Information for the Machine Tool Builder - · PDF fileInformation for the Machine Tool...

62
June 2011 HEIDENHAIN Motors for Axis and Spindle Drives Information for the Machine Tool Builder

Transcript of Information for the Machine Tool Builder - · PDF fileInformation for the Machine Tool...

Page 1: Information for the Machine Tool Builder -  · PDF fileInformation for the Machine Tool Builder. 2 ... Series QSY 155 14 ... chine parameters every time it is switched on

June 2011

HEIDENHAIN

Motorsfor Axis and Spindle Drives

Information for the

Machine Tool Builder

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Expendable parts

HEIDENHAIN motors contain components that are subject to wear, depending on the application and handling. These include in particular the following parts:

Bearings• Brakes• Shaft sealing rings• Fans•

This catalog supersedes all previous edi-tions, which thereby become invalid. The basis for ordering from HEIDENHAIN is always the catalog edition valid when the contract is made.

Standards (ISO, EN, etc.) apply only where explicitly stated in the catalog.

Asynchronous motors for spindles

Motors for axis and spindle drives

HEIDENHAIN supplies motors for axis and spindle drives as accessories to its controls with integrated inverter.This brochure provides an overview of all the available motors and contains technical data and mating dimensions.For commissioning, please request the Inverter Systems and Motors Technical Manual.

Synchronous motors for feed drives

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Contents

Synchronous Motors Overview QSY 4

Specifi cations Series QSY 55 6

Series QSY 96 8

Series QSY 116

QSY 116 EcoDyn10

Series QSY 130 EcoDyn 12

Series QSY 155 14

Series QSY 155 EcoDyn 16

Series QSY 190 EcoDyn 18

Torque Characteristics QSY 20

Overview 1FK7 23

Specifi cations Series 1FK7 042 24

Series 1FK7 060 26

Series 1FK7 080 28

Series 1FK7 100 30

Torque Characteristics 1FK7 32

Cables and Connectors 35

Asynchronous Motors Overview QAN 36

Specifi cations Series QAN 200 38

Series QAN 260 40

Series QAN 320 42

Series QAN 200 UH 44

Series QAN 260 xH 46

Power and Torque Characteristics QAN 48

Overview 1PM6 55

Specifi cations 1PM6 105 56

1PM6 133 58

Power and Torque Characteristics 1PM6 60

Cables and Connectors 61

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Synchronous MotorsQSY Overview

General technical information

Synchronous motors from HEIDENHAIN fulfi ll all requirements of a numerically con-trolled machine tool. Some special charac-teristics include

an excellent running smoothness,• an appropriate mass moment of inertia,• a very good ratio of the rated torque to • the stall torque,and a low torque ripple.•

Specifi cations

The specifi cations and the characteristic curves apply to motors mounted without thermal insulation. The temperature of the winding may differ from the maximum per-missible ambient temperature of 40 °C by a maximum of 100 K. If the motor is mounted so that it is thermally insulated, it is necessary to reduce the motor torque in order to avoid thermal overloading of the motor.For motors with ECN 1313 or EQN 1325 absolute rotary encoders, the rated torque is reduced by 10%.

Speed measurement

Synchronous motors from HEIDENHAIN operate with sinusoidal commutation. An integrated rotary encoder from HEIDEN-HAIN measures the rotor position and shaft speed. The following versions are available (see Specifi cations):

ERN 1387 incremental rotary encoder• orECN 1313 absolute singleturn rotary en-• coder (only one motor revolution can be evaluated)orEQN 1325 absolute multiturn rotary en-• coder

Mechanical life

The service life of the bearings depends on the shaft load and the average shaft speed (see the Inverter Systems and Motors Tech-nical Manual).The nominal bearing service life – which depends on the specifi c motor and applies for a certain maximum shaft load at an av-erage shaft speed – is 30 000 hours for QSY motors.

EcoDyn motors

Motors of the EcoDyn series are character-ized by reduced current consumption to-gether with higher rated torque and a max. permissible rated speed of 3 000 min–1. The following controls are required in order to drive the motors in EcoDyn mode:

iTNC 530 as of software 340 420-06• iTNC 530 HSCI• TNC 620• MANUALplus 620• CNC PILOT 4290 as of software • 340 460-14 or 362 796-10

For all other controls, the rated speed is 2 000 min–1.

Electronic ID label

The synchronous motors with ECN 1313 or EQN 1325 feature an electronic ID label to make commissioning and diagnosis easier. The information, such as motor designa-tion, ID number or serial number, stored in this ID label can be read and displayed by the TNCdiag diagnostic software as well as by the internal diagnostic functions of the iTNC 530 (as of software 340 422-07 and 340 480-07).The control automatically identifi es the mo-tor type and, if required, updates the ma-chine parameters every time it is switched on.

Mechanical data

Design IM B5 (mounting via fl ange) ac-cording to EN 60 034-7Mounting of the motor

The following screws are recommend for securing the motor:QSY 55 M5QSY 96 M6QSY 116 M8QSY 130 M8QSY 155 M10QSY 190 M12 x 40 DIN EN ISO 4017Flange: Dimensions as per DIN 42 948 and IEC 72Protection as per EN 60 529Motor: IP 65Shaft exit: IP 64Vibration severity

Grade N as per IEC 60 034-14Shaft end

Cylindrical without keyway as per IEC 72-1 and DIN 748-1 with centering hole as per ISO 866 BS 5 and threadUpon request:Shaft with keyway and feather key as per DIN 6885-1

QSY 55:• A 3 x 3 x 15QSY 96:• A 6 x 6 x 32QSY 116:• A 8 x 7 x 40QSY 130:• A 8 x 7 x 40QSY 155:• A 10 x 8 x 50QSY 190:• A 10 x 8 x 70

The motors with feather key are fl ush feather-key balanced as per DIN 6885-1.Bearings free of maintenanceHolding brake as optionLow backlash † 1°

Thermal specifi cations

Natural cooling

Temperature monitoring with KTY 84-130 thermistor in the stator windingThermal class F

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Synchronous

Motors

Stall torque Stall current Rated speed Recommended inverters2)

Page

1-axis

module

2-axis

module

Compact inverters/axis

UR 2xx D

UE 2xx B

UE 1xx

QSY 55 C 0.4 Nm 1.6 A 6 000 min–1 UM 111 D UM 121 D 1 to 4 1 to 4 6

QSY 96 A 1.5 Nm 1.5 A 4 500 min–1 UM 111 D UM 121 D 1 to 4 1 to 4 8

QSY 96 G 5.2 Nm 5.2 A 4 500 min–1 UM 111 D UM 121 D 1 to 4 1 to 4

QSY 116 C 5.2 Nm 3.3 A 3 000 min–1 UM 111 D UM 121 D 1 to 4 1 to 4 10

QSY 116 E 7.2 Nm 4.8 A 3 000 min–1 UM 111 D UM 121 D 1 to 4 4

QSY 116 J 10.0 Nm 6.8 A 3 000 min–1 UM 111 D UM 121 D 1 to 4 4

QSY 116 J EcoDyn 10.0 Nm 5.0 A 3 000 min–1 UM 111 D UM 121 D 1 to 4 4

QSY 130 C EcoDyn 6.0 Nm 3.0 A 3 000 min–1 UM 111 D UM 121 D 1 to 4 1 to 4 12

QSY 130 E EcoDyn 9.0 Nm 4.5 A 3 000 min–1 UM 111 D UM 121 D 1 to 4 1 to 4

QSY 155 B 13.0 Nm 9.1 A 3 000 min–1 UM 111 BD UM 121 BD 4 – 14

QSY 155 C 17.7 Nm 11.8 A 3 000 min–1 UM 111 BD UM 121 BD 4 –

QSY 155 D 21.6 Nm 14.6 A 3 000 min–1 UM 111 BD UM 121 BD 4 –

QSY 155 F 26.1 Nm 18.0 A 3 000 min–1 UM 112 D UM 122 D 41) –

QSY 155 B EcoDyn 13.0 Nm 6.5 A 3 000 min–1 UM 111 D UM 121 D 1 to 4 – 16

QSY 155 C EcoDyn 17.7 Nm 8.5 A 3 000 min–1 UM 111 BD UM 121 BD 4 –

QSY 155 D EcoDyn 21.6 Nm 10.6 A 3 000 min–1 UM 111 BD UM 121 BD 4 –

QSY 155 F EcoDyn 26.1 Nm 12.8 A 3 000 min–1 UM 111 BD UM 121 BD 4 –

QSY 190 C EcoDyn 28.0 Nm 14.0 A 3 000 min–1 UM 111 BD UM 121 BD 4 – 18

QSY 190 D EcoDyn 38.0 Nm 18.1 A 3 000 min–1 UM 112 D UM 122 D 41) –

QSY 190 F EcoDyn 47.6 Nm 22.7 A 3 000 min–1 UM 112 D UM 122 D 41) –

QSY 190 K EcoDyn 62.5 Nm 29.8 A 3 000 min–1 UM 113 D – – –

1) Only UE 242 B, UR 242 D2) The maximum acceleration of the motor might not be achievable with the recommended inverters. If necessary, a more

powerful power module must be selected.

