Influence of substrate pre-treatments by Xe ion ...
Transcript of Influence of substrate pre-treatments by Xe ion ...
1
Influence of substrate pre-treatments by Xe+ ion bombardment and plasma nitriding on
the behavior of TiN coatings deposited by plasma reactive sputtering on 100Cr6 steel
S. Vales1a, P. Brito2b, F.A.G. Pineda1c, E.A. Ochoa3d, R. Droppa Jr4f, J. Garcia5g, M.
Morales3h, F. Alvarez 3i, H. Pinto1j*
1Universidade de São Paulo (USP), Escola de Engenharia de São Carlos, Av. Trabalhador
São Carlense 400, São Carlos – SP, CEP 13566-590, Brazil
2Pontifícia Universidade Católica de Minas Gerais (PUC-MG), Av. Dom José Gaspar 500,
30535-901 Belo Horizonte, MG, Brazil
3Universidade Estadual de Campinas (UNICAMP), Campus Universitário Zeferino Vaz,
Barão Geraldo, Campinas - SP, CEP 13083-970, Brazil
4Universidade Federal do ABC (UFABC), Av. dos Estados, 5001, Santo André –SP, CEP
09210-580, Brazil
5Sandvik Machining Solutions, R&D Material & Processes, Lerkrogsvägen 19, SE 12160
Stockholm, Sweden
Email address: [email protected], [email protected], [email protected]; [email protected], [email protected], [email protected], [email protected], [email protected], [email protected]* *Corresponding author
Highlights:
100Cr6 steel substrates were Xe bombarded with 1.0 KeV
The XRD patters confirms that the previous Xe ion bombardment increase nitrogen
implantation in plasma nitriding process
2
The AFM shows that the impact energy in combination with plasma nitriding cause a
significantly increase roughness
Abstract
In this paper the influence of pre-treating a 100Cr6 steel surface by Xe+ ion
bombardment and plasma nitriding at low temperature (380°C) on the roughness, wear
resistance and residual stresses of thin TiN coatings deposited by reactive IBAD was
investigated. The Xe+ ion bombardment was carried out using a 1.0 keV kinetic energy by a
broad ion beam assistance deposition (IBAD, Kaufman cell). The results showed that in the
studied experimental conditions the ion bombardment intensifies nitrogen diffusion by creating
lattice imperfections, stress, and increasing roughness. In case of the combined pre-treatment
with Xe+ ion bombardment and subsequent plasma nitriding of samples with relatively high
average roughness, the wear volume increases in comparison to the substrates exposed to only
nitriding or ion bombardment.
Keywords: Ion implantation, nitrides, ion beam-assisted deposition, thin films, wear.
1. Introduction
The performance of cutting tools and dies can be largely improved by surface
modification techniques, such as plasma nitriding and hard coating deposition, which are
widely applied to steels leading to increase hardness, oxidation and corrosion resistance, wear
resistance and overall superior tribological properties [1-5]. Plasma nitriding allows for
excellent parameters control and high efficiency nitrogen diffusion at relatively low
3
temperatures (300-450°C), which results in a more chemically uniform compound layer (“white
layer”) and maintaining the material original hardness in comparison to conventional gas
nitriding processes [6].
Typically, plasma nitrided steel work-pieces have a compound layer (“white layer”)
formed at the surface which is composed by nitrides. This layer can be formed by ε-Fe2-3N and
γ’-Fe4N or only a monolayer with one type of nitrides. Bellow of the compound layer there are
a diffusion zone, which is composed by the α-phase saturated of nitrogen and the fine
precipitates nitrides [7]. The nitrides ε-Fe2-3N and γ’-Fe4N can exhibit very high hardness,
lower friction coefficient and good corrosion resistance, thus improving mechanical, chemical
and tribological properties [8-11].
Deposition of hard coatings such as TiN, TiC, TiCN and TiAlN, which exhibit very high
hardness, good wear resistance and low friction coefficient is also commonly utilized for
enhancing surface characteristics of steel parts. The hard ceramic coating can be applied both
directly on the metallic substrate as well as on a previously nitrided material [12-14]. In the
latter case a duplex scale is formed with superior fatigue and wear resistance due to increased
compatibility between the hard external coating and the strengthened underlying substrate [15,
16], e.g. if the substrate is much softer than the hard coating, it might undergo plastic
deformation in service causing the outer layer to collapse and fail prematurely [17]. Ion Beam
Assisted Deposition (IBAD) is a Physical Vapor Deposition (PVD) process for hard coating
deposition that may be combined with ion bombardment. The additional energy of the ion beam
allows for coating deposition at lower temperatures, avoiding some of the difficulties associated
with conventional PVD processes on nitrided substrates, such as bad adhesion, creation of
porosities or decomposition of the nitride layer leaving a relatively soft iron layer behind [18,
4
19]. The IBAD technique also allows for better densification of the hard coating in comparison
to PVD processes, as well as independent control of several parameters [20, 21].
