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Transcript of Industrial USA corr - HL · PDF fileup to 6000 psi German engineering plus American...
• reliable
• proficient
• innovative
I n d u s t r i a l
C o m p r e s s o r s
up to 6000 psi
Company HistorySauer Compressors USA Inc. specializes in the manufacture of high-pressure air and gas compressors (HPAC) for industrial, offshoreand naval applications.
Sauer USA, located in Stevensville, MD is a subsidiary of J.P. Sauer & Sohn, headquartered in Kiel, Germany.Originally founded in 1884 under the name Wilhelm Poppe, J.P. Sauer & Sohn has been engineering high-pressure piston compressorssince 1930. With a reputation for reliability and life cycle product support, the company has become the global leader in high-pressurecompressor technology. Worldwide, Sauer Compressors USA and the Sauer Group currently supplies HPACs to:
■ More than 50 Navies■ Over 190 Naval Programs■ Over 1200 Naval Ships, and
– Maintains 80% market share worldwide in naval applications– Maintains 30% market share worldwide in commercial shipbuilding applications
Sauer Compressors USA is a primary supplier of high-pressure air compressors for the U.S. Navy and the U.S. Coast Guard.We have designed and supplied HPACs for the following shipbuilding or class retrofit programs:
■ CVN (Nimitz Class Nuclear Powered Aircraft Carriers)– Centralized air system
■ SSN (Los Angeles Class Nuclear Fast Attack Submarines)– Centralized air system
■ LPD (Amphibious Assault Ships)– Starting air
■ FFG (Guided Missile Frigates)– Centralized air system
The Industr ia l Market
As part of our worldwide expansion, the Sauer Group of companies has developed innovative product solutions for many industrialmarket applications. Our high quality designs and years of experience in demanding naval markets provide our industrial customerswith high-pressure compressors that have been field tested and extensively refined to provide true 24/7 reliability.Some of the major industrial markets and specialty applications that benefit from our robust designs are:
■ Nitrogen Generation & Boosting (i.e. laser cutting, N2 storage, system purging)■ Motion Compensation for Oil Rigs■ Seismic Survey■ Helium recovery/storage■ Gas Assisted Injection Molding■ Power Generation (spark arresting, turbine start-up, control air)■ Diesel (& Emergency Diesel) Starting■ Dockside Air■ Burst Testing■ Turbine Engine Afterburner Testing■ Heat Treatment Processing (helium gas compression)■ Hydrogen compression■ Natural Gas Compression
I n d u s t r i a l Compressors
J.P. Sauer & Sohn plant in Kie l , Germany is the world headquaters for the Sauer Group of companies.
Sauer Compressors USAStevensvi l le , MD
■ T-AKE (Dry Cargo Ammunition Vessels)– Motion Compensation – rigging gear
■ NSC (Deepwater National Security Cutter)– Starting air
■ LCS (Littoral Combat Ships)– Starting air
■ DDG 1000 (Zumwalt Class Destroyer)– Breathing air– Low pressure centralized system
u p t o 6 0 0 0 p s i
German engineer ing p lus American prof ic iencysets the standard for h igh pressure compressormanufactur ing.
Qual i f ied to str ingent US Navy MIL-Standardsour compressors are bui l t for cont inuous dutyand harsh environments.
2 /3
Our Range
4/5
6/7
10/11
12/13
14/15
2-stage air-cooled
medium-pressure compressors
up to 20 HP
and 600 psi
3-stage air-cooled
medium-pressure compressors
up to 80 HP
and 600 psi
3- and 4-stage air-cooled
high-pressure compressors
up to 35 HP
and 6000 psi
3- and 4-stage air-cooled
high-pressure compressors
up to 65 HP
and 5000 psi
2-stage water-cooled
medium-pressure compressors
up to 100 HP
and 450 psi
4-stage water-cooled
high-pressure compressors
up to 75 HP
and 5000 psi
The Sauer Compressor:– Inte l l ig ib le design– Low maintenance– Robust ly engineered– Extended service l i fe
Qual i ty AssuranceSauer Compressors USA, Inc. maintains an approved quality process that is fully compliantwith MIL-I-45208A specifications. This process is invoked for commercial and militaryproduction. Our compressors and facility are routinely subject to U.S. Government inspec-tion as required for critical military applications.
