INE FF 10 02 web - INEOS - The Word for Chemicals Installation of two state-of-the-art cell rooms at...
Transcript of INE FF 10 02 web - INEOS - The Word for Chemicals Installation of two state-of-the-art cell rooms at...
INEOS is a young company. It has grown through a series of related acquisitions to become a leading chemical companywith sales today around $ 28.4 billion.
Most of our employees have spent all their working lives in the chemical or oil industry. They arrived at INEOS from companies such as BASF, Bayer, Borealis, BP, Degussa, Dow, Enichem, Hoechst, ICI, Norsk Hydro and Solvay. We continue unashamedly to extract best practices from this very impressive group of people in all spheres of activity.
We believe INEOS is a refreshing place to work and we are prepared to embrace new approaches to business. Safety isour first priority. We believe strongly in employee share ownership, we are highly focused on growth and EBITDA, and seethe “customer as king”.
We look forward to working with you.
Chairman
Jim Ratcliffe
INEOS
www.ineos.com
ProfileINEOS is a global manufacturer of petrochemicals, specialty chemicals and oil products. It comprises 15 businesses eachwith a major chemical company heritage. Its production network spans 60 manufacturing facilities in 13 countries throughout the world.
INEOS is characterized by the following strengths:• High-quality and low-cost production facilities• Well-invested plants• Large plants that benefit from economies of scale• Favourable locations• Experienced management• Leading market positions• Operating diversity - products, customers, geographic regions, applications and end-use markets
Leading market positions allow INEOS to be the supplier of choice for many of the largest customers in our markets. This hastranslated into strong and long-term relationships with these customers.
The company continues to grow its profitability and cash flows through:• Leveraging existing resources to expand sales• Achievement of cost savings• Extracting the full benefits of a vertically integrated business
The management philosophy at INEOS is to operate a simple and decentralized organizational structure, coupled with programmes intended to incentivize our employees.
4
Vision & ValuesINEOS is a customer-focused company. Its business mission is to be the supplier of choice to its customers. INEOS key values are:
• Excellence in safety, health and environmental performance• Focus on customer satisfaction, total quality and reliability• Continuous improvement to become the lowest cost producer of high quality products• Encouragement of innovation, entrepreneurship and reward for achievement• Empowerment of employees to create real value for our customers and ourselves
SnapshotBusiness Global manufacturer of petrochemicals, specialty chemicals and oil productsTurnover Around $ 28.4 billionPersonnel 15,500Pedigree Amoco, BASF, Bayer, Borealis, BP, Degussa, Dow, Enichem, Erdölchemie, Hoechst, ICI, Innovene,
LANXESS, Monsanto, Norsk Hydro, Solvay and Union Carbide.Sites 60 manufacturing plants in 13 countriesVolume 60 million tonnes
Factfile 2010 INEOS 5
INEOS
www.ineos.com
History1890s Castner Kellner Alkali Co. Ltd started production of caustic soda at Runcorn, UK.1895 First production of formaldehyde in Mainz, Germany.1924 Grangemouth, UK oil refinery starts production.1933 Lavéra, France oil refinery starts production.1949 Start up of the Lavéra, France petrochemicals facility.1953 First naphtha cracker started in Lavéra.1954 Start up of Gladbeck phenol/acetone plant in Germany.1956 Start up of Bayer ABS Business.
HDPE Production started at Rosignano1957 Start up of the Erdölchemie GmbH petrochemical site at Köln, a 50/50 joint venture between BP and Bayer.1960 First commercialisation of ammoxidation process for acrylonitrile at Lima.1960s Installation of two state-of-the-art cell rooms at ICI Runcorn site for chlorine and caustic soda production.1966 Union Carbide construct ethylene derivatives site at Antwerp.1967 Chocolate Bayou site acquired by Amoco for petrochemical manufacture.1975 First gas phase polyethylene plant comissioned at Lavéra.1978 Antwerp site sold to BP Chemicals.1986 EVC formed through a 50:50 joint venture between ICI and EniChem.1990 ICI commission the world’s first HFC 134a plant.1992 ICI open the world’s largest HFC 134a plant at St Gabriel, Louisiana and the world’s first HFC 32 plant in the UK.1993 ICI and Teijin Limited joint venture to make KLEA™134a at Mihara, Japan.
Start-up of Antwerp phenol / acetone plant.KG cracker commissioned at Grangemouth.
1994 EVC floated on the Amsterdam Stock Exchange.1998 INEOS formed to acquire the former BP site at Antwerp from INSPEC2000 Start up of Mobile phenol plant in Alabama, USA.
6
2001 INEOS acquires Crosfield and forms INEOS Silicas.INEOS acquires ICI Chlor-Chemicals and forms INEOS Chlor.INEOS acquires ICI Klea and forms INEOS Fluor.INEOS acquires Dow Chemicals’ global ethanolamine and USA/Canadian GAS/SPEC™ gas treatingamines businesses.INEOS acquires a majority shareholding in EVC.INEOS acquires Phenolchemie and forms INEOS Phenol.
2003 INEOS acquires Methanova and forms INEOS Paraform.2004 Formation of INEOS Enterprises.
INEOS Enterprises acquires Sulphur Chemicals Business from Rhodia. 2005 EVC becomes fully owned by INEOS and is renamed INEOS Vinyls.
