application.

5.4.1 Taper-Lok fixturing---------------------------------------------------------------------------------------------------------------------------------------Danger of injury from accidental start up.Always disconnect the air supply before installing or removing a cutter and other accessories or performing any maintenance on the tool.---------------------------------------------------------------------------------------------------------------------------------------Customized fixtures are constructed to accept Taper-Lok bushing tips. The 230Q adaptive drill equipped with a drill bushing tip is inserted into the fixture, twisted and cam-locked into position.

The drill bushing tip’s tapered flanges fit under the shoulder of the lock screws in the fixture. The drill bushing tip holds the 230Q in alignment and absorbs the thrust and torque of drilling. At the completion of the drilling cycle, the 230Q is rotated to unlock, withdrawn from the fixture and moved to the next application.Several different styles of Taper-Lok fixturing are available. Following are the more common types.

Quackenbush®


Standard Threaded Drill Bushing Tip

Tool Nosepiece

Lock Screws

Tooling Fixture

Lock LinersMethod for mounting to a fixture. A hole is bored in the jig to accomodate the lock liner bushing in position with the jig.

Direct MountingThe serrated liner is used in potted or cast-in-place installations.

Taper-Lok Bushing

PL92-5001EN09/02/2015

5.4.1 Taper-Lok fixturing (continued)

Quackenbush®


Direct MountingMost common mounting method has lock screws mounted directly into the fixture plate. The shank of the drill bushing tip fits directly into a bored hole in the fixture plate.

Lock StripThis method for closely spaced holes employes a lock strip along each side of the row of holes in the fixture plate. The flanges on the drill bushing tip lock under the extended edges of the lock strip.

Taper-Lok Bushing

B - Radius(for Taper-Lok clamp or lock screw)

Taper-Lok clamp orlock screw design

1/4-20 hex head screw

Lock Strip design

A

Drill Bushing Tip Series A B Tool Nose Thread

(I.D.)21000 0.312 0.625 3/4 - 1622000 0.609 0.922 1 - 1423000 0.734 1.047 1-1/4 - 1224000 0.859 1.172 1-1/2 - 1225000 None 1.562 2 - 16

Location Data for Taper-Lok Clamp, Lock Screw andLock Strip Mounting

PL92-5001EN09/02/2015

Quackenbush®

First Operation

6 First operation6.1 Tool function check (refer to section 10 for identification of parts)

1. With the air supply shut off, remove the rear spindle guard.2. Remove the depth stop (left hand thread)Keep hands and clothing clear of the rotating spindle.Turn the air supply on and use rapid advance to remove the spindle.3. Shut off the air supply4. Depress the 5/16” diameter steel end of the throttle piston. The throttle piston must spring return

quickly when released.5. With the air supply on, move the rapid advance lever all the way. The motor will run and the

spindle feed gear (threaded I.D.) must not rotate. The spindle driver gear (splined I.D.) rotates. The shear pin is whole and intact.

6. Release the rapid advance lever and press the green drill button all the way in to start the motor. Release the drill button; the motor should continue to run and both gears (splinded and threaded) rotate.

7. Lift the manual retract lever and release. An audible “snap” indicates the retract valve is shifting properly. The spindle feed gear (threaded I.D.) stops rotating.

8. Using a screwdriver, depress the signal valve and release. The motor will stop and the retract valve must reset (manual retract lever should drop). Depress the red stop button slowly. There should be no venting of air as the stop button is depressed.

9. The lift arm assembly must be intact, undamaged, and in place in the upper block. The lift arm assembly is factory adjusted (new tool) for little or no play.

10. Press the green drill button and release to start the motor. Press the stop button to stop the motor. Do not proceed with testing if steps 1 through 10 indicate a malfunction.

11. Keep hands and clothing clear of the rotating spindle. Using the spindle installation tool (382593), install the spindle with the retract stop collar locked in position. The spindle will retract fully into the head and the motor will stop automatically. The retract valve must reset (manual retract lever should drop) and there should be no venting of air when the stop button is depressed.

12. Screw the depth stop (left hand thread) onto the rear end of th spindle and lock in place. Rapid advance until the depth stop bears against the back of the drill head. The rapid advance clutch will “chatter”. The manual retract lever must not rise as the clutch “chatters”. Release the rapid advance lever.

13. Press the green drill button and release to start the motor. The retract lever rises and the spindle retracts automatically to the full retract position. The motor will stop automatically.

14. Replace the rear spindle guard.

382593Spindle Installation Tool

PL92-5001EN09/02/2015

Quackenbush®

First Operation

6.2 Putting into useThe 230Q is designed to drill holes in different material stacks and is for use only with the Quackenbush DMP control box and should not be connected directly to a standard air line.Refer to manual PL92-DMP for operation and use of the DMP control box. These instructions must be read and understood before initiating any drilling operation.The operating parameters for the tool are programmed using the adaptive interface kit and DMP-TMS programming software, refer to manual PL92-DMP-PROG for details on programming the tool memory. These instructions must be read and understood before initiating any drilling operation.Before mounting any 230Q positive feed drill, check the lock screws in the tooling fixture and drill bushing. Make sure both are in good condition and securely tightened.Positive feed drills can exert high torques and high thrust loads. If failure of the lock screws or drill bushing occurs, the drill may suddenly spin and back away from the drill fixture.