Our parent company, J.P. Sauer and Sohn, is ISO 9001 certified.
Compl iance with Classi f icat ion Society StandardsSauer Compressors USA Inc. equipment is type approved by all major classificationsocieties (ABS, Lloyds, GL, DNV, etc.).
Product SupportSauer Compressors USA maintains fully staffed engineering and service teams. Warrantyissues are handled directly out of our office in Stevensville, MD. On-site support by qualified field technicians is available throughout the life cycle of the product. SauerCompressors USA maintains a parts supply contract with the Defense Logistics Agency(DLA). This contract ensures that spare parts are in our U.S. warehouse for immediatedelivery to the U.S. Armed Forces as well as our commercial customers.
Sauer Compressors USA service teams provide post-warranty support to our customers 24 hours per day, 7 days per week. Our service teams routinely support customers withon-site maintenance assistance and training.
CommitmentSauer Compressors USA is committed to produce the best possible compressor solutionfor any medium or high-pressure compressed air and gas need. We will support our cus-tomers from design, to installation, and through the life of the compressor.
Our design engineering staff is available for consultation on air or gas compressionprojects.
8/9
2-stage a i r - c o o l e d m e d i u m -
Standard Equipment
Robust Compressors for Any Appl icat ion
The 2-stage air-cooled compressors helped establish Sauer’s reputation for high quality. After 75 years of production, these
models are now in their third generation of development. These models are designed to have the following advantages:
■ Direct drive (no belt maintenance)
■ Light weight with small installation footprint
■ Engineered for continuous operation in extreme environments
■ Extended operation time between
required maintenance intervals (2000 operating hours)
WP 15 L
WP 22 L
WP 33 L
WP 45 L
WP 65 L
Vol
umne
scf
m
Vo
lum
ne
l/m
in
F inal pressure psig
0 0
200
400
600
800
1000
100 200 300 400 500 600 700
20
15
10
5
25
30
50 HzHigh performance axial flow fan
Inter- and after-cooler
Safety valvefor each stage
Stage pressure gauge
Final pressure gauge
Oil dipstick
Splash lubrication
Attached oil- and waterseparator after the final stage
Interstage separator
Starting relief integrated with incondensate auto-drain system(unloaded start)
Resilient mounts inc. all neces-sary hoses for final air pressureoutlet and compressor drainage
Non-return valve
Direct driven viaflexible coupling
Three-phase electric motor
On request available/optional
WP 15 L
WP 22 L
WP 33 L
WP 45 L
WP 65 L
Fully automated control andmonitoring
Sound-proof canopy
Dryer (Adsorption/Refrigeration dryer)
Final air quality
Reducing valves andreducing stations
Driven by diesel engine
Design in accordancewith ATEX regulations
Oil level monitor
Temperature monitor
40
35
Power / Heat Dissipation
Pow
er H
P
He
at
dis
sip
ati
on
BT
U/m
in
F inal pressure psig
0 0
200
400
600
800
100 200 300 400 500 600 700
8
6
4
2
10
12
50 Hz
16
14
Capacity
18
100
300
500
700
WP 65L @ 1470 rpm
WP 45L @ 1470 rpm
WP 33L @ 1450 rpm
WP 22L @ 1450 rpmWP 15L @ 1450 rpm
WP 15L @ 1450 rpm
WP 22L @ 1450 rpm
WP 33L @ 1450 rpm
WP 45L @ 1470 rpm
WP 65L @ 1470 rpm
4/5p r e s s u r e c o m p r e s s o r s u p t o 2 0 H P a n d 6 0 0 p s i
Weight (lbs) and Dimensions (ins)
WP
15
L
WP
22
L
WP
33
L
WP
45
L
WP
65
L
lbs 265 298 408 705 728
L 32 34 35 48 49
W 24 24 24 29 29
H 25 25 25 32 32
Design Data
WP
15
L
WP
22
L
WP
33
L
WP
45
L
WP
65
L
Max. operation pressure (psi) 600 600 600 600 600
Max. speed (rpm) 2000 2000 2000 2000 2000
Stages 2 2 2 2 2
Cylinder 2 2 2 2 2
All technical data is valid for the compression of air in accordance with ISO 1217 with ±5% tolerance. All Sauer compressors can additionally besupplied in special versions for the compression of neutral gases such ashelium, nitrogen, argon or flammable gases such as hydrogen or natural gas.