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Synchronous MotorsQSY 55 Series

Feed motors with 3 pole pairs

Stall torque 0.4 Nm

With incremental rotary encoder

Motor QSY 55 C

Rated voltage UN 110 V

Rated power output PN 0.2 kW

Rated shaft speed nN 6 000 min–1

Rated torque MN1) 0.33 Nm

Rated current IN1) 1.4 A

Stall torque M01) 0.4 Nm

Stall current I01) 1.6 A

Max. speed nmax 8 000 min–1

Max. torque Mmax2) 1.4 Nm

Max. current Imax2) 6.15 A

Weight m 1.4 kg 1.6 kg

Rotor inertia J 0.190 kgcm2 0.206 kgcm2

Brake

Rated voltage UBrRated current IBrHolding torque MBr

Without

–––

With

DC 24 V0.3 A1.0 Nm

ID

For motor with ERN 1387 524 348-03 524 348-04

1) At 100 K 2) Max. 200 ms

Rotatable connections Power connector

Encoder connector

For R, see page 35

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QSY 55 C Without brake

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Synchronous MotorsQSY 96 Series

Feed motors with 3 pole pairs

Stall torque 1.5 Nm and 5.2 Nm

Choice of incremental or absolute rotary encoder

Motor QSY 96 A QSY 96 G

Rated voltage UN 310 V/308 V 291 V/290 V

Rated power output PN 0.5 kW/0.45 kW 1.4 kW/1.3 kW

Rated shaft speed nN 4 500 min–1

Rated torque MN1) 1.05 Nm/0.95 Nm 3.0 Nm/2.7 Nm at 4 500 min–1

Rated current IN1) 1.1 A/1.0 A 3.3 A/3.0 A

Stall torque M01) 1.5 Nm 5.2 Nm

Stall current I01) 1.5 A 5.2 A

Max. speed nmax 6 000 min–1

Max. torque Mmax2) 5.5 Nm 22 Nm

Max. current Imax2) 6.3 A 25.4 A

Weight m 3.6 kg 4.5 kg 7.2 kg 8.1 kg

Rotor inertia J 1.8 kgcm2 2.1 kgcm2 6.3 kgcm2 6.6 kgcm2

Brake

Rated voltage UBrRated current IBrHolding torque MBr

Without

–––

With

DC 24 V0.5 A5.0 Nm

Without

–––

With

DC 24 V0.5 A5.0 Nm

ID

For motor with ERN 1387For motor with ECN 1313For motor with EQN 1325

344 512-03344 512-83344 512-53

344 512-04344 512-84344 512-54

339 875-03339 875-83339 875-53

339 875-04339 875-84339 875-54

1) At 100 K 2) Max. 200 msIn italics: Data for motors with ECN 1313 or EQN 1325 (rated torque reduced by 10%)

Rotatable connections Power connector

Encoder connector

For R, see page 35

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QSY 96 A Without brake

QSY 96 G Without brake

With brake

With brake

Fixed bearing Fixed bearing

Fixed bearing Fixed bearing

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Synchronous MotorsQSY 116 Series

Feed motors with 3 pole pairs

Stall torque of 5.2 Nm to 10 Nm

Choice of incremental or absolute rotary encoder

Rotatable connections Power connector

Encoder connector

For R, see page 35

Motor QSY 116 C QSY 116 E QSY 116 J QSY 116 J EcoDyn

Rated voltage UN 315 V/311 V 302 V/299 V 290 V/288 V 408 V/405 V

Rated power output PN 1.45 kW/1.30 kW 1.85 kW/1.67 kW 2.42 kW/2.18 kW 2.64 kW/2.38 kW

Rated shaft speed nN 3 000 min–1 3 000 min–1 3)

Rated torque MN1) 4.6 Nm/4.1 Nm 5.9 Nm/5.3 Nm 7.7 Nm/6.9 Nm 8.4 Nm/7.6 Nm

Rated current IN1) 3.3 A/3.0 A 4.1 A/3.7 A 5.4 A/4.8 A 4.3 A/3.9 A

Stall torque M01) 5.2 Nm 7.2 Nm 10.0 Nm 10.0 Nm

Stall current I01) 3.3 A 4.8 A 6.8 A 5.0 A

Max. speed nmax 5 400 min–1 4 200 min–1 3)

Max. torque Mmax2) 16 Nm 25 Nm 41 Nm 41 Nm

Max. current Imax2) 12.7 A 19.0 A 32.6 A 23.0 A

Weight m 6.9 kg 7.8 kg 8.6 kg 9.5 kg 12.0 kg 13.3 kg 12.0 kg 13.3 kg

Rotor inertia J 7.5 kgcm2 7.9 kgcm2 9.9 kgcm2 10.3 kgcm2 15.0 kgcm2 15.4 kgcm2 15.0 kgcm2 15.4 kgcm2

Brake

Rated voltage UBrRated current IBrHolding torque MBr

Without

–––

With

DC 24 V0.6 A13.5 Nm

Without

–––

With

DC 24 V0.6 A13.5 Nm

Without

–––

With

DC 24 V0.85 A13.5 Nm

Without

–––

With

DC 24 V0.85 A13.5 Nm

ID

For motor with ERN 1387For motor with ECN 1313For motor with EQN 1325

339 876-03339 876-83339 876-53

339 876-04339 876-84339 876-54

339 877-03339 877-83339 877-53

339 877-04339 877-84339 877-54

339 878-03–339 878-53

339 878-04–339 878-54

339 878-13339 878-83339 878-63

339 878-14339 878-84339 878-64

1) At 100 K 2) Max. 200 ms 3) In EcoDyn modeIn italics: Data for motors with ECN 1313 or EQN 1325 (rated torque reduced by 10%)

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QSY 116 C Without brake

QSY 116 J

QSY 116 J EcoDyn Without brake

With brake

With brake

QSY 116 E Without brake With brake

Fixed bearing Fixed bearing

Fixed bearing Fixed bearing

Fixed bearing Fixed bearing

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Synchronous MotorsQSY 130 EcoDyn Series

Feed motors with 4 pole pairs

Stall torque 6 Nm and 9 Nm

Choice of incremental or absolute rotary encoder

Rotatable connections Power connector

Encoder connector

For R, see page 35

Motor QSY 130 C EcoDyn QSY 130 E EcoDyn

Rated voltage UN 415 V/411 V 407 V/403 V

Rated power output PN 1.6 kW/1.5 kW 2.3 kW/2.1 kW

Rated shaft speed nN 3 000 min–1 (in EcoDyn mode)

Rated torque MN1) 5.2 Nm/4.7 Nm 7.4 Nm/6.7 Nm

Rated current IN1) 2.7 A/2.4 A 3.8 A/3.4 A

Stall torque M01) 6.0 Nm 9.0 Nm

Stall current I01) 3.0 A 4.5 A

Max. speed nmax 4 200 min–1 (in EcoDyn mode)

Max. torque Mmax2) 16 Nm 23 Nm

Max. current Imax2) 8.6 A 12.7 A

Weight m 7.9 kg 8.8 kg 9.7 kg 10.6 kg

Rotor inertia J 16.0 kgcm2 16.4 kgcm2 21.0 kgcm2 21.4 kgcm2

Brake

Rated voltage UBrRated current IBrHolding torque MBr

Without

–––

With

DC 24 V0.6 A13.5 Nm

Without

–––

With

DC 24 V0.6 A13.5 Nm

ID

For motor with ERN 1387For motor with ECN 1313For motor with EQN 1325

389 053-13389 053-83389 053-63

389 053-14389 053-84389 053-64

388 422-13388 422-83388 422-63

388 422-14388 422-84388 422-64

1) At 100 K 2) Max. 200 msIn italics: Data for motors with ECN 1313 or EQN 1325 (rated torque reduced by 10%)

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QSY 130 E Without brake With brake

QSY 130 C Without brake With brake

Fixed bearing Fixed bearing

Fixed bearing Fixed bearing

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Synchronous MotorsQSY 155 Series

Feed motors with 4 pole pairs

Stall torque of 13 Nm to 26.1 Nm

Choice of incremental or absolute rotary encoder

Rotatable connections Power connector

Encoder connector

For R, see page 35

Motor QSY 155 B QSY 155 C QSY 155 D QSY 155 F

Rated voltage UN 298 V/295 V 294 V/291 V 293 V/291 V 289 V/287 V

Rated power output PN 2.9 kW/2.6 kW 3.9 kW/3.5 kW 4.6 kW/4.1 kW 5.2 kW/4.7 kW

Rated shaft speed nN 3 000 min–1

Rated torque MN1) 9.2 Nm/8.3 Nm 12.5 Nm/11.3 Nm 14.8 Nm/13.3 Nm 16.7 Nm/15.0 Nm

Rated current IN1) 6.9 A/6.2 A 8.7 A/7.8 A 10.6 A/9.5 A 12.0 A/10.8 A

Stall torque M01) 13.0 Nm 17.7 Nm 21.6 Nm 26.1 Nm

Stall current I01) 9.1 A 11.8 A 14.6 A 18.0 A

Max. speed nmax 5 000 min–1

Max. torque Mmax2) 39 Nm 52 Nm 64 Nm 90 Nm

Max. current Imax2) 29.7 A 38.9 A 49.5 A 68.6 A

Weight m 15.0 kg 18.0 kg 17.5 kg 20.5 kg 20.0 kg 23.0 kg 25.0 kg 28.0 kg

Rotor inertia J 33 kgcm2 35 kgcm2 43 kgcm2 45 kgcm2 54 kgcm2 56 kgcm2 75 kgcm2 77 kgcm2