INEOS acquires the former Amino resins business of UCB from Cytec and forms INEOS Melamines.Innovene established as a BP subsidiary.NOVA Innovene styrenics joint venture established.INEOS acquires BASF’s US and Canadian Polystyrene Business and forms INEOS Styrenics.INEOS Phenol acquires the Chevron Phillips Cumence Plant in Port Arhur.INEOS acquires Innovene from BP, a “transformational acquisition”.
2006 INEOS restructures Innovene and forms INEOS Nitriles, INEOS Olefins, INEOS Olefins & Polymers USA,INEOS Oligomers, INEOS Polyolefins, INEOS Refining and INEOS Technologies.Creation of INEOS ChlorVinyls joint management board.INEOS Oxide acquires the EO/EG business from BP in Köln.INEOS Enterprises acquires White Salt Business from Salt Union.
2007 INEOS Fluor agrees joint venture with Zhejiang Xing Teng Chemical Company Limited to produce HF.INEOS ChlorVinyls completes sale of E-PVC Business to Vinnolit.INEOS Acquires Borealis AS and 50% of Noretyl Cracker.INEOS acquires 51% of ABS Business from LANXESS and forms INEOS ABS.An expanded INEOS NOVA styrenics joint venture launched.
2008 INEOS acquires Hydro Polymer and the remaining 50% share of the Noretyl Cracker from Norsk Hydro.INEOS Bio formed.INEOS Enterprises acquires the VAM and Ethyl Acetate businesses from BP.INEOS Silicas is sold to PQ.The European Olefins and Polyolefins businesses are combined to form INEOS Olefins & Polymers, Europe.INEOS Nitriles aquires Seal Sands acrylonitrile site from BASF.
Factfile 2010 INEOS 7
Business overview
8
INEOS ABS INEOS ChlorVinyls INEOS Enterprises INEOS Films andCompounds
INEOS Melamines INEOS Nitriles INEOS Olefins & Polymers Europe
INEOS Olefins &Polymers USA
BayerMonsantoLANXESS
ABSASASANABS Blends
1,550
7
World No.3
ICI, EVC
ChlorineCaustic SodaChlorinatedParaffinsChlorineDerivativesPVC* VCM
2,430
10
European No.1 *
ICIBP/Innovene
BiodieselSulphurchemicals*EthanolSalt, BrineEstersAmmonia/Nitric AcidVAM#
550
7
UK No.1 *,European No.1#
ICI, EnichemSolvayBP
PVC compounds*PVC filmsPET filmsBarex resin
1,600
15
European No.1*
HoechstMonsanto
MelamineResins
140
2
World No.2
BP/Innovene
AcrylonitrileAcetonitrile
580
4
World No.1
BP/InnoveneNoretylSolvayAmocoApprylBorealisErdölchemie
Ethylene*Propylene,C4sAromaticsPolyethylene#(HDPE, LDPE, LLDPE)Polypropylene
3,700
9
European No.1*European No.3#
AmocoBPSolvayArco
EthylenePolyethylene*Polypropylene
1,020
4
US No.3*
Heritage
Products
Employees
Sites
Market Position
51:49 joint venture with LANXESS
Factfile 2010 INEOS 9
INEOS Oligomers INEOS Oxide INEOS Paraform INEOS Phenol INEOS Refining INEOS Styrenics INEOS NOVA INEOS Technologies
Heritage
Products
Employees
Sites
Market Position
AmocoBP/Innovene
Linear AlphaOlefins*PIBPoly AlphaOlefinsIsoolefinsIsoparaffins
500
6
European No.1*
BPDOW
Ethylene Oxide*Glycol*Ethanolamines#Propylene Oxide
810
6
European No.1* US. No.1#
Degussa
Formaldehyde & deriv-atives
150
1
European No.1
Degussa
PhenolAcetone
600
5
World No.1
BP/Innovene
GasolineDieselJet FuelHeating Oil
1,030
2
European No.2Independent
BP
StyreneEthylbenzene
N/A
1
BPBASFNOVA
Styrene*Polystyrene #EPS
N/A
N/A
US. No.1*Global No.2#
BP/InnoveneICIAmocoEVCSolvay
Acrylonitrile*PE*PPPVC*EDCVCMChlor-AlkaliPS*
N/A
12
World No.1*
INEOS NOVA 50:50 joint venture
INEOSABSwww.ineos-abs.com
INEOS ABS is a global engineering thermoplastic resins business. The business has leading market positions in Europe andLatin America and North America and is global number three in ABS.
INEOS ABS offers a well-balanced portfolio of high quality products with a strong focus on specialty ABS and pre-colouredgrades. Its leading technology and application development platform is widely recognized in the industry, making it theprovider of choice for customers requiring value-added properties such as colour, toughness, durability, heat and UV-resistance, weatherproofing and appearance.
SnapshotBusiness INEOS ABS is a global engineering thermoplastics resins business with manufacturing units in Spain,
Germany, USA, India and Thailand.Turnover 800 millionPersonnel 1,550Pedigree Bayer, Monsanto and LANXESSVolume 730 ktpa
Applications• Air vents• Automotive exterior parts• Automotive interior parts• Computer housings• Construction• Construction materials• Cosmetic cases
• Custom sheet• Diagnostic equipment• Drug delivery systems• Electroplated parts• Keyboards• Large electric appliances• Medical test kits
• Phone housings• Pipe• Printer housings• Siding• Small electric appliances• Smart cards• Toys
10
• Lustran™ ABS
• Lustran™ SAN
• Triax™ (ABS blends)
• Centrex™ (ASA)
Tarragona, Spain
Köln, Germany
Addyston, USA
Map Ta Phut, Thailand
Nandesari, India
Moxi, India
Katol, India
Products & Sites
Factfile 2010 INEOS ABS 11
INEOSChlorVinylswww.ineoschlorvinyls.com
INEOS ChlorVinyls is one of the major chlor-alkali producers in Europe, a global leader in chlorine derivatives and Europe’slargest PVC manufacturer. The company consists of two distinct legal entities, INEOS Chlor and INEOS Vinyls, directed undera single management organisation.