Detailed technical data is available upon request including control units, dryers, filters, sound-dampening and weather proof canopies, compressed air tanks, regulating valves, skid-mounted integrated packages, diesel drive,and all other compressed air/gas components.
Specialized SolutionsSauer USA provides technical solutions for your compressed air/gas systems.Some of the specialized equipment we can offer are: special voltages andfrequencies, water-cooled (open and closed loop), earthquake resistant, ATEX designs, boosters and booster systems.
We are pleased to offer custom and/or total design packages.
Ambient temperature max.:140°FDuty cycle time: continuous
For immediate assistanceemail to: [email protected] call: 410-604-3142
W L
H
Vol
umne
scf
m
Vo
lum
ne
l/m
in
F inal pressure psig
5
200
0
400
600
800
1000
100 200 300 400 500 600 700
25
20
15
10
30
35
60 Hz
50
40
45
Capacity
1200
0
1400
Pow
er H
P
He
at
dis
sip
ati
on
BT
U/m
in
F inal pressure psig
2
200
300
400
500
600
100 200 300 400 500 600 700
10
8
6
4
12
14
60 Hz
20
16
18
700
0
800
Power / Heat Dissipation22
100
0
900
1000
WP 65L @ 1770 rpm
WP 45L @ 1770 rpm
WP 33L @ 1750 rpm
WP 22L @ 1750 rpm
WP 15L @ 1750 rpm
WP 65L @ 1770 rpm
WP 45L @ 1770 rpm
WP 33L @ 1750 rpm
WP 22L @ 1750 rpm
WP 15L @ 1750 rpm
3-stage a i r - c o o l e d m e d i u m -
Standard Equipment
Durable Compressors for Highly Demanding Appl icat ions
The Sauer 3-stage compressor demonstrates exceptional endurance even under the most difficult operating
conditions. The 3-stage design lowers cylinder compression temperatures, and reduces the pressure ratio
per cylinder. This feature promotes lower maintenance costs and improves unit longevity and reliability.
WP 81 L
WP 101 L
WP 121 L
WP 151 L
WP 271 L
WP 311 L
High performance axial flow fan
Inter- and after-cooler
Safety valvefor each stage
Stage- and final pressure gauge
Compressed air thermometerfor each stage
Oil dipstick/Oil sight glass
Oil pressure lubrication
Oil pressure monitor
Temperature monitor
Attached oil- and waterseparator after the final stage
Interstage separator
Starting relief integrated with incondensate auto-drain system(unloaded start)
Resilient mounts inc. all neces-sary hoses for final air pressureoutlet and compressor drainage
Non-return valve
Direct driven viaflexible coupling
Three-phase electric motor
On request available/optional
WP 81 L
WP 101 L
WP 121 L
WP 151 L
WP 271 L
WP 311 L
Fully automated control andmonitoring
Sound-proof canopy
Dryer (Adsorption/Refrigeration dryer)
Final air quality
Reducing valves andreducing stations
Driven by diesel engine
Design in accordancewith ATEX regulations
Vol
umne
scf
m
Vo
lum
ne
l/m
in
P ressure psig
0 0
500
1000
1500
2000
50 150 250 350 450 550 650
100
75
50
25
125
150
50 Hz
200
175
Capacity
2500
5500
3000
3500
4000
4500
5000
Pow
er H
P
He
at
dis
sip
ati
on
BT
