Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the...

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Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile August 12, 2009 Lance Lewand Doble Engineering Company

Transcript of Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the...

Page 1: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

Influence of Corrosive Sulfur

on the Worldwide Population

of Power Transformers

ENDESA/CIGRE Conference

Santiago, Chile

August 12, 2009

Lance Lewand

Doble Engineering Company

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Introduction

• There is no one specific corrosive sulfur

compound that is responsible for all the

problems

• Possibly tens to hundreds of different

sulfur compounds in the oil

– some may be corrosive or become corrosive

– many more that are very stable given the use

of modern refining techniques

• The problem is real

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Topics of Discussion

• Evolution of the Corrosive Sulfur Phenomenon

• Impact on World Wide Electrical Industry

• Evolution of Corrosive Sulfur Detection

• Overview on Mitigation Techniques

• Analysis and worldwide experience on

passivation

• Experience in the Application of Standard Test

Methods

• Certification of Test Laboratories

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Evolution of the

Corrosive Sulfur

Phenomenon

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Historical Perspective

• Corrosive sulfur issues have existed since oil was

used in transformers (early 1900s)...problems with

elemental sulfur

• F.M. Clark of GE in the United States authored a

paper that effectively took ASTM D 130 for lubrication

oils and developed ASTM D 1275 for transformer oils

in the late 1940s because the problem was so

pronounced…issues with mercaptans, elemental

sulfur and sulfides

• The problem resurfaces every 2-3 decades

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Historical Perspective

• Sporadic reports from about 1960s through the 1980s

but not much published

• Doble found a US domestic oil to be corrosive in the

1995 Oil Survey

• Recent problems have occurred in the mid 1990s and

again since about 2001 - Doble paper in 2001

• 2004 - numerous failures of large power transformers

in various parts of the world caused additional

attention to the corrosive sulfur issue

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Historical Perspective

• 2005 - Doble initiates world wide collaborative

research study on corrosive sulfur with about 30

participating companies

• 2006 - Terna/Sea Marconi discover the presence of

DBDS in certain transformer oils - found to be

corrosive when breaks down

• 2007/2009 - Doble proves that higher local

temperatures from 200 to 400 C or higher can cause

degradation of stable sulfur species into corrosive

ones

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Historical Perspective

• 2008 - Doble and Mitsubishi (Japan) provide different

theories for how DBDS breaks down to form corrosive

sulfur that reacts with the copper.

– Doble: breakdown to form benzyl mercaptan, reacts with

copper, variation in mechanism between free breathing and

sealed transformers

– Mitsubishi: formation of copper/dibenzyl disulfide complex

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Impact on the

Worldwide

Electrical Industry

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World Wide Issue

• The corrosive sulfur problem is real - there is clear

evidence of corrosive sulfur being involved in

some failures

• Although a small percentage of the entire

population, the adverse economic impact has

been significant

• Mostly large power transformers (AC and HVDC)

and shunt reactors with paper-wrapped copper

conductors, also found in lower voltage

transformers and bushings down to 34 kV

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World Wide Issue

• 100+ large power transformer failures have occurred

worldwide since 2004, most in warmer climates,

some in cool climates - time at warm operating

temperatures important

• Unfortunately, Brazil has had a majority of the

failures due to its electrical transmission design that

requires the use of many shunt reactors

• Many corrosive sulfur failures have probably gone

undetected for lack of inspection at lower voltage

classes and lack of knowledge in 2004.

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• However, not all failures are from corrosive sulfur,

even when there is some evidence that corrosion

has occurred…must be investigated fully

• Design issues of transformer. Simon Ryder of Doble

UK provided paper at 2009 Doble Conference on

underlying design issues that cause areas of

localized overheating thus accelerating the corrosive

sulfur attack.