Brake

Rated voltage UBrRated current IBrHolding torque MBr

Without

–––

With

DC 24 V1.04 A40 Nm

Without

–––

With

DC 24 V1.04 A40 Nm

Without

–––

With

DC 24 V1.04 A40 Nm

Without

–––

With

DC 24 V1.04 A40 Nm

ID

For motor with ERN 1387For motor with EQN 1325

339 880-03339 880-53

339 880-04339 880-54

365 308-03365 308-53

365 308-04365 308-54

339 881-03339 881-53

339 881-04339 881-54

339 882-03339 882-53

339 882-04339 882-54

1) At 100 K 2) Max. 200 msIn italics: Data for motors with EQN 1325 (rated torque reduced by 10%)

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QSY 155 C Without brake With brake

QSY 155 B Without brake With brake

Fixed bearing Fixed bearing

Fixed bearing Fixed bearing

QSY 155 D Without brake With brake

Fixed bearing Fixed bearing

QSY 155 F Without brake With brake

Fixed bearing Fixed bearing

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Synchronous MotorsQSY 155 EcoDyn Series

Feed motors with 4 pole pairs

Stall torque of 13 Nm to 26.1 Nm

Choice of incremental or absolute rotary encoder

Rotatable connections Power connector

for QSY 155 F EcoDyn

Encoder connector

For R, see page 35

Motor QSY 155 B EcoDyn QSY 155 C EcoDyn QSY 155 D EcoDyn QSY 155 F EcoDyn

Rated voltage UN 417 V/412 V 420 V/415 V 412 V/407 V 399 V/397 V

Rated power output PN 3.5 kW/3.1 kW 5.0 kW/4.5 kW 5.7 kW/5.1 kW 6.0 kW/5.4 kW

Rated shaft speed nN 3 000 min–1 (in EcoDyn mode)

Rated torque MN1) 11.0 Nm/9.9 Nm 16.0 Nm/14.4 Nm 18.1 Nm/16.3 Nm 19.2 Nm/17.3 Nm

Rated current IN1) 5.6 A/5.0 A 8.2 A/7.4 A 9.1 A/8.2 A 9.8 A/8.8 A

Stall torque M01) 13.0 Nm 17.7 Nm 21.6 Nm 26.1 Nm

Stall current I01) 6.5 A 8.5 A 10.6 A 12.8 A

Max. speed nmax 4 200 min–1 (in EcoDyn mode)

Max. torque Mmax2) 39 Nm 52 Nm 64 Nm 90 Nm

Max. current Imax2) 21.2 A 27.6 A 35.0 A 49.5 A

Weight m 15.0 kg 18.0 kg 17.5 kg 20.5 kg 20.0 kg 23.0 kg 25.0 kg 28.0 kg

Rotor inertia J 33 kgcm2 35 kgcm2 43 kgcm2 45 kgcm2 54 kgcm2 56 kgcm2 75 kgcm2 77 kgcm2

Brake

Rated voltage UBrRated current IBrHolding torque MBr

Without

–––

With

DC 24 V1.04 A40 Nm

Without

–––

With

DC 24 V1.04 A40 Nm

Without

–––

With

DC 24 V1.04 A40 Nm

Without

–––

With

DC 24 V1.04 A40 Nm

ID

For motor with ERN 1387For motor with ECN 1313For motor with EQN 1325

339 880-13339 880-83339 880-63

339 880-14339 880-84339 880-64

365 308-13365 308-83365 308-63

365 308-14365 308-84365 308-64

339 881-13339 881-83339 881-63

339 881-14339 881-84339 881-64

339 882-13339 882-83339 882-63

339 882-14339 882-84339 882-64

1) At 100 K 2) Max. 200 msIn italics: Data for motors with ECN 1313 or EQN 1325 (rated torque reduced by 10%)

Power connector

for QSY 155 B/C/D EcoDyn

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QSY 155 C EcoDyn Without brake With brake

QSY 155 B EcoDyn Without brake With brake

Fixed bearing Fixed bearing

Fixed bearing Fixed bearing

QSY 155 D EcoDyn Without brake With brake

Fixed bearing Fixed bearing

QSY 155 F EcoDyn Without brake With brake

Fixed bearing Fixed bearing

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Synchronous MotorsQSY 190 EcoDyn Series

Feed motors with 4 pole pairs

Stall torque of 28 Nm to 62.5 Nm

Choice of incremental or absolute rotary encoder

Rotatable connections

Encoder connector

Power connector

For R, see page 35

Motor QSY 190 C EcoDyn QSY 190 D EcoDyn QSY 190 F EcoDyn QSY 190 K EcoDyn

Rated voltage UN 427 V/420 V 421 V/412 V 408 V/404 V 399 V/396 V

Rated power output PN 7.2 kW/6.5 kW 9.6 kW/8.6 kW 9.9 kW/8.9 kW 12.2 kW/11.0 kW

Rated shaft speed nN 3 000 min–1 (in EcoDyn mode)

Rated torque MN1) 23.0 Nm/20.7 Nm 30.6 Nm/27.5 Nm 31.5 Nm/28.4 Nm 39.0 Nm/35.1 Nm

Rated current IN1) 11.8 A/10.6 A 14.4 A/13.0 A 15.0 A/13.5 A 20.2 A/18.2 A

Stall torque M01) 28.0 Nm 38.0 Nm 47.6 Nm 62.5 Nm

Stall current I01) 14.0 A 18.1 A 22.7 A 29.8 A

Max. speed nmax 3 900 min–1 (in EcoDyn mode)

Max. torque Mmax2) 85 Nm 107 Nm 150 Nm 240 Nm

Max. current Imax2) 50.2 A 62.9 A 88.4 A 134.3 A

Weight m 29.0 kg 37.0 kg 33.5 kg 41.5 kg 42.5 kg 50.5 kg 61 kg 69.0 kg

Rotor inertia J 106 kgcm2 115 kgcm2 133 kgcm2 142 kgcm2 190 kgcm2 199 kgcm2 290 kgcm2 299 kgcm2

Brake

Rated voltage UBrRated current IBrHolding torque MBr

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With

DC 24 V1.38 A70 Nm

Without

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With

DC 24 V1.38 A70 Nm

Without

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Without

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With

DC 24 V1.38 A70 Nm

ID

For motor with ERN 1387For motor with ECN 1313For motor with EQN 1325

392 023-13392 023-83392 023-63

392 023-14392 023-84392 023-64

392 024-13392 024-83392 024-63

392 024-14392 024-84392 024-64

388 244-13388 244-83388 244-63

388 244-14388 244-84388 244-64

392 025-13392 025-83392 025-63

392 025-14392 025-84392 025-64

1) At 100 K 2) Max. 200 msIn italics: Data for motors with ECN 1313 or EQN 1325 (rated torque reduced by 10%)

Page 19: Information for the Machine Tool Builder -  · PDF fileInformation for the Machine Tool Builder. 2 ... Series QSY 155 14 ... chine parameters every time it is switched on

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QSY 190 D EcoDyn Without brake With brake

QSY 190 C EcoDyn Without brake With brake

Fixed bearing Fixed bearing

Fixed bearing Fixed bearing

QSY 190 F EcoDyn Without brake With brake

Fixed bearing Fixed bearing

QSY 190 K EcoDyn Without brake With brake

Fixed bearing Fixed bearing

Page 20: Information for the Machine Tool Builder -  · PDF fileInformation for the Machine Tool Builder. 2 ... Series QSY 155 14 ... chine parameters every time it is switched on

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Synchronous MotorsTorque Characteristics

Characteristic curve according to the specifi cations Measured characteristic curve of one motor

QSY 96 G *) Mmax = 22 Nm at Imax = 25.4 Aeff**) Mmax = 14 Nm at Imax = 15 Aeff

QSY 116 C

QSY 116 E

*) Mmax = 16 Nm at Imax = 12.7 Aeff

*) Mmax = 25 Nm at Imax = 19 Aeff**) Mmax = 21 Nm at Imax = 15 Aeff

QSY 116 J

QSY 116 J EcoDyn

*) Mmax = 41 Nm at Imax = 32.6 Aeff**) Mmax = 21 Nm at Imax = 15 Aeff

*) Mmax = 41 Nm at Imax = 23 Aeff**) Mmax = 29 Nm at Imax = 15 Aeff

The characteristic curves apply to motors with ERN 1387.