U/m
in
P ressure psig
0 0
500
1000
1500
2000
50 150 250 350 450 550 650
40
30
20
10
50
60
50 Hz
80
70
Power / Heat Dissipation
2500
3000
3500
WP 311 L @ 1470 rpm
WP 271 L @ 1470 rpm
WP 151 L @ 1470 rpm
WP 121 L @ 1470 rpmWP 101L @ 1470 rpm
WP 81L @ 1470 rpm
WP 311 L @ 1470 rpm
WP 271 L @ 1470 rpm
WP 151 L @ 1470 rpm
WP 121 L @ 1470 rpm
WP 101 L @ 1470 rpm
WP 81 L @ 1470 rpm
p r e s s u r e c o m p r e s s o r u p t o 8 0 H P a n d 6 0 0 p s i6/7
Weight (lbs) and Dimensions (ins)
WP
81
L
WP
101
L
WP
121
L
WP
151
L
WP
271
L
WP
311
L
lbs 915 948 1444 1543 2073 2369
L 53 55 62 62 70 72
W 37 37 38 38 42 42
H 35 35 38 38 43 43
Design Data
WP
81
L
WP
101
L
WP
121
L
WP
151
L
WP
271
L
WP
311
L
Max. operation pressure (psi) 638 638 638 638 638 638
Max. speed (rpm) 2000 2000 2000 2000 2000 2000
Stages 3 3 3 3 3 3
Cyl inder 3 3 3 3 4 4
Ambient temperature max.:140°FDuty cycle time: continuous
L
H
W
All technical data is valid for the compression of air in accordance with ISO 1217 with ±5% tolerance. All Sauer compressors can additionally besupplied in special versions for the compression of neutral gases such ashelium, nitrogen, argon or flammable gases such as hydrogen or naturalgas.
Detailed technical data is available upon request including control units,dryers, filters, sound-dampening and weather proof canopies, compressedair tanks, regulating valves, skid-mounted integrated packages, dieseldrive, and all other compressed air/gas components.
Specialized SolutionsSauer USA provides technical solutions for your compressed air/gas systems. Some of the specialized equipment we can offer are: specialvoltages and frequencies, water-cooled (open and closed loop), earth-quake resistant, ATEX designs, boosters and booster systems.
We are pleased to offer custom and/or total design packages.
For immediate assistanceemail to: [email protected] call: 410-604-3142
Vol
umne
scf
m
Vo
lum
ne
l/m
in
P ressure psig
0 0
500
1000
1500
2000
50 150 250 350 450 550 650
100
75
50
25
125
150
60 Hz
200
175
Capacity
2500
5500
3000
3500
4000
4500
5000
225
6000
Pow
er H
P
He
at
dis
sip
ati
on
BT
U/m
in
P ressure psig
0 0
500
1000
1500
2000
50 150 250 350 450 550 650
40
30
20
10
50
60
60 Hz
80
70
Power / Heat Dissipation
2500
3000
3500
90
4000
WP 311 L @ 1770 rpm
WP 271 L @ 1770 rpm
WP 151 L @ 1770 rpm
WP 121 L @ 1770 rpm
WP 101 L @ 1770 rpm
WP 101 L @ 1770 rpm
WP 311 L @ 1770 rpm
WP 271 L @ 1770 rpm
WP 151 L @ 1770 rpm
WP 121 L @ 1770 rpm
WP 101 L @ 1770 rpm
WP 81 L @ 1770 rpm
3- and 4-stage a i r - c o o l e d h i g h -
High-Pressure Compressors: The Sauer Signature
High-pressure compressors showcase our engineering superiority and production expertise.
Founded on our renowned military design experience and through continuous innovation,
Sauer Compressors has developed the most cost effective and reliable industrial compressors
in the market.