SnapshotBusiness Major European chlor-alkali producer and global leader in chlorine derivatives.
Europe’s leading manufacturer of PVC and major player in VCM.Turnover 1.9 billionPersonnel 2,430Pedigree ICI / EVCVolume 6.6 million tonnes per annumBrands CERECLOR™, EVIPOL™, MEFLEX™, METHOKLONE™, SODAGRAIN™, SODASTRAW™ and TRISEC™
Applications• Adhesives• Aerosols• Alumina• Animal feed processing• Automotive industry• Bleach• Chemical intermediates• Dry cleaning • Electronics cleaning• Fertilisers• Fire retardants• Flooring
• Food industry• Glass production• Herbicides• Metal cleaning• Metal degreasing• Oil drilling• Oils and lubricants• Paint production• Paint stripping• Pharmaceuticals• Pipes• Plasticising
• Polyurethanes• Pulp and paper• PVC• Rubber• Sealants• Silicates• Soaps and detergents• Textiles• Wall coverings• Waste treatment• Water treatment• Window frames
12
ECU Chlorine Derivatives General Chemicals E-PVC S-PVC VCM
• Chlorine
• Caustic soda liquor
• Ethylene dichloride
Runcorn, UK
Rafnes, Norway
Rustersiel, Germany
Stenungsund, Sweden
• Methylene chloride
(METHOKLONE™)
• Methyl chloride
• Chloroform
• Carbon tetra chloride
Runcorn, UK
• Hydrochloric acid
• Potassium hydroxide
• Sodium hypochlorite
• Packed chlorine
• Hydrogen
• Chlorinated Paraffins
(CERECLOR™)
Runcorn, UK
Rustersiel, Germany
• Emulsion PVC (EVIPOL™)
Porsgrunn, Norway
Stenungsund, Sweden
• Suspension PVC
(EVIPOL™)
Runcorn, UK
Barry, UK
Schkopau, Germany
Voslapp, Germany
Porsgrunn, Norway
Stenungsund, Sweden
Newton Aycliffe, UK
• Vinyl chloride monomer
Runcorn, UK
Voslapp, Germany
Rafnes, Norway
Products & Sites
Factfile 2010 INEOS ChlorVinyls 13
INEOSEnterpriseswww.ineosenterprises.com
INEOS Enterprises' position as an industry leader is built on its ability to recognise trends and opportunities in world marketdemands and to respond to and exceed its customers' needs. The INEOS Enterprises portfolio includes a number of products that are market leaders in Europe and globally.
SnapshotBusiness Portfolio of eight businesses manufacturing chemicals in Northern Europe and Southeast Asia,
with sales of these products to customers around the world.Turnover 600 millionPersonnel 550Pedigree ICI / Innovene / BP / Salt Union / RhodiaVolume 5.7 million tonnes per annumBrands CEREPLAS™, DIRECT SALT™, HYDROSOFT™, and WHITEROX™
Applications• Adhesives• Advanced fibres• Agricultural products• Animal feed• Automotive industry• Chemical manufacture• De-icing• Explosives and polymers
• Fertilisers• Food and drink• Lubricants• Oil and fuel additives• Paints• Personal care• Pharmaceuticals• Plastics
• Power generation• Printing inks• Pulp and paper• Semi-conductors• Steel pickling• Water softening• Water treatment and additives
14
Brine & WaterBusiness
Biodiesel Business Salt Business Sulphur ChemicalsBusiness
Ethanol Business Esters Business Ammonia / NitricAcid Business
IACC Vinyl Acetate
• Brine• Water• Gas storage
Northwich, UK
• Biodiesel
Baleycourt,France
• UV Salt• PDV Salt• Granular Salt
(HYDROSOFT™)• Tablet Salt
(HYDROSOFT™)• De-icing salt• Sea salt
Runcorn, UK
• Dilute BatteryAcid (DBA)
• Sulphuric acid(various grades)
• Oleum• Sulphur dioxide• Sulphur trioxide• Sodium
hydrosulphide• Ultra-pure acids
Runcorn, UK
• Synthetic and fermentationethanol
Grangemouth,UK
• CEREPLAS™Esters
• CEREPLAS™RSME
• Glycerine
Baleycourt,France
• Ammonia• Azeotropic nitric
acid
Köln, Germany
• CERECLOR™• Hydraulic brake
fluid• Automotive
coolants• Toll blending
business
Bangpoo,
Thailand
• Vinyl AcetateMonomer (VAM)
Saltend, UK
Products & Sites
Factfile 2010 INEOS Enterprises 15
INEOSFilms & Compoundswww.ineosfilms.comwww.ineoscompounds.comwww.ineosbarex.com
The combined INEOS Films & Compounds Group employs approximately 1,800 people with sites in Germany, Italy, France,Switzerland, Sweden, UK, India and the USA.
Production capacity stands at 180,000 tonnes per annum of PVC and PVC-PE films, 8,000 tonnes of PET and PET-PE filmsand 375,000 tonnes of PVC compounds and Barex resin.
