Industrial ShutdownsProduct portfolio for time critical industrial applications

BASF North AmericaConstruction ChemicalsBuilding Systems

Shutdown Solutions for Industrial Applications

Concrete Repair

1 HOUR Set® 45 Setting in approximately 15 minutes, this concrete repair and anchoring material takes rubber tire traffic in 45 minutes. Its superior binding characteristics require no bonding agent and only air is required for cure. Set 45 will not freeze at temperatures above -20° F when appropriate precautions are taken.

10-60 Rapid MORtaR Designed for horizontal concrete surfaces, this gray colored, rapid-setting mortar is appropriate where very high early strength gain is required. It can be opened to vehicular traffic in one hour and epoxy coated in as little as 4 hours while helping prevent chloride intrusion.

degadeck® pOlyMeR cOncRete UV-resistant and rapid setting, this repair material allows fast return to service and can be used at temperatures ranging from 14° F to 104° F° (-10 to 40° C). This material has excellent bonding characteristics to a variety of concrete surfaces.

3 HOUR eMacO® t415 Producing high early strengths at a wide range of temperatures, this rapid strength repair mortar can be placed into service for standard rubber tire traffic in as little as 2 hours. Emaco T415 can be coated with epoxy within 4 hours and does not require a bonding agent.

6 HOUR MaSteRpatcH® 95 This epoxy resin-based repair mortar is used to create durable repairs in heavy duty environments. MasterPatch 95 can be used for thin, long-lasting repairs with excellent adhesion to base concrete and can be traffic ready in 4 – 6 hours at 70° F (21° C).

24 HOUR eMacO® S88 ci Appplied vertically or overhead by trowel or low pressure spray, this structural repair mortar is fiber reinforced. Its integral corrosion inhibitor and density makes it ideal for wet, corrosive environments. Mixing requires only the addition of water. NSF Certified for use in certain potable water applications.

eMacO® R310 ci This flowable repair mortar is used for patching or resurfacing distressed horizontal concrete surfaces. It resists chloride and moisture intrusion and can be ready for pedestrian traffic in 4 hours and vehicular traffic in 1 day.

Adhesives and Crack Repair 1 HOUR degadeck® cSp Fast curing, this UV penetrating sealer is designed to prevent moisture and ion ingress into substrates. This very low viscosity product is formulated to penetrate, repair and seal cracks in concrete surfaces. Surface can be returned to traffic in 1 hour.

applicatiOn dependent cOncReSive® 1380 Concresive 1380 is a general purpose structural concrete bonding injection resin that can be used in cracks from 0.005 - 0.25”. Its fast cure rate allows a quick return to service.

Protective Coatings and Water Intrusion

24 HOUR nOvOlac® aR170 SeveRe SeRvice cOating Novolac AR170 is a high build, 100% solids epoxy coating. It provides resistance to harsh chemicals, including 98% sulfuric acid, and can be used as a topcoat over epoxy and polyurethane coatings.

1 HOUR cOncReSive® 1210 iUg Used to control water flow, this ultra low-viscosity injection resin reacts with water in fissures for complete filling of cracks. It offers excellent resistance to fungi, gases and chemicals and is applied with either single- or plural-component injection equipment.

cOncReSive® 1230 iUg Concresive 1230 IUG is a low-viscosity injection resin that reacts with water to form a resilient and flexible plug that seals leaks in concrete structures. It repels water in its cured state and offers excellent adhesion and flexibility.

48 HOUR gel patcH This non-sag repair mortar can be trowel applied in lifts up to 2” without forming. It offers excellent workability and superior finishing and can be readily sculpted, shaved and finished. Intergral corrosion inhibitor prevents corrosion from a wide range of sources and environments. It mixes easily with only potable water.