Standard Equipment
WP 3215
WP 4325
WP 4331
WP 4341
High performance axial flow fan
Inter- and after-cooler
Safety valvefor each stage
Stage- and final pressure gauge
Oil dipstick/Oil sight glass
Oil pressure lubrication
Oil pressure monitor
Temperature monitor
Attached oil- and waterseparator after the final stage
Interstage separator
Starting relief integrated with incondensate auto-drain system(unloaded start)
Resilient mounts inc. all neces-sary hoses for final air pressureoutlet and compressor drainage
Non-return valve
Direct driven viaflexible coupling
Three-phase electric motor
On request available /optional
WP 3215
WP 4325
WP 4331
WP 4341
Fully automated control and monitoring
Sound-proof canopy
Pressure maintaining valve
Dryer (Adsorption/Refrigeration dryer)
Final air quality
Reducing valves andreducing stations
Driven by diesel engine
Design in accordancewith ATEX regulations
Stage- and finalpressure gauge
Pow
er H
P
Hea
t di
ssip
atio
n B
TU
/min
P ressure psig
0 0
500
1000
2500
2000
1000500 1500 2000 2500 3000 3500 4000 4500
10
20
30
40
50 Hz5000 5500 6000
1500
50
Power / Heat Dissipation
WP 4341 @ 1470 rpm
WP 4331 @ 1470 rpm
WP 4325 @ 1470 rpm
WP 3215 @ 1470 rpm
Vol
umne
scf
m
Vol
umne
l/m
in
P ressure psig
0 0
1000500 1500 2000 2500 3000 3500 4000 4500
10
20
30
40
50 Hz5000 5500 6000
50
Capacity
WP 4341 @ 1470 rpm
WP 4331 @ 1470 rpm
WP 4325 @ 1470 rpm
WP 3215 @ 1470 rpm
200
400
12001000800
14001600
600
1800200022002400
28002600
32003000
p r e s s u r e c o m p r e s s o r s u p t o 3 5 H P a n d 6 0 0 0 p s i8/9
All technical data is valid for the compression of air in accordance with ISO 1217 with ±5% tolerance. All Sauer compressors can additionallybe supplied in special versions for the compres-sion of neutral gases such as helium, nitrogen,argon or flammable gases such as hydrogen ornatural gas.
Detailed technical data is available upon requestincluding control units, dryers, filters, sound-dampening and weather proof canopies, com-pressed air tanks, regulating valves, skid-mountedintegrated packages, diesel drive, and all othercompressed air/gas components.
Specialized SolutionsSauer USA provides technical solutions for yourcompressed air/gas systems. Some of the special-ized equipment we can offer are: special voltagesand frequencies, water-cooled (open and closedloop), earthquake resistant, ATEX designs, boost-ers and booster systems.
We are pleased to offer custom and/or total designpackages.
For immediate assistanceemail to: [email protected] call: 410-604-3142
WL
H
Weight (lbs) and Dimensions (ins)
WP
321
5
WP
432
5
WP
433
1
WP
434
1
lbs 660 770 1015 1210
L 29 28 53 55
W 29 28 34 37
H 44 49 36 36
Design Data
WP
321
5
WP
432
5
WP
433
1
WP
434
1
Max. operation pressure (psi) 5000 6000 5000 5000
Max. speed (rpm) 1800 1800 2000 2000
Stages 3 4 4 4
Cyl inder 3 4 4 4
Ambient temperature max.:140 °FDuty cycle time: continuous
Pow
er H
P
Hea
t di
ssip
atio
n B
TU
/min
P ressure psig
0 0
500
1000
2500
2000
1000500 1500 2000 2500 3000 3500 4000 4500
10
20
30
40
60 Hz5000 5500 6000
1500
50
Power / Heat Dissipation
WP 4341 @ 1770 rpm
WP 4331 @ 1770 rpm
WP 4325 @ 1770 rpmWP 3215 @ 1770 rpm
Vol
umne
scf
m
Vol
umne
l/m
in
P ressure psig
0 0
1000500 1500 2000 2500 3000 3500 4000 4500
10
20
30
40
60 Hz5000 5500 6000
50
Capacity
WP 4341 @ 1770 rpm
WP 4331 @ 1770 rpm
WP 4325 @ 1770 rpmWP 3215 @ 1770 rpm
200
400
12001000800
14001600
600
1800200022002400
28002600
32003000
3- and 4-stage a i r - c o o l e d h i g h -
Standard Equipment
High-Pressure, High Capabi l i ty Compressors Del ivered with Maximum Eff ic iency
The compressor design capitalizes on our proven high-pressure
technology to provide higher capacity with equal reliability.
These units provide a high efficiency, low cost solution.