Key raw materials, including PVC resin, plasticisers and acrylonitriles, are obtained mainly through associated companies ofthe INEOS Group. This provides important integration synergy within the overall group and also in the case of INEOS Filmsmeans that we are the only integrated Rigid PVC Film producer in Europe.
SnapshotBusiness Manufacturer of PVC, PVC / PE, PET, PET/PE rigid films, of PVC compounds and Barex resinsTurnover 500 million Personnel 1,600Pedigree VKW / Mazzucchelli / Solvay / Savinil / Enichem / ICI / Lonza / SOHIO / BPVolume 160 ktpa PVC and PVC/PE films, 8 ktpa PET and PET/PE films,
220 ktpa PVC compounds and Barex resin
Applications
• Agrochemical products• Air-freshener bottles• Ampoule packaging• Blister packaging• Combicards• Contactless cards• Cosmetic packaging• Criminal evidence bags• Decorative packaging• Electrical cable insulation
• Food packaging• Fruit juice packaging• Furniture• High temperature cards• Injection moulding• Laser personalization
cards• Loyalty cards• M1 and B1 film• Magnetic stripe cards
• MAP / CAP packaging• Medical applications• Nail enamel bottles• Office-Organisation• Ovenable packaging
(only C-PET)• Packaging for medical
devices• Pharmaceutical blister
packaging
• Printing and decoration• Profiles• PVC pipe insulation• Sachets• Scratch-off cards• Shrink film• Smart cards• Suppository packaging• Technical applications• Technical packaging
16
Films PVC Compounds Barex Resin
• Films for medical and pharmaceutical blister packaging
• Films for thermoformed food and non-food packaging
• Films for specialties including capsules and sleeves, print, office, visual packaging and technical applications
• Films for chip, bank and contactless cards
Bötzingen, GermanyCagliari, ItalyCastiglione Olona, ItalyFucine, ItalyStaufen, GermanyWeißandt-Gölzau, GermanyDelaware, USANasik, IndiaThane, India
• Rigid: powder and granules for profiles, containers, rolling shutters, conduits and injection moulding
• Flexible: electrical cable insulation, sheathingand general extrusion and moulding
• Medical applications
Helsby, UKHelsingborg, SwedenMourmelon Le Petit, FranceNewton Aycliffe, UKSins, Switzerlan
• Strand: Granules for calendered Barex film and packaging
• Pellets for injection moulding and fabrication
Lima, USA
Products & Sites
Factfile 2010 INEOS Films & Compounds 17
INEOSMelamineswww.ineosmelamines.com
INEOS Melamines is a leading manufacturer of melamine formaldehyde resins.
The businesses resins are used in a large variety of applications which include coatings, wood finishing, paper, tyre/rubberand textile industries.
With sites located in Europe (Frankfurt, Germany) and North America (Springfield, MA, USA) INEOS Melamines serve marketsworldwide. With highly skilled personnel the business matches all its customers' needs.
SnapshotBusiness INEOS Melamines is a manufacturer of melamine-formaldehyde-resins for a wide range of coatings. Turnover 120 millionPersonnel 140Pedigree Hoechst, MonsantoVolume 100 ktpa
Applications• Automotive coatings• Coatings• Laminating
• Packaging• Specialty paper• Technical rubber
• Textile and glass fleece• Tyres• Woodfinishing
18
Coating Wood finishing Textile Rubber / Tyre Paper
• Maprenal - grades
• Resimene - grades
• Hypersal - grades
(Additives)
Frankfurt, Germany
Springfield, USA
• Madurit - grades
• Hypersal - grades
(Additives)
Frankfurt, Germany
• Madurit - grades
Frankfurt, Germany
• Resimene - grades
Frankfurt, Germany
Springfield, USA
• Madurit - grades
Frankfurt, Germany
Products & Sites
Factfile 2010 INEOS Melamines 19
INEOSNitrileswww.ineosnitriles.com
INEOS Nitriles is the world’s largest producer of Acrylonitrile and Acetonitrile. The business is the global technology and SHEleader in the industry.
INEOS Nitriles is the only Acrylonitrile and Acetonitrile producer with capacity in the Americas and Europe. These productionfacilities are supported by a global sales and distribution network. This network of facilities enables INEOS Nitriles to provideits customers with a secure and competitively priced supply of Acrylonitrile and Acetonitrile on a worldwide basis, leveragingthe economics of scale of our world-scale plants.
SnapshotBusiness INEOS is the world’s leading supplier of nitrile based chemicals. Its leadership in these products is based
on its technology and manufacturing capability. Products from the nitriles business are used as versatilefeedstocks for products that enhance the quality of life for consumers around the world.