The ion bombardment of metallic surfaces produces a variety of microstructural
changes, such as the creation of lattice defects, phase transformations, material removal
(sputtering) and amorphization on the annealed 100Cr6 steel [22]. Recent studies have
demonstrated that the atomic bombardment of steel substrates with Xe+ ions improves the
diffusion of nitrogen in the material by prompting stress, grain refinement, defects creation and
diffusion channels in the 4140 (quenched and tempered) steel [23, 25-27]. This process can also
be used to modify the substrate surface on the atomic level by increasing the surface roughness
and thus improving the adherence of hard coatings to the treated areas [7, 28]. Thus, the
development of processes which allow improving the performance of tools and dies can benefit
from the understanding of pre-treating techniques for metallic substrates aiming at the
subsequent deposition of ceramic coatings with enhanced hardness and thermal stability. In this
work we report on individual and combined surface processing involving the bombardment
with Xe+ ions and plasma nitriding at low temperature, i.e. 380°C, of annealed 100Cr6 steel
substrates, as pre-treatment alternatives for the deposition of TiN hard coatings.
2. Materials and Methods
2.1. Substrate material
The substrate material was an annealed 100Cr6 bearing steel. Its chemical composition
is given Table 1. The steel specimens were employed in the annealed instead of quenched and
tempered condition in order to avoid phase transformations during processing by ion plasma
5
nitriding. The samples used in all experiments were in the form of 20 mm diameter discs with
2 mm thickness. Prior to application of all surface modification techniques, the steel samples
were ground with SiC grinding paper, polished in 6, 3 and 1 µm diamond paste and finally
polished in a 0.25µm colloidal silica suspension.
Table I: Chemical composition of the 100Cr6 steel.
Element C Si Mn Cr
Composition [wt.%] 1.00 0.25 0.35 1.5
2.2. Surface modification and TiN deposition
Samples from the 100Cr6 steel were submitted to preliminary Xe+ ion bombardment
and plasma nitriding prior to TiN film deposition. The Xe+ ion bombardment/implantation and
TiN deposition processes were performed using an ion beam assisted deposition (IBAD) system
located at the Ionic Implantation and Surface Treatment Laboratory of the Campinas State
University (Unicamp, Brazil). The system consists mainly of a deposition chamber equipped
with two Kaufman ion sources of 3 cm diameter, a support for four targets and a temperature
controlled (<1000 °C) sample holder. More details regarding this system can be found in the
work of Hammer et al. [29].
For ion bombardment a xenon gas flux was introduced into the ~3 cm diameter ion beam
Kaufman sources (9.9995%) and ions produced were accelerated to 1.0 keV. The samples were
bombarded perpendicularly to the polished surface with a ~2.8 mA/cm2 current density for
30min. During Xe+ bombardment, the substrate temperature was kept below 260 °C and the
6
work pressure in this case was 0.15 Pa. Plasma nitriding was performed using a 0.2 keV N+
beam with ~2.7 mA/cm2 current density focused on the 100Cr6 sample surface for 30min. The
temperature of the process was set to 380 °C and the working pressure was 0.015 Pa for all
nitrided samples. The deposition of TiN coatings was accomplished by sputtering a titanium
target with an argon ion beam of 1.45 keV (80 mA) in a N2 atmosphere. The deposition N2
pressure was 0.055 Pa and the substrate temperature was set to 400 °C. The deposition time
was 120 min for all the samples.
All those processes were carried out independently in the following manner: initial
sputter cleaning of the substrates using a 600 eV Ar+ beam for 5 minutes, followed by Xe+ ion
bombardment and/or nitrogen implantation when applicable, and finally, TiN coating
deposition. Thus, a series of four samples was produced by combining the processes described
above yielding the samples described in Table 2.
Table II: Sample identification and structure.
Sample Sample structure
S Steel + TiN
SN Steel + nitrided layer + TiN
S1000 Steel + Xe+ bombarded layer + TiN
S1000N Steel + Xe+ bombarded and nitrided layer + TiN
2.3. Phase analyses and Microstructure
7
Angle-dispersive X-ray diffraction (XRD) using synchrotron radiation was carried out
at the experimental station XPD of the Brazilian Synchrotron Radiation Laboratory (LNLS,
Campinas) in order to assess the phase composition within the TiN coated samples subjected
to the different surface pre-treatment procedures. The radiation energy was set to 10.5 keV (
= 1.1823 Å) and the beam was 4 mm wide and 1 mm high. Diffractograms were obtained both
under a grazing incidence angle () of 1°, which corresponds to an average penetration depth
of 500 nm, and also using the symmetric -2 mode.
