Industrial Symbiosis
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Transcript of Industrial Symbiosis
IndustrialSymbiosis
in.dus.tri.al e.co.lo.gythe study of flows of materials and energy in industrial activities,and their impact on the environment
in.dus.tri.al e.co.lo.gythe study of flows of materials and energy in industrial activities,and their impact on the environment
in.dus.tri.al e.co.sys.teman optimized consumption of energy and materials and the effluents of one process… serve as the raw material for another process
in.dus.tri.al e.co.lo.gythe study of flows of materials and energy in industrial activities,and their impact on the environment
in.dus.tri.al e.co.sys.teman optimized consumption of energy and materials and the effluents of one process… serve as the raw material for another process
in.dus.tri.al sym.bi.o.sisplace-based exchanges among different entities that yield a collective benefit greater than the sum of individual benefits that could be achieved by acting alone
in..tri.al e.co.lo.the study of flows of materials and energy in industrial activities,and their impact on the environment
in..tri.al e.co.sys.teman optimized consumption of energy and materials and the effluents of one process… serve as the raw material for another process
in.dus.tri.al sym.bi.o.sisplace-based exchanges among different entities that yield a collective benefit greater than the sum of individual benefits that could be achieved by acting alone
in..tri.al e.co.lo.the study of flows of materials and energy in industrial activities,and their impact on the environment
in..tri.al e.co.sys.teman optimized consumption of energy and materials and the effluents of one process… serve as the raw material for another process
in.dus.tri.al sym.bi.o.sisengages different traditionally unrelated industriesin physical exchanges of materials, energy, water and by-products that yield a collective benefit greater than the sum of individual benefits that could be achieved by acting alone
in..tri.al e.co.lo.the study of flows of,and their impact on the environment
in..tri.al e.co.sys.teman optimized consumption of energy and materials and the effluents of one process… serve as the raw material for another process
in.dus.tri.al sym.bi.o.sisengages different traditionally unrelated industriesin physical exchanges of materials, energy, water and by-products that yield a collective benefit greater than the sum of individual benefits that could be achieved by acting alone
in..tri.al e.co.lo.the study of flows of materials and energy in industrial activities,and their impact on the environment
in..tri.al e.co.sys.teman optimized consumption of energy and materials and the effluents of one process… serve as the raw material for another process
eco-industrial clusterseco-industrial park zero-emission park eco-industrial clusters
in..tri.al e.co.lo.the study of flows of materials and energy in industrial activities,and their impact on the environment
in..tri.al e.co.sys.teman optimized consumption of energy and materials and the effluents of one process… serve as the raw material for another process
eco-industrial clusterseco-industrial park zero-emission park eco-industrial clusters
symbiosis need not occur within the strict boundaries of a park
Illustratingthe concepts
and issuesof industrial
symbiosis
ELEMENTS
EMBEDDED ENERGY AND MATERIALS
EMBEDDED ENERGY = SUM OF ‘HIDDEN’ RESOURCES TO MAKE PRODUCT POSSIBLE
EXAMPLES OF ‘HIDDEN’ RESOURCES: - RESOURCES USED IN THE EXTRACTION FROM RAW MATERIAL- PRIMARY / SECONDARY MANUFACTURING - TRANSPORTATION
REUSING BY-PRODUCTS ALLOWS THE EMBEDDED ENERGY CONSUMED TO GO FURTHER
EMBEDDED ENERGY LOST
EMBEDDED ENERGY PRESERVED
ELEMENTS
LIFE CYCLE PERSPECTIVE
VIRGIN MATERIAL
‘FINISHED’ MATERIAL
COMPONENT PRODUCT OBSOLETEPRODUCT
ULTIMATE DISPOSAL
TRACK THE TRANSFORMATION OF RESOURCES TO OPTIMIZE TOTAL MATERIALS CYCLE
ALLOWS FOR CONSIDERATION OF ENTIRE SET OF ENVIRONMENTAL IMPACT AT EACH STAGE OF MANUFACTURING
ELEMENTS
CASCADING
FRESH / POTABLE WATER EXTRACTED
WATER USED TO WASH RICE AT PLANT
‘CLOUDY WATER’ USED TO IRRIGATE LAND
RESOURCE USED REPEATEDLY IN DIFFERENT APPLICATIONS
