Injection mouldingTool maintenance

Automotive plastic parts and technical plastic parts

ISO/TS 16949, ISO 14001, ISO 9001, PN-N 18001, Q1 certified

BYDGOSZCZ, POLAND

Injection mouldingTool maintenance

BIRD FLIGHT VIEW

MAP

OVERVIEW

Form-Plast S.A. is polish company founded by Halina and Maciej Pietraszek in 1978;

Our company has been directly involved in making injection moulded parts, and through years has gained experience in manufacturing technical moulded parts, especially those for the automotive and electronic sectors;

Our customers include those being OEM as well as Tier1 & Tier2 suppliers;

Our machinery park consist of 65 CNC injection moulding machines, ranging from 50 Tons up to 2500 Tons of clamping force;

Since we understand the quality is the key to success, our company has implemented a Quality Management System according to ISO/TS16949:2002, ISO14001, ISO 9001:2000, PN-N 18001 and achieved award Q1;

On the 3 of March 2008 district court in Bydgoszcz registered convertion of Form-Plast Limited Liability Company into Form-Plast Join Stock Company.

To continuously upgrade our skills in order to ensure further growth of company, which will strenghten our position on the plastic processing market as a respected supplier of plastic parts, moulds and services to the automotive, electronics and other demanding branches of the industry.

Showing full respect to the environment at every stage of our activity, we work hard for the better and prosperous future.

MISSION AND VISION

One-component injection moulding,

Two-component injection moulding

Gas-assisted injection moulding

Mould Design, Development & Construction

CAD/CAM Systems

Electrode Design

Latest investments:Heat & Cool technology

Two automatic painting lines

Tampo and silk-screen printing equipment

31 years of experience in:

EXPERIENCE

2005 - 2008

0

2 000 000

4 000 000

6 000 000

8 000 000

10 000 000

12 000 000

14 000 000

16 000 000

18 000 000

20 000 000

2005 2006 2007 2008

YEAR

EU

R

TURNOVER

2005 - 2008

0

40

80

120

160

200

240

280

320

2005 2006 2007 2008

YEAR

Wo

rke

rs n

um

be

r

EMPLOYMENT

COUNTRY PARTS MOULDS

MARKETS

POLAND

GERMANY

SWEDEN

FRANCE

HOLLAND

SPAIN

LITHUANIA

BELGIUM

UK

TURKEY

USA

CHINA

MEXICO

BRASIL

Sales branches Share

injection moulded parts: 90%

injection moulds: 10%

electronics industry: 57%

automotive industry: 40%

other: 3%

SALES

Nitrogen generator for gas assist

injection moulding.

Heat & Cool injection moulding.

STANDARD MACHINES

Machines with clamping force of 900, 1200 (2x), 1500,1800, 2500 tons.

OUR CUSTOMERS

AUTOMOTIVE OEM:

VOLVO 3P - Sweden, Belgium, Brasil, USA, FranceVOLVO CAR CORPORATION in Sweden and Belgium

Tier 1 or 2's: DELPHI AUTOMOTIVE SYSTEMS - Poland, FranceLEAR - Spain and PolandVISTEON - Poland and FranceSIEMENS VDO - United Kingdom

Others: THULE - Sweden, United Kingdom and PolandREVELL - Germany and USAALLIBERT - France SEB - FranceDEUTCHE TELEKOM - Germany

SHARP – Poland, SpainLG ELECTRONICS – PolandTENSHO – Poland

ELECTRONICS:

Production for automotive industry of injection  

moulded plastic parts and tools

Cable channels  

Fuel system parts

Covers, Housings  

Elements of roof luggage racks / railing parts  

Brackets

Pillar Covers Precision technical partsAir conditioning motor holders Other

PARTS

Production for electronic industry of injection  

moulded plastic parts

PARTS

Front cabinets

Control buttons

Back cabinets

Covers

Panel holders

Other

INJECTION MACHINES

INJECTION MACHINES

MACHINES

Clamping force from 50 tons up to 2500 tons

STANDARD MACHINES

MACHINESSTANDARD MACHINES

Clamping force from 160 tons up to 500 tons

HUARONG HDC-500HUARONG HDC-300HUARONG HDC-160

TWO-COMPONENT MACHINES

EXTREMELY PRECISION PARTS-small electric injection machines with clamps power up to 300 tons.

Special equipment for high-impact materials and high-wear materials (PPS, PA66+45GF).

NEGRIBOSSI VE 70-180 NEGRIBOSSI VE 160-720 NEGRIBOSSI VE 90-350 NEGRIBOSSI VE 210-960 NEGRIBOSSI VE 120-440 NEGRIBOSSI VE 300-1700

ELECTRIC MACHINES

H&C TECHNOLOGY

HEAT & COOL

Heat & Cool technology can provide excellent surface appearance.