Turnover $ 1.8 billionPersonnel 580Pedigree SOHIO / Vistron / Standard Oil / BP / Innovene / BASFVolume 1510 ktpa
Applications• ABS polymers• Acrylamide• Acrylic fibre• Adhesives• Aerospace• Automotive
• Carbon fibre• Clothing and carpets• Coatings• Electronic appliances• Fertilizers• Food and medical packaging
• Pharmaceuticals• Shatterproof bottles• Sports equipment• Telephone and computer casings
20
Acrylonitrile Acetonitrile Oxazole Hydrogen Cyanide Acetone Cyanohydrin Ammonium Sulphate
Köln, Germany
Seal Sands, UK
Lima, Ohio
Green Lake, Texas
• High Purity HPLC
Seal Sands, UK
Lima, Ohio
Green Lake, Texas
• Pharmaceutical applications
Green Lake, Texas Köln, German
Lima, Ohio
Green Lake, Texas
• Fertilizers
Köln, German
Products & Sites
Factfile 2010 INEOS Nitriles 21
INEOSOlefins & Polymers Europewww.ineospolyolefins.com
INEOS Olefins & Polymers Europe is one of the leading olefins and aromatics producers in Europe. Its manufacturing unitsproduce key raw materials for other INEOS businesses and for sale to external customers. Combined with INEOS Olefins &Polymers USA it is a major global olefins business. The business is also a leading European polyolefins producer, with a fullrange of HDPE, LLDPE, LDPE and PP products.
INEOS Olefins & Polymers Europe has integrated and geographically advantaged production sites throughout Europe. Each site benefits from economies of scale and close proximity to feedstocks and customers. The business is focused on theachievement of high reliability, quality and cost leadership.
With highly experienced sales and technical service teams and a dedicated Customer Service Centre in Köln, Germany, thebusiness is driven by a sharp focus on satisfying changing customer requirements. Technology centres in Brussels, Belgiumand Rosignano, Italy, underpin a strong product development capability.
SnapshotBusiness Leading European producer of olefin and polyolefinsTurnover 5.5 billionPersonnel 3,700Pedigree BP / Innovene / Noretyl / Solvay / Amoco / Appryl / Borealis / ErdölchemieVolume 5.9 million tonnes per annum of olefins and aromatics, 1.4 million tonnes per annum HDPE, 1.1 million
tonnes per annum LD/LLDPE and 1.3 million tonnes per annum PP.Brands Eltex®, Eltex® Superstress™, Eltex® P, Eltex® PF, Eltex® Med, Rigidex®, Rigidex® P
Applications• Adhesives• Appliances• Automobile parts• Carpet backing• Cars• Clingfilm• Cosmetics• Drinking cups
• Electrical and thermalinsulation
• Fabrics• Fibreglass• Food-use items• Gasoline• Glues• Packaging
• Paint• Pipes• Plastics• Rubber• Synthetic rubber
for cars and trucks• Toys
22
Olefins LDPE LLDPE HDPE PP
• Ethylene
• Propylene
• Butadiene and other C4’s
• Benzene and other aromatics
Grangemouth, UK
Köln, Germany
Lavéra, France
Rafnes, Norway
• Homopolymers
• MAA Copolymers
• EBA Copolymers
Köln, Germany
Bamble, Norway
• C4 and C6 copolymers
• ELTEX® PF metallocene LLDPE
Grangemouth, UK
Köln, Germany
• Homopolymers
• Copolymers (C4, C6)
• Monomodal and bimodal
• Pellets, powders and compounds
• Bimodal
Lillo, Belgium
Lavéra, France
Sarralbe, France
Rosignano, Italy
• Homopolymers
• Impact copolymers
• Random copolymers (C2 and C4)
• Terpolymers
• Pellets and powders
Geel, Belgium
Grangemouth, UK
Lavéra, France
Lillo, Belgium
Sarralbe, France
Products & Sites
Factfile 2010 INEOS Olefins & Polymers Europe 23
INEOSOlefins & Polymers USAwww.ineos-op.com
INEOS Olefins & Polymers USA is a leading manufacturer of high quality olefin feedstocks and a broad range of high qualityhigh density polyethylene and polypropylene products serving the major North American chemicals and polyolefin markets.
The business is committed to being the best at what it does and the supplier of choice in it’s chosen markets, focusing onSHE, high reliability, utilization, yield and responsible cost management to build capabilities that continue to sustain the business safely and profitably for future generations of customers and employee owners.
SnapshotBusiness Leading manufacturer of olefins, polyethylene and polypropylene.Turnover $ 4.0 billionPersonnel 1,020Pedigree Amoco / Arco / BP / SolvayVolume 4.1 million tonnes (9 billion pounds-plus) olefins and polymers (ethylene, propylene, butadiene, crude
benzene, high density polyethylene and polypropylene)Logistics Feedstock by pipeline; polymers by bulk truck, box, bag and dedicated rail fleet
Applications• Automotive parts• Caps and closures• Consumer blow moulding• Fibre and textiles• Food packaging
• Foods blow moulding• Geo-synthetic materials• Industrial blow moulding• Industrial containers• Injection moulding
• Materials handling• Recreational items• Telecommunications conduit• Thermoforming• Underground pipe
24
Olefins High Density Polyethylene Polypropylene
• Ethylene
• Propylene
• Butadiene
• Mixed butenes
• Crude benzene
• NGLs
Alvin, Texas, USA
• Resin families
• Homopolymer
• Copolymers
• Physical forms
• Pellets
• Powder
La Porte, Texas, USA
• Resin families
• Homopolymer
• Random copolymer
• Impact copolymer
• Specialty impact copolymers
• Physical forms
• Pellets
• Powder
Carson, CA
Alvin, Texas, USA
La Porte, Texas, USA
Products & Sites
Factfile 2010 INEOS Olefins & Polymers USA 25
A gas fractionation plant is located in Hobbs, TX.
INEOSOligomerswww.ineosoligomers.com
INEOS Oligomers is a proven leader in the production of specialty chemicals for use in polyethylene, lubricants, fuel additives,surfactants, and other specialty materials.