ÚMake sure the cutter is securely installed.

ÚMake sure all guards are in place and secured.

ÚMake sure the 230Q is properly connected to the DMP control box.

ÚMake sure the air supply is securely attached and the compressed is turned on.

6.2.1 Emergency stopDepressing the red emergency stop button will stop the tool, except when the rapid advance mode is being utilized. In this situation, releasing the rapid advance lever will stop the tool.

6.2.2 Rapid advanceDepressing the rapid advance lever will advance the cutting tool to the work surface faster than the regular feed rate and stops advancing automatically until the green drill button is depressed. Note: When the rapid advance lever is depressed, the exhaust deflector will move forward (toward the drill head) approximately 3/8” and return to its original position when the lever is released.

6.2.3 DrillingPress the green drill button firmly and release to start the drilling cycle. The cutter will feed to a predetermined depth, dwell and then retract. The drill motor will shut offf automatically at the end of the retract stroke. The cutter may be manually retracted at any time by raising the retract lever.IMPORTANT: The spindle retracts at a much faster rate than it feeds. Care should be taken to avoid entrapment.Do not hold the drill button down during the end of the retract stroke, this prevents the motor from stopping.

6.2.4 Depth adjustmentThe depth collar has four (4) holes for adjusting the depth in increments of .005”. Going from one hole to the next and using the same slot in the spindle will either increase (clockwise) or decrease (counterclockwise) the depth by .005”. Using the same hole and rotating the collar 90° will give an adjustment of .020” and 360° will give an adjustment of .080° Tighten the lock screw after each depth adjustment. The tip of the lock screw must go into a spindle slot. IMPORTANT NOTE: To insure maximum repeatability, the work surface, fixtures and depth stop must be cleared of any chips or foreign material before beginning the next hole. Always replace the rear spindle guard after making a depth adjustment.

PL92-5001EN09/02/2015

Quackenbush®

Troubleshooting

7 Troubleshooting

Malfunction Possible causes Remedy

No or low air pressure !Make sure there is adequate air pressure at the tool air inlet

Reversing ring out of position !Make sure the reversing ring is in the clockwise or counterclockwise position

Trip rod spring out of position ! Tool disassembly required

Broken gears !Tool disassembly required (parts replacement)

Torque set to high ! Reduce the torque settingWorking pressure < 58 psi (400 kPa) ! Increase the working air pressureTeeth on adjusting wrench worn or broken ! Replace adjusting wrench

Teeth on adjustment nut worn or broken !

Clutch disassembly required (parts replacement)

Reduced air pressure ! Check air supply line for any obstructions

Lack of lubrication !Check the air line lubricator to make sure it is full of lubricant and is working properly

Motor exhaust air is obstructed ! Clean or replace bronze mufflersSwollen rotor blades from excessive moisture !

Check the air line filter, empty reservoir if necessary

Worn rotor blades !Tool disassembly required (parts replacement)

Worn gears or bearings !Tool disassembly required (parts replacement)

Loose inlet adapter ! Tighten inlet adapterWorn o-ring on inlet adapter ! Replace o-ring

Tool does not start

Tool does not shut offUnable to adjust torque

Tool loses power

Air leak at inlet adapter

PL92-5001EN09/02/2015

Quackenbush®

Maintenance

8 Maintenance---------------------------------------------------------------------------------------------------------------------------------------Danger of injury from accidental start up.Turn off the compressed air before performing any maintenance.

---------------------------------------------------------------------------------------------------------------------------------------

8.1 Service scheduleOnly qualified and trained personnel are permitted to perform maintenance on these tools.Regular maintenance reduces operating faults, repair costs and downtime. In addition to the following service schedule, implement a safetu related maintenance program that takes the local regulations for repair and maintenance for all operating phases of the tool into account.

This maintenance schedule uses values that are valid for most applications. For a specific maintenance interval, refer to 8.1.1 Calculating a customer-specific maintenance plan.

8.2 LubricantsFor proper function and long service life, use of the correct grease is essential.Grease lubricants recommended for this tool.

Maintenance Interval Rundowns

Daily Daily

!!!!

Visual inspection of air supply hose and connectionsInspect airline filter, regulator and lubricator for proper operationCheck the tool excessive vibration or unusual noisesVisual inspection of all external components of the tool

W1 100,000

!!!!

Inspect the air hose for damage or wearinspect the square drive output spindle for damage or wearInspect the air inlet adapter for a secure fitCheck the maximum free speed

W2 500,000!!!

Check individual parts and replace if necessaryReplace O-rings and sealsClean bronze mufflers

W3 1,000,000

!!!!!!

Check individual parts and replace if necessaryThrottle valveMotorGearingClutch (19RAA)Angle attachment

Designation

Part No. Packaged Designation Vendor540450 18 oz. (0.51 kg) Black Pearl EP-NLGI-0 Chevron540395 2 oz. (0.06 kg) Magnalube-G Carleton-Stuart Corp.513156 16 oz. (0.45 kg) Magnalube-G Carleton-Stuart Corp.541444 2 oz. (0.06 kg) Rheolube 363AX-1 Nye Lubricants, Inc.541445 16 oz. (0.45 kg) Rheolube 363AX-1 Nye Lubricants, Inc.