H&C TECHNOLOGY

HEAT & COOL

Our special equipment gives Heat & Cool process more effectively.

PAINTING ROOMS

TWO, AUTOMATIC PAINTING LINES• TV models up to 52 inches• Productivity up to 600 pcs

per shift on one line• Basic assembly with tampo

and silk-screen printing

TAMPO PRINTING MACHINES :1. TAMPO GRANIT TGC200 (2 x 100 x 100

mm)

TAMPO GRANIT TGE220 (2 x 100 x 100 mm)

TAMPO TECHNIKA 450-150 (2 x 150 x 450 mm)

TECA PRINT TC500 (2 x 150 x 500 mm)

SILK SCREEN EQUIPMENT

TAMPO AND SILK SCREEN PRINTING EQUIPMENT

TOOLSHOP OVERVIEW

We have own toolroom as parallel activity to injection moulding in the same location, to carry out tool maintenance with minimum of cost and delay and even to design and construct moulds;

Mould size flexibility from 50 kg up to 15 tons

High quality steel and components

3-AXIS MILLING MACHINES:1. HAAS VCE 500 (400 x 300 x 250 mm)2. MIKRON VCE 500 (500 x 300 x 250 mm)3. MAZAK FJV-20 (560 x 980 x 500 mm)4. HARTFORD VMC 850 (850 x 510 x 510 mm)5. DECKEL MAHO 103V (1000 x 600 x 600 mm)6. FADAL VMC 4020 (1015 x 500 x 500

mm)MAZAK VTC-20B (1120 x 510 x 510 mm)FADAL VMC 6030 (1500 x 750 x 650 mm)

1. HARTFORD HV-70 (1500 x 780 x 500 mm)

5-AXIS MILLING MACHINES:1. MAHO DECKEL DMU 70 EVOLUTION (790 x 600 x 520 mm)2. MAHO DECKEL 1000 (750 x 750 x 600 mm)3. CME FS2 (2000 x 1000 x 1000 mm)4. FIDIA K214 (2850 x 1250 x 1400 mm)

GUN DRILLING MACHINES:DEGEN 4-AXIS (1000 x 1000 x 600 mm)

MILLING MACHINES:

5 axis HSM milling machine FIDIA K214

NEW INVESTMENT

WIRE CUTTING MACHINES :

1. SURE FIRST DW432 (400 x 300 x 200 mm)

2. FANUC ROBOCUT OC-1C (500 x 500 x 395 mm)

3. JAPAX LDM 1000 (1000 x 600 x 400 mm)

SPARK EROSION MACHINES (EDM):

1. SODICK AM 3L (300 x 200 x 250 mm)

2. CHARMILLES D420 (400 x 250 x 150 mm)

3. EDEC 40 EROMEX (400 x 250 x 150 mm)

4. EDE 40 (400 x 250 x 150 mm)

5. SURE FIRST CNC420 (600 x 300 x 300 mm)

6. SODICK AQ 75L (700 x 500 x 350 mm)

7. CHARMILLES ROBOF. (900 x 600 x 450 mm)

8. SURE FIRST 1080EDM (970 x 800 x 505 mm)

SPARK EROSION MACHINES:

SPARK EROSION MACHINES:

MEASURING FACILITY

Beside regular activities relating to continuous improvement of our technical equipment and manufacturing methods, we

focus on quality environment and safety . 

• ISO/TS 16949:2002• ISO 14001:2004• ISO 9001:2000• PN-N18001:2004• Q1:2007

Key contact persons :

Ms Joanna Szwaracka, Tel. +48 52 370 33 55

QUALITY

Quality System Management

ISO/TS 16949:2002

Valid until 2010

Certification scope:

Production of products Made of plastic for the automotive industry

First certification of ISO/TS 16949 was in 2001.

ISO/TS 16949:2002 – process approach certification was in 2004.

Last certification audit in 2006

QUALITY

QUALITY

Quality SystemManagement

ISO 9001:2000

Valid until 2010

Certification scope:

Tools manufacturing

First certification of ISO 9002 was in 1999.

ISO 9001:2000 – process approach certification was in 2004

Last certification audit in 2006

QUALITY

Environmental System Management

Occupational Health and

Safety System ManagementISO 14001:2004

PN-N 18001:2004

Valid until 2011

Certification scope:

Plastic injection moulding

Tools manufacturingFirst certification was in 2002

Last certification audit in 2008

Quality Award

Q1

The Q1 Award, distributed solely to Ford preferred

suppliers, recognizes organizations that have

sustained levels of excellence in their systems and performance metrics resulting in superior

customer satisfaction.

Achieved in July 2007

QUALITY