INDUSTRIAL TRAINING INDUSTRIAL TRAINING BRIEFINGBRIEFING

BHARAT PUMPS & COMPRESSORS LTD

By

Mritunjay YadavM110066EE

INTRODUCTION INTRODUCTION

A Public Sector Undertaking under the control of Ministry of Heavy Industries & Public Enterprises, Govt. of India.

BPCL was incorporate in 1970. BPCL is a Mini Navratna Company.

Details of all the employees are maintained Details of all the employees are maintained by companyby company

Designation Strength

Executive 188

Supervisor 58

Non Executive 810

TOTAL 1056

PROFIT & LOSS ACCOUNT FOR THE YEAR PROFIT & LOSS ACCOUNT FOR THE YEAR ENDED 31ST MARCH,2011 (in Lacs)ENDED 31ST MARCH,2011 (in Lacs)

Turnover (Net) 20801.47

Expenditure 18899.34

Profit before Tax and Prior Period Adjustment 1926.60

Profit after Tax 1120.78

Balance of PROFIT carried to Balance Sheet 5768.98

Products:Products:

1: Pumps and CompressorsCentrifugal PumpsPumps for Application in Power Plants.Reciprocating Piston and Plunger Pumps.Reciprocating Compressors.

2: Gas cylinders

Gas CylindersHigh Pressure Seamless Industrial Gas Cylinders.Welded Cylinders.Cylinders in Cascade for Storage of Compressed Natural

Gas (CNG)

Maximum Pressure 400 kg/cm2

Maximum Capacity 110 Litres.

Fluids Handled Oxygen, Nitrogen, Hydrogen, Argon, Air, Helium, Carbon Di-Oxide, Nitrous Oxide, Acetylene, Ammonia, Chlorine,

Freon, LPG, Compressed Natural

Sample enter

Bottom Forming

Doming

Gas Cylinder plant

Neck Formation

Heat Treatment

Machine Operation

End

Hydro Test

Air Leakage Testing

Painting

COLOR CODING COLOR CODING

GAS COLOR

Oxygen black

Carbon dioxide black (neck) + white (body)

Hydrogen Red

Air green

Hot spinning Machine EN 500Hot spinning Machine EN 500

Some of the outstanding features of EN 500 include:

Fully integrated induction heating furnace with automatic load and unload

Integral loading and unloading tables for easy and fast load and unload.

Machine center line aligned with induction heater coil transfer line to optimize auxiliary times

Simple and very efficient loading and transfer Servo CNC controlled transfer and loading system Energy fail-free high force work-piece clamping system with

normally closed gas cylinders for work safety

Centrifugal PumpsCentrifugal Pumps

Maximum Power 2500 KW

Maximum Pressure 140 kg/cm2

Maximum Capacity 12,000 M3/Hr

Fluids Handled Demineralised water, Sea water, Hydrocarbons, Naphtha, LPG, Carbonate Solution, Boiler Feed Water, Benfield solution, Alkaline and Acidic

Solution, Ammonia liquor and slurry

A centrifugal pump adds kinetic energy to a fluid by means of fast-rotating impellers. Its accelerated velocity is converted into pressure head by exiting into the diffuser for discharge

DESIGN ASPECTS OF CENTRIFUGAL DESIGN ASPECTS OF CENTRIFUGAL PUMPSPUMPS

•Pump casing •Lower half casing •Rotating elements•Top half casing •Impellers

Reciprocating PumpsReciprocating Pumps

Maximum Power 1700 HP

Maximum Pressure 675 kg/cm2

Maximum Capacity 315 M3/Hr

Fluids Handled Drilling Mud, Cementing Slurry, Crude Oil steam, Condensate, Heavy Water, Fatty

Acids, Ammonia Carbonate, Liquid Ammonia, Water Injection

• utilizes a crankshaft-connecting rod mechanism identical to internal combustion engines.

• The crankshaft-connecting rod mechanism converts the rotary movement of the crankshaft to a reciprocating linear movement of plungers or pistons.

Reciprocating PumpsReciprocating Pumps

Reciprocating CompressorsReciprocating Compressors

Maximum Power 4,000 KW

Maximum Pressure 450 kg/cm2

Maximum Capacity 70,000 NM3/Hr

Fluids Handled Air, Nitrogen, Oxygen, Carbon Di-Oxide, Hydrocarbons, Ammonia, Synthesis Gas, Hydrogen

Sulphate, Coal Gas etc.

MACHINES IN PUMP AND COMPRESSOR PLANT

Vertical Boring Machine (BV -2500)Plano Milling (Pm-1600)Horizontal Borer (Bft-125)Cylindrical Grinder (Bua-630)Radial DrillHonning MachineCentre Lathe (Nh22)Horizontal Milling Machine

Energy analysis :Energy analysis : Contracted demand – 2000 Tariff –HV2 current max demand -1156 Last month -1696 Last month energy – 309960.00

Demand charge

1680 230 kVA/mth 386400

TOD-1(22-06) Energy charges 31860 4.25 kVA/h 135564.30

TOD-2(06-17) Energy charges 182700.00 4.60 kVA/h 840420.00

TOD-3(17-22) Energy charges 51900.00 5.29 kVA/h 274551.00

1636935.00

POWER FACTOR 0.91 Misclleneous charges = 21826 (ELECTRICITY DUTY) Total = 1658762.10 Rs

Bill for FEB 2012 Contracted demand – 2000 Tariff –HV2 current max demand -1495.620 Last month -1696 Last month energy – 309960.00

Demand charge 1740 230 kVA/mth 400200.00

TOD-1(22-06) Energy charges 47280.00 4.25 kVA/h 201176.30

TOD-2(06-17) Energy charges 224640.00 4.60 kVA/h 1033344.00

TOD-3(17-22) Energy charges 95280.00 5.29 kVA/h 504031.20

2138751.00

• Power factor = 0.889• Miscellaneous charges = 29408 (Electricity Duty)• Total = 2168160.00 Rs

CUSTOMER OF BPCL :CUSTOMER OF BPCL :

Oil & Natural Gas Commission. Indian Oil Corporation.   Hindustan Petroleum Corporation. Fertilizer Corporation of India Ltd. Indian Farmers Fertilizer Corporation. Gas Authority of India Ltd. Indian Petro-Chemicals Ltd. Madras Refineries Ltd. Oil India Ltd.

BRANCHES OF BPCLBRANCHES OF BPCL

 Its manufacturing unit is at Allahabad only. But it has 6 more branches at-DelhiMumbaiKolkataChennaiDibrugarh (Assam)Baroda (Gujrat)

OBSERVATION & SUGGESTIONOBSERVATION & SUGGESTION

OBSERVATION

Very few Export - Orders are there .Lack of Aggressive marketing is thereDelivery performance of BPCL is very poorHuge Time – Lag in procurement of raw materials

SUGGESTIONS:SUGGESTIONS:

BPCL- should have export division.Better IT networking and communicationTraining and development should be considered.Research and development programmes should be

initiated.BPCL should make list of fast moving equipments.Better medical facilities should be provided inside the

campus.

Thank Thank YouYou