The microstructure of the 100Cr6 steel substrate and the TiN coatings was investigated
by scanning electron microscopy (SEM) using a Philips XL-30 FEG microscope. The sample
cross-sections were etched to reveal the material microstructure with 3% Nital solution.
Transmission Electron Microscopy (TEM) of sample cross-sections was used to characterize
the size and distribution of the iron nitrides formed during plasma nitriding and to visualize the
impact of atomic peening on the microstructure of the steel surface by using a JEOL 2100
microscope. Suitable thin samples were prepared applying a wedge shaped thin slice, i.e.,
polishing by gentle abrasive rubbing of a specimen with a slight tilt (0.3-0.7°) to obtain an
electron transparent wedge with smooth and highly polished surfaces (20 µm). Finally, electron
transparent areas were then obtained by low energy ion polishing.
2.4. Topography, wear and coating adhesion
The influence of each pre-treatment procedure on the surface topography of the coated
samples was evaluated by atomic force microscopy (AFM) using the tapping mode in a
FlexAFM 3 – Nanosurf equipment. To evaluate the adhesion of the coatings, an Anton Paar
Nanoscratch-Tester (NST) was employed using a linear increase of the applied normal force up
8
to 500 mN. The wear resistance of the TiN coatings deposited on the different substrate surfaces
was evaluated by means of ball on disc tests. A ball of cemented carbide (WC-Co) with 3.0 mm
radius and 5 N normal load were applied to the tests. The total sliding distance was set to 1000
m.
2.5. Residual Stress Analysis
The effect of Xe bombardment and plasma nitriding on the average residual stresses of
the TiN films was determined by applying the sin2 method at a fixed penetration depth of 500
nm using a four-circle diffractometer located at the experimental station XPD of the
Synchrotron facilities (LNLS, Campinas, Brazil) [30, 31]. The radiation energy was 10.5 keV
( = 1.1823 Å) and beam dimensions were 1 x 1 mm. A fixed penetration depth was chosen in
order to suppress the influence of stress gradients, which typically occur in thin surface films,
on the stress evaluation procedure. Owing to the weak macroscopic texture of the IBAD
deposited TiN films, unrestricted lattice spacing measurements could be performed for all
sample directions defined by the inclination angle and the azimuth .
The penetration depth of the synchrotron X-rays depends on the incident () and exit
() angles of the incoming and diffracted X-rays, respectively. This can be also expressed as a
function of the diffractometer angles according to Eq.(1):
sin sin sin sin(2 ) cos
[sin sin ] [sin sin(2 )]
(1)
where is the linear absorption coefficient of TiN and , 2 and represent the
instrumental angles of a four-circle diffractometer. The azimuthal and the inclination
9
angles, which define the sampled specimen directions, can be also expressed in terms of the
diffractometer angles according to Eq. (2) and (3):
arccos cos cos( ) (2)
sinarctan
tan( )
(3)
Considering Eq. (1) to (3), a sin2-based stress analysis can be carried out at a constant
penetration depth by applying the following procedure:
(I) the penetration depth of interest is chosen taking into account e.g. the film
thickness;
(II) a diffraction line (hkl) of the material under consideration is chosen, thus fixing the
diffraction angle 2 = 2hkl;
(III) a list of the azimuths and the inclination -angles has to be defined, taking
into account the symmetry of the stress state, the crystallographic texture of the material and
the required measurement accuracy;
(IV) a list of diffractometer settings (, , ) has to be determined for each specimen
direction (, ) using Eq. (1) to (3).
Thus, in order to maintain a constant penetration depth during a sin2-based stress
analysis, the traditional or tilting, which are used individually at a certain -azimuth, has
to be replaced by a coordinated movement of the diffractometer angles , and . As a
consequence of the controlled penetration depth, only a limited region within the sin2-plot is
accessible for a certain hkl reflection. For further details regarding this technique, the reader is
referred to [30].
The lattice strains were measured for the {220} diffraction line of TiN. This reflection
was chosen based on a compromise between the ease for separating this line from neighbouring
10
ones, its intensity and the highest possible 2θ-angle. The Diffraction Elastic Constants (DEC)
were calculated based on the Eshelby-Kröner model using the single crystal elastic constants
for TiN [31].