• The amount of oil per kVA has significantly reduced

in newer designs then transformers of 30 years ago

World Wide Issue

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World Wide Issue

• Oils typically passed ASTM D 1275A and DIN

51353 but fail ASTM D 1275B

• Most units have several years of service, range

from under a year to 20 years old

• Generally no known advanced warning: No

generation of excessive amounts of combustible

gases - most often extremely localized

• Reacts with copper or silver conductors and can

form resistive film and overheating of contacts

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Copper Sulfide in Transformers

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Bushing Copper Sulfide

Bushing with

blackened conductor

Non-contaminated

bushing

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Evolution of

Corrosive Sulfur

Detection

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Corrosive Sulfur Detection

• 1953 - F.M. Clark of GE in the United States creates

ASTM D 1275 for the detection of corrosive sulfur in

transformer oils

• 1978 - ISO 5662 (same as ASTM D 1275)

• 1985 - DIN 51 353, German Method (100ºC for 18

hours using silver strip)

• 2001 - Doble introduced proposal to ASTM to change

the test temperature from 140 to 150 C - proposed

changed was not accepted.

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Historical Perspective

• In 2003, Doble introduced the Doble Modified D 1275

method which not only increased the temperature but

the duration as well (from 19 to 48 hours) and the use

of a sealed bottle - through collaboration with ABB -

US

• ASTM accepted the change in 2006 and it became

ASTM 1275B. D 1275 was renamed as D 1275A for

historical purposes

• late 2004 - Doble developed method for Passivator

detection

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Historical Perspective

• 2005 - ABB development of CCD test

• 2006 - Development of Siemens CCD Test

• 2006 - Development of Doble CCD Test

• 2006 - CIGRE Brazil Test Method for Corrosive

Sulfur. Similar to ASTM D 1275B but without the

sealed bottle - uses a flask

• 2007 - development of Doble Test Method for DBDS

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Historical Perspective

• 2006/2007 - Development of Covered Conductor

Deposition (CCD) IEC Test and low volume oil

corrosive sulfur test

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Corrosive Sulfur Tests, Oil

ASTM D1275A Doble CCD TestsASTM D1275B

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Results of D 1275B

Corrosive

Non-corrosive

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D 130 Color Scale

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Covered Conductor Deposition

• Cover Conductor Deposition Test (CCD) - first

proposed by ABB uses a insulating paper wrap

around a length of copper - all start with air-

saturated oil

• ABB uses a breathing environment, 4 days at 140 C

• Siemens uses a sealed environment, 3 days at 150 C

• Doble recommends using both sealed and breathing

environments and the Doble method uses commonly

found materials, 140 C for 4 days (or longer)– Sealed tubes miss some potential problems

– Sealed tubes sometimes show more pronounced deposits

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Example, 4 day CCD

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Deposition After 4-Day Test

Deleterious Deposit

• 400 times

magnification

• Paper fibers coated

with copper sulfide

• Can see bridges

between fibers

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Deposition After 4-Day Test

Deleterious Deposit

• 8000 times

magnification

• Close up of copper

sulfide growing out

from deposit mass

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Composition of Deposit After

4-Day Test

Element Weight Percent

Elemental analysis of deposit only

Copper 81.6

Sulfur 17.1

Calcium 1.4

Elemental analysis of wide area

Oxygen 32.3

Carbon 16.1

Copper 40.1

Sulfur 6.9

Calcium 0.6

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Other Test Methods

for Sulfur and

Corrosive Sulfur

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Sulfur Tests, Oil

• ASTM D 130, Corrosive Sulfur in Petroleum Oils

• DIN 51 353, Corrosive Sulfur (Silver Strip)

• ASTM D 1275A, Corrosive Sulfur in Insulating Oil

• ISO 5662, Detection of Corrosive Sulfur

• ASTM D1275B, Corrosive Sulfur in Insulating Oil

• ASTM D 5623, Sulfur Speciation

• ASTM D 4294 (and similar tests), Total Sulfur in Oil

• ASTM D 3227, Mercaptans in Oil

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Sulfur Tests, Oil

• UOP 286/387 - Elemental Sulfur

• Doble Covered Conductor Deposition (CCD) Test,

Doble Test

• IEC 62535, Detection of Potentially Corrosive

Sulphur

• Doble Covered Conductor Deposition

(CCD+DT/Resistivity), Doble Test

• Dibenzyl disulfide (DBDS in Oil), Doble Test

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Sulfur Tests, Oil

• Tappi 406 - Reducible Sulfur in Paper and

Pressboard

• Tappi 444 - Silver Tarnishing by Paper and

Pressboard

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Overview on Mitigation

Techniques

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• Once deposition has occurred it CANNOT