QSY 96 A *) Mmax = 5.5 Nm at Imax = 6.3 Aeff

QSY 55 C *) Mmax = 1.4 Nm at Imax = 6.15 Aeff

Page 21: Information for the Machine Tool Builder -  · PDF fileInformation for the Machine Tool Builder. 2 ... Series QSY 155 14 ... chine parameters every time it is switched on

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QSY 130 C EcoDyn *) Mmax = 16 Nm at Imax = 8.6 Aeff**) Mmax = 14.5 Nm at Imax = 7.5 Aeff

QSY 130 E EcoDyn *) Mmax = 23 Nm at Imax = 12.7 Aeff**) Mmax = 14.5 Nm at Imax = 7.5 Aeff

QSY 155 B *) Mmax = 39 Nm at Imax = 29.7 Aeff**) Mmax = 21 Nm at Imax = 15 Aeff

QSY 155 C *) Mmax = 52 Nm at Imax = 38.9 Aeff**) Mmax = 42 Nm at Imax = 30 Aeff

QSY 155 D *) Mmax = 64 Nm at Imax = 49.5 Aeff**) Mmax = 42 Nm at Imax = 30 Aeff

QSY 155 F *) Mmax = 90 Nm at Imax = 68.6 Aeff**) Mmax = 64 Nm at Imax = 46 Aeff

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QSY 155 B EcoDyn *) Mmax = 39 Nm at Imax = 21.2 Aeff**) Mmax = 29 Nm at Imax = 15 Aeff

QSY 155 C EcoDyn *) Mmax = 52 Nm at Imax = 27.6 Aeff**) Mmax = 29 Nm at Imax = 15 Aeff

QSY 190 C EcoDyn *) Mmax = 85 Nm at Imax = 50.2 Aeff**) Mmax = 59 Nm at Imax = 30 Aeff

QSY 190 D EcoDyn *) Mmax = 107 Nm at Imax = 62.9 Aeff**) Mmax = 59 Nm at Imax = 30 Aeff

QSY 190 F EcoDyn *) Mmax = 150 Nm at Imax = 88.4 Aeff**) Mmax = 59 Nm at Imax = 30 Aeff

QSY 190 K EcoDyn *) Mmax = 240 Nm at Imax = 134.3 Aeff**) Mmax = 123 Nm at Imax = 64 Aeff

QSY 155 D EcoDyn *) Mmax = 64 Nm at Imax = 35 Aeff**) Mmax = 59 Nm at Imax = 30 Aeff

QSY 155 F EcoDyn *) Mmax = 90 Nm at Imax = 49.5 Aeff**) Mmax = 59 Nm at Imax = 30 Aeff

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23

Synchronous Motors1FK7 Overview

General technical information

The 1FK7 synchronous motors fulfi ll all re-quirements of a numerically controlled ma-chine tool.

Specifi cations

The specifi cations and the characteristic curves apply to motors mounted without thermal insulation. The temperature of the winding may differ from the maximum per-missible ambient temperature of 40 °C by a maximum of 100 K. If the motor is mounted so that it is thermally insulated, it is necessary to reduce the motor torque in order to avoid thermal overloading of the motor.

Mechanical data

Design IM B5 (mounting via fl ange) ac-cording to EN 60 034-7Flange: Dimensions as per DIN 42 948 and IEC 72Protection as per EN 60 529Motor: IP 65Shaft exit: IP 64Vibration severity

Grade NShaft end

Cylindrical without keyway as per IEC 72-1 and DIN 748-1 with centering hole as per ISO 866 BS 5 and threadUpon request:Shaft with keyway and feather key as per DIN 6885-1The motors with feather key are fl ush feather-key balanced as per DIN 6885-1.Bearings free of maintenanceHolding brake as option

Thermal specifi cations

Natural cooling

Temperature monitoring with KTY 84-130 thermistor in the stator windingThermal class F

Speed measurement

The 1FK7 synchronous motors operate with sinusoidal commutation. An integrat-ed ERN 1387 incremental rotary encoder from HEIDENHAIN measures the rotor po-sition and shaft speed.

Mechanical life

The service life of the bearings depends on the shaft load and the average shaft speed (see the Inverter Systems and Motors Tech-nical Manual).The nominal bearing service life – which depends on the specifi c motor and applies for a certain maximum shaft load at an av-erage shaft speed – is 20 000 hours for 1FK7 motors.

Please note:Axial forces acting on 1FK7 motors with in-tegrated holding brake are not allowed.

Synchronous

Motors

Stall torque Stall current Rated speed Recommended inverters2)

Page

1-axis

module

2-axis

module

Compact inverters/

axis

UR 2xx D

UE 2xx B

UE 1xx

1FK7 042-5AF71 3.0 Nm 2.2 A 3 000 min–1 UM 111 D UM 121 D Axes 1 to 4 Axes 1 to 4 24

1FK7 060-5AF71 6.0 Nm 4.5 A 3 000 min–1 UM 111 D UM 121 D Axes 1 to 4 Axes 1 to 4 26

1FK7 063-5AF71 11.0 Nm 8.0 A 3 000 min–1 UM 111 BD UM 121 BD Axis 4 –

1FK7 080-5AF71 8.0 Nm 4.8 A 3 000 min–1 UM 111 D UM 121 D Axes 1 to 4 Axes 1 to 4 28

1FK7 083-5AF71 16.0 Nm 10.4 A 3 000 min–1 UM 111 BD UM 121 BD Axis 4 –

1FK7 100-5AF71 18.0 Nm 11.2 A 3 000 min–1 UM 111 BD UM 121 BD Axis 4 – 30

1FK7 101-5AF71 27.0 Nm 19.0 A 3 000 min–1 UM 112 D UM 122 D Axis 41) –

1FK7 103-5AF71 36.0 Nm 27.5 A 3 000 min–1 UM 113 D – – –

1) Only UE 242 B, UR 242 D2) The maximum acceleration of the motor might not be achievable with the recommended inverters. If necessary, a more powerful pow-

er module must be selected.

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24

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Synchronous Motor1FK7 042-5AF71

Feed motor with 4 pole pairs

Stall torque 3.0 Nm

With incremental rotary encoder

Motor 1FK7 042-5AF71

Rated voltage UN 297 V

Rated power output PN 0.82 kW

Rated shaft speed nN 3 000 min–1

Rated torque MN1) 2.6 Nm

Rated current IN1) 2 A

Stall torque M01) 3.0 Nm

Stall current I01) 2.2 A

Max. torque Mmax2) 10.5 Nm

Max. current Imax2) 7.35 A

Weight m 4.9 kg 5.4 kg

Rotor inertia J 3.01 kgcm2 3.73 kgcm2

Brake

Rated voltage UBrRated current IBrHolding torque MBr

Without

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DC 24 V0.6 A3.8 Nm

ID 539 964-03 539 964-04

1) At 100 K 2) Max. 200 ms

Rotatable connections

Encoder connector

For R, see page 35

Power connector

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Synchronous Motors1FK7 06x-5AF71 Series

Feed motors with 4 pole pairs

Stall torque 6 Nm and 11 Nm

With incremental rotary encoder

Motor 1FK7 060-5AF71 1FK7 063-5AF71

Rated voltage UN 274 V 275 V

Rated power output PN 1.48 kW 2.3 kW

Rated shaft speed nN 3 000 min–1

Rated torque MN1) 4.7 Nm 7.3 Nm

Rated current IN1) 3.7 A 5.6 A

Stall torque M01) 6.0 Nm 11.0 Nm

Stall current I01) 4.5 A 8.0 A

Max. torque Mmax2) 18.0 Nm 35.0 Nm

Max. current Imax2) 15.0 A 28.0 A

Weight m 7.0 kg 8.0 kg 11.5 kg 12.0 kg

Rotor inertia J 7.95 kgcm2 10.2 kgcm2 15.1 kgcm2 17.3 kgcm2

Brake

Rated voltage UBrRated current IBrHolding torque MBr

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Without

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DC 24 V0.8 A13.0 Nm

ID 539 965-03 539 965-04 539 966-03 539 966-04

1) At 100 K 2) Max. 200 ms

Rotatable connections

Encoder connector

For R, see page 35

Power connector

Page 27: Information for the Machine Tool Builder -  · PDF fileInformation for the Machine Tool Builder. 2 ... Series QSY 155 14 ... chine parameters every time it is switched on

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28

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Synchronous Motors1FK7 08x-5AF71 Series

Feed motors with 4 pole pairs

Stall torque 8 Nm and 16 Nm

With incremental rotary encoder

Motor 1FK7 080-5AF71 1FK7 083-5AF71

Rated voltage UN 327 V 303 V

Rated power output PN 2.14 kW 3.0 kW

Rated shaft speed nN 3 000 min–1

Rated torque MN1) 6.8 Nm 10.5 Nm

Rated current IN1) 4.4 A 7.4 A

Stall torque M01) 8.0 Nm 16.0 Nm

Stall current I01) 4.8 A 10.4 A

Max. torque Mmax2) 25.0 Nm 50.0 Nm

Max. current Imax2) 18.0 A 37.0 A

Weight m 10.0 kg 12.5 kg 14.0 kg 16.5 kg

Rotor inertia J 15.0 kgcm2 18.1 kgcm2 27.3 kgcm2 35.9 kgcm2

Brake

Rated voltage UBrRated current IBrHolding torque MBr

Without

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DC 24 V0.7 A10.0 Nm

Without

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DC 24 V0.9 A22.0 Nm

ID 539 967-03 539 967-04 539 968-03 539 968-04

1) At 100 K 2) Max. 200 ms

Rotatable connections

Encoder connector

For R, see page 35

Power connector

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Motor 1FK7 100-5AF71 1FK7 101-5AF71 1FK7 103-5AF71

Rated voltage UN 318 V 277 V 262 V

Rated power output PN 3.77 kW 4.87 kW 4.4 kW

Rated shaft speed nN 3 000 min–1

Rated torque MN1) 12.0 Nm 15.5 Nm 14.0 Nm

Rated current IN1) 8.0 A 11.8 A 12.0 A

Stall torque M01) 18.0 Nm 27.0 Nm 36.0 Nm

Stall current I01) 11.2 A 19.0 A 27.5 A

Max. torque Mmax2) 55.0 Nm 80.0 Nm 108.0 Nm

Max. current Imax2) 37.0 A 63.0 A 84.0 A

Weight m 19.0 kg 21.5 kg 21.0 kg 24.0 kg 29.0 kg 32.0 kg

Rotor inertia J 55.3 kgcm2 63.9 kgcm2 79.9 kgcm2 92.3 kgcm2 105.0 kgcm2 118.0 kgcm2