3. Results and Discussion
3.1. Microstructure
The microstructure of the 100Cr6 steel subjected to Xe+ bombardment followed by
plasma nitriding and TiN deposition (sample S1000N) is presented in Figure 1. The SEM image
initially reveals that the annealed hypereutectoid steel substrate consists of a ferritic matrix with
embedded spheroidized cementite particles. It can also be observed that the average thickness
of the TiN coatings deposited by IBAD amounts to about 400 nm. Plasma nitriding conducted
at 380 °C did not lead to the formation of a white compound layer but only to a restricted
diffusion zone, which cannot be visualized using SEM analyses.
11
Figure 1: Cross section micrograph of the S1000N sample showing the TiN coating (20,000X).
The results of the phase analyses conducted by XRD on the S, SN, S1000 and S1000N
specimens are presented in Figure 2. The XRD patterns of non-nitrided samples (S and S1000)
contain reflections that correspond to ferrite and Fe3C from the substrate, as well as TiN from
the deposited hard coating. For the SN sample, which was not subjected to Xe+ bombardment,
the diffractograms reveal additionally the presence of the iron-rich γ’-Fe4N nitride. With
regards to the S1000N sample, which was in turn bombarded with Xe+ prior to nitriding, both
ε-Fe2-3N and γ’-Fe4N iron nitrides could be detected. The formation of ε-Fe2-3N nitride confirms
that the previous ion bombardment was responsible for increasing nitrogen retention [26, 27]
on the steel surface during the plasma nitriding process. In addition, it is worth noticing that the
volume fraction of γ’-Fe4N appears to be larger in the S1000N specimen than in the SN sample,
as indicated by the difference in the relative intensity of the respective diffraction lines. This
probably happens because bombardment with Xe+ ions texturized the treated surface, causing
the generation of lattice defects and stress which accelerate the nitrogen diffusion into the first
atomic surface layers [26, 27]. Overall, the TiN reflections exhibit line broadening (e.g. in
comparison with the reflections which stem from metallic iron in the steel substrate), an
indication of small crystallite size and possibly nanostructured layer (i.e., disorder). In addition,
there appears to be no strong preferential orientation in the TiN coatings deposited on the
different substrates since in all cases several TiN reflections could be detected with no marked
difference in their relative intensities, in agreement with a recent investigation [33].
The microstructure of the S1000N specimen was further investigated by TEM (Figures
3 and 4). Observation of Figure 3 indicates elevated dislocation density in the sub-surface
region of the steel substrate (approximately 0.5μm thickness), likely caused by plastic strain
12
associated with the Xe+ ion bombardment. Possible sources of deformation caused by ion
bombardment include: formation of gas bubbles from within the substrate lattice, phase
transformations and the peening effect itself caused by ion collision [21, 24].
13
Figure 2: XRD spectra and phase identification for the S, SN, S1000 and S1000N samples.
The presence of lattice defects accounts for the higher diffusivity necessary for the
formation of the nitrogen-rich ε-Fe2-3N nitride layer detected by XRD (Figure 2). Figure 4
displays a TEM image of the coating/substrate interface in S1000N sample. The interface
between the steel substrate and TiN coating exhibit fringes due to very fine nitride formation
(red arrows). Analyses of the electron diffraction data from the coating-steel interface indicate
two distinct superposing patterns, corresponding to the -Fe2-3N and γ’-Fe4N nitrides, as
indicated in the inset of Figure 4, thus corroborating the results of the XRD analysis presented
in Figure 2
Figure 3: TEM image from the S1000N sample showing increased defect density near the interface with
the TiN coating.
14
Figure 4: TEM image and electron diffraction pattern from the sample S1000N showing the
presence of -Fe2-3N and γ’-Fe4N nitrides.
3.2. Topography, wear and coating adhesion
The surface topography of the samples investigated by AFM is displayed in Figure 5. It
is possible to verify that the different types of pre-treatment lead to marked differences in the
surface roughness of the TiN films. The sample S exhibits the lowest levels of roughness,
compatible with the surface finishing of the metallographic preparation to which the substrates
were initially subjected. Thus, the non-treated sample represents the reference state for the
purpose of comparison. Plasma nitriding of the substrate (sample SN) leads to a small increase
in roughness, which can be explained by different mechanisms such as: volumetric expansion
of the substrate lattice due to incorporation of N in solid solution and formation of nitrides,
sputtering of the surface due to the impact of N ions during deposition, as well as redeposition
of the sputtered material [34, 35].
15
Figure 5: AFM surface topography of the investigated samples obtained after wear testing.
