Inline & Right Angle Adaptive PL92-5001EN_230Q...230Q represents all models of the right angle...

download Inline & Right Angle Adaptive PL92-5001EN_230Q...230Q represents all models of the right angle pnuematic

of 52

  • date post

    13-Jul-2018
  • Category

    Documents

  • view

    212
  • download

    0

Embed Size (px)

Transcript of Inline & Right Angle Adaptive PL92-5001EN_230Q...230Q represents all models of the right angle...

  • For additional product information visit our website at http://www.apextoolgroup.com

    Instruction ManualPL92-5001EN09/02/2015

    230Q SeriesInline & Right Angle Adaptive Drills

    230QR Series 230QB Series

  • Page 2

    PL92-5001EN09/02/2015

    QuackenbushGeneral Information

    For this Instruction ManualThis Instruction Manual is the Original Instruction Manual intended for all persons who will operate and maintain these tools.

    This Instruction Manual provides important notes for the safe and efficient use of these tools. describes the function and operation of the 230Q series tools. serves as a reference guide for technical data, service intervals and spare parts ordering. provides information on optional equipment.

    Identification text:230Q represents all models of the right angle pnuematic nutrunner as described in this manual

    indicates a required action indicates a list indicates a reference number from the exploded parts drawingsArial indicates an important feature or instruction written in Arial Bold

    Identification graphic: indicates a directional movement indicates a function or force

    Copyright protection:Apex Tool Group, LLC reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, LLC.

  • Page 3

    PL92-5001EN09/02/2015

    QuackenbushNomenclature

    230 Q X A - 9/3 - XX - X X X - X XXX

    Tool Series230

    BrandQ = Quackenbush

    Tool ConfigurationB = InlineR = Right Angle

    Adaptive-- = Not RequiredV = Variable RPM

    Spindle Speed (RPM)9/3 = 900 - 300

    Feed Rate (select from catalog)10 = .00120 = .002

    Nose Attachment ThreadA = 2-1/4 - 20B = 1-9/16 - 20 (Standard)E = Indexer w/2-1/4 - 20 (add 2.5" to spindle length)F = Indexer w/1-9/16 - 20 (add 2.5" to spindle length)

    Forward Thrust (Lbs.)A = 2,400B = 1,800 (Standard)C = 1,200D = 800E = 600F = 400

    Shear PinA = 10 - 51 ft. lbs.B = 7 - 35 ft. lbs.C = 4 - 23 ft. lbs.D = 10 - 62 ft. lbs.

    AccessoriesA = NoseB = SpindleC = ChuckD = LubricatorE = Depth SensingF = Fluid InducerG = None

    Last 3 digits of material number

  • Page 4

    PL92-5001EN09/02/2015

    QuackenbushContents

    1 Safety 6

    1.1 Warning and notes .................................................................................................61.2 Basic requirements for safe working practices ...................................................... 71.3 Operator training ....................................................................................................71.4 Personal protective equipment ..............................................................................71.4.1 Caution and Warning labels ...................................................................................81.5 Designated use ......................................................................................................91.6 Codes and standards ............................................................................................91.7 Noise and vibration ................................................................................................9

    2 Scope of supply, transport and storage 10

    2.1 Items supplied .....................................................................................................102.2 Transport .............................................................................................................102.3 Storage ................................................................................................................10

    3 Product description 11

    3.1 General description ............................................................................................. 113.2 Operation and functional elements ...................................................................... 11

    4 Accessories 12

    4.1 Spindles and Spindle Guards ..............................................................................12

    5 Before initial operation 13

    5.1 Ambient conditions ..............................................................................................135.2 Air supply .............................................................................................................135.3 Connecting the air supply to the tool ...................................................................135.4 Tool set up ...........................................................................................................145.4.1 Taper-Lok fixturing ...............................................................................................14

    6 First operation 16

    6.1 Tool function check ..............................................................................................166.2 Putting into use ....................................................................................................176.2.1 Emergency stop ...................................................................................................176.2.2 Rapid advance .....................................................................................................176.2.3 Drilling ..................................................................................................................176.2.4 Depth adjustment ................................................................................................17

    7 Troubleshooting 18

    8 Maintenance 19

    8.1 Service schedule .................................................................................................198.2 Lubricants ............................................................................................................19

  • Page 5

    PL92-5001EN09/02/2015

    QuackenbushContents

    9 Repair instructions 20

    9.1 Shear pin may shear because .............................................................................209.2 Spindle Installation ..............................................................................................209.3 Changing feed gears ...........................................................................................219.4 Changing the rapid advance clutch spring ..........................................................219.5 Changing the thrust package ...............................................................................21

    10 Spare parts 24

    10.1 642099PT Handle Assembly ...............................................................................2410.2 Backhead and Sensor Assemblies ......................................................................2610.3 Motor Assembly ...................................................................................................2810.4 Single Stage Gearing ..........................................................................................3010.5.1 Inline Drill Head Assembly ...................................................................................3210.5.2 Inline Drill Head Assembly ...................................................................................3410.5.3 Inline Drill Head Assembly ...................................................................................3610.6.1 Right Angle Drill Head Assembly .........................................................................3810.6.2 Right Angle Drill Head Assembly .........................................................................4010.6.3 Right Angle Drill Head Assembly .........................................................................4210.6.4 Right Angle Drill Head Assembly .........................................................................44

    11 Technical data 46

    11.1 230Q Specifications .............................................................................................46

    12 Service 47

    12.1 Replacement parts ..............................................................................................4712.2 Tool repairs ..........................................................................................................4712.3 Warranty repairs ..................................................................................................47

    13 Disposal 48

  • Page 6

    PL92-5001EN09/02/2015

    QuackenbushSafety

    1 Safety1.1 Warnings and notes

    Warning notes are identified by a signal word and a pictogram. The signal word indicates the severity and probability of the impending danger. The pictogram indicates the type of danger.

    ---------------------------------------------------------------------------------------------------------------------------------------WARNING identifies a potentially hazardous situation which, if not avoided, may result in serious injury.------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------CAUTION identifies a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property and environmental damage.------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------NOTE identifies general information which may include application tips or useful information but no hazardous situations.--------