ZeRO-c® veRtical/OveRHead MORtaR ZERO-C trowel applied, non-sag repair mortar is paired with a premeasured liquid component to ensure correct dosing. This is a superior choice where corrosion resistance is required due to its crack resistance and added integral corrosion inhibitor.

eMacO® S66 ci This flowable structural repair concrete provides high slump and good pumpability for formed applications. Emaco S66 CI can be applied on horizontal and formed vertical or overhead concrete repairs. It provides high abrasion resistance and resists moisture and chloride intrusion.

eMacO® S77 ci High strength, flowable, pumpable Emaco S77 repair mortar is designed for preplaced aggregate applications or where heavy rebar congestion is encountered. It provides high pumpability for structural repairs and can be used for horizontal, formed vertical or overhead applications. Its integral corrosion inhibitor makes it ideal for wet, corrosive environments.

In the power and industrial markets, BASF is a leading supplier of advanced solutions. Whether the need is support and alignment of pumps and turbines, repair of concrete or control and prevention of deterioration due to corrosion, BASF’s industry respected people and products provide unique solutions. Because downtime is critical in shutdown applications, BASF has a full range of product solutions that enable fast return to service, without sacrificing performance.

nOte: all listed service times are temperature dependent. please refer to the individual

product data guides at buildingsystems.basf.com for application temperature ranges.

Corrosion and Protection 24 HOUR MaSteRSeal® cp Easy to apply and quick drying Masterseal CP is a surface applied advanced corrosion inhibitor. It will not entrap moisture and dramatically reduces corrosion rate in concrete with chloride or carbon induced corrosion. It can be applied to vertical, horizontal and overhead concrete after proper surface preparation.

MORtaR dependent eMacO® cp intact anOdeS Emaco CP Anodes are engineered discrete zinc anodes encased in a proprietary mortar. They are easily attached and attract the corrosion from the surrounding rebar, protecting it from accelerated corrosion.

eMacO® p24 This bonding agent and rebar coating is an environmentally friendly corrosion inhibitor that has a 24 hour working time, creating jobsite flexibility. It is compatible with cementitious materials and comes in premeasured units to avoid on-site measuring.

Grouts

24 HOUR eMbecO® 885 This high precision, metallic aggregate grout with an extended working time is ideally suited for grouting machines. In harsh manufacturing environments, its high strength, density and malleable metallic aggregate provide superior dynamic load resistance. Embeco 885 tolerates wet environments, is sulfate-resistant and can be used in marine, wastewater, and sulfate-containing soil environments.

MaSteRFlOW® 928 Masterflow 928’s extended working time ensures sufficient time for placement. It can be placed from fluid to damp pack over a temperature range of 45°F to 90°F (7° to 32°C). It is ANSI/NSF approved for use with potable water, is suitable for exterior applications, and provides optimum strength and workability.

MaSteRFlOW® 713 plUS Ready to use and mix to a variety of consistencies, this high precision nonshrink mineral aggregate grout is easily pumped into intricate and inaccessible areas. Masterfow 713 Plus provides maximum effective bearing area for optimum load transfer.

OR 24 OR 48 HOURS MaSteRFlOW® 648 cp plUS This high flow, high temperature, high strength epoxy grout allows for a rapid turnaround of repaired areas. It has excellent bearing area for even distribution of loads and has good chemical resistance, making it ideal for industrial applications.

MaSteRFlOW® 648 cp Masterflow 648 CP is a high performance epoxy grouting material for support of heavy equipment. It ensures the proper transmission of static and dynamic loads to the equipment foundation.

MaSteRFlOW® 647 R Specially formulated for grouting cracks in machinery foundations, this epoxy grout is applied using either pressure injection or gravity feed. The material will penetrate and fill voids, cracks and fissures. Masterflow 647R exhibits excellent adhesion to either concrete or steel that is properly prepared whether wet, dry, or oil-contaminated and it can be used to repair cracks in concrete that contain water.

MaSteRFlOW® 678 dp plUS With a long working time, this deep pour, multi-use epoxy grout can be used where deep sections of grout must be placed with low heat generation. Masterflow 678 DP Plus creates a positive bond to concrete and steel.