BE REMOVED (at the present time)

• NOT ALL CORROSIVE SULFUR

CONTAMINATION IS THE SAME - each

case must be treated independently

• Prevent corrosion from occurring in the first

place

Mitigation Techniques

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Removal of Corrosive Sulfur:

DBDS

• Once Deposition Has Occurred, What can

be done?– Sparging/Vacuum

– Absorbents and adsorbents

– Drain and Flush

– Conversion Treatments

• Activated Copper

• Sodium Treatment (alkali processing)

– Not all corrosive sulfur compounds are removed

during these processes

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Sparging/Vacuum

0

20

40

60

80

100

120

140

160

Initial Cycle 1 Cycle 2 Cycle 3

Co

nc., m

g/k

g

Conc. (mg/kg)

Total % Removed

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Absorbents and Adsorbents

• Activated carbon

• Florisil (magnesium silicate)

• Fuller’s Earth (attapulgite clay)

• Molecular Sieve

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Procedure of Test

• Activated absorbent/adsorbent at 220 C for 4 hours

• Cooled is dessicator

• Prepared as slurry with oil at a ratio of 3 grams of

material to 100 mL of oil (=normal servicing ratio for

processing transformers, 0.25 pounds/gallon)

• Conducted 3 cycles to determine removal efficiency

• Oil sparged with nitrogen and sealed during

treatment cycle

• Treatment cycles were 15 minutes at 70 to 85 C and

a sample was taken for analysis after each cycle

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Activated Carbon

07.2 11.5

20.4

0

20

40

60

80

100

120

140

160

Initial Cycle 1 Cycle 2 Cycle 3

Co

nc., m

g/k

g

Conc. (mg/kg)

Total % Removed

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Fuller’s Earth/Clay

06.6

14.1 16.4

0

20

40

60

80

100

120

140

160

Initial Cycle 1 Cycle 2 Cycle 3

Co

nc

., m

g/k

g

Conc. (mg/kg)

Total % Removed

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Molecular Sieve

09.6

20.630.1

0

20

40

60

80

100

120

140

160

Initial Cycle 1 Cycle 2 Cycle 3

Co

nc.,

mg

/kg

Conc. (mg/kg)

Total % Removed

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Drain and Flush

• Removal of total volume of

transformer oil and dispose

• flush with 5-10% of volume and

drain and dispose of flush oil

• Let stand for 24 hours

• Refill with non-corrosive oil

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Drain and Flush

0

97.192.6

0

20

40

60

80

100

120

140

160

Initial Cycle 1 Retest

Co

nc., m

g/k

g

Conc. (mg/kg)

Total % Removed

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Dilution Effect on Corrosive Sulfur

Tests Bare Copper

Oil Combinations 150C

48 hrs

150C, 48 hrs

160C, 24 hrs

150C, 48 hrs

160C, 24 hrs

170C, 24 hrs

150C, 48 hrs

160C, 24 hrs

170C, 24 hrs

180C, 24 hrs

100% Corrosive Oil CORROSIVE

100% Non-corrosive oil Non-corrosive Non-corrosive Non-corrosive Non-corrosive

50% Corrosive Oil

50% Non-corrosive Oil

Non-corrosive Non-corrosive Non-corrosive CORROSIVE

25% Corrosive Oil

75% Non-corrosive Oil

Non-corrosive Non-corrosive Non-corrosive CORROSIVE

10% Corrosive Oil

90% Non-corrosive Oil

Non-corrosive Non-corrosive Non-corrosive Non-corrosive

Doble has started testing mixtures in CCD tests. ABB - limited

data, mixture not effective in preventing deposits in CCD test

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Conversion/Destruction

Technologies

• Re-refining using liquid-liquid extraction, NMP

solvent (N-methyl-2-pyrrolidone)