WP
126
L
WP
4351
High performance axial flow fan
Inter- and after-cooler
Safety valvefor each stage
Stage- and final pressure gauge
Compressed air thermometer
Oil dipstick/Oil sight glass
Oil pressure lubrication
Temperature monitor
Attached oil- and waterseparator after the final stage
Interstage separator
Starting relief integrated with incondensate auto-drain system(unloaded start)
Resilient mounts inc. all neces-sary hoses for final air pressureoutlet and compressor drainage
Non-return valve
Direct driven viaflexible coupling
Three-phase electric motor
On request available/optional
WP
126
L
WP
4351
Fully automated control andmonitoring
Sound-proof canopy
Pressure maintaining valve
Dryer (Adsorption/Refrigeration dryer)
Final air quality
Reducing valves andreducing stations
Driven by diesel engine
Design in accordancewith ATEX regulations
Vol
umne
scf
m
Vol
umne
l/m
in
P ressure psig
0 0
1000500 1500 2000 2500 3000 3500 4000 4500
20
40
60
80
50 HzCapacity
5000 5500
200
Pow
er H
P
Hea
t di
ssip
atio
n B
TU
/min
P ressure psig
0 0
500
1500
1000
2000
1000500 1500 2000 2500 3000 3500 4000 4500
10
20
30
40 50 Hz5000 5500
502500
60
70
3000
400600800
1000120014001600180020002200
Power / Heat Dissipation
WP 4351 @ 1470 rpm
WP 126 L @ 1470 rpm
WP 4351 @ 1470 rpm
WP 126 L @ 1470 rpm
p r e s s u r e c o m p r e s s o r u p t o 6 5 H P a n d 5 0 0 0 p s i10/11
Weight (lbs) and Dimensions (ins)
WP
126
L
WP
435
1
lbs 1444 1984
L 62 67
W 38 39
H 41 43
Design Data
WP
126
L
WP
435
1
Max. operation pressure (psig) 1200 5000
Max. speed (rpm) 1800 2000
Stages 3 4
Cyl inder 3 4
Ambient temperature max.:140°FDuty cycle time: continuous
W L
H
Vol
umne
scf
m
Vol
umne
l/m
in
P ressure psig
0 0200
400
12001000800
1400
1000500 1500 2000 2500 3000 3500 4000 4500
20
40
60
80
60 Hz5000 5500
100
1600
600
1800200022002400
28002600
Pow
er H
P
Hea
t di
ssip
atio
n B
TU
/min
P ressure psig
0 0
500
1000
3000
2500
2000
3500
1000500 1500 2000 2500 3000 3500 4000 4500
10
20
30
40 60 Hz5000 5500
1500
Capacity
50
60
70
80Power / Heat Dissipation
WP 4351 @ 1770 rpm
WP 4351 @ 1770 rpm
WP 126 L @ 1770 rpm
WP 126 L @ 1770 rpm
All technical data is valid for the compression of air in accordance with ISO 1217 with ±5% tolerance. All Sauer compressors can additionallybe supplied in special versions for the compres-sion of neutral gases such as helium, nitrogen,argon or flammable gases such as hydrogen ornatural gas.
Detailed technical data is available upon requestincluding control units, dryers, filters, sound-dampening and weather proof canopies, com-pressed air tanks, regulating valves, skid-mountedintegrated packages, diesel drive, and all othercompressed air/gas components.
Specialized SolutionsSauer USA provides technical solutions for yourcompressed air/gas systems. Some of the special-ized equipment we can offer are: special voltagesand frequencies, water-cooled (open and closedloop), earthquake resistant, ATEX designs, boost-ers and booster systems.
We are pleased to offer custom and/or total designpackages.
For immediate assistanceemail to: [email protected] call: 410-604-3142
2-stage w a t e r - c o o l e d m e d i u m -
Vol
umne
scf
m
P ressure psig
0 0
1000
2000
3000
4000
5000
6000
100 150 200 250 300 350 400
150 50 Hz
Vol
umne
l/m
in
Standard Equipment
The Alternat ive to Air -Cooled Compressors
With over 75 years of commercial and naval experience, Sauer Compressors has
developed a series of highly competitive, robust, water-cooled compressors. These
units are ideal for industrial applications where airflow, high ambient temperatures,
and/or ambient noise pose operational difficulties.