CHANGE IN THE GRADE OF THE RESOURCECASCADE ENDS WHEN RESOURCE IS DISCARDED ORREQUIRES ALOT OF ENERGY TO REINSTATE ITS VALUE
IMPACT:REDUCED USE OF VIRGIN RESOURCESREDUCED DEPOSITION OF WASTE INTO ENVIRONMENT
ELEMENTS
LOOP CLOSING
IMPACT:REDUCED USE OF VIRGIN RESOURCESREDUCED DEPOSITION OF WASTE INTO ENVIRONMENT
THE RETURN OF A MATERIAL TO A FORM SIMILAR TO ITS PREVIOUS FORM
BOTTLE CRUSHED INTO CULLETS, MELTED AND REMOULDED INTO A GLASS CONTAINER AGAIN
DIRECT WASH-OUT OF USED GLASS BOTTLES TO BE RE-USED
ISSUES
TRACKING MATERIAL FLOW
AUDITING THE TYPES AND AMOUNTS OF MATERIAL, WATER AND ENERGY FLOWS OF OPERATIONS
FIRMS ARE CLEARLY DEFINED BY THEIR RATE OF INPUTS AND OUTPUTS
THE AMOUNT OF FEEDSTOCKS AND BY-PRODUCTS MAY BE SOURCED FROM AND CIRCULATED WITHIN THE INDUSTRY LONGER RESPECTIVELY
SYNERGISTIC INDUSTRY WOULD BE CONSOLIDATING THE PROCESSES WITHIN THE INDUSTRY, ERGO USING LESS RESOURCES FROM THE PLANET AND PRODUCING LESS ‘ULTIMATE DISPOSAL’ WASTE
ISSUES
LIMITATIONS OF MATERIAL PROFILES
MODELLED FROM SOFTWARES DEVELOPED TO DETERMINE THE FLUX OF PROCESSES, IT OVEREMPHASIZES IDEALIZED CONDITIONS;
- LITTLE RECOGNITION OF TIME-CONSUMING PROCESSES THAT IS BUSINESS DEALINGS
- MOST INDUSTRIAL BY-PRODUCTS ARE NOT INTENTIONALLY CREATED FOR REUSE
(MATCHING OUTPUTS TO FEEDSTOCK REQUIREMENTS SHOULD INCLUDE AN ANALYSIS OF THE GRADE OF THE ENTITIES)
ISSUES
STAKEHOLDER PROCESSES
PLAYERS GOVERNMENT ENVIRONMENTALORGANIZATIONS
CHARETTE
SUCESSFUL INDUSTRIAL SYMBIOSIS
INDUSTRIAL SYMBIOSIS SHOULD BE TAILORED TO A CERTAIN COMMUNITY OF ADAPTED TO A CONTEXT (DEPENDING ON THE COOPERATIVE OF PLAYERS)
PROFITS REGULATIONS SUSTAINABILITY
Spatial scalesof industrial
symbiosis
Types of Spatial Scales
• Type 1: Through Waste Exchanges
• Type 2: Within Facility, Firm or Organization
• Type 3: Among Firms Colocated in a Defined Eco-Industrial Park
• Type 4: Among Local Firms that are NOT Colocated
• Type 5: Among Firms Organized Virtually across a Broader Region
Through Waste Exchange
Organization A
Organization C
A’s Waste
C’s waste
• Exchange done through trade by trade basis• Exchange of material more than water or energy
Organization B
B’s Need
A’s Need
Within a Facility, Firm, or Organization
• Materials exchange inside the boundaries of 1 large organization. • Gains by organization by upstream operation like purchasing and processing
department department
organization
materials
department department
Sugarrefinery
Sugar
Molasses
Bagasse
Filter sludgeSugarcane
Source: Zhu and Cˆot´e 2004, 1028.
The Guitang Group, beyond sugar refining in China
Sugarrefinery
Alcoholplant
Sugar Alcohol
MolassesAlcoholresidue
Bagasse
Filter sludgeSugarcane
Source: Zhu and Cˆot´e 2004, 1028.
The Guitang Group, beyond sugar refining in China
Sugarrefinery
Fertilizerplant
Alcoholplant
Sugar AlcoholCompound Fertilizer
Sugar canefarm
MolassesAlcoholresidue
Bagasse
Filter sludgeSugarcane
Source: Zhu and Cˆot´e 2004, 1028.
The Guitang Group, beyond sugar refining in China
Sugarrefinery
Pulp plant
Papermill
Fertilizerplant
Alcoholplant
Sugar Alcohol
PaperPulp
Sugar canefarm
MolassesAlcoholresidue
Bagasse
Wastewater
Black liquor
Filter sludgeSugarcane
Compound Fertilizer
Source: Zhu and Cˆot´e 2004, 1028.
The Guitang Group, beyond sugar refining in China
Sugarrefinery
Pulp plant
Papermill
Fertilizerplant
Alcoholplant
Sugar Alcohol
NaOH
Pulp
Sugar canefarm
MolassesAlcoholresidue
Bagasse
Wastewater
NaOHrecovery
Black liquor
Filter sludgeSugarcane
Compound Fertilizer
Paper
Source: Zhu and Cˆot´e 2004, 1028.
The Guitang Group, beyond sugar refining in China
Sugarrefinery
Pulp plant
Papermill
Fertilizerplant
Alcoholplant
Sugar Alcohol
NaOH
Pulp
Sugar canefarm
MolassesAlcoholresidue
Bagasse
Wastewater
NaOHrecovery
Black liquor
White sludge
Filter sludgeSugarcane
Compound Fertilizer
Paper
Source: Zhu and Cˆot´e 2004, 1028.
The Guitang Group, beyond sugar refining in China
Sugarrefinery
Pulp plant
Papermill
Cementmill
Fertilizerplant
Alcoholplant
Sugar Alcohol
Cement
NaOH
Pulp
Sugar canefarm
MolassesAlcoholresidue
Bagasse
Wastewater
NaOHrecovery
Black liquor
White sludge
Filter sludgeSugarcane
Compound Fertilizer
Paper
Source: Zhu and Cˆot´e 2004, 1028.
