Industrial Torque Apps and Data Acquisition

“improving the nuts & bolts of fastening”

Base features of this system include:

Options:

› Control • Ability to remotely adjust the pressure on the pump through the

Commander XT2000 add-on• Adjust wirelessly

› Cloud • Collects data and sends the results for each bolt to a Cloud server or local PC• Data can be managed and sorted as required by the supervisor• Data can then be viewed, distributed or printed in a variety of formats

› Remote access to the latest work instructions for each job where it’s needed the most

› Simplify torque and pressure calculation while improving accuracy

› Assist in proper tool selection › Assist in bolt pattern tracking › Wirelessly capture torque and pressure readings

for each bolt › Immediately identifies out of spec values

› Capture job related traceability data for future reference

› Push collected data to computer server for reporting job results, progress and current status

› Text, email, or phone notifications › Download Tool Calibration Certificate

to comply with ISO standards

With the recent disasters which have occurred in the energy sector, the need for products to ensure quality in assembly procedures has become crucial. The devastating costs of property and lives of such catastrophes more than justifies the additional cost of such equipment. The Torq-Comm Commander XT1000/2000 is the answer. They provide the necessary link between assembly, production and management. Whether your need is data collection or closed-loop torque control, the Commander XT1000/2000 is the cost-effective insurance needed to prevent such tragedies.

Patent Pending

XT1000 kit includes: › Commander XT1000 handheld › 10kpsi Bluetooth pressure gauge (other

pressure gauges available up to 60kpsi) › Cloud-based control software › Rugged carrying case › 1 year updates and support › 1 day installation & training (expenses within

USA included)

XT1000 data collector features: › Users, roles and privileges uniquely defined

(Admin, Supervisor, Operator) › User-defined Traceability • Supervisor• Location• Operator• Sequence type• Flange identifier

• Tool serial number• Job number

› Automatic traceability info – time stamp, GPS location

› User defined bolt pattern management• Cross-pattern tightening per

ASME PCC-1–2013• Unlimited user-defined patterns

› 3 operator modes • Expert mode - operator defined• Flange mode - parameters defined by pipe size

& pressure• Guided mode – parameters defined by bolting

parameters and bolt selection › Multiple passes with final check pass option › Supervisor-required overrides option for non-

conforming data or out of calibration equipment › Download Tool Calibration Certificate to comply

with ISO standards

Commander XT2000

XT2000 kit includes: › All items in XT1000 kit › Pump Interface Controller

XT2000 features: › Precision control of the pump without violating

the manufacturer’s warranty. › Remote pressure adjustment of the pump from

the handheld device up to 60 ft. away

Cloud Storage

› Collected results can be pushed immediately to a Cloud based server or remain stored on the Commander for later upload to a Cloud server

› Reporting Options:• Job Detail Report with bolting data and traceability

information• CSV data export capability

› Management Notifications - email or text

Commander XT1000

› Connectivity via 2.4 GHz Bluetooth › Battery operated control board –1 week

operating life on a single charge › Easily rechargeable batteries › Indicator lights to show operation and

battery status › Trace Torque Signatures to ensure that

torque has been applied properly

Communication and Control Diagram

Commander XT1000 Hardware Specifications

› Windows Embedded Handheld 6.5 › 3.5 inch VGA TFT display › High performance integrated barcode scanning › Multiple 5’/1.5m drops to concrete › Sealed to IP65 standards › UL-certified for hazardous locations – UL1604

Class 1 Div 2 (A, B, C, D) › Embedded RFID and NFC capabilities › 802.11a/b/g/n Wi-Fi and Bluetooth › 4000mAh rechargeable Li-ion battery › GPS and Assisted-GPS › 3G/4G WWAN capable technology (UMTS/HSPA+/

HSDPA/HSUPA/GSM)

www.torq-comm.com | sales@torq-comm.com | 615-974-4282 | 1080 Double D Dr., Springfield, TN 37172

Commander Expanded Architecture

Cloud Services