PL92-5001EN09/02/2015

Quackenbush®

Repair Instructions

9 Repair instructions9.1 Shear pin may shear because:

1. Motor does not stop at full retract, or the retract valve did not reset. Retract collar jams into the housing cover and the pin shears.Corrective action does not require disassembly, the spindle may be freed as follows:• Turn off the air supply• Remove the tool from the drilling fixture• Using a wrench, rotate the spindle 2 or 3 turns opposite the drilling direction. This will require

high torque.• When the spindle is free, replace the shear pin. Leave the pin guard in place. Supply air

pressure and rapid advance the spindle out of the drill head.• Correct the malfunction and run a “Tool Function Check”, see section 6.1.

2. Packed chips or dull cutter may overload the spindle. The feed rate may be too high. Drilling or reaming may be beyond the torque capability of the tool. These conditions may cause the pin to shear.Corrective action:• Turn off the air supply• Remove the tool from the drilling fixture• Correct the torque overload problem• Replace the shear pin• Make sure the pin guard is in good condition and in place• Return the tool to service

3. Improper adjustment of the lift arm assembly may prevent automatic retract when the depth stop contacts the drill head. This condition could cause damage to the gears and shearing of the pin.Corrective action:• Tool disassembly is required to replace all damaged drill head parts.• Reassemble the tool and run a “Tool Function Check”, see section 6.1.

4. Gear teeth have broken, spindle threads have been damaged, or parts inside the drill head have failed.Corrective action:• Tool disassembly is required to replace all damaged drill head parts.• Reassemble the tool and run a “Tool Function Check”, see section 6.1.

9.2 Spindle installationIMPORTANT: The retract stop collar must be in place and locked onto the spindle. Install the spindle in the spindle drive gear and use the spindle tool (382593) to push the spindle in. Depress the green drill button to start the motor and raise the manual retract lever. The spindle will retract. Release the drill button. The spindle will continue to retract until the retract stop collar depresses the signal valve and the tool will automatically shut off.Note: Do not press the green drill button when the retract stop collar is near or touching the signal valve. This will prevent the tool from shutting off and will jam the spindle into the head.

PL92-5001EN09/02/2015

Quackenbush®

Repair Instructions

9.3 Changing feed gearsRemove (left hand thread) the adjustable depth stop from the rear of the spindle. Using the spindle tool (382593) to support the front of the spindle, depress the rapid advance lever and feed the spindle forward until it feeds itself out of the spindle feed gear. Release the rapid advance lever, shut off the air supply and pull the spindle out of the spindle drive gear.Remove the side hose assembly. Clamp the tool in a vise and remove one 382539 screw and two 867839 screws. Insert your finger into the spindle feed gear to prevent the eighteen (18) balls from being lost when removing the upper block assembly and spindle feed gear.Remove the differential feed gear and gear holder. Refer to section 10 for the correct feed gear number. The feed gears are marked with the number of teeth each one has: 33T equals 33 teeth. After installing the replacement gears, be sure the gear holder is aligned and in position. The right angle head should be securely clamped in a vise and compressed so that the two cap screws (867839) and one cap screw (382539) can be firmly tightened.

9.4 Changing the rapid advance clutch springUnthread and remove the clutch cover. Drive the shear pin out of the driven gear and clutch shaft. Remove the clutch assembly from the drill head. Clamp the clutch assembly in a vise to remove the spring load before driving the roll pin out of the lower clutch jaw. Remove the clutch assembly from the vise and slip the clutch shaft out of the pinion and clutch hub.

9.5 Changing the thrust packageRemove (left hand thread) the adjustable depth stop from the rear of the spindle. Using the spindle tool (382593) to support the front of the spindle, depress the rapid advance lever and feed the spindle forward until it feeds itself out of the spindle feed gear. Release the rapid advance lever, shut off the air supply and pull the spindle out of the spindle drive gear.Remove the side hose assembly. Clamp the tool in a vise and remove one 382539 screw and two 867839 screws. Insert your finger into the spindle feed gear to prevent the eighteen (18) balls from being lost when removing the upper block assembly and spindle feed gear.Remove the differential feed gear and eighteen balls. Clamp the spring case and upper block assembly in a vise to compress the thrust package. Use a 7/32” hex wrench to remove the two set screws (382637). Remove the assembly from the vise and slip the spring case and thrust package out of the upper block.Reassembly: Turn the two set screws in until the tips are nearly flush with the bore (must clear the spring case). Place on bead of thread locking liquid on the outer thread of each set screw. Using a vise, align the spring case (with Belleville washer inside) and compress somewhat, until the 5/32” diameter spotface is in the position shown. Tighten each set screw 1-1/2 turns. Remove the spring case from the vise. The set screws should retain the spring case; but allow the spring stack to compress and spring back.

Note: The milled slot on the top rim of the spring case must be visible through the cast window in the upper block, see Figure 9.5.1.

