Industry 4 - Manufacturing Leadership Council€¦ · Mobility conveyor belt US 1960 Electronic 3.0...

© 2016 SmartFactory KL

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Industry 4.0 from vision to reality

Prof. Dr.-Ing. Dr. h.c. Detlef Zuehlke Director Innovative Factory Systems Dept. IFS German Research Centre for Artificial Intelligence , DFKI Kaiserslautern and Executive Chairman SmartFactory KL e.V.


Introduction

What I do…

Professor - Industrial Automation, Univ. of Kaiserslautern

Director - Innovative Factory Systems IFS,

German Research Center for Artificial Intelligence DFKI

Executive Chairman - SmartFactoryKL

My background


DFKI and SmartFactoryKL

The place of birth of INDUSTRIE 4.0 Berlin

Kaiserslautern (Ramstein AFB)

Hamburg

Frankfurt

Munich

The smartfactoryKL

founded 2005


The industrial revolutions

1800 Power generation

Mechanical automation

1.0

Drivers Quality of life

Engineering sciences

steam engine

GB 1900

Industrialization Electrical power

2.0

Mobility

conveyor belt

US 1960

Electronic Automation

3.0

µelectronics

Computer, NC,PLC

US/EU 2010

Smart Automation

4.0

ICT

Cyber Physical Systems

EU


My topics today

• technological drivers – demanding customers – changing markets

• Industry 4.0 - the german approach

• smartfactoryKL > multi-vendor approach to IND4.0 deployment

• from vision to real products


Customer‘s changing paradigms

Market drivers

Paradigm of the past

Buy!

Paradigm of the future


Reshoring production

Mass production and low wages

Long delivery times

Advances in IT Shorter product lifecycles

Mass customization

Local production

Market drivers


smart manufacturing Internet of Things

Internet of Things Field Devices

Products

Traffic

Control Systems

Mobile Devices

Consumer Devices

Technological drivers


ERP

PLM

MES

PLC

S S A S A S A A S

PLC

Log

Products

From Pyramide to Network

IND 3.0 World > static

Remote Maintenance

IND 4.0 World > dynamic

Cloud

APP´s PLC

S A

S ma r tF a ctor y K L – f rom research to practice


Network Services

Field Device

Towards smart modules


Electrical Signal

Controller

Field Bus Messages

Controller

µWeb server

IP-Adress Cyber-Physical System

Fundamental Principles Self Identification (who am I?)

Services Exploration (what do I offer?)

Autonomous Networking (who are my partners?)


The modular agile factory kit


Production line

Production modules

Han-Modular®

1

2

3

4

5

6

7

Ethernet

TCP/IP

OPC-UA

SoA-Services

ISO-OSI

?

Interoperability Standards

SEMANTIC SERVICE DESCRIPTION OWL OWL-S SAWSDL …

WSDL EDDL Device Class Profiles …

Electromechanical Standards

Communication Standards

…needs a stack of standards

Standards whitepaper open available!


Agile production systems enabled by standards

Plug and Play Plug and Produce

USB Machine „USB“

Technological enablers


Third

Party

Supplier Customer

Manufacture

S ma r tF a ctor y K L – von der Forschung in die Praxis

Sales Operation

Electronics

Mechanics

Software

App-Store

App Meas

App Filter

App History

… …

Firmware

…

Changing business models


services

X 680 Z 009

New business models based on data

IP 191:630:240:007

maintenance operations costing usage data

space

different views

machine

data analytics

• IT-Standards • Business Models

US strength

• Machine /process design

German strength material product

Cooperation


German Industry 4.0 world

Berlin

Kaiserslautern

Hamburg

Darmstadt

Munich Stuttgart

Dortmund

Hannover

Chemnitz

Ilmenau 10 centers of competence

IND 4.0 for SME

Industry

The German approach


The smartfactoryKL

Industry 4.0

vision

Industry 4.0

products we Learn Work Build Present together

Component manufacturers

Software providers

Certification organizations

Security providers

Network providers

Research organizations

Users

Marketing organizations

organized as a registered non-profit association


47 Members of the SmartFactoryKL

US Members

The smartfactoryKL



WEIGHING QUALITY CONTROL LASER MARKING INSERTING ENGRAVING

INFRASTRUCTURE – SUPPLY

STORAGE MODULE MANUAL WORKSTATION

smartfactoryKL Testbed Structure

SYSTEM COORDINATION

NETWORK INFRASTRUCTURE

ERP ENGINEERING

FORCE FITTING

CERTIFICATION

INFRASTRUCTURE BOX

INFRASTRUCTURE BOX

INFRASTRUCTURE SERVER

INFRASTRUCTURE BOX

DATA ANALYSIS & EVALUATION

OPC UA .NET CLIENT

INFRASTRUCTURE BOX

ROBOT MODULE

hot swapping

INFRASTRUCTURE BOX


The smartfactoryKL testbeds

The smartfactoryKL


The first products

From vision to products

Infrastructure Box Product Memory MICA Industrial CPS

„Machine-USB“ Connector SoA-PLC Flexible Conveyor Lock

Energy Control, Firewall, Power Distribution

3x400V

Air

Emergency Stop

Network


The smartfactoryKL


The Rocky Road to Industry 4.0


Development

First Demonstrators

Industrial Use

Worldwide Standards

Cyber Security

Educated people

New Business Models

To Reality

First Industrial Systems

Legal framework

From Vision

Security of investments


The road to success

• M4.0 starts with leadership !

• Prepare your employees

• Analyze your initial situation

• Define your strategy

• Identify and start first projects

• Cooperate in networks

How to start


Thanks for listening!

Detlef Zuehlke Director Innovative Factory Systems IFS German Research Centre for Artificial Intelligence, DFKI and Executive Chairman SmartFactoryKL

[email protected]

www.smartfactory.eu

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Industry 4 - Manufacturing Leadership Council€¦ · Mobility conveyor belt US 1960 Electronic 3.0...

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