The bombardment with Xe+ ions at 1.0 keV kinetic energy produces a more significant
increase of roughness in the sample S1000 than the nitriding process. This occurs due to a more
intense atomic attrition prompted by the heavy Xe+ ions. As previously shown reduction the
Xe+ bombardment kinetic energy diminishes surface roughness [22, 26]. Finally, the exposure
of the 100Cr6 steel surface to prolonged atomic attrition caused by the combination of ion
bombardment and plasma nitriding leads to the roughest surface profile in the sample S1000N.
The evolution of the average surface roughness of the TiN coatings as a function of the pre-
treatment technique applied to the 100Cr6 substrates is presented in Figure 6.
The average worn volumes obtained after ball on disc tests are presented in Figure 7.
The lowest wear rates were observed for the samples subjected to individual treatments of
nitriding (SN) or ion bombardment (S1000) instead of a combination of both plasma nitriding
and Xe+ ion bombardment (S1000N).
16
Figure 6: Evolution of average roughness Ra as a function of surface pre-treatment in TiN coating.
This indicates that the bombardment with Xe+ ions causes strain hardening of the steel
surface that is comparable with the hardness increase promoted by nitride formation, or possibly
a combination of surface hardening with slightly increased roughness that contributes to
enhance the coating adhesion to the substrate. Both effects, i.e. increased substrate hardness
and coating adhesion, ought to be considered here because in all cases the thin TiN coatings
(~400 nm, Figure 1) from all samples appear to have been completely removed during the wear
tests. The wear behavior of the S1000N specimen was found to be comparable to the untreated
sample S. In this case, excessive surface roughness causes insufficient TiN adhesion on the
substrate. As the tribological system investigated (cemented carbide against TiN) involves
materials of elevated hardness, the main wear mechanism appears to be abrasive, thus leading
to appreciable breakup of the sharper coating asperities.
17
Figure 8 exhibits the scratch scars and the critical loads for coating delamination
obtained during the nano-scratch tests. It is possible to observe chevron cracking, indicating
cohesive failure; the dashed rectangles highlight the start of chipping failure (adhesive failure).
These values indicate a transition point in the wear behavior, which can occur due to
plastic deformation, increase in temperature [36] or initial failure of the coating (microcracking,
surface flaking, loss of cohesion) [37]. In the present case, the critical load is an indicative of
adhesion of the TiN coating to the substrate material. The highest critical load was observed on
the SN sample, consistent with the minimum wear volume observed in Figure 7. The same trend
is observed for the remaining samples, within the error margins of the experiment.
Figure 7: Average wear volume of the different samples after ball-on-disc tests.
18
a)
b)
Figure 8: a) Image of the scratch scars and b) critical load for TiN coatings deposited onto the different
substrates.
19
3.3. Residual stress analyses
Residual stress in thin coatings produced by deposition can usually be ascribed to two
sources. On one hand, the energetic ions cause atoms from the substrate to be shifted from their
original lattice positions producing residual interstitials. This leads to an outwards expansion
of the thin film from the substrate. In the plane of the coating, however, expansion is restricted
and the entrapped atoms cause elevated compressive stress [38]. In addition to these intrinsic
stresses, additional residual stresses arise during cooling from the deposition temperature due
to incompatibility of thermal expansion between substrate and coating [39, 40]. These cooling
stresses are therefore influenced by the surface pre-treatments which can alter the phase
composition and the average thermal expansion coefficient near the interface with the hard
metal coating.
The sin²ψ versus lattice spacing plots are presented in Figure 9. As can be observed for
all samples, residual stresses are compressive and the {200} lattice spacing varies linearly with
sin²ψ, in agreement with previous investigations [41, 42]. It is also important to observe that
XRD measurements for residual stress analysis on all materials could be performed over a large
range of sample tilt positions, indicating that no strong preferential orientation is present in TiN
coatings, as expected from the results presented in Figure 2.
20
Figure 9: sin²ψ versus TiN (200) lattice spacing plots of the investigated substrates.
The residual stress values obtained for each coating procedure are presented in Figure
10. In all cases, stress values are highly compressive: (-6.25±0.2), (-4.55±0.05), (-6.77±0.12)
and (-5.95±0.1) GPa for the S, SN, S1000 and S1000N specimens, respectively. By comparing
the results obtained for samples S and S1000, it is possible to observe that Xe+ bombardment
alone does not have a significant effect on the residual stress state on the deposited TiN coating.
However, plasma nitriding caused a significant reduction in the residual stresses. In
duplex coatings, where a hard ceramic layer is deposited onto a nitrided substrate, a transition
zone appears between substrate and coating [37, 43]. This happens because of the high ion
energy during IBAD that promotes the transference of chemical elements across the
substrate/coating interface, leading to the formation of a Ti-rich interlayer [33]. In the nitrided
sample, this would lead to the reaction with nitrogen and an increase in adhesion and chemical
compatibility between the TiN coating and substrate. This also contributes to reduce the residual
21
stresses in the TiN coating. For similar reasons, the SN sample exhibited superior wear
characteristics (Figures 7 and 8) in comparison to the other tested materials.