Cast Window

Figure: 9.5.1

PL92-5001EN09/02/2015

Quackenbush®

Repair Instructions

9.5 Changing the thrust package (continued)

Note: The spring washers must be stacked exactly as shown in Figure 9.5.2. A spacer may be included in the spring stack and it must be installed under the bottom washer against the spring case. Align the bore of the spring washers to clear the 7/8” O.D. of the spindle.

5/32” Spot Face

Spring Washers

Spacer

Figure: 9.5.2

PL92-5001EN09/02/2015

Quackenbush®

Repair Instructions

PL92-5001EN09/02/2015

Page 24

10.1 642099PT Handle Assembly

Quackenbush®

Space Parts

1

3

4

17

5

1918

21

2022

6

8

7

34

33

32

31

30

24

24

29

24

28

27

26

252423

16

15

14

13

212

11

10

9

11

PL92-5001EN09/02/2015

ENDescription

1 867758 1 Inlet Bushing (includes Ref. 2)2 867757 1 3 Air Inlet Screen3 867732 1 3 O-Ring4 863072 1 3 Valve Spring5 202365PT 1 Throttle Valve6 382524 2 Socket Head Cap Screw (1/4-20 x 2")7 382480 1 Handle (includes Ref. 8)8 843434 1 Pressure Plug-- 381171 1 Drill Button Assembly (includes Ref. 9 - 12)9 382484 1 Drill Button

10 382670 1 Drill Button Shaft11 869712 2 6 O-Ring12 382671 1 Drill Button Guard13 381243 1 Stop Button Assembly (includes Ref. 14 - 16)14 202354 1 Stop Button Bushing15 386156 1 Stop Button Shaft16 844301 1 3 O-Ring17 812156 1 3 Chrome Ball (.281")18 382489 1 3 Metering Latch Spring19 382490 1 Metering Latch (includes Ref. 20)20 386133 1 Metering Latch Pin21 844307 1 3 O-Ring22 382491 1 Metering Seat23 382732 1 3 Spring24 844303 4 12 O-Ring25 864387 1 Plug26 382488 1 3 Spring27 842161 1 3 Chrome Ball (.188)28 844302 1 3 O-Ring29 382487 1 Check Valve Seat30 382676 1 Throttle Cylinder31 382677 1 Throttle Piston32 863009 1 3 O-Ring33 382489 1 3 Spring34 382668 1 End Cap

(#) Quantity(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)

10.1 642099PT Handle Assembly

Ref Number # X

Quackenbush®

Spare Parts

PL92-5001EN09/02/2015

Quackenbush®

Spare Parts

10.2 Backhead and Sensor Assemblies

1312

8

11

5

6

2

109

1

4

3

7

8

PL92-5001EN09/02/2015

Quackenbush®

Spare Parts

ENDescription

1 382492 1 3 Backhead Gasket-- 642097PT 1 Backhead Assembly (includes Ref. 2 - 6)2 633750PT 1 Motor Backhead3 633778PT 1 1 Adjustable Elbow4 633779PT 1 1 Quick Disconnect Fitting5 382664 1 1 Tubing Elbow6 382673 1 Side Hose-- 642013PT 1 Sensor Assembly (includes Ref. 7 - 13)7 633726PT 1 Sensor Housing8 622332 2 4 Socket Head Cap Screw (4-40 x 1")9 633725PT 1 Sensor Bushing

10 504970 1 3 O-Ring11 633721PT 1 Connector12 202932 4 8 Button Head Cap Screw (4-40 x 3/16")13 633753PT 1 Protection Cap


10.2 Backhead and Sensor Assemblies

Ref Number # X

PL92-5001EN09/02/2015

Quackenbush®

Spare Parts

10.3 Motor Assembly

141

2

8

3

10

9

1213

16

4

5

15

20

2219

18

17 22

21

11

67

PL92-5001EN09/02/2015

ENDescription

-- 642151PT 1 Motor Assembly (includes Ref. 1 - 13)1 864522 1 2 Ball Bearing2 867369 1 Rear Bearing Plate3 867377 1 Cylinder4 382518 1 Rotor (includes Ref. 5 - 7)5 382513 3 Flyweight6 382515 3 Spring7 382514 3 Spring Cap8 382520 3 9 Rotor Blade9 382521 1 Front Bearing Plate

10 865416 1 1 Rotor Collar11 842870 1 2 Ball Bearing12 382522 1 1 Rotor Nut13 1015667 1 1 Detachable Pinion14 642067PT 1 Rotor Magnet Assembly15 382508 1 Turnbuckle Collar16 864589 1 3 O-Ring17 382517 1 3 Muffler Pad18 382516 1 Exhaust Deflector19 619394 1 Spring20 382509 1 Motor Housing21 632705 1 Nameplate22 834228 2 Drive Screw


10.3 Motor Assembly

Ref Number # X

Quackenbush®

Spare Parts

PL92-5001EN09/02/2015

Quackenbush®

Spare Parts

10.4 Single Stage Gearing

43

7

8

9

52

10

6

1

PL92-5001EN09/02/2015

ENDescription

-- 641905 1 Single Stage Gearing Assembly (includes Ref. 1 - 8)1 613281 1 2 Ball Bearing2 612050PT 1 Planet Cage3 633789PT 3 6 Planet Gear (17T) (includes Ref. 4)4 844774 3 Needle Bearing5 613279 3 6 Planet Gear Pin6 617370 1 Planet Gear Washer7 864471 1 2 Ball Bearing8 382590 1 Gear Case9 619421 1 Lock Nut