WP 100
WP 200
WP 240 WP 400
Inter- and after-cooler
Safety valvefor each stage
Stage- and final pressure gauge
Compressed air thermometer
CW thermometer
Oil dipstick
Splash lubrication
Oil pressure lubrication
Attached oil- and waterseparator after the final stage
Oil pressure monitor
Temperature monitor
Starting relief integrated with incondensate auto-drain system(unloaded start)
Resilient mounts inc. all necessa-ry hose for the air pressure out-let, drainage and cooling water
Non-return valve
Direct driven viaflexible coupling
Three-phase electric motor
On request available/optional
WP 100
WP 200
WP 240 WP 400
Fully automated control andmonitoring
Sound-proof canopy
Dryer (Adsorption/Refrigeration dryer)
Final air quality
Reducing valves andreducing stations
Driven by diesel engine
Design in accordancewith US hazardous Classification Class I
Attached CW-pump
Automatic CW-control
200
250
100
50
7000
450 500
Capacity
Pow
er H
P
P ressure psig
0 0
500
1000
1500
2000
2500
3000
50 150 250 350 450 550
60
50 Hz
Hea
t lo
st t
o co
olin
g w
ater
BT
U/m
in
80
100
40
20
3500
Power
WP 100 @ 1470 rpm
WP 200 @ 1470 rpm
WP 240 @ 1470 rpm
WP 400 @ 1470 rpm
WP 100 @ 1470 rpm
WP 200 @ 1470 rpmWP 240 @ 1470 rpm
WP 400 @ 1470 rpm
p r e s s u r e c o m p r e s s o r s u p t o 1 0 0 H P a n d 4 5 0 p s i12/13
60 HzWeight (lbs) and Dimensions (ins)
WP
100
WP
200
WP
240
WP
400
lbs 1102 1764 1874 2976
L 53 59 61 72
W 28 40 40 46
H 33 35 35 43
Design Data
WP
100
WP
200
WP
240
WP
400
Max. operation pressure (psig) 450 450 450 450
Max. speed (rpm) 1800 1800 1800 1800
Stages 2 2 2 2
Cyl inder 2 2 2 3
Ambient temperature max.:140°FDuty cycle time: continuous
W
L
H
For immediate assistanceemail to: [email protected] call: 410-604-3142
Vol
umne
scf
m
P ressure psig
0 0
1000
2000
3000
4000
5000
6000
100 150 200 250 300 350 400
150V
olum
ne l
/min
200
250
100
50
7000
450 500
3008000
Pow
er H
P
P ressure psig
0 0
500
1000
1500
2000
2500
3000
50 150 250 350 450 550
60 60 Hz
Hea
t lo
st t
o co
olin
g w
ater
BT
U/m
in
80
100
40
20
3500
Power120
4000
4500
Capacity
All technical data is valid for the compression of air inaccordance with ISO 1217 with ±5% tolerance. All Sauercompressors can additionally be supplied in special versionsfor the compression of neutral gases such as helium, nitro-gen, argon or flammable gases such as hydrogen or naturalgas.
Detailed technical data is available upon request includingcontrol units, dryers, filters, sound-dampening and weatherproof canopies, compressed air tanks, regulating valves,skid-mounted integrated packages, diesel drive, and allother compressed air/gas components.
Specialized SolutionsSauer USA provides technical solutions for your compressedair/gas systems. Some of the specialized equipment we canoffer are: special voltages and frequencies, water-cooled(open and closed loop), earthquake resistant, ATEX designs,boosters and booster systems.
We are pleased to offer custom and/or total designpackages.
WP 100 @ 1770 rpm
WP 200 @ 1770 rpm
WP 240 @ 1770 rpm
WP 400 @ 1770 rpm
WP 100 @ 1770 rpm
WP 200 @ 1770 rpm
WP 240 @ 1770 rpm
WP 400 @ 1770 rpm
4-stage w a t e r - c o o l e d h i g h -
50 Hz
50 Hz
Standard Equipment
High-Pressure Solut ions for the Most Extreme Requirements
Our water-cooled, high-pressure compressors are proven worldwide in exceptionally
tough applications. They are the standard compressor for the US Navy Carrier Fleet and
have also been installed on the US Submarine Fleet and various other Navy programs.
Sauer Compressors supplies a cost effective commercial unit, which offers the same
dependability and advantages of the military version.