The business produces a comprehensive range of specialty and intermediate chemicals derived from ethylene and isobutene.It is a proven industry leader, with a strong track record of product quality, engineering excellence and innovation.
By combining plant scale and reliability, we endeavor to provide the standard-setting service expected of a supplier of choice.INEOS Oligomers has strategic manufacturing sites in both Europe and North America with a focus on continually improvingcost structures, customer service and SHE initiatives.
SnapshotBusiness Leading producer of linear alpha olefins, poly alpha olefins, polybutene, diisobutylene,
isoamylene, isododecane, isohexadecane; cyclopentaneTurnover $ 1.6 billionPersonnel 500Pedigree Ethyl, Albemarle, Amoco, BP, InnoveneVolume 1 million tonnes per annum
Applications• Cosmetics and personal care• Detergents• Drilling fluids for industry• Plastics• Synthetic oils used in the automotive sector
26
Linear Alpha Olefins (LAO) Polyalpha Olefin (PAO) Poly isobutylene (PIB)Isoolefins,Isoparaffins and Specialties
• 1-hexene• 1-octene• 1-decene• 1-dodecene• 1-tetradecene (C14)• C1618• C2026• Amodrill 1000• Amodrill 1200• Amodrill 1400• Amodrill 1500
Feluy, BelgiumJoffre, Alberta, Canada
• Durasyn 162• Durasyn 164• Durasyn 166• Durasyn 168• Durasyn 170• Durasyn 145• Durasyn 147• Durasyn 148• Durasyn 125• Durasyn 126• Durasyn 128• Durasyn 156• Silkflo 362• Silkflo 364
Feluy, BelgiumLa Porte, Texas, USA
• Indopol L2• Indopol L3• Indopol L6• Indopol L8• Indopol L14• Indopol H8• Indopol H15• Indopol H25• Indopol H50• Indopol H100• Indopol H300• Indopol H1500• Indopol H1900• Indopol H2100• Indopol H6000• Indopol H18000• Panalane L14E• Panalane H300E
Lavera, FranceWhiting, Indiana, USA
• Diisobutylene• Diisobutylene HP• Codibutylene• Isooctane 100• Triisobutylene• Isododecane• Isohexadecane• Isoeicosane• Cyclopentane• Cyclopentane 70• Isoamylene• Methylpropadiene
Köln, Germany
Products & Sites
Factfile 2010 INEOS Oligomers 27
INEOSOxidewww.ineosoxide.com
INEOS Oxide is a proven leader in ethylene and propylene based specialty and intermediate chemicals.
The business produces a comprehensive range of specialty and intermediate chemicals derived from ethylene and propyleneoxide. It has a strong track record of product quality, engineering excellence and innovation.
By combining plant scale and reliability, with strategic sites in both Europe and USA and our focus on continually improvingcost structures, technologies and SHE initiatives, INEOS Oxide translate these endeavours into the standard-setting serviceexpected of a supplier of choice.
SnapshotBusiness Leading manufacturer of ethylene and propylene based specialty and intermediate chemicals.Turnover 1.9 billionPersonnel 810Pedigree Europe: Union Carbide / BP Chemicals / Erdölchemie
USA: DowVolume Europe: 3.0 million tonnes per annum
USA: 190 ktpaLogistics Dedicated jetties for sea and inland waterways, direct connections by rail and road networks
Applications• Agrochemicals• Construction, textiles and paper• Engineering polymers• Lubricants, antifreeze and automotive brake fluids• Oil and gas processing and drilling
• Pharmaceuticals and personal care• Polyester• Solvents, inks and coatings• Specialty synthetic rubber• Surfactants and detergents
28
Specialties Intermediates Third Parties
• Ethylene Oxide• EO Derivatives
• Alkoxylates• Glycol Ethers• Ethanolamines• GAS/SPEC™
• Propylene Oxide• Oxo-Alcohols• Ethylidene Norbornene• Acetate Esters• Glycol Ether Esters
Antwerp, BelgiumKöln, GermanyLavéra, FranceSaltend, UKPlaquemine, Louisiana, USAFreeport, Texas, USA
• Ethylene Glycol• Antifreeze/Coolants
• Propylene Glycol
Antwerp, BelgiumKöln, Germany
• Dow• Speciality Polymers• GE Bayer Silicones• Praxair• Kuraray• Nippon Shokubai• Seppic• Borealis Antwerp Compounding• Essent
Antwerp, BelgiumPlaquemine, Louisiana, USA
Products & Sites
Factfile 2010 INEOS Oxide 29
INEOSParaformwww.ineosparaform.com
INEOS Paraform is a leading European manufacturer of Formaldehyde, Paraformaldehyde, Hexamethylene tetramine andAlkali Cyanates.
INEOS Paraform products are used in a wide variety of applications including resins for particle boards, decorative laminates,abrasive papers, brake linings, organic intermediates, pharmaceuticals, tyres, surface coatings, fuel tablets, agrochemicalsand heat treatment products.
The business is located in the Rhein-Main area at Mainz in Germany.