• Sulfuric Acid treatment (must be OSHA

labelled)

• Activated Copper Treatment

• Nickel Catalyst

• Sodium Treatment

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Removal of Corrosive Sulfur

Compounds

• Percolating oil over activated copper

(>200 C), works for all corrosive sulfur

compounds

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Nickel Catalyst

0

16.923.5

30.1

0

20

40

60

80

100

120

140

160

Initial Cycle 1 Cycle 2 Cycle 3

Co

nc.,

mg

/kg

Conc. (mg/kg)

Total % Removed

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Sodium Treatment

0

84.7

98.9 99.8

0

20

40

60

80

100

120

140

Initial 5 minutes 10 minutes 15 minutes

Co

nc., m

g/k

g

Conc. (mg/kg)

Total % Removed

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Removal Technique Selection

• Drain and flush is being performed on in-

service transformers at the present time.

Utilities such as Terna have performed a

number of these

• The sodium treatment was explored

further as it is presently an available

commercial process that could easily be

scaled up from laboratory experiments

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Techniques not Explored

• Sea Marconi depolorization process -

chemically destroys the DBDS molecule

such as the sodium treatment but it is

proprietary so Doble did not have access to

how it works

• ABB removal process suggests the use of

commonly used oil processing technology

but no specifics were provided so Doble

could not duplicate in the laboratory.

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Passivation

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Metal Passivation

• The passivation process

– Binds the passivator molecule to the metal

surface so that same site cannot be occupied

(attacked) by a corrosive sulfur molecule.

– Passivator molecules should also bind with

free copper and silver particles present in the

bulk oil itself

– Other passivator products will bind to iron and

aluminum alloys

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What is a Metal Passivator?

• React with reactive metal surfaces and

dissolved metals in the oil and paper

– reduce rate of reaction with organic

compounds - suppressing catalytic effect

– reduce rate of reaction of corrosive materials

– corrosive sulfur species can actually be metal

passivators (dependent upon concentration)

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History of Passivators

• Used mainly in lubricating oil industries for

decades to avoid attack of metal surfaces

• Used in transformers as a means to mitigate

static electrification (mainly Japanese), late

1970s/early 1980s

• Used in Australia since the 1980s to provide

additional oxidation stability in transformers

• basically used for 3 different roles in transformers

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Transformer Use, 1st Role

• Suppress streaming electrification in large shell- form

transformers (addition of charge suppressant such as

BTA and alkylbenzene, works by being adsorbed to

copper surface and absorbed in paper and exhibits

excess electrons)

– Leda et. al., “Suppression of Static Electrification of Insulating Oil

for Large Power Transformers”, IEEE conference, 1986.

– Yasuda et. al., “Suppression of Static Electrification of Insulating

Oil for Large Power Transformers”, IEEE Transactions, 1982.

– Professor Markus Zahn and Darrell Schlicker in a report to the MIT

president, 1995-1996, BTA used to lower the flow electrification in

transformer oil

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Transformer Use, 2nd Role

• Reduction of Oxidation of the Oil;

– Malchiore and Mills, Sun Oil Company, IEEE

publication 1967; suggest the use of metal

deactivator to reduce oxidation by reducing the

catalytic effect of copper

– Krishnamoorthy et. al., IEEE publication, 1992:

suggest there is a synergistic effect between

antioxidants and metal deactivators to reduce

oxidation of oil. Also suggest the process does

not work as well with just the metal deactivator

and works better at lower temperatures

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Transformer Use, Third Role

• Suppress Corrosive Sulfur Attacks by

use of Passivator in the 2003-2004 time

frame suggested by the following:

– CIBA now BASF

– Certain Transformer Manufacturers

– Certain Oil Refiners

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Passivator Types - Examples

• Nitrogen Based

– Benzimidazole

– Benzothiazole

– Benzotriazole (BTA)

– Irgamet 30 and 39

– Cobratec 122 and 911S

– Certain amines

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Passivator Types - Examples

• Sulfur Based or mixtures (used mainly in

the lubrication industry)

– Cuvan 484 and 826

– Rokon

– Vanlube 601 and 691

– 2,5-dimercapto-1,3,4-thiadiazole

– Amoco-150

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Passivation by Corrosive

Sulfur

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Passivation in Transformers

• First and foremost it is a chemical bond

• Chemi-sorption process

• Adsorption - adhesion of a chemical species

onto the surface of particles - does not enter the

bulk phase

Copper

Oxide

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Passivation in Transformers

• Bonding is 90 to 99% effective on clean

copper surfaces in oils where corrosive

sulfur does not already exist

• Passivator will not bond to sites already

taken up by corrosive sulfur species as the

bonding between sulfur and copper is very

strong

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In Transformers, How Does it Work

• Action is to preferentially bond with the copper

surface to “passivate” it or cause the copper from

reacting with the sulfur and organic compounds

• benzotriazole/ derivatives bonding to copper

through nitrogen lone pair orbitals

• hydrogen bonding to the copper oxide film

• Forms a Cu-BTA polymer through strong charge

transfer interactions between BTA molecules

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Attack by Corrosive Sulfur

SS

S

S

SS

S

SS

S

S

S

SS

S

S

Cu

Cu

Cu

Cu

Cu

Cu

Initiation of the formation of copper sulfide in the

presence of corrosive sulfur

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Passivation by BTA (derivatives)

• Highly ordered

• Newest studies indicate that the BTA

molecules are standing upright

• 3 forms of bonding

– hydrogen bonding between BTA and oxide layer

– BTA bonding to Cu through nitrogen lone pair orbitals

– BTA to BTA bonding through charge transfer

interactions

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Passivation of Cu Surface

Most research indicates that a single monolayer is

formed, some indicate 2 or 3 molecules thick at most

Page 67: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

Passivation Process

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Recommended Usage

• Current recommended usage:– BTA: 20-20 mg/kg (ppm)

– Irgamet 39: 100 mg/kg (ppm)

– Irgamet 30: 10-50 mg/kg (ppm)

• i.e.: 7.5 pounds (3.4 kg) of Irgamet 39 in

10,000 gallons (33,636 kg) of oil

• lab tests have shown that about 10-30%

of the passivator goes to the paper

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Mixing

• Mixing directly in transformer (not

recommended)

• Removing some transformer oil into drum,

mixing in the liquid passivator and then

pumping back into the unit

• Manufacturers are providing techniques to

best perform addition, can be done on-line

• Passivator is susceptible to removal by

vacuum processing, Fullers’ Earth, etc.

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Analysis and Worldwide

Experience on

Passivation

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Experience on Passivator Use

• Good technique to stop corrosive sulfur from

continuing where the bare copper/silver metal is

not already contaminated

• Doble recommends its use until a long term

solution is determined

• Contaminated surfaces with copper sulfide

cannot be passivated

• Opinions are mixed concerning long term

effectiveness of passivator

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Experience on Passivator Use

• Movement of Passivator to paper is good as it

protects the paper from the formation of copper

sulfide and binds to the copper and silver ions

already residing in the paper.

• TERNA has shown, in a earlier study in Brazil

2006/2007, that they still had failures in reactors that

were passivated compared to those with the oil

changed out.