10 382461 1 1 Pinion Gear(#) Quantity(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)(T) Teeth

10.4 Gearing Assembly

Ref Number # X

Quackenbush®

Spare Parts

PL92-5001EN09/02/2015

Quackenbush®

Spare Parts

10.5.1 Inline Drill Head Assembly

11

13

10

15

6

15

1

7

12

14

54

3

8

A

A

Section A-AIllustrations 10.5.2 and 10.5.3

9

2

PL92-5001EN09/02/2015

ENDescription

631743 1 Inline Drill Head Assembly (Feed Rate: .0005 in/rev)631744 1 Inline Drill Head Assembly (Feed Rate: .001 in/rev)631745 1 Inline Drill Head Assembly (Feed Rate: .002 in/rev)631746 1 Inline Drill Head Assembly (Feed Rate: .003 in/rev)631747 1 Inline Drill Head Assembly (Feed Rate: .0045 in/rev)631748 1 Inline Drill Head Assembly (Feed Rate: .006 in/rev)631749 1 Inline Drill Head Assembly (Feed Rate: .008 in/rev)631750 1 Inline Drill Head Assembly (Feed Rate: .012 in/rev)

1 382331 1 Valve Cap2 382540 1 3 Retract Valve Spring3 844306 1 3 O-Ring4 382333 1 Retract Valve5 843280 1 Dowel Pin6 629053 1 Air Tube Fitting7 629045 1 Pinion Gear8 844966 1 2 Ball Bearing (located behind Pinion Gear)9 382665 1 Lift Arm (includes Ref. 10)

10 382666 1 Slack Adjustment Screw11 382512 1 Fulcrum Screw12 843259 1 Retract Lever Spring13 382544 1 Retract Lever14 382667 1 Pivot Plate15 612789 2 Socket Head Cap Screw (8-32 x .25")

16 844301 1 3 O-Ring (.114 I.D. x .254 O.D.)17 867380 2 Trust Race (0.75 I.D. x 1.25 O.D.)18 847210 1 Needle Bearing (0.75 I.D. x 1.25 O.D.)

(#) Quantity(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)(T) Teeth

--

Parts Not Shown

10.5.1 Inline Drill Head Assembly

Ref Number # X

Quackenbush®

Spare Parts

PL92-5001EN09/02/2015

Quackenbush®

Spare Parts

10.5.2 Inline Drill Head Assembly (continued)

7

20

Section A-A

5

8 9

3

10133 4 6 12 11

3231

18

21

19

22

23

24

13

17

14

16

15 3530

2934

27

28

26

25

PL92-5001EN09/02/2015

ENDescription

-- Table 10.5.2 1 Inline Drill Head Assembly1 629061 1 Inline Head Housing (includes Ref. 2 - not shown)2 843589 2 2 Grease Fitting (not shown)3 Table 10.5.2 1 Housing Cover (includes Ref. 16)4 382680 1 Upper Block5 382557 1 Gear Holder6 ------ 1 Spindle Guard (determined by spindle length)7 624359 1 Guard Cap8 ------ 1 Spindle (application specific)9 382733 1 Retract Stop Collar (includes Ref. 10)

10 382580 1 Lock Screw (1/4-28)11 382678 1 Depth Collar12 382669 1 Lock Screw13 382552 1 Cylinder Plug14 382550 1 Retract Piston (includes Ref. 15)15 842161 1 2 Steel Ball (3/16")16 382551 1 Threaded Bushing17 619377 1 2 Ball Bearing18 632756 1 Contact Pin19 11-001 1 3 O-Ring20 863337 1 Socket Head Cap Screw (6-32 x 1/2")21 381117 1 Signal Valve Assembly22 382537 1 Clutch Cover

382535 1 Lower Clutch Jaw (Standard)382379 1 Lower Clutch Jaw (Optional)

24 382536 1 Upper Clutch Jaw25 812962 2 2 Socket Head Cap Screw (10-32 x 1/4")26 382672 1 Pin Guard27 613687 1 Spacer28 633002 1 1 Socket Head Cap Screw (6-32 x 1-1/8")29 382547 1 Gear Stop30 382548 1 Feed Piston31 812667 2 2 Socket Head Cap Screw (10-32 x 3/8")32 867839 2 2 Socket Head Cap Screw (1/4-20 x 2-1/4")33 Table 10.5.2 1 Spindle Feed Gear34 Table 10.5.2 1 Differential Feed Gear35 842162 1 2 Chrome Ball (1/4")



Ref Number # X

23

Quackenbush®

Spare Parts

Table 10.5.2

# 631743 # 631744 # 631745 # 631746-- Feed Rate (In/Rev.) 1 .0005 1 .001 1 .002 1 .003

Housing Cover (1-9/16-20 LH Internal) 1 382582 1 382582 ------ 1 382582Housing Cover (1-1/4-20 LH External) ------ ------ 1 382591 ------

33 Spindle Feed Gear 1 382683 1 382662 1 382688 1 38266234 Differential Feed Gear 1 382561 1 382562 1 382564 1 382563

# 631747 # 631748 # 631749 # 631750-- Feed Rate (In/Rev.) 1 .0045 1 .006 1 .008 1 .012

Housing Cover (1-9/16-20 LH Internal) 1 382582 1 382582 1 382582 1 382582Housing Cover (1-1/4-20 LH External) ------ ------ ------ ------

33 Spindle Feed Gear 1 382684 1 382685 1 382686 1 38268734 Differential Feed Gear 1 382565 1 382566 1 382567 1 382568

3

DescriptionRef.