Brake

Rated voltage UBrRated current IBrHolding torque MBr

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Without

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DC 24 V1.0 A41.0 Nm

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DC 24 V1.0 A41.0 Nm

ID 539 969-03 539 969-04 539 970-03 539 970-04 539 971-03 539 971-04

1) At 100 K 2) Max. 200 ms

Rotatable connections Power connector

for 1FK7 101-5AF71/

1FK7 103-5AF71

Encoder connector

For R, see page 35

Power connector

for 1FK7 100-5AF71

Synchronous Motors1FK7 10x-5AF71 Series

Feed motors with 4 pole pairs

Stall torque of 18 Nm to 36 Nm

With incremental rotary encoder

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1FK7 101-5AF71

1FK7 103-5AF71

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35

Synchronous MotorsCables and Connectors

Power cablesCurrent load at ambient temperature up to 40 °C

Cable with

one connector

ID

Connector

ID

Cable only

ID

Bend radius R for

frequent fl exing

Cable type Diameter

Current load up to 13.8 A

QSY 55

QSY 96

QSY 116

QSY 130

QSY 155 B EcoDyn

QSY 155 C EcoDyn

QSY 155 D EcoDyn

352 960-xx 325 165-02 348 948-01 ‡ 65 mm PUR [4 x 1.5 mm2 +(2 x 1.0 mm2)]

12.5 mm

1FK7 042-5AF71

1FK7 060-5AF71

1FK7 063-5AF71

1FK7 080-5AF71

1FK7 083-5AF71

1FK7 100-5AF71

QSY 155 B

QSY 155 C

QSY 155 F EcoDyn

352 962-xx 333 090-02

Current load up to 26.0 A

QSY 155 D

QSY 155 F

QSY 190 C EcoDyn

QSY 190 D EcoDyn

QSY 190 F EcoDyn

352 963-xx 333 090-02 348 948-03 ‡ 75 mm PUR [4 x 4 mm2 +(2 x 1.0 mm2)]

14.8 mm

1FK7 101-5AF71

Current load up to 32.8 A

QSY 190 K EcoDyn 393 570-xx 333 090-03 348 948-04 ‡ 85 mm PUR [4 x 6 mm2+(2 x 1.0 mm2)]

16.4 mm

1FK7 103-5AF71

Encoder cables

Cable length Cable complete

with connectors

ID

Line drop

compensator

ID

Extension cable

ID

Bend radius R for

frequent fl exing

QSY with

ECN 1313 or

EQN 1325

< 15 m 336 376-xx – 340 302-xx(as required)

‡ 100 mm

> 15 m 336 376-xx 370 224-01 340 302-xx

Synchronous Motor

QSY or 1FK7

with ERN 1387

< 30 m 289 440-xx – 336 847-xx(as required)

‡ 100 mm

> 30 m 289 440-xx 370 226-01 336 847-xx

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36

Asynchronous MotorsQAN Overview

General technical information

Speed measurement

An integrated rotary encoder from HE-IDENHAIN measures the shaft speed.

ERN 1381 with 1 024 lines for motors • with stub shaftERM 280 with 600 lines for motors with • hollow shaft and QAN 200 M/18 000

Specifi cations

The specifi cations and the characteristic curves apply to motors mounted without thermal insulation. The temperature may differ from the maximum permissible ambi-ent temperature of 40 °C by a maximum of 105 K. If the motor is mounted so that it is thermally insulated, it is necessary to re-duce the motor torque in order to avoid thermal overloading of the motor.

Shaft bearing

HEIDENHAIN asynchronous motors are equipped with maintenance-free bearings. The shaft bearing on motors with stub

shaft is optionally available as either stan-dard bearing or as spindle bearing. The ver-sion with spindle bearing can withstand greater radial forces and allows higher spin-dle speeds.Motors with spindle bearing have a slightly larger overall length.

The hollow-shaft motors always have spindle bearings.

Mechanical life

The service life of the bearings depends on the shaft load and the average shaft speed (see the Inverter Systems and Motors Tech-nical Manual).The nominal bearing service life – which depends on the specifi c motor and applies for a certain maximum shaft load at an av-erage shaft speed – is 10 000 hours for QAN motors.

Shaft end

QAN asynchronous motors from HEIDEN-HAIN have a cylindrical shaft end as per DIN 748-1. The stub-shaft motors have a centering hole as per DIN 332-DR.

Asynchronous motors with standard bear-

ing are supplied with keyway and feather key as per DIN 6885-1 and are full-key bal-anced. They are also available with smooth shaft upon request.

Feather key:QAN 200: AS 10 x 8 x 70QAN 260: AS 12 x 8 x 90QAN 320: AS 16 x 10 x 90

The standard version of the asynchronous motors with spindle bearing has a smooth shaft (without keyway and feather key). Upon request motors with stub shaft are also available with keyway and feather key as per DIN 6885-1.

Precision balancing

QAN asynchronous motors from HEIDEN-HAIN can be balanced at any time.

Hollow-shaft motors

The QAN 200 UH and QAN 260 xH motors with hollow shaft are suited for direct mounting to mechanical spindles. The hol-low shaft permits you to convey coolant to tools with inner cooling.

The coolant is introduced at the rear of the motor through a rotating manifold (e.g. from Deublin, order no.: 1109-020-188). The shaft end is designed for this.

Mechanical data

Design IM B35 (mounting via fl ange/base) according to EN 60 034-7Mounting of the motor

We recommend using the following screws according to DIN EN ISO 4017 to mount the motor:Fastening: Flange BaseQAN 200 M12 x 30 M10 x 30QAN 260 M16 x 40 M12 x 35QAN 320 M18 x 60 M14 x 40Flange: Dimensions as per DIN 42 948 and IEC 72Protection as per EN 60 529: IP 54Vibration severity

Grade SR (external precision balancing pos-sible)(IEC 60 034-14)

Thermal specifi cations

Separate cooling via integrated fanTemperature monitoring with KTY 84-130 thermistor in the stator windingThermal class F

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37

Asynchro-

nous mo-

tors with

solid shaft

Rated

power

output

Rated

speed

Max. speed Rated

torque

Rated

current

Recommended inverters Page

Standard

bearing

Spindle

bearing

1-axis

module

2-axis

module

Compact

inverter

QAN 200 M 5.5 kW 1 500 min–1 9 000 min–1 12 000 min–1

18 000 min–1 35.0 Nm 18.0 A UM 112 D UM 122 D Spindle

output38

QAN 200 L 7.5 kW 1 500 min–1 9 000 min–1 12 000 min–1 47.8 Nm 20.1 A UM 112 D UM 122 D Spindle output

QAN 200 U 10.0 kW 1 500 min–1 9 000 min–1 12 000 min–1 63.7 Nm 25.0 A UM 112 D UM 122 D Spindle output1)

QAN 260 M 15.0 kW 1 500 min–1 8 000 min–1 10 000 min–1 95.5 Nm 35.0 A UM 113 D – Spindle output2) 40

QAN 260 L 20.0 kW 1 500 min–1 8 000 min–1 10 000 min–1 127.3 Nm 46.0 A UM 113 D – –

QAN 260 U 24.0 kW 1 500 min–1 8 000 min–1 10 000 min–1 152.8 Nm 58.0 A UM 114 D – –

QAN 260 W 12.0 kW 750 min–1 8 000 min–1 10 000 min–1 152.8 Nm 29.0 A UM 112 D – Spindle output2)

QAN 320 M 32.0 kW 1 500 min–1 8 000 min–1 10 000 min–1 203.7 Nm 77.5 A UM 114 D – – 42

QAN 320 L 40.0 kW 1 500 min–1 8 000 min–1 10 000 min–1 254.6 Nm 99.0 A UM 115 D – –

QAN 320 W 18.0 kW 750 min–1 8 000 min–1 10 000 min–1 229.2 Nm 43.0 A UM 114 D – –

Asynchro-

nous mo-

tors with

hollow shaft

Rated

power

output

Rated

speed

Max. speed Rated

torque

Rated

current

Recommended inverters Page

Standard

bearing

Spindle

bearing

1-axis

module

2-axis

module

Compact

inverters

QAN 200 UH 10.0 kW 1 500 min–1 – 12 000 min–1

15 000 min–1 63.7 Nm 25.0 A UM 112 D UM 122 D Spindle

output1) 44

QAN 260 MH 15.0 kW 1 500 min–1 – 12 000 min–1 96.0 Nm 35.0 A UM 113 D – Spindle output2) 46

QAN 260 LH 20.0 kW 1 500 min–1 – 12 000 min–1 128.0 Nm 46.0 A UM 113 D – –

QAN 260 UH 22.0 kW 1 500 min–1 – 10 000 min–1

12 000 min–1140.0 Nm 54.0 A UM 113 D1)

UM 114 D3)– –

1) Only UE 24x B, UR 24x 2) Only UR 24x 3) Depending on the required acceleration of the spindle (Imax)

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38

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Asynchronous Motors with Solid ShaftQAN 200 Series

Spindle motors with 2 pole pairs

Rated power output 5.5 kW to 10 kW

Choice of standard or spindle bearing

Rotatable connections Encoder connector

For R, see page 61

Motor QAN 200 M QAN 200 L QAN 200 U

Rated voltage UN 250 V 305 V 330 V

Rated power output PN 5.5 kW 7.5 kW 10.0 kW

Rated shaft speed nN 1 500 min–1

Rated torque MN

(105 K)35.0 Nm 47.8 Nm 63.7 Nm

Rated current IN (105 K) 18.0 A 20.1 A 25.0 A

Effi ciency 0.85

Max. speed nmax1)

Standard bearingSpindle bearing

9 000 min–1

12 000 min–1–18 000 min–1

9 000 min–1

12 000 min–1

Max. current Imax 33 A 36 A 44 A

Weight m 51 kg 68 kg 83 kg

Rotor inertia J 245 kgcm2 353 kgcm2 405 kgcm2

Protection IP 54

Fan

Rated voltage ULRated current ILFrequency fL

3AC 400 V0.2 A50 Hz/60 Hz

ID

Motor with standard bearingMotor with spindle bearing

374 328-01374 328-13

–638 721-C3

374 329-01374 329-13

374 330-01374 330-13

1) The max. speed depends on the motor’s application conditions, such as the shaft load (see the Inverter Systems and Motors Technical Manual).