Figure 10: Average residual stress values in the TiN as a function of surface pre-treatment.
The application of Xe+ bombardment prior to plasma nitriding causes an increase in the
residual stresses of the TiN film to values similar to those of the untreated substrate in the S
sample. This is because of the occurrence of -Fe2-3N that has a Thermal Expansion Coefficient
(TEC) greater than ’-Fe4N: TEC(’-Fe4N) < TEC(-Fe2-3N) < TEC(Fe).
4. Conclusions
The impact of individual and combined pre-treatments based on the bombardment with
1.0 keV Xe+ ions and plasma nitriding at 380°C on the adhesion and wear of TiN coatings
deposited by IBAD onto spheroidized 100Cr6 steel was investigated. The results showed that
the bombardment with Xe+ ions causes grain refinement, texturization, and increases the density
22
of lattice imperfections at the treated surface, thus enhancing nitrogen diffusion at 380°C and
probably causing strain-hardening as well.
The combined pre-treatment led therefore to a diffusion zone containing both ε-Fe2-3N
and γ’-Fe4N nitrides, whereas simple plasma nitriding promoted the formation of only γ’-Fe4N.
The presence of ε-Fe2-3N confirms an enhanced nitrogen retention in the diffusion zone and the
formation of a more expressive nitride fraction. This corroborates the positive influence of Xe+
ion bombardment on the nitrogen retention during nitriding treatments.
Superior wear behavior was however verified for the application of individual plasma
nitriding. Xe+ ion bombardment with 1.0 keV impact energy in combination with plasma
nitriding caused sputtering of substrate and significantly increased surface roughness of the TiN
film. In such condition, the wear rate of the TiN became similar to that observed in the substrate
without pre-treatment. Reduction of the Xe+ ion energy shall lead to less sputtering and surface
roughness. This might enhance the wear performance in the case of a combined pre-treatment
due to a more pronounced nitrogen retention.
All TiN coatings evolved compressive residual stresses, ranging from -4.55 and -6.77
GPa. The lowest residual stress values were observed for the sample subjected to individual
plasma nitriding due to the formation of only γ’-Fe4N with reduced TEC and the increased
chemical compatibility by a Ti-rich interlayer between substrate and coating during IBAD.
Acknowledgments
The authors HP and JG acknowledge the financial support of the NanoCom Network
(Proposal FP7 no 247524) and the CREATe-Network project (H2020-MSCA-RISE/644013),
both funded by the European Union. SV is grateful to Conselho Nacional de Desenvolvimento
23
Científico e Tecnológico (CNPq) and Comissão de Aperfeiçoamento de Pessoal do Nível
Superior (CAPES) for granting the scholarship for acting in this research. FA and HP are CNPq
fellows. Part of this work was supported by FAPESP, projects 2010/11391-2 and 2012/10127-
5. The Brazilian Nanotechnology National Laboratory (LNNano) is greatly acknowledged for
support during the TEM analyses.
24
References
1. E. Menthe, K.T. Rie, J.W. Schultze, S. Simson, Structure and properties of plasma nitrided stainless steel, Surf. Coat. Technol. 74-75 (1995) 412-416.
2. M.K. Lei, Z.L. Zhang, Microstructure and corrosion resistance of plasma source ion nitrided austenitic stainless steel, J. Vac. Sci. Technol. A 15 (1997) 421-427.
3. N. Renevier, P. Collignon, H. Michel, T. Czerwiec. Low temperature nitriding of AISI 316L stainless steel and titanium in a low pressure arc discharge. Surf. Coat. Technol. 111 (1999) 128-133.
4. C.H. Ma, J.H. Huang, H. Chen, Texture evolution of transition-metal nitride thin films by ion beam assisted deposition, Thin Solid Films 446 (2004) 184-193.
5. M.V. Leite, C.A. Figueroa, S.C. Gallo, A.C. Rovani, R.L.O. Basso, P.R. Mei, I.J.R. Baumvol, A. Sinatora, Wear mechanisms and microstructure of pulsed plasma nitrided AISI H13 tool steel, Wear 269 (2010) 466-472.
6. L.F. Zagonel, J. Bettini, R.L.O. Basso, P. Paredez, H. Pinto, C.M. Lepienski, F. Alvarez, Nanosized precipitates in H13 tool steel low temperature plama nitriding, Surf. Coat. Technol. 207 (2012) 72-78.