WP
3100
WP
5000
WP
5500
Inter- and after-cooler
Safety valvefor each stage
Stage- and final pressure gauge
Compressed air thermometer
CW thermometer
Oil dipstick
Oil pressure lubrication
Temperature monitor
Attached oil- and waterseparator after the final stage
Interstage separator
Starting relief integrated with incondensate auto-drain system(unloaded start)
Resilient mounts inc. all necessa-ry hose for the air pressure out-let, drainage and cooling water
Non-return valve
Direct driven viaflexible coupling
Three-phase electric motor
On request available/optional
Fully automated control andmonitoring
Sound-proof canopy
Dryer (Adsorption/Refrigeration dryer)
Final air quality
Reducing valves andreducing stations
Driven by diesel engine
Design in accordancewith ATEX regulations
Attached CW-pump
Automatic CW-control
WP
3100
WP
5000
WP
5500
Vol
umne
scf
m
Vol
umne
l/m
in
P ressure psig
0 0
500
1000
1500
2000
2500
3000
200010000 3000 4000 5000 6000
80
60
40
20
100
120
Pow
er H
P
Hea
t lo
st t
o co
olin
g w
ater
BT
U/m
in
P ressure psig
0 0
500
1000
1500
2000
2500
200010000 3000 4000 5000 6000
40
30
20
10
Capacity
50
60
70Power
WP 3100 @ 1470 rpm
WP 3100 @ 1470 rpm
WP 5000 @ 1470 rpm
WP 5500 @ 1470 rpm
WP 5500 @ 1470 rpm
WP 5000 @ 1470 rpm
p r e s s u r e c o m p r e s s o r s u p t o 7 5 H P a n d 5 0 0 0 p s i14/15
60 HzWeight (lbs) and Dimensions (ins)
WP
310
0
WP
500
0
WP
550
0
lbs 2976 3638 2050
L 71 48 38
W 47 43 32
H 32 63 52
Design Data
WP
310
0
WP
500
0
WP
550
0
Max. operation pressure (psig) 1500 5000 5000
Max. speed (rpm) 1800 2000 2000
Stages 3 4 4
Cyl inder 3 4 4
Ambient temperature max.:140°FDuty cycle time: continuous
W L
H
All technical data is valid for the compression of air in accordancewith ISO 1217 with ±5% tolerance. All Sauer compressors canadditionally be supplied in special versions for the compression ofneutral gases such as helium, nitrogen, argon or flammable gasessuch as hydrogen or natural gas.
Detailed technical data is available upon request including controlunits, dryers, filters, sound-dampening and weather proof canopies,compressed air tanks, regulating valves, skid-mounted integratedpackages, diesel drive, and all other compressed air/gas compo-nents.
Specialized SolutionsSauer USA provides technical solutions for your compressedair/gas systems. Some of the specialized equipment we can offerare: special voltages and frequencies, water-cooled (open andclosed loop), earthquake resistant, ATEX designs, boosters andbooster systems.
We are pleased to offer custom and/or total design packages.
For immediate assistanceemail to: [email protected] call: 410-604-3142
Vol
umne
scf
m
Vol
umne
l/m
in
P ressure psig
0 0
500
1000
1500
2000
2500
3000
200010000 3000 4000 5000 6000
80
60
40
20
100
120
Capacity140
3500
60 Hz
Pow
er H
P
Hea
t lo
st t
o co
olin
g w
ater
BT
U/m
in
P ressure psig
0 0
500
1000
1500
2000
2500
3000
200010000 3000 4000 5000 6000
40
30
20
10
50
60
70
80
90 Power
WP 3100 @ 1770 rpm
WP 5000 @ 1770 rpm
WP 5500 @ 1770 rpm
WP 3100 @ 1770 rpm
WP 5500 @ 1770 rpm
WP 5000 @ 1770 rpm
Sauer Compressors USA Inc.
64 Log Canoe CircleStevensville, MD 21666USA
Sales AssistancePhone: 410-604-3142Fax: 410-604-3209Email: [email protected]
Service AssistancePhone: 410-604-3146Email: [email protected]
04/2007
A Member of theSAUER-Group