• Timing of passivation is very important as some

metal surfaces may be too corroded for passivation

to be effective

Page 73: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

Experience on Passivator Use

• Test oil by ASTM D 1275B or CCD test to determine if

it is corrosive

• If corrosive, then test for DBDS– if no DBDS is present, add passivator (means some other

corrosive sulfur compound is present)

– if DBDS is present >100 ppm, add passivator

– if DBDS is present >35 ppm, add passivator and determine

best course for future

– If DBDS is <35 ppm then much of it probably had degraded

to form corrosive sulfur species which has or will attack the

copper/silver. Passivation may not supply much protection

in this case but may slow the process down

Page 74: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

Experience on Passivator Use

• Must monitor the level of passivator over the life of

transformer and keep it above 25 ppm (mg/kg)

• Continue to perform on annual or semi-annual basis

– ASTM D 1275B

– CCD Test

– DBDS Test

– Passivator concentration

• Most passivators will not cause changes in routine

analytical tests performed such as DGA or oil quality

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Experience on Passivator Use

• However, on occasion, some stray gassing and

some high oil power factor values have been

encountered

• Utility must be prepared to add passivator to the

equipment several times over the life of the

equipment

• Use electrical tests to determine how far corrosive

sulfur has progressed

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Experiments in the Doble Lab

• Doble has performed a lot of testing and

continues to do so as part of a

collaborative study on corrosive sulfur

• Passivator tested does work at lower

temperatures

– for example, oils in which passivator has been added

in both air and nitrogen environments have been aged

at 80 C since February 28, 2005 (>1000 days)

– Refer to the results on the next slide

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Passivator Testing at 110 C

GOS=Oil with good oxidation stability (PFVO)

POS=Oil with poor oxidation stability (PFVO)

Corroded = copper from failed transformer, pieces

used for testing were at 3A tarnish level

Cu Type Atmosphere Oil Type Time to Heavy Corrosion

Clean nitrogen GOS >185 days, still ongoing

Corroded nitrogen GOS >185 days, still ongoing

Clean air GOS 45 days

Corroded air GOS 32 days

Clean nitrogen POS >185 days, still ongoing

Corroded nitrogen POS >185 days, still ongoing

Clean air POS 43 days

Corroded air POS 30 days

Page 78: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

Passivator at 110 C

The air aged samples

are not only darker

but also cloudy even

though the water

content is very low

The N2 aged samples

are bright and clear

and none of the

copper has tarnished

to failure

Page 79: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

Interaction between Passivator and

oxygen at 110 C

Testing performed at

150 C. It seems that

there is a reaction with

the passivator and air

that causes a flocculent

to form. The same

flocculent seems to be

forming in the 110 C

aged samples in air.

(only when air and

passivator is present so

far)

Page 80: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

What is the Flocculent?

• Conducted SEM/EDX and FT-IR analysis of

the material filtered from the oil

• Seems to be an oxidized version of Irgamet

39 with some degree of copper and sulfur

present (copper/sulfur hydrocarbon

complex)

• Doble attempted various tests to determine

if the material was conductive or not.

Page 81: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

What is the Flocculent?

• Electrical tests on the material filtered out

of the oil did not indicate any adverse

electrical properties.

• The filtered oil however did increase in

dielectric strength, 10 to 29 kV (D 1816)

and the power factor of the oil was

reduced significantly at 25 C from 0.6% to

0.04%

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Passivator Reduction Over Time, 110 C

0

20

40

60

80

100

120

0 5 10 15 20 25 30

Elapsed Time, Days

mg

/kg

GOS, N2, Clean

GOS, N2, Corroded

GOS, Air, Clean

GOS, Air, Corroded

POS, N2, Clean

POS, N2, Corroded

POS, Air, Clean

POS, Air, Corroded

Page 83: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

Cu-BTA Polymer Collapse

Page 84: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

Observations during 80, 110 and

150 C Testing

• There was a reduction in passivator no matter the

temperature, atmosphere in the aging vessel or type

of copper (clean, slightly corroded-3A)

• Could not be determined how much of the passivator

was adhering to the copper at the higher

temperatures or degraded.

• Reduction of the passivator at 80 C was slower than

at 110 and 150 C

• Reduction of passivator at 110 and 150 C was

actually quite similar in time

Page 85: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

Observations during 80, 110 and

150 C Testing

• Passivator in oils sparged in air was reduced at a rate

quicker then those sparged in nitrogen (at the same

temperature)

• Less oxidatively (POS) stable oils exhibit a much

quicker reduction in passivator than more oxidatively

stable oils even though both oils contained no added

DBP or DBPC.