7. E. A. Ochoa, C. A. Figueroa, F. Alvarez, Nitriding of AISI 4140 steel by a low energy broad ion source. J. Vac.Sci. Technol. A 24(6) (2006) 2113-2116.
8. S. Vales, E. A. Ochoa, P. P. Brito, R. Droppa Jr., J. Garcia, F. Alvarez, H.C. Pinto, Effect of low temperature nitriding of 100Cr6 substrates on TiN coatings deposited by IBAD, Mat. Res. 18(1) (2015) 54-58. DOI: http://dx.doi.org/10.1590/1516-1439.266514
9. S.M.M. Ramos, L. Amaral, M. Behar, G. Marest, A. Vasquez, F. C. Zawislak, The effects of xenon bombardment on the dissolution and reprecipitation of carbonitrides produced in nitrogen-implanted low carbon steel, Surf. Coat. Technol. 45 (1991) 255-262.
25
10. K. Gammer, M. Stoiber, J. Wagner, H. Hutter, R. Kullmer, C. Mitterer, Investigations on the effects of plasma-assisted pre-treatment for plasma-assisted chemical vapour deposition TiN coatings on tool steel, Thin Solid Films 461 (2004) 277-281.
11. Y.L.K.X. Shengli Ma, The composite of nitrided steel H13 and TiN coatings by plasma duplex treatment and the effect of pre-nitriding, Surf. Coat. Technol 137 (2001) 116-121.
12. P. Panjan, M. Čekada, R. Kirn, M. Soković, Improvement of die-casting with duplex treatment, Surf. Coat. Technol, 180-181 (2004) 561-565.
13. B. Škorié, D. Kakaš, Tribological behavior of TiN and TiAlN deposited on substrates plasma nitrided at low pressure, Mater. Manuf. Processes. (1995); 10: 321-326.
14. B. Škorié, D. Kakaš,T. Gredić, Influence of plasma nitriding on mechanical and tribological properties of steel with subsequent PVD surface treatments, Thin Solid Films, 317 (1998) 486-489.
15. Y. Sun, T. Bell, Plasma surface engineering of low alloy steel, Mater. Sci. Eng. A 140(7) (1991) 419-434.
16. J. Garcia, R. Pitonak, The role of cemented carbide functionally graded outer-layers on the wear performance of coated cutting tools. Int. J. Refract. Met. Hard Mater. 36(2013) 52-59.
17. H. Dong, Y. Sun, T. Bell, Enhanced corrosion resistance of duplex coatings. Surf. Coat. Technol 90(1-2) (1997) 91-101.
18. J.D. Kaminga, D. Doerwald, M. Schreurs,G.C.A.M. Janssen, Industrial feasibility of the nitrocoat process. Surf. Coat. Technol 200(5-6) (2005) 1837-1841.
19. J.D. Kamminga, H. Hoy, G.C.A.M. Janssen, E. Lugscheider, M. Maes, First results on duplex coatings without intermediate mechanical treatment. Surf. Coat. Technol 174-175 (2003) 671-676.
20. B. Škorié, D. Kakaš,M. Rakita, N. Bibić, D. Peruškob, Structure, hardness and adhesion of thin coatings deposited by PVD, IBAD on nitrided steels, Vaccum. 76 (2004) 169-172.
26
21. D. Kakas, P. Terek, L. Kovacevic, A. Miletic, B. Skoric, Influence of interfacial layer thickness and substrate roughness on adhesion of TiN coatings deposited at low temperatures by IBAD. Surf. Rev. Lett., 18 (2011) 83-90.
22. R. Droppa Jr., H.C. Pinto, J. Garcia, E.A. Ochoa, M. Morales, S. Cucatti, F. Alvarez, Influence of ion-beam bombardment on the physical properties of 100Cr6 steel, Mater. Chem. Phys. 147 (2014) 105-112. DOI:10.1016/j.matchemphys.2014.04.016
23. N. Mottu, M. Vayer, R. Erre, Xe and Mo implantation on austenitic stainless steel: structural modification. Surf. Coat. Technol. 183 (2004) 165-173.
24. R. G. Lacerda, M. C. dos Santos, L. R. Tessler, P. Hammer, F. Alvarez, and F. C. Marques, Pressure-induced physical changes of noble gases implanted in highly stressed amorphous carbon films. Phys. Rev. B 68, (2003) 054104
25. R.L. Basso, R.J. Candal, C.A. Figueroa, D. Wisnivesky, F. Alvarez, Influence of microstructure on the corrosion behavior of nitrocarburized AISI H13 tool steel obtained by pulsed DC plasma. Surf. Coat. Technol 203 (2009) 1293-1297.