Ref. Description Inline Drill Head Assemblies (continued)

Inline Drill Head Assemblies

3

PL92-5001EN09/02/2015

Quackenbush®

Spare Parts


10

29

Section A-A

9 8 7 6 5 4 3 2 1

31

30

28

23 24 2726252021 22

32

11

1918171615

1412

13

PL92-5001EN09/02/2015

ENDescription

1 865206 1 Thrust Race2 1013571 1 2 Needle Bearing3 382576 1 Rotating Thrust Plate4 614364 1 2 Retaining Ring5 382637 2 Set Screw

382559 1 Thrust Packet - 1800 (Standard)382558 1 Thrust Packet - 2400 (Optional)382560 1 Thrust Packet - 1200 (Optional)

7 382663 1 Spring Case8 842160 18 36 Steel Ball (7/32")9 617200 1 Spindle Drive Gear

10 617220 1 2 Ball Bearing11 863009 2 6 O-Ring12 864681 1 2 Spring13 619017 1 2 Retaining Ring14 843390 1 Spacer15 382545 1 Differential Drive Gear16 619019 2 4 Ball Bearing17 617208 1 Idler Shaft18 843390 1 Spacer19 382527 1 Idler Gear20 619017 1 2 Retaining Ring21 415019PT 1 2 Roll Pin22 382525 1 Clutch Shaft23 844966 1 2 Ball Bearing24 382526 1 Pinion and Clutch Hub

382539 1 Clutch Spring - Medium (Standard)382530 1 Clutch Spring - Light (Optional)382528 1 Clutch Spring - Heavy (Optional)

26 629046 1 Driven Gear27 629044 1 Spring Washer28 629057 1 2 Needle Bearing

382531 1 Shear Pin - 3 Grooves (Standard)382532 1 Shear Pin - 2 Grooves (Optional)382533 1 Shear Pin - 1 Groove (Optional)

30 863009 1 3 O-Ring31 617253 1 2 Needle Bearing32 865123 2 2 Socket Head Cap Screw (1/4-20 x 7/8")


6

25

29


Ref Number # X

Quackenbush®

Spare Parts

PL92-5001EN09/02/2015

Quackenbush®

Spare Parts

10.6.1 Right Angle Drill Head Assembly

13

10

A

Section A-AIllustration 10.6.2Section B-BIllustration 10.6.3Section C-CIllustration 10.6.3Section D-DIllustration 10.6.3Section E-EIllustration 10.6.4Section F-FIllustration 10.6.4Section G-GIllustration 10.6.4Section H-HIllustration 10.6.4

A

F

F

DD

C

C

G

GH

HE

E

BB

89

11

12

3

27

1 4 65

PL92-5001EN09/02/2015

ENDescription

641119 1 Right Angle Drill Head Assembly (Feed Rate: .0005 in/rev) - BBBA641127 1 Right Angle Drill Head Assembly (Feed Rate: .0005 in/rev) - ABBA641120 1 Right Angle Drill Head Assembly (Feed Rate: .001 in/rev) - BBBA641128 1 Right Angle Drill Head Assembly (Feed Rate: .001 in/rev) - ABBA641121 1 Right Angle Drill Head Assembly (Feed Rate: .002 in/rev) - BBBA641129 1 Right Angle Drill Head Assembly (Feed Rate: .002 in/rev) - ABBA641122 1 Right Angle Drill Head Assembly (Feed Rate: .003 in/rev) - BBBA641130 1 Right Angle Drill Head Assembly (Feed Rate: .003 in/rev) - ABBA641123 1 Right Angle Drill Head Assembly (Feed Rate: .0045 in/rev) - BBBA641131 1 Right Angle Drill Head Assembly (Feed Rate: .0045 in/rev) - ABBA641132 1 Right Angle Drill Head Assembly (Feed Rate: .006 in/rev) - ABBA641133 1 Right Angle Drill Head Assembly (Feed Rate: .008 in/rev) - ABBA641134 1 Right Angle Drill Head Assembly (Feed Rate: .012 in/rev) - ABBA

1 382665 1 Lift Arm2 382667 1 Pivot Plate3 612789 2 Socket Head Cap Screw (8-32 x .25")4 382539 1 Socket Head Cap Screw (6-32 x 1")5 382672 1 Pin Guard6 812962 2 Button Head Cap Screw (10-32 x 1/4")7 867839 2 Socket Head Cap Screw (1/4-20 x 2-1/4")8 382512 1 Fulcrum Screw9 382637 2 Set Screw (10-32 x 1/4")

