Industrial Process Energy Engineering - Chalmers · PDF fileIndustrial Process Energy...
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Heat and Power Technology Heat and Power Technology Industrial Process Energy Engineering Undergraduate and Postgraduate Education An Overview of Activities at Chalmers Simon Harvey, Prof. in Industrial Energy Systems Dept of Energy and Environment Heat and Power Technology Division
Transcript of Industrial Process Energy Engineering - Chalmers · PDF fileIndustrial Process Energy...
Heat and Power Technology Heat and Power Technology
Industrial Process Energy Engineering Undergraduate and Postgraduate Education
An Overview of Activities at Chalmers
Simon Harvey, Prof. in Industrial Energy Systems Dept of Energy and Environment Heat and Power Technology Division
Heat and Power Technology Heat and Power Technology
Pinch analysis
Evaluation Energy efficiency Profitability CO2 Footprint Primary energy savings
Process modifications
Process modelling & validation
2
3
1
4
Process integration and industrial energy system studies
Process
Cooling
Heat supply
Raw material Products
El
Understand the process
Map energy flows and temperature levels in process. Establish targets for utility usage
Heat supply
Cooling
T
Use Energy market scenarios to define conditions in surrounding system
P r o c e s s
Cooling
Heat supply
Raw material Products
El Biomass
Refined Biomass
Integrated biorefinery
Example: heat integrate a biomass conversion process, adjust key process stages for enhanced integration performance, etc
Kraft pulp mill
Electricity system
District heating system
Alternative biomass use
Surrounding system
Studied (energy) system
+/- €+/- CO2
Wood Pulp
Storage
+ €- CO2
+ €- CO2
+ €- CO2
Electricity Heat Bark Lignin
Oil substitution
Transportation system
DME
Oil market
Fuel oil
- €+ CO2
CO2
+ €- CO2
+ €- CO2
Districtheat
Increased electricity
production
Captured CO2that can be
stored (CCS)
Materials and chemicals
Biofuel
BarkExport
Wood
Pulp &
paper
Heat and Power Technology
Energy usage in Sweden dominated by energy-intensive process sector…
… thus Chemical Engineering higher education emphasizes energy engineering skills
Heat and Power Technology
MScEng Programmes, 300 hec
• Electrical Engineering • Engineering Mathematics • Engineering Physics • Industrial Design Engineering • Industrial Engineering and Management • Mechanical Engineering • Software Engineering
• Architecture and Engineering • Automation and Mechatronics Engineering • Bio Engineering • Chemical Engineering • Chemical Engineering with Engineering Physics • Civil Engineering • Computer Science and Engineering
300 hec = 300 ECTS = 5 years of full time studies
MScEng = BScEng (180 hec) + MSc (120 hec) (Bologna structure)
Heat and Power Technology Heat and Power Technology
Energy in the ChE BSc program
• Y2 Q1: Engineering Thermodynamics (7,5 hec) • Y2 Q2: Transport Phenomena (7,5 hec) • Y2 Q3&4: Fundamentals of Chemical Engineering (10,5
hec). Includes introduction to HXs, E&M balances, VLE, Pumps)
• Y2 Q4: Energy Engineering incl Environmental Aspects (6 hec)
• Y3 Q3: Process and Products for a Sustainable Society (7,5 hec).
Heat and Power Technology Heat and Power Technology