SnapshotBusiness Manufacturer of Methanol derivatives (Formaldehyde, Paraformaldehyde,
Hexamethylene tetramine and Alkali Cyanates)Turnover 50 millionPersonnel 150Pedigree Methanova GmbH, a subsidary of Degussa AGVolume 120 ktpaBrands GRANUFORM™ paraformaldehyde, KANTATE™ potassium cyanate, SONATE™ sodium cyanate,
METHENALINK™ hexamethylenetetramine micronized and coated, METHENADUR™ hexametheylenetetramine micronized
Logistics Dedicated jetties for inland waterways, direct connections by rail and road networks
Applications• Agrochemicals• Coatings• Disinfectants• Fine chemicals
• Fuel tablets• Metal treatment• Organic intermediates• Pharmaceuticals
• Synthetic resins• Textiles and paper auxiliaries• Tyre production
30
Formaldehyde Paraformaldehyde Hexamethylene tetramineCyanates
• Aqueous solution23.5 to 55 % Formaldehyde
Mainz, Germany
• Granules Powder 91 to 96 %Paraformaldehyde
Mainz, Germany
• Aqueous solution micronized crystalline
Mainz, Germany
• Potassium Cyanate 85 to 98 % • Sodium Cyanate 90 to 95 %
Mainz, Germany
Products & Sites
Factfile 2010 INEOS Paraform 31
INEOSPhenolwww.ineosphenol.com
INEOS Phenol is the world's largest producer of Phenol and Acetone. The businesses manufacturing capacity worldwide istwice that of its closest competitor and three times that of the next largest European producer.
INEOS Phenol is the only Phenol and Acetone manufacturer with production facilities both in Europe and America . These production facilities are supported by a global sales and distribution network. This network of facilities enables the businessto provide its customers with a secure and competitively priced supply of Phenol and Acetone on a worldwide basis, leveraging the economics of scale of it’s world-scale plants.
The key applications for Phenol and Acetone are in the production of polycarbonate, plastics, phenolic resins, synthetic fibres(such as nylon) and solvents. These products are used in a diverse range of end markets, including the automotive, construction,electronics and fibre industries.
SnapshotBusiness Production of Phenol, Acetone, Cumene, AMS and AcetophenoneTurnover 3.3 billion in 2008Personnel 600Pedigree Phenolchemie, a subsidiary of DegussaVolume Phenol 1870 ktpa, Acetone 1150 ktpa, Cumene 750 ktpa, AMS 60 ktpa, Acetophenone 7 ktpa Logistics Connected directly to sea and inland waterways, rail and freeway networks with tank
storage all over the world
Applications• Acrylic Polymers and Sheet• Adhesives and sealants• Agrochemicals• Pharmaceuticals• Dyes and pigments• Automotive glazing
• CDs and DVDs• Electrical and electronic appliance casings• Phenolic resins and laminates• Polycarbonate and nylon• Solvents and fragrances and varnishes• Surface coatings and inks
32
Phenol Acetone Cumene Alphamethylstyrene Acetophenone
• 99.99 %
• Low water content Phenol
• Phenol solutions with
5 to 15 % water
Antwerp, Belgium
Gladbeck, Germany
Mobile, Alabama, USA
• Low methanol content Acetone
• Food sector quality
• Chemical grade
• Low water content Acetone
Antwerp, Belgium
Gladbeck, Germany
Mobile, Alabama, USA
• 99.8 %
• Chemical grade
• Feedstock for Phenol / Acetone
manufacturing process
Marl, Germany
Port Arthur, Texas, USA
• Alphamethylstyrene 99.6 %
• Acetophenone 98 % and 99 %
Gladbeck, Germany
Products & Sites
Factfile 2010 INEOS Phenol 33
INEOSRefiningwww.ineosrefining.com
INEOS Refining is Europe's leading independent crude oil refiner. With two particularly advantaged refineries it processes morethan 410,000 barrels of crude oil per day, to produce in the region of 19 million tonnes of fuels per annum. Its refineries arestrategically located at Grangemouth Scotland and Lavéra France and are both fully integrated with co-sited petrochemicalassets of the Company. Close proximity to feedstocks and customers are key elements of the businesses strength.
Grangemouth is directly connected to the Forties oil field system in the North Sea and also imports other crudes from aroundthe world via a deep sea terminal on the west coast of Scotland. Lavéra is located on the Mediterranean coast, which is oneof the world's largest crude oil trading basins. Crude diet flexibility and upgrading capabilities further augment INEOSRefining's leading position; with both refineries featuring cat-cracking and hydro-cracking units skewing outputs in favour ofpremium products such as gasoline, diesel and jet fuel.
SnapshotBusiness Leading independent European crude oil refinerTurnover $ 15 billionPersonnel 1,030Pedigree BP and InnoveneVolume 410,000 barrels per day of crude distillation capacity, processing 150 million barrels of oil to produce
around 19 million tonnes of fuel per annum
Applications• Fuels
• Diesel• Fuel oils• Gas oil/Heating oil• Gasoline• Jet Fuel• LPG
• Non fuels products• Bitumen• Sulphur• Lube base oil feedstock
• Feedstocks• Coke• Kerosene• LPG• Naphtha• Wax
34
Fuels Feedstocks Non-Fuel
• Gasoline
• Diesel
• Jet Fuel (ATK)
• Kerosene (RSK)
• Gas Oil / Heating Oil
• Fuel Oil
• Naphtha
• LPG
Grangemouth, UK
Lavéra, France
• Naphtha
• LPG
• Wax
• Coke
• Atmospheric residue (AtRes)
Grangemouth, UK
Lavéra, France
• Sulphur
• Bitumen*
• Lubricant base oil feedstock*
* Lavéra only
Grangemouth, UK
Lavéra, France
Products & Sites
Factfile 2010 INEOS Refining 35
Refineries are physically integrated with petrochemical plants located at the same sites and are unusual by European standards in that both combine a hydrocracker (HC) with a fluidised catalytic cracker (FCC).The combination of these two units enables the manufacture of light, low sulphur gasoline and bias production towards middle distillates, principally diesel, consistent with market demand
INEOSStyrenicswww.ineosstyrenics.com
The Styrenics business placed a number of its assets into a joint venture with NOVA in 2005 (NOVA Innovene). The scope ofthis joint venture was extended in 2007 to include all of the INEOS Styrenics US operations and the European polystyrene andexpanded polystyrene assets. The venture was then renamed INEOS NOVA.