10 382680 1 Upper Block11 382679 1 Right Angle Housing

382582 1 Housing Cover (1-9/16 - 20 LH Internal) - BBBA Drill Heads382591 1 Housing Cover (2-1/4 - 20 LH External) - ABBA Drill Heads

13 865123 2 Socket Head Cap Screw (1/4-20 x 7/8")(#) Quantity(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)

--

12

10.6.1 Right Angle Drill Head Assembly

Ref Number # X

Quackenbush®

Spare Parts

PL92-5001EN09/02/2015

Quackenbush®

Spare Parts

10.6.2 Right Angle Drill Head Assembly (continued)

14

114 10

28

Section A-A

5321 6 23 7 9 81312

15

1617

18

1920

21

22

26 25 24 2732 1 26 31 30 29

38

37

36

35

34

33

PL92-5001EN09/02/2015

ENDescription

-- Table 10.6.2 1 Inline Drill Head Assembly1 863009 3 9 O-Ring2 617253 1 2 Needle Bearing3 382548 1 Feed Piston4 382547 1 Gear Stop5 Table 10.6.2 1 Differential Feed Gear6 613687 1 Spacer7 864471 1 2 Ball Bearing8 382531 1 2 Shear Pin9 512442 1 3 Oil Seal

10 869559 1 Shim (.01")11 863926 1 Shim (.005")12 614269 1 Shim (.005")13 614270 1 Shim (.01")14 382474 1 Driven Gear15 382529 1 1 Rapid Advance Clutch Spring16 382525 1 Clutch Shaft17 382526 1 Clutch Hub Pinion18 844966 1 2 Ball Bearing19 382536 1 Upper Clutch Jaw20 382535 1 Lower Clutch Jaw21 415019PT 1 1 Slotted Spring Pin22 382537 1 Clutch Cover23 617208 1 Idler Gear Shaft24 843390 1 Spacer25 619019 1 2 Bearing26 619017 2 2 Retaining Ring27 382527 1 Idler Gear28 382545 1 Differential Drive Gear29 382550 1 Retract Piston30 382552 1 Plug31 864681 1 3 Spring32 619377 1 2 Ball Bearing33 617220 1 2 Bearing Assembly34 617200 1 Spindle Drive Gear35 Table 10.6.2 1 Spindle Feed Gear36 382663 1 Spring Collar37 842160 18 36 Chrome Ball (.219")38 382559 1 Thrust Packet



Ref Number # X

Quackenbush®

Spare Parts

Table 10.6.2

# 641127 # 541128 # 641129 # 641130 # 641131 # 641132 # 641133 # 641134-- Feed Rate (In/Rev.) 1 .0005 1 .001 1 .002 1 .003 1 .0045 1 .006 1 .008 1 .0125 Differential Feed Gear 1 382561 1 382562 1 382564 1 382563 1 382565 1 382566 1 382567 1 382568

35 Spindle Feed Gear 1 382683 1 382662 1 382688 1 382662 1 382684 1 382685 1 382686 1 382687

# 641119 # 641120 # 641121 # 641122 # 641123-- Feed Rate (In/Rev.) 1 .0005 1 .001 1 .002 1 .003 1 .00455 Differential Feed Gear 1 382561 1 382562 1 382564 1 382563 1 382565

35 Spindle Feed Gear 1 382683 1 382662 1 382688 1 382662 1 382684

Right Angle Drill Head Assemblies - ABBA

Right Angle Drill Head Assemblies - BBBA

Ref. Description

Ref. Description

PL92-5001EN09/02/2015

Quackenbush®

Spare Parts


Section B-B

910

72 8

1

3 654

Section C-C Section D-D

PL92-5001EN09/02/2015

ENDescription


1 382331 1 Valve Cap2 382540 1 3 Retract Valve Spring3 844306 1 3 O-Ring4 382333 1 Retract Valve5 843280 1 Dowel Pin (.125 Diameter)6 382538 1 Fitting7 843259 1 3 Governor Valve Spring8 382544 1 Retract Lever9 863337 1 Socket Head Cap Screw (6-32 x .5")

10 381117 1 Signal Valve Assembly(#) Quantity(X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation)


Ref Number # X

--

Quackenbush®

Spare Parts

PL92-5001EN09/02/2015

Quackenbush®

Spare Parts


Section E-E

2

3

1

Section F-F Section H-H

Section G-G

3

3

3

PL92-5001EN09/02/2015

ENDescription


1 812667 2 Socket Head Button Cap Screw (10-32 x .375")2 382557 1 Gear Holder3 844301 4 12 O-Ring



Ref Number # X

--

Quackenbush®

Spare Parts

PL92-5001EN09/02/2015

Quackenbush®

Technical Data

11 Technical data11.1 230Q Specifications

230Q Series Adaptive Feed Drill

Maximum MinimumRPM RPM

230QBA Inline Adaptive Positive Feed Drill 1200 400 .001"/.002" 5/8"230QRA Right Angle Adaptive Positive Feed Drill 900 300 .001"/.002" 5/8"* Note: Speed based on 90 psi inlet pressure to DMP controller

Speed * Feed Rate Options

Hole Capacity Titanium

Model Number Description

PL92-5001EN09/02/2015

Quackenbush®

Service

12 Service12.1 Replacement parts

Use only original Quackenbush replacement parts. Failure to comply can result in reduced power and increased service requirements. The tool warranty may be voided if replacement parts are not manufactured or approved by Apex Tool Group.