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QAN 200 L

QAN 200 U

With standard bearing With spindle bearing

Fixed bearing

Fixed bearing

Fixed bearing Fixed bearing

Fixed bearing Fixed bearing

Air fl ow

Air fl ow

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QAN 200 M/18000

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40

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Asynchronous Motors with Solid ShaftQAN 260 Series

Spindle motors with 2 pole pairs

Rated power output 12 kW to 24 kW

Choice of standard or spindle bearing

Rotatable connections Encoder connector

For R, see page 61

Motor QAN 260 M QAN 260 L QAN 260 U QAN 260 W

Rated voltage UN 348 V 331 V 318 V 335 V

Rated power output PN 15 kW 20 kW 24 kW 12 kW

Rated shaft speed nN 1 500 min–1 750 min–1

Rated torque MN

(105 K)96.0 Nm 128.0 Nm 153.0 Nm 153.0 Nm

Rated current IN (105 K) 35.0 A 46.0 A 58.0 A 29.0 A

Effi ciency 0.85

Max. speed nmax1)

Standard bearingSpindle bearing*

8 000 min–1

10 000 min–1 or 12 000 min–1 8 000 min–1

10 000 min–1

Max. current Imax 70 A 96 A 116 A 62 A

Weight m 112 kg 135 kg 158 kg 158 kg

Rotor inertia J 700 kgcm2 920 kgcm2 1 100 kgcm2 1 100 kgcm2

Protection IP 54

Fan

Rated voltage ULRated current ILFrequency fL

3AC 400 V0.35 A50 Hz/60 Hz

ID

Motor with standard bearingMotor with spindle bearing 10 000 min–1

12 000 min–1

510 019-41

510 019-53510 019-73

510 020-41

510 020-53510 020-73

510 021-41

510 021-53–

510 022-41

510 022-53–

1) The max. speed depends on the motor’s application conditions, such as the shaft load (see the Inverter Systems and Motors Technical Manual).

* Please select when ordering

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QAN 260 L

QAN 260 U

QAN 260 W

With standard bearing With spindle bearing

Fixed bearing Fixed bearing

Fixed bearing Fixed bearing

Air fl ow

Air fl ow

Air fl ow

Fixed bearing Fixed bearing

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42

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Asynchronous Motors with Solid ShaftQAN 320 Series

Spindle motors with 2 pole pairs

Rated power output 18 kW to 40 kW

Rotatable connections Encoder connector

For R, see page 61

Motor QAN 320 M QAN 320 W QAN 320 L

Rated voltage UN 317 V 320 V 315 V

Rated power output PN 32 kW 18 kW 40 kW

Rated shaft speed nN 1 500 min–1 750 min–1 1 500 min–1

Rated torque MN

(105 K)203.7 Nm 229.2 Nm 254.6 Nm

Rated current IN (105 K) 77.5 A 43.0 A 99.0 A

Effi ciency 0.85 0.91

Max. speed nmax1)

Standard bearingSpindle bearing

8 000 min–1

10 000 min–1

Max. current Imax 155 A 86 A 186 A

Weight m 240 kg 280 kg

Rotor inertia J 1 870 kgcm2 2 300 kgcm2

Fan

Rated voltage ULRated current ILFrequency fL

3AC 400 V0.6 A50 Hz/60 Hz

ID

Motor with standard bearingMotor with spindle bearing

513 302-01513 302-13

517 952-01517 952-13

577 484-01577 484-13

1) The max. speed depends on the motor’s application conditions, such as the shaft load (see the Inverter Systems and Motors Technical Manual).

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QAN 320 W

Air fl ow

Fixed bearing

QAN 320 L

Air fl ow

Fixed bearing

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44

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Asynchronous Motors with Hollow ShaftQAN 200 UH

Hollow-shaft spindle motor with 2 pole pairs

Rated power output to 10 kW

With spindle bearing

Rotatable connections Encoder connector

For R, see page 61

Motor QAN 200 UH

Rated voltage UN 330 V

Rated power output PN 10.0 kW

Rated shaft speed nN 1 500 min–1

Rated torque MN

(105 K)63.7 Nm

Rated current IN (105 K) 25.0 A

Effi ciency 0.85

Max. speed nmax1)

Spindle bearing 12 000 min–1 15 000 min–1

Max. current Imax 44 A

Bore hole in shaft ¬ 9 mm

Weight m 91 kg

Rotor inertia J 405 kgcm2

Protection IP 54

Fan

Rated voltage ULRated current ILFrequency fL

3AC 400 V0.2 A50 Hz/60 Hz

ID

Motor with spindle bearing 536 257-18 536 257-43

1) The max. speed depends on the motor’s application conditions, such as the shaft load (see the Inverter Systems and Motors Technical Manual).

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QAN 200 UH 12 000 min–1With spindle bearing

Fixed bearing

L = Air outlet at the rear

*) = Coolant connection on the right side, e.g. from Deublin 1109-020-188

QAN 200 UH 15 000 min–1With spindle bearing

Fixed bearing

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46

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Asynchronous Motors with Hollow ShaftQAN 260 xH Series

Hollow-shaft spindle motor with 2 pole pairs

Rated power output 15 kW to 22 kW

With spindle bearing

Rotatable connections Encoder connector

For R, see page 61

Motor QAN 260 MH QAN 260 LH QAN 260 UH

Rated voltage UN 348 V 331 V 318 V

Rated power output PN 15 kW 20 kW 22 kW

Rated shaft speed nN 1 500 min–1

Rated torque MN

(105 K)96.0 Nm 128.0 Nm 140.0 Nm

Rated current IN (105 K) 35.0 A 46.0 A 54.0 A

Effi ciency 0.85

Max. speed nmax1)

Spindle bearing* 12 000 min–1 10 000 min–1 or12 000 min–1

Max. current Imax 70 A 96 A 116 A

Weight m 120 kg 143 kg 158 kg

Rotor inertia J 700 kgcm2 920 kgcm2 1 100 kgcm2

Protection IP 54

Fan

Rated voltage ULRated current ILFrequency fL

3AC 400 V0.35 A50 Hz/60 Hz

ID

Motor with spindle bearing 10 000 min–1

12 000 min–1–642 855-73

–631 449-73

536 259-53536 259-73

1) The max. speed depends on the motor’s application conditions, such as the shaft load (see the Inverter Sys-tems and Motors Technical Manual).

* Please select when ordering

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L = Air outlet on both sides

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Fixed bearing

QAN 260 MH With spindle bearing

QAN 260 UH

Fixed bearing

Fixed bearing

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Asynchronous MotorsCharacteristics of Power and Torque