INEOS Styrenics remains producer of ethylbenzene and styrene monomer with production facilities in Germany.
Styrene monomer is used extensively in the manufacture of plastics, resins, rubbers and latexes such as polystyrene (PS),expandable polystyrene (EPS), acrylonitrile butadiene styrene (ABS), Styrene Acrylonitrile (SAN), butadiene rubber (SBR), andstyrene butadiene latex (SBL). Products produced from styrene include packaging, electrical and thermal insulation, fibreglass,pipes, automobile parts, carpet backing, drinking cups and other food-use items.
SnapshotBusiness Manufacturer of Ethylbenzene and Styrene MonomerPedigree BPVolume 550 ktpa Ethylbenzene, 380 ktpa Styrene Monomer
Applications• Appliance components• Building & construction• Building insulation• CD & DVD jewel boxes• Consumer electronics housings• Cosmetic & personal care packaging• Food packaging
• Food serviceware• Housewares• Low-taste & low-odor food packaging• Medical devices & labware• Recreation & sporting goods products• Office products
36
Products & Sites
Factfile 2010 INEOS Styrenics 37
Styrene Solid Polystyrene Expandable Polystyrene Performance Products
• Styrene
• Ethylbenzene
Marl, Germany
Bayport, Texas
Texas City, Texas
Sarnia, Ontario
• General Purpose
• High Impact
• Microgranulates
• Avantra® High Impact
Breda, The Netherlands
Marl, Germany
Trelleborg, Sweden
Wingles, France
Joliet, Illinois
Decatur, Alabama
Springfield, Massachusetts
• EPS Performance Products
• EPS Cup Grades
• EPS Silver Polymers
• Lightweight brick and
plaster grades
• Reduced pentane grades ARCEL
Breda, The Netherlands
Marl, Germany
Ribécourt, France
Wingles, France
• Styrenic Copolymers
• NAS™
• ZYLAR™
• NK Series
• STYROSUN™
• DYLARK™ FG
Breda, The Netherlands
Springfield, Massachusetts
including INEOS NOVA
INEOSTechnologieswww.ineostechnologies.comwww.ineosbio.com
INEOS Technologies is a leading global licenser of polyolefin, polystyrene, nitriles, vinyls and chlor-alkali technologies. It supplies high quality catalysts, additives and coatings in support of these technologies for INEOS manufacturing sites andmajor multi-national companies around the world.
The business offers both gas phase and slurry polyethylene technology providing customers with an extensive range of product properties, in addition to a complete range of catalyst systems and technical support for polyethylene processes. Its gas phase polypropylene technology has a unique plug flow technology, resulting in low capital and operating costs. Thistechnology is linked to a proprietary CD catalyst system, which has been developed to optimise process performance. INEOSalso developed the acrylonitrile process and catalyst and has demonstrated its leadership position via technology and catalyst improvements over the past 40 years.
Across INEOS Technologies our technology experts and commercial teams are highly experienced and respected across theglobe to provide our clients with unsurpassed levels of service.
SnapshotBusiness Licenser of technologies and catalysts to the petrochemical industries.Pedigree BP, Amoco, ICI, EVC.Brands INNOVENE™ PE AND INNOVENE™ PP, NOVACAT™, BICHLOR™, FM™,
PEMCOAT™, CHLORCOAT™
ApplicationsA leading global licenser of polyolefin, polystyrene, nitriles, vinyls, bioethanol, and chlor-alkali technologies around the world.
38
Runcorn, UKLyndhurst, UKGrangemouth, UKLavéra, FranceBrussels, BelgiumPorto Marghera, Italy
Naperville, IllinoisLisle, IllinoisChocolate Bayou, TexasGreen Lake, TexasLima, OhioFayetteville, Arkansas
Shanghai, China
Polyethylene Polystyrene Vinyls Polypropylene Acrylonitrile Chlor-Alkali Bioethanol
• Innovene™ PEg (gasphase LLDPE /HDPE)
• Innovene™ PEs (slurry HDPE)
• HIPS (high impact polystyrene)
• GPPS (general purposepolystyrene)
• EPS (expanded polystyrene)
• EDC (ethylene dichloride)
• VCM (vinyl chloridemonomer)
• PVC (polyvinyl chloride)
• Innovene™ PP (gas phase HP, RCP, ICP)
• SOHIO AN (acrylonitrile) • BICHLOR™ and FM™electrolysers
• Bioethanol
Products & Sites
Factfile 2010 INEOS Technologies 39
INEOS
www.ineos.com
Safety, Health and Environment
Safety, Health and Environment Policy
Our commitment is to protect the health and safety of our employees, the communities in which we operate and the users ofour products. We aim to meet or where practicable exceed all relevant legislative requirements and minimise the effect of ouroperations on the environment.
Quality Policy
INEOS is totally committed to Quality across all its processes, products and operations. We aim to meet or exceed our customers requirements for all the products and services we provide.
40