26. S. Cucatti, E.A. Ochoa, M. Morales, R. Droppa Jr, J. Garcia, H.C. Pinto, L.F. Zagonel, D. Wisnivesky, C.A. Figueroa, F. Alvarez, Effect of bombarding steel with Xe+ ions on the surface nanostructure and on pulsed plasma nitriding process, Mater. Chem. Phys. 149-150 (2015) 261-169.
27. E.A. Ochoa, R. Droppa, R.L.O. Basso, M. Morales, S. Cucatti, L.F. Zagonel, T. Czerwiec, M.C. dos Santos, C.A. Figueroa, F. Alvarez, The effect of noble gas bombarding on nitrogen diffusion in steel Mater. Chem. Phys. 143 (2013) 116-123.
28. E.A. Ochoa, C.A. Figueroa, T. Czerviec, F. Alvarez, Enhanced nitrogen diffusion induced by atomic attrition, Appl. Phys. Lett. 88 (2006) 254109.
29. P. Hammer, N. M. Victoria, F. Alvarez, Electronic structure of hydrogenated carbon nitride films. J. Vac.Sci. Technol. 16(5) (1998) 2941-2949.
30. A. Kumar, U. Welzel, E.J. Mittemeijer, A method for the non-destructive analysis of gradients of mechanical stresses by X-ray diffraction measurements at fixed penetration/information depths, Journal of Applied Crystallography 39(5) (2006) 633-646. Doi:10.1107/S0021889806023417
27
31. B. Eigenmann und E. Macherauch, Röntgenographische untersuchung von spannungszuständen in werkstofften. Fortsetzung von Matwiss. und. Werktofftechn. 26 (1995) 199-216.
32. A. Kumar, U. Welzel, E.J. Mittemeijer, Depth dependence of elastic grain interaction and mechanical stress:Analysis by x-ray diffraction measurements at fixed penetration/informationdepths Journal of Applied Physics 100(11) (2006) art. no. 114904. Doi: 10.1063/1.2363899
33. T.H.C. Miranda, S. Vales, E.O. Becerra, R. Droppa Jr., P.P. Brito, J.L.Garcia, F. Alvarez, H. Pinto, Influence of Xe ion-bombardment on the substrate microstructure and the residual stresses of TiN coatings deposited by plasma reactive sputtering onto AISI 4140 steel, Adv. Mater. Res. 996 (2014) 841-847. Doi:10.4028/www.scientific.net/AMR.996.841
34. F. Mahboudi, K. Abdolvahabi The effect of temperature on plasma nitriding behaviour of DIN 1.6959 low alloy steel. Vaccum. 81 (2006) 239-243.
35. A. Akbari, R. Mohammadzadeh, C. Templier,J.P. Riviere Effect of the initial microstructure on the plasma nitriding behavior of AISI M2 high speed steel. Surf. Coat. Technol. 204 (2010) 4114-4120.
36. H. So, Characteristics of wear results tested by pin-on-disc at moderate to high speeds, Tribology International 29 (1996) 415-423.
37. M. Polok-Rubiniec, K. Lukaszkowicz, L.A. Dobrzanski Comparison of nanostructure and duplex PVD coatings deposited onto hot work tool steel substrate, Journal. of Achievements in Materials and Manufacturing Engineering 41 (2010) 187-194
38. C.A. Davis, A simple model for the formation of compressive stress in thin films by ion bombardment, Thin Solid Films 226 (1993) 30-34.
39. M. Birkholz. Thin Film Analysis by X-Ray Scattering. WILEY-VCH, 2006. ISBN:3-527-31052-5.
40. G. Totten; M. Howes; T. Inoue. Stress determination in coatings. In: Handbook of Residual Stress and Deformation of Steels, first ed., ASTM International,USA, 2002. p. 118-124. ISBN DOI: 10.1361/hrsd2002p118.
28
41. C.H.Ma, J. –H. Huang, H. Chen, Residual stress measurement in textured thin film by grazing-incidence x-ray diffraction, Thin Solid Films 418 (2002) 73-78. DOI: 10.1016/S0040-6090(02)00680-6.
42. A. Akbari, J.P. Riviere, C. Templier, E. Le Bourhis, G. Abadias. Hardness and residual stresses in TiN-Ni nanocomposite coatings deposited by reactive dual ion beam sputtering. Reviews on Advanced Materials Science 15 (2007) 111-117.
43. G. E. Totten, H. Liang, Surface Modification Mechanisms: Friction, Stress and Reaction Engineering. Marcel Dekker, Inc.,New York (2004). ISBN: 0-8247-4872-7.