12.2 Tool repairs

Only qualified and trained personnel are to repair this equipment.

12.3 Warranty repairsAll warranty repairs are to be performed by an authorized Apex Tool Group service center. Contact your local representative for assistance with warranty repair claims.

PL92-5001EN09/02/2015

Quackenbush®

Disposal

13 Disposal---------------------------------------------------------------------------------------------------------------------------------------Injuries and environmental damage from improper disposal.Components and auxillary materials of the tool pose risks to health and the environment.ÚCapture auxillary materials (oils, greases) when drained and dispose of them properly.ÚSeparate the packaging components and dispose of them properly.ÚComply with all applicable local regulations.

Observe local disposal guidelines for all components of this tool and its packaging.

---------------------------------------------------------------------------------------------------------------------------------------

PL92-5001EN09/02/2015

Please note that all locations may not service all products.Contact the nearest Apex Tool Group Sales & Service Center for the appropriate facility to handle your service requirements.

POWER TOOLS SALES & SERVICE CENTERS

Apex Tool Group, LLC1000 Lufkin RoadApex, NC 27539Phone: +1 (919) 387-0099Fax: +1 (919) 387-2614www.apexpowertools.com

EUROPE | MIDDLE EAST | AFRICA

HungaryApex Tool GroupHungária Kft.Platánfa u. 29027 GyörHungaryPhone: +36 96 66 1383Fax: +36 96 66 1135

NORTH AMERICA | SOUTH AMERICALexington, South CarolinaApex Tool Group670 Industrial DriveLexington, SC 29072Phone: +1 (800) 845-5629Phone: +1 (919) 387-0099Fax: +1 (803) 358-7681

CanadaApex Tool Canada, Ltd.7631 Bath RoadMississauga, Ontario L4T 3T1CanadaPhone: (866) 691-6212Fax: (905) 673-4400

MexicoApex Tool GroupManufacturing México S. de R.L. de C.V.Vialidad El Pueblito #103Parque Industrial QuerétaroQuerétaro, QRO 76220MexicoPhone: +52 (442) 211 3800Fax: +52 (800) 685 5560

Detroit, MichiganApex Tool Group2630 Superior CourtAuburn Hills, MI 48236Phone: +1 (248) 393-5640Fax: +1 (248) 391-6295

BrazilApex Tool GroupInd. Com. Ferram, Ltda.Av. Liberdade, 4055Zona Industrial IporangaSorocaba, São PauloCEP# 18087-170BrazilPhone: +55 15 3238 3820Fax: +55 15 3238 3938

Louisville, KentuckyApex Tool Group1000 Glengarry DriveSuite 150Fairdale, KY 40118Phone: +1 (502) 708-3400apexpowertools.com/service

ASIA PACIFICIndiaApex Power Tools IndiaPrivate LimitedGala No. 1, Plot No. 5S. No. 234, 235 & 245Indialand Global Industrial ParkTaluka-Mulsi, Phase I Hinjawadi, Pune 411057Maharashtra, IndiaPhone: +91 020 66761111

AustraliaApex Tool Group519 Nurigong Street, Albury NSW 2640AustraliaPhone: +61 2 6058 0300

ChinaApex Power Tool Trading(Shanghai) Co., LtdBuilding A8, No. 38Dongsheng RoadPudong, ShanghaiChina 201201Phone: +86 21 60880320Fax: +86 21 60880298

JapanApex Tool Group JapanKorin-Kaikan 5F,3-6-23 Shibakoen, Minato-Ku,Tokyo 105-0011, JAPANPhone: +81-3-6450-1840Fax: +81-3-6450-1841

KoreaApex Tool Group Korea#1503, Hibrand Living Bldg., 215 Yangjae-dong,Seocho-gu, Seoul 137-924,KoreaPhone: +82-2-2155-0250Fax: +82-2-2155-0252

PL92-5001EN | 0915 | © 2015 Apex Tool Group, LLC | Printed in USA

EnglandApex Tool GroupGmbH & Co. OHGC/O Spline GaugesPiccadilly, TamworthStaffordshire B78 2ERUnited KingdomPhone: +44 1827 8727 71Fax: +44 1827 8741 28

FranceApex Tool Group S.A.S.25 rue Maurice ChevalierB.P. 2877831 Ozoir-La-FerrièreCedex, FrancePhone: +33 1 64 43 22 00Fax: +33 1 64 43 17 17

GermanyApex Tool GroupGmbH & Co. OHGIndustriestraße 173463 WesthausenGermanyPhone: +49 (0) 73 63 81 0Fax: +49 (0) 73 63 81 222

Inline & Right Angle Adaptive DrillsPL92-5001EN_230Q...230Q represents all models of the right angle...

Documents

Transcript of Inline & Right Angle Adaptive DrillsPL92-5001EN_230Q...230Q represents all models of the right angle...