MaSteRFlOW® 668 b This chock grout is highly flowable and conforms to worn or irregular surfaces. It can be used to replace metal chocks and will not deform under sustained loads.

cOnStRUctiOn gROUt This general purpose grout can be mixed from a damp pack to flowable consistancy to achieve a high degree of effective bearing area for proper support and load transfer. It cures to a concrete gray color and can be extended with clean, well-graded coarse aggregate.

Strengthening

applicatiOn dependent MbRace® MBrace is a composite strengthening system used to upgrade load bearing capabilities of concrete and masonry structures, restore capacity due to deterioration, correct construction errors and for seismic retrofit.

a-p-e Advanced Pile Encapsulation (APE) is a system for concrete strengthening and structural repair of elements at or below a waterline, such as offshore oil and gas structures, dams, piers, pipelines and chemical processing facilities.

SyMBOlS KEy

MORtaR dependent48 HOUR

applicatiOn dependent

6 HOUR

24 HOUR

1 HOUR

3 HOUR

baSF corporation building Systems

889 Valley Park Drive Shakopee, Minnesota 55379 www.buildingsystems.basf.com

Customer Service 1(800) 433-9517 Technical Service 1(800) 243-6739

liMited WaRRanty nOtice Every reasonable effort is made to apply BASF exacting standards both in the manufacture of our products and in the information which we issue concerning these products and their use. We warrant our products to be of good quality and will replace or, at our election, refund the purchase price of any products proved defective. Satisfactory results depend not only upon quality products, but also upon many factors beyond our control. Therefore, except for such replacement or refund, BASF MAKES NO WARRANTy OR GUARANTEE, EXPRESS OR IMPlIED, INClUDING WARRANTIES OF FITNESS FOR A PARTICUlAR PURPOSE OR MERCHANTABIlITy, RESPECTING ITS PRODUCTS, and BASF shall have no other liability with respect thereto. Any claim regarding product defect must be received in writing within one (1) year from the date of shipment. No claim will be considered without such written notice or after the specified time interval. User shall determine the suitability of the products for the intended use and assume all risks and liability in connection therewith. Any authorized change in the printed recommendations concerning the use of our products must bear the signature of the BASF Technical Manager.

This information and all further technical advice are based on BASF’s present knowledge and experience. However, BASF assumes no liability for providing such information and advice including the extent to which such information and advice may relate to existing third party intellectual property rights, especially patent rights. In particular, BASF disclaims all WARRANTIES, WHETHER EXPRESS OR IMPlIED, INClUDING THE IMPlIED WARRANTIES OF FITNESS FOR A PARTICUlAR PURPOSE OR MERCHANTABIlITy. BASF SHAll NOT BE RESPONSIBlE FOR CONSEQUENTIAl, INDIRECT OR INCIDENTAl DAMAGES (INClUDING lOSS OF PROFITS) OF ANy KIND. BASF reserves the right to make any changes according to technological progress or further developments. It is the customer’s responsibility and obligation to carefully inspect and test any incoming goods. Performance of the product(s) described herein should be verified by testing and carried out only by qualified experts. It is the sole responsibility of the customer to carry out and arrange for any such testing. Reference to trade names used by other companies is neither a recommendation, nor an endorsement of any product and does not imply that similar products could not be used.

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Who we areBASF Corporation | Building Systems

Building Systems: an industry leader in the manufacture of construction chemicals and building products for the construction industry. Since 1902, contractors and design professionals have depended upon our trusted brands to repair and protect important buildings, structures and infrastructure. As a part of BASF, Building Systems is more than a union of market leading brands. It is a partnership focused on trust, reliability and commitment to making products and systems better.

BASF is the world’s leading chemical company, respected globally as a company deeply committed to helping make products better. Finding intelligent solutions through chemistry is what we do...helping our customer to be more successful, forming the best team in the industry and ensuring sustainable development is what we are about. For every building challenge there is a Building Systems solutions...everything you need to build, repair and protect.