• Other experiments have confirmed that POS oils

show a much quicker time to corrosive sulfur attack.

However, it does not seem to be a function of the

actual oxidation inhibitor content.

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Prevention

Page 87: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

Prevention - Good Specifications

• Oil - the new tests that are being developed for

detecting corrosive sulfur will help with prevention

– Change in Standard and Specifications needed

– Testing to be more rigorous (Stop it before it starts)

– Multiple tests on oil/paper will be required to look at all

aspects

• Electrical tests to be developed for testing

transformers

• Electric apparatus should have good thermal

performance and electrical characteristics with

adequate margins

Page 88: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

Prevention - Good Specifications

• Oil - the new tests that are being developed for

detecting corrosive sulfur will help with prevention

– Change in Standard and Specifications needed

– Testing to be more rigorous (Stop it before it starts)

– Multiple tests on oil/paper will be required to look at all

aspects

• Electrical tests to be developed for testing

transformers

• Electric apparatus should have good thermal

performance and electrical characteristics with

adequate margins

Page 89: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

Experience on the

Application of Standard

Test Methods

Page 90: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

Standard Test Methods

• Must be followed exactly, any deviations will

give you abnormal results

• Not all laboratories have the experience to run

the test

• Thus laboratories that provide research into

corrosive sulfur issues along with routine testing

have a better understanding of what the

different analysis entails and can interpret the

results better

• For example:

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Comments on the D 1275B Test

• There are reportedly discrepancies

between laboratories when testing the

same samples

– One lab reports: Corrosive, 4A or 4B

– Another lab reports: Non-corrosive, 1B

Page 92: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

Requirements of 1275B Test

• The requirements of the test are very

specific:

– Promptly place the prepared copper strip in a

clean 250 mL bottle to which has been added

220 mL of the oil to be tested.

– Bubble nitrogen through the oil in the bottle by

means of a 1/16 inch inner diameter glass or

stainless steel tube connected to the reduction or

needle valve of the cylinder (rubber connections

must be sulfur-free) for 5 minutes at a rate of

0.5 L/minute.

Page 93: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

Requirements of 1275B Test

– Quickly screw in the PFTE plug equipped

with fluoro-elastomer o-ring.

– Place the bottle in the oven at 150 C. After

15 minutes of heating at 150C, partially

unscrew the PFTE plug to release the

pressure and then screw it back down.

Remove the bottle after heating for 48 h 20

minutes at 150 2 C. Allow to cool.

Page 94: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

The Differences

Sealed

BottleFlask

Page 95: Influence of Corrosive Sulfur on the Worldwide Population ...Influence of Corrosive Sulfur on the Worldwide Population of Power Transformers ENDESA/CIGRE Conference Santiago, Chile

A Closer Look

Bottle Used That is

Totally Sealed

150 2 C, 48 h 20 min

Flask that allows Air

Ingress

150 5 C, 48 h 20 min

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Even Closer Look, 4b Vs 1b

Bottle Used That is

Totally Sealed, 4b

150 2 C, 48 h 20 min

Flask that allows Air

Ingress, 1b

150 5 C, 48 h 20 min

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Current Specifications

• Passivators would be considered an additive

• ASTM D 3487 - does not allow the use of

additives other than DBP and DBPC

• IEC 60296 - only allows the use of additives only

if agreed upon

• Australian AS1767.1 - allows the use of additives

if agreed upon

• Doble TOPS - does not allow the use of additives

other than DBP and DBPC

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Certification of Test

Laboratories

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Certification of Test Labs

• There is no official certification of test labs that

perform corrosive sulfur testing

• Labs can be certified such as ISO 9000:2008 or

17025 but that is not always a good indication

that the analysis is being performed correctly.

• Choose a laboratory that is will recognized at

providing good quality results and has been

involved with the corrosive sulfur issues