The Guitang Group, beyond sugar refining in China
Among Firms Colocated in a Defined Eco-Industrial Park
• Share information and services other than energy, water and materials within the boundaries of the eco industrial park
• Common to involve other partners over the fence
Among Firms Colocated in a Defined Eco-Industrial Park
Eco
indu
stria
l par
k
<2miles
Kalunborg example where primary partners are roughly within a 2mile radius
Among Local Firms That are NOT Colocated
• Place based enterprises to reduce cost of moving and other critical variables
• More firms participating = larger by-product exchange
Among Firms organized Virtually across a Broader Region
Considering the life-cycle of a building
Industrialsymbiosisin the processof buildingconstruction
SYMBIOSIS STRATEGIES AT THE CONSTRUCTION SITE
WASTE INTO ENERGY.WASTE INTO RESOURCE.
WHAT IS CONSTRUCTION WASTE
NON HAZARDOUS SOLID WASTE FROM CONSTRUCTION, DEMOLITION AND LANDCLEARING ACTIVITIES
SYMBIOSIS STRATEGIES AT THE CONSTRUCTION SITE
CONVENTIONAL CONSTRUCTION IS FED WITH FEEDSTOCK THAT IS ALMOST ALWAYS DERIVED FROM VIRGIN MATERIALS
SYMBIOSIS WOULD MEAN USING MATERIALS ‘EXISITING IN THE INDUSTRIES OUT THERE’ AS MUCH AS POSSIBLE AND PLANNING FOR ITS POSSIBLE AFTERLIFE IN ANOTHER INDUSTRY
SELECTING MATERIALS WITH AN UNDERSTANDING OF ITS- EMBEDDED ENERGY -METHOD OF MANUFACTURE (IMPACT ON THE ENVIRONMENT)
BUILDING ELEMENT:INTERIOR CONSTRUCTION PANELS (COMPOSITE WOOD BOARDS)
KNOWING YOUR MATERIALS
EMBEDDED ENERGY &METHOD OF MANUFACTURE
AFTERLIFE
PARTICLE BOARD MADE FROM WASTE WOOD FROM SAWMILLS
HIGH DENSITY HARDBOARD (WOOD FIBREBOARD)
MANUFACTURE PROCESS REQUIRES A LOT OF ENERGY; BUT DURABLE AND HIGH STRENGTH TO MATERIAL RATIO
BOARD MADE FROM COMPRESSED NEWSPAPER REPLACING WOOD FIBREBOARD
WOOD FIBREBOARD IS MADE FROM NEW WOOD; BOARD MADE FROM COMPRESSED NEWSPAPER IS MADE ENTIRELY FROM POST-CONSUMER WASTE PAPER
GYPSUM SYNTHETIC GYPSUM & FIBRE GYPSUM – USES BY-PRODUCTS
RECYCLED GYPSUM MAY BE USED AS SOLID CONDITIONER. 90% OF GYPSUM MAY BEA RECOVERED FROM CONSTRUCTION SCRAP
CASE STUDY: LUCY’S HOUSE (SAMUEL MOCKBEE’S CARPET HOUSE)
THE CARPETCOLLECTED AS A ‘DISCARDED RESOURCE’ (SURPLUS CARPET TILES)REUSED UNCONVENTIONALLY;STACKED TO CREATE THE WALLS OF THE HOUSE
Symbiosiswith natureduring occupancy
Fab Tree HabLocal Biota Living Graft Structure
by Mitchell Joachim, Javier Arbona and Lara Greden (2003)
Fab Tree HabAn Edible Prefab Home for Humanity
primary structural growth stages: unfolding each 5 year period
by Mitchell Joachim, Javier Arbona and Lara Greden
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Fab Tree HabLife Sustaining Flow
Plan of Water Cycle: 1. Washer, 2. Tub, 3. Sink, 4.Toilet, 5. Living-Machine Link, 6. Garden, 7. Pond.
1 2 3 4 5 6 7
Hundertwasserhaus, Wien (1983)
In the manifesto “the sacred shit” hundertwasser wrote, “shit turns into earth which is put on the roof - it becomes lawn, forest, garden - shit becomes gold… the circle is closed, there is no more waste” (1975)
Case Study
Tripod: Plug and Play
Housing
Designing for Deconstruction
Design for Deconstruction
DfD
Specialized team to Design for Deconstruction
Construction/Occupancy
Deconstruction
Maintain, Repair, Renovate
Adaptive reuse
waste
industries
Energy/incineration
Nature landfill
Greenmark
Disassembly company
Net waste tool
reus
e
recy
cle
refining process
Understanding the true Life Cycle Analysis before designing
Case Study: Design for Deconstruction
Case Study:
Case Study:
Case Study:
Case Study:
Case Study:
Case Study: Connection details
Eb-Ty fasterner systemDouble bend clip
Case Study: Construction details
Future development