QAN 200 M QAN 200 M/18 000

Duty

cycle

Speed n Power P Torque M Current I

S1 1 500 min–1

6 000 min–1

12 000 min–1

5.5 kW5.5 kW5.5 kW

35.0 Nm 8.8 Nm 4.4 Nm

18.0 A––

S6-60% 1 500 min–1

6 000 min–1

12 000 min–1

7.0 kW7.0 kW7.0 kW

44.7 Nm11.2 Nm 5.6 Nm

22.0 A––

S6-40% 1 500 min–1

6 000 min–1

12 000 min–1

7.9 kW7.9 kW7.9 kW

50.4 Nm12.6 Nm 6.3 Nm

24.0 A––

S6-25% 1 500 min–1

6 000 min–1

12 000 min–1

9.5 kW9.5 kW9.5 kW

60.7 Nm15.2 Nm 7.6 Nm

28.0 A––

Duty

cycle

Speed n Power P Torque M Current I

S1 1 500 min–1

15 000 min–1

18 000 min–1

5.5 kW5.5 kW3.5 kW

35.0 Nm 3.5 Nm 1.8 Nm

18.0 A––

S6-60% 1 500 min–1

14 000 min–17.0 kW7.0 kW

44.7 Nm 4.8 Nm

22.0 A–

S6-40% 1 500 min–1

13 000 min–17.9 kW7.9 kW

50.4 Nm 5.8 Nm

24.0 A–

S6-25% 1 500 min–1

12 000 min–19.5 kW9.5 kW

60.7 Nm 7.6 Nm

28.0 A–

Power characteristic curve Power characteristic curve

Torque characteristic curve Torque characteristic curve

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Power characteristic curve

Torque characteristic curve

Duty

cycle

Speed n Power P Torque M Current I

S1 1 500 min–1

11 000 min–1

12 000 min–1

10.0 kW10.0 kW 8.0 kW

63.7 Nm 8.7 Nm 6.4 Nm

25.0 A––

S6-60% 1 500 min–1

10 000 min–1

12 000 min–1

12.5 kW12.5 kW10.0 kW

79.8 Nm 11.9 Nm 8.0 Nm

29.0 A––

S6-40% 1 500 min–1

9 000 min–1

12 000 min–1

14.0 kW14.0 kW11.0 kW

89.4 Nm 19.1 Nm 8.8 Nm

32.0 A––

S6-25% 1 500 min–1

7 500 min–1

12 000 min–1

17.0 kW17.0 kW12.0 kW

108.6 Nm 21.7 Nm 9.5 Nm

37.0 A––

QAN 200 L

Duty

cycle

Speed n Power P Torque M Current I

S1 1 500 min–1

6 000 min–1

12 000 min–1

7.5 kW 7.5 kW 7.5 kW

47.8 Nm12.0 Nm 6.0 Nm

20.1 A––

S6-60% 1 500 min–1

10 700 min–1

12 000 min–1

9.8 kW 9.8 kW 8.5 kW

62.6 Nm 9.5 Nm 6.8 Nm

24.0 A––

S6-40% 1 500 min–1

9 000 min–1

12 000 min–1

11.5 kW11.5 kW 8.5 kW

73.4 Nm11.0 Nm 6.8 Nm

27.0 A––

S6-25% 1 500 min–1

7 500 min–1

12 000 min–1

13.0 kW13.0 kW 8.5 kW

83.0 Nm16.6 Nm 6.8 Nm

31.0 A––

Power characteristic curve

Torque characteristic curve

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QAN 260 M, QAN 260 MH

Duty

cycle

Speed n Power P Torque M Current I

S1 1 500 min–1

6 500 min–1

10 000 min–1

12 000 min–1

15.0 kW15.0 kW10.0 kW 4.0 kW

95.5 Nm 22.0 Nm 9.5 Nm 3.2 Nm

35.0 A–––

S6-60% 1 500 min–1

5 000 min–1

9 000 min–1

20.0 kW20.0 kW13.5 kW

127.3 Nm 38.2 Nm 14.3 Nm

43.3 A––

S6-40% 1 500 min–1

4 500 min–1

8 000 min–1

25.0 kW25.0 kW16.8 kW

159.2 Nm 53.1 Nm 20.1 Nm

52.3 A––

S6-25% 1 500 min–1

4 000 min–1

6 000 min–1

32.0 kW32.0 kW23.7 kW

203.7 Nm 76.4 Nm 37.7 Nm

65.0 A––

Power characteristic curve

Torque characteristic curve

QAN 200 UH

Power characteristic curve

Torque characteristic curve

Duty

cycle

Speed n Power P Torque M Current I

S1 1 500 min–1

11 000 min–1

12 000 min–1

15 000 min–1

10.0 kW10.0 kW 8.0 kW 4.0 kW

63.7 Nm 8.7 Nm 6.4 Nm 2.5 Nm

25.0 A–––

S6-60% 1 500 min–1

10 000 min–1

12 000 min–1

15 000 min–1

12.5 kW12.5 kW10.0 kW 5.0 kW

79.8 Nm 11.9 Nm 8.0 Nm 3.2 Nm

29.0 A–––

S6-40% 1 500 min–1

9 000 min–1

12 000 min–1

15 000 min–1

14.0 kW14.0 kW11.0 kW 6.0 kW

89.4 Nm 19.1 Nm 8.8 Nm 3.8 Nm

32.0 A–––

S6-25% 1 500 min–1

7 500 min–1

12 000 min–1

15 000 min–1

17.0 kW17.0 kW12.0 kW 7.0 kW

108.6 Nm 21.7 Nm 9.5 Nm 4.5 Nm

37.0 A–––

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QAN 260 L, QAN 260 LH

Duty

cycle

Speed n Power P Torque M Current I

S1 1 500 min–1

6 500 min–1

10 000 min–1

12 000 min–1

20.0 kW20.0 kW13.0 kW 8.0 kW

127.3 Nm 29.4 Nm 12.4 Nm 6.4 Nm

46.0 A–––

S6-60% 1 500 min–1

6 000 min–1

10 000 min–1

12 000 min–1

25.0 kW25.0 kW16.0 kW 8.0 kW

159.2 Nm 39.4 Nm 15.3 Nm 6.4 Nm

56.0 A–––

S6-40% 1 500 min–1

5 500 min–1

10 000 min–1

30.0 kW30.0 kW17.5 kW

191.0 Nm 52.1 Nm 16.7 Nm

65.0 A––

S6-25% 1 500 min–1

5 000 min–1

8 000 min–1

37.0 kW37.0 kW24.0 kW

235.5 Nm 70.7 Nm 28.6 Nm

79.0 A––

Power characteristic curve

Torque characteristic curve

QAN 260 U

Duty

cycle

Speed n Power P Torque M Current I

S1 1 500 min–1

7 400 min–1

10 000 min–1

24.0 kW24.0 kW18.0 kW

152.8 Nm 31.0 Nm 17.2 Nm

58.0 A––

S6-60% 1 500 min–1

7 000 min–1

10 000 min–1

30.0 kW30.0 kW22.5 kW

191.0 Nm 40.9 Nm 21.5 Nm

67.2 A––

S6-40% 1 500 min–1

5 500 min–1

10 000 min–1

38.0 kW38.0 kW26.0 kW

241.9 Nm 66.0 Nm 24.8 Nm

81.8 A––

S6-25% 1 500 min–1

4 500 min–1

7 000 min–1

48.0 kW48.0 kW41.0 kW

305.6 Nm101.9 Nm 55.9 Nm

100.6 A––

Power characteristic curve

Torque characteristic curve

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QAN 260 W

Duty

cycle

Speed n Power P Torque M Current I

S1 750 min–1

5 000 min–1

10 000 min–1

12.0 kW12.0 kW 4.0 kW

152.8 Nm 22.9 Nm 3.8 Nm

29.0 A––

S6-60% 750 min–1

3 000 min–1

6 000 min–1

17.5 kW17.5 kW11.3 kW

222.8 Nm 55.7 Nm 18.0 Nm

38.1 A––

S6-40% 750 min–1

2 500 min–1

3 500 min–1

22.0 kW22.0 kW19.0 kW

280.1 Nm 84.0 Nm 51.8 Nm

46.4 A––

Power characteristic curve

Torque characteristic curve

QAN 260 UH

Duty

cycle

Speed n Power P Torque M Current I

S1 1 500 min–1

7 400 min–1

10 000 min–1

22.0 kW22.0 kW16.0 kW

140.1 Nm 28.4 Nm 15.3 Nm

54.0 A––

S6-60% 1 500 min–1

6 500 min–1

10 000 min–1

30.0 kW30.0 kW20.0 kW

191.0 Nm 44.1 Nm 19.5 Nm

67.0 A––

S6-40% 1 500 min–1

6 500 min–1

10 000 min–1

35.0 kW35.0 kW24.0 kW

222.8 Nm 66.8 Nm 22.9 Nm

77.0 A––

S6-25% 1 500 min–1

5 000 min–1

10 000 min–1

46.0 kW46.0 kW27.0 kW

286.5 Nm 85.9 Nm 25.8 Nm

97.0 A––

Power characteristic curve

Torque characteristic curve

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QAN 320 M

Duty

cycle

Speed n Power P Torque M Current I

S1 1 500 min–1

5 500 min–1

10 000 min–1

32.0 kW32.0 kW19.5 kW

203.7 Nm 55.0 Nm 18.6 Nm

77.5 A––

S6-60% 1 500 min–1

5 500 min–1

10 000 min–1

43.0 kW43.0 kW25.0 kW

273.7 Nm 71.5 Nm 23.9 Nm

98.0 A––

S6-40% 1 500 min–1

5 500 min–1

6 000 min–1

53.0 kW53.0 kW48.0 kW

337.4 Nm 86.2 Nm 76.4 Nm

118.0 A––

Power characteristic curve

Torque characteristic curve

QAN 320 L

Duty

cycle

Speed n Power P Torque M Current I

S1 1 500 min–1

5 000 min–1

10 000 min–1

40.0 kW40.0 kW21.0 kW

254.6 Nm 77.9 Nm 21.0 Nm

99.0 A––

S6-60% 1 500 min–1

4 500 min–1

10 000 min–1

53.0 kW53.0 kW24.0 kW

337.4 Nm112.5 Nm 22.9 Nm

123.0 A––

S6-40% 1 500 min–1

4 500 min–1

10 000 min–1

66.0 kW66.0 kW28.0 kW

420.2 Nm140.1 Nm 26.7 Nm

148.0 A––

Power characteristic curve

Torque characteristic curve

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Duty

cycle

Speed n Power P Torque M Current I

S1 750 min–1

3 500 min–1

10 000 min–1

18.0 kW18.0 kW 5.0 kW

229.2 Nm 49.1 Nm 4.8 Nm

43.0 A––

S6-60% 750 min–1

2 000 min–1

4 000 min–1

24.0 kW24.0 kW18.5 kW

305.6 Nm114.6 Nm 44.2 Nm

54.0 A––

S6-40% 750 min–1

2 000 min–1

3 000 min–1

30.0 kW30.0 kW25.0 kW

382.0 Nm143.2 Nm 79.6 Nm

71.0 A––

Power characteristic curve

Torque characteristic curve

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55

Asynchronous Motors with Hollow Shaft1PM6 Overview

General technical information

Hollow-shaft motors

The 1PM6 105 and 1PM6 133 hollow-shaft motors are suited for direct mounting to mechanical spindles. The hollow shaft permits you to convey coolant to tools with inner cooling.

The coolant is introduced at the rear of the motor through a rotating manifold (e.g. from Deublin, order no.: 1109-020-188). The shaft end is designed for this.

Speed measurement

An integrated rotary encoder from HEIDENHAIN measures the shaft speed.An ERM 280 with 600 lines is used.

Specifi cations

The specifi cations and the characteristic curves apply to motors mounted without thermal insulation. The temperature may differ from the maximum permissible ambi-ent temperature of 40 °C by a maximum of 105 K. If the motor is mounted so that it is thermally insulated, it is necessary to re-duce the motor torque in order to avoid thermal overloading of the motor.

Shaft bearing

The 1PM6 motors are equipped with main-tenance-free bearings.

Mechanical life

The service life of the bearings depends on the shaft load and the average shaft speed (see the Inverter Systems and Motors Tech-nical Manual).The nominal bearing service life – which depends on the specifi c motor and applies for a certain maximum shaft load at an av-erage shaft speed – is 10 000 hours for 1PM6 motors.

Shaft end

The 1PM6 asynchronous motors have a cylindrical shaft end as per DIN 748-1.

They are supplied with a smooth shaft (without keyway and feather key).

Precision balancing

1PM6 asynchronous motors can be bal-anced at any time.

Mechanical data

Design IM B5 (mounting via fl ange/base) according to EN 60 034-7Flange: Dimensions as per DIN 42 948 and IEC 72Protection as per EN 60 529: IP 55 (Fan: IP 54)Vibration severity

Grade SR (external precision balancing possible)

Thermal specifi cations

Separate cooling via integrated fanTemperature monitoring with KTY 84-130 thermistor in the stator windingThermal class F

Asynchro-

nous mo-

tors

Rated

power

output

Rated

speed

Max. speed Rated

torque

Rated

current

Recommended inverters Page

1-axis

module

2-axis

module

Compact

inverter

1PM6 105 7.5 kW 1 500 min–1 18 000 min–1 48.0 Nm 23.0 A UM 112 D UM 122 D Spindle out-put

56

1PM6 133 11.0 kW 1 500 min–1 15 000 min–1 70.0 Nm 41.0 A UM 113 DUM 114 D1)

– – 58

1) Depending on the required acceleration of the spindle (Imax)

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Asynchronous Motors with Hollow Shaft1PM6 105

Hollow-shaft spindle motor with 2 pole pairs

Rated power output to 7.5 kW

Encoder connector

For R, see page 61

Motor 1PM6105-2DF81-1AR1-Z

Rated voltage UN 300 V

Rated power output PN 7.5 kW

Rated shaft speed nN 1 500 min–1

Rated torque MN

(105 K)48.0 Nm

Rated current IN (105 K) 23.0 A

Effi ciency 0.82

Max. speed nmax1) 18 000 min–1

Max. current Imax 52 A

Bore hole in shaft ¬ 11.5 mm

Weight m 70 kg

Rotor inertia J 240 kgcm2

Protection IP 55 (fan: IP 54)

Fan

Rated voltage ULRated current ILFrequency fL

3AC 400 V0.15 A50 Hz/60 Hz

ID 557 622-13

1) The max. speed depends on the motor’s application conditions, such as the shaft load (see the Inverter Systems and Motors Technical Manual).The following load cycle applies:

30 % nmax, 60 % 2/3 nmax, 10 % standstill, duty cycle time 10 min.

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Asynchronous Motors with Hollow Shaft1PM6 133

Hollow-shaft spindle motor with 2 pole pairs

Rated power output to 11 kW

Encoder connector

For R, see page 61

Motor 1PM6133-2DF81-1AR1-Z

Rated voltage UN 222 V

Rated power output PN 11.5 kW

Rated shaft speed nN 1 500 min–1

Rated torque MN

(105 K)70.0 Nm

Rated current IN (105 K) 41.0 A

Effi ciency 0.82

Max. speed nmax1) 15 000 min–1

Max. current Imax 101 A

Bore hole in shaft ¬ 11.5 mm

Weight m 94 kg

Rotor inertia J 460 kgcm2

Protection IP 55 (fan: IP 54)

Fan

Rated voltage ULRated current ILFrequency fL

3AC 400 V0.25 A50 Hz/60 Hz

ID 557 623-13

1) The max. speed depends on the motor’s application conditions, such as the shaft load (see the Inverter Systems and Motors Technical Manual).The following load cycle applies:

30 % nmax, 60 % 2/3 nmax, 10 % standstill, duty cycle time 10 min.

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Asynchronous MotorsCharacteristics of Power and Torque

1PM6 105 1PM6 133

Duty

cycle

Speed n Power P Torque M Current I

S1 1 500 min–1

9 500 min–1

18 000 min–1

7.5 kW 7.5 kW 2.2 kW

47.7 Nm 7.5 Nm 1.2 Nm

23.0 A––

S6-60% 1 500 min–1

7 800 min–1

18 000 min–1

9.5 kW 9.5 kW 2.2 kW

60.5 Nm11.6 Nm 1.2 Nm

27.5 A––

S6-40% 1 500 min–1

6 700 min–1

18 000 min–1

11.0 kW11.0 kW 2.2 kW

70.0 Nm15.7 Nm 1.2 Nm

31.0 A––

S6-25% 1 500 min–1

5 500 min–1

18 000 min–1

13.0 kW13.0 kW 2.2 kW

82.8 Nm22.6 Nm 1.2 Nm

36.0 A––

Duty

cycle

Speed n Power P Torque M Current I

S1 1 500 min–1

8 000 min–1

15 000 min–1

11.0 kW11.0 kW 3.0 kW

70.0 Nm13.1 Nm 1.9 Nm

41.0 A––

S6-60% 1 500 min–1

9 500 min–1

15 000 min–1

14.5 kW14.5 kW 6.0 kW

92.3 Nm14.6 Nm 3.8 Nm

52.0 A––

S6-40% 1 500 min–1

8 500 min–1

15 000 min–1

16.5 kW16.5 kW 6.0 kW

105.0 Nm 15.5 Nm 3.8 Nm

58.5 A––

S6-25% 1 500 min–1

7 100 min–1

15 000 min–1

20.0 kW20.0 kW 6.0 kW

127.3 Nm 26.9 Nm 3.8 Nm

70.0 A––

Power characteristic curve Power characteristic curve

Torque characteristic curve Torque characteristic curve

Page 61: Information for the Machine Tool Builder -  · PDF fileInformation for the Machine Tool Builder. 2 ... Series QSY 155 14 ... chine parameters every time it is switched on

61

Asynchronous MotorsCables

Power cablesCurrent load at ambient temperature up to 40 °C

Encoder cables

Cable length Cable complete

with connectors

ID

Line drop com-

pensator

ID

Extension cable

ID

Bend radius R for

frequent fl exing

All QAN,

all 1PM6

< 30 m 289 440-xx – 336 847-xx(as required)

‡ 100 mm

> 30 m 289 440-xx 370 226-01 336 847-xx

Cables for fans

Cable only

IDBend radius R for

frequent fl exing

Cable type Diameter

All QAN,

all 1PM6

348 949-01 ‡ 50 mm PUR [4 x 0.75 mm2] 10 mm

Cable only

IDBend radius R for

frequent fl exing

Cable type Diameter

Current load up to 26 A (installation type B2)

QAN 200 M

QAN 200 L

QAN 200 U

QAN 200 UH

1PM6 105

348 949-04 ‡ 70 mm PUR [4 x 4 mm2] 14.1 mm

Current load up to 32.8 A (installation type B2)

QAN 260 W 348 949-05 ‡ 75 mm PUR [4 x 6 mm2] 15.6 mm

Current load up to 45.2 A (installation type B2)

QAN 260 M

QAN 260 MH

QAN 320 W

1PM6 133

348 949-06 PUR [4 x 10 mm2] 20.3 mm

Current load up to 59.9 A (installation type B2)

QAN 260 L

QAN 260 LH

QAN 260 U

QAN 260 UH

348 949-07 ‡ 135 mm PUR [4 x 16 mm2] 27.3 mm

Current load up to 93.8 A (installation type B2)

QAN 320 M 348 949-09 ‡ 175 mm PUR [4 x 35 mm2] 35.5 mm

Current load up to 117.5 A (installation types C and E)

QAN 320 L 348 949-09 ‡ 175 mm PUR [4 x 35 mm2] 35.5 mm

Page 62: Information for the Machine Tool Builder -  · PDF fileInformation for the Machine Tool Builder. 2 ... Series QSY 155 14 ... chine parameters every time it is switched on

NO HEIDENHAIN Scandinavia AB7300 Orkanger, Norwaywww.heidenhain.no

PH Machinebanks` CorporationQuezon City, Philippines 1113E-mail: [email protected]

PL APS02-489 Warszawa, Polandwww.apserwis.com.pl

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IN HEIDENHAIN Optics & ElectronicsIndia Private LimitedChetpet, Chennai 600 031, Indiawww.heidenhain.in

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208 893-2K · 10 · 6/2011 · H · Printed in Germany