Injector Trim Codes - Seidel Diesel...

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Injector Trim Codes

Transcript of Injector Trim Codes - Seidel Diesel...

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Injector Trim Codes

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HEUI-HI315B® Operation

The injector utilizes a two-wire, multiple

waveform electronic control strategy to

energize the solenoid and control the

injection cycle.

Injection can be tailored to provide:

Ramp Rate Shape Injection

Square Rate Shape Injection

Multiple “Split” Injections (Pilot Injection)

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Delivery Tolerance (Trim Code)

Slight differences between

injectors have an effect on

fuel delivery.

Machining tolerances

Friction between parts

Magnetic forces

Unique Trim Codes for

each injector tailor their

performance to more closely

match the target injector.

Low

Limit

High

Limit

Target

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Why Trim Codes are Important

The trim code affects timing and

fuel delivery throughout the ECM

map.

To get the maximum benefit from

this type of injector, you MUST

upload the trim code file to the ECM

when you install the injector. Failure

to do so may result in poor engine

performance, rough idle, poor fuel

economy, increased emissions, and

could also result in engine damage.

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Trim Code Installation

A disc containing the unique trim code file is

supplied with each injector.

In order to enter the trim code into the ECM

either of the following is required:

Delphi Trim Code Upload Software with

NEXIQ USB Link

or

Caterpillar Electronic Technician (ET)

program with Communication Adapter 317-

7484

Failure to enter the correct trim code into

the ECM can affect engine performance and

emissions.

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Delphi Trim Code Upload Software DTC01 – MIN 16/02

Why Trim Codes Are Important.

Product Information.

Important Notes.

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Installation (Box Insert)

The box insert is in the process of being updated to highlight the importance of

uploading the trim code file to the engine ECM.

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Product Identification and Serial Number

Delphi Part Number

Serial Number

Confirmation Code

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Typical C7 Trim File

<?xml version="1.0"?>

<XMLFILE>

<Header>

<FileInfo>

<FileVersion>1</FileVersion>

<FileIdentifier>3875</FileIdentifier>

<FileType>ETrim</FileType>

</FileInfo>

</Header>

<OnboardData>

<DataType>C200</DataType>

<DataIndex>FFFFFFFF</DataIndex>

<DataChecksum>FFFF1CF2</DataChecksum>

<Data>B10000000F23C200010101C200000000000000000105400002400103D0051FF86FF87240110130300C333130383134303030333938020100C0800001000000030

001000000030104410101F3F80310000102030405070A0D1114181C202832410102F3F803081014181C20283238410103F3F803030080FF4201F3F801421100E8E8D1D

3D3D3D3000000000000000000E7E7D8D8D8D8DF000000000000000000C5C5C5AEAEAEC4C4C400000000000000000000000000000000B7B7B7B7B7B700000000000

000000000A8A8A8A8A8A800000000000000000000B8B8B8B8B2B200000000000000000000CCCCCCC7C7C700000000000000000000F1F1F1F1F1F1000000000000000

000000000000000000000000000E5E5E800000000000000000000000000EAEAEB00000000000000000000000000000000000000E6E3E3E3E3000000000000000000000

0E0DCDCDCDC0000000000000000000000DBD7D7D7D70000000000000000000000D7D0D0D0D00000000000000000000000D9D4D4D4D400000000000000000000000

0000000000000000000C5C5C500000000000000000000000000CCCCCC0000000000000000000000000000D1D1D1CCCCCCC6C6C6C6000000000000D6D6D6D1D1D1

CACACACA000000000000DCDCDCD7D7D7D3D3D3D3000000000000E2E2E2DCDCDCD8D8D8D8000000000000EBEBE0E0E0E0E0DCDBDBC0800001000000040001

000000020103410101F3F803030080FF410102F3F803081014181C202832384201F3F8014211FA0000FAFBFD00FBFD0201FD0605FD0302F9FEFDF6F4FDF6C0800001

000000050001000000020103410101F3F80310000102030405070A0D1114181C202832410102F3F803081014181C202832384201F3F801421100EDEDDFE1E100000000

00000000000000EDEDE5E5E50000000000000000000000F1F1F1EDED0000000000000000000000F5F5F5F4F40000000000000000000000FAFAFAFAFA000000000000

0000000000F7F7F7F7F80000000000000000000000F3F3F3F3F30000000000000000000000FAFAFAFAFA00000000000000000000C08000010000000600010000000101

02410101F3F803081014181C202832384201F3F8014211FDFDFBF9F6F6F4EE</Data>

<AdditionalInformation>

<UserVersion>00</UserVersion>

<InjectorSerialNo>310814000398</InjectorSerialNo>

<ETrimLockVersion>0100</ETrimLockVersion>

<ECode>9995</ECode>

<InjectorPartNum>10R4763</InjectorPartNum>

</AdditionalInformation>

</OnboardData>

</XMLFILE>

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www.DelphiTrimCode.com

Download “How To” Guide

Download ECM Serial

Number “GrabIt” Program

Download Trim Code

Upload Software – DTC01

Purchase License

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Diagnostic Cable

Adapter plugged into the

diagnostic port.

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Hardware Requirements

Diagnostic cable.

NEXIQ USB Link

Laptop Computer with

internet connection.

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Program Features

Swap (Exchange)

Load (Change)

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ECM Serial Number GrabIt Program

Sequence of operation

Connect diagnostic cable to

the vehicle

Connect to the NEXIQ

Connect to the laptop

Start the GrabIt software

Click on Grab It

Select the connection

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Delphi Trim Code File Loader Program

Sequence of operation

Connect diagnostic cable to

the vehicle

Connect to the NEXIQ

Connect to the laptop

Connect to the internet

Start the program

Select C7 or C15

Click on Connect

Select the connection

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Upload a Trim Code file

Sequence of operation

Select the Injector

Click on Load (Change)

Locate the Trim Code File

Click on Open

The Trim Code File is

uploaded to the ECM

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Swap Injectors

Sequence of operation

Select the injector

Click on Swap (Exchange)

Select the other injector

Click OK

The injectors are swapped.

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Cat ET Trim Code Installation – Diagnostic Connection

Adapter plugged

into the diagnostic

port

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Trim Code Installation – ET Program

Once the Electronic

Technician program is

open, click on Service

then Calibration.

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Trim Code Installation

Select Injector Trim

Calibration, then click

on Start.

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Trim Code Installation

Double click on the

injector that will be

replaced.

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Trim Code Installation

On the Open screen

select the location of

the appropriate trim

code file located on

the CD-Rom disc

supplied with the

injector.

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Trim Code Installation

Enter the 4 digit

Confirmation Code

from the injector.

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Trim Code Installation

Select the

appropriate response

to the warning

message.

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Trim Code Installation

Click OK on the

Attention box.

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Trim Code Installation

The serial number of

the replacement

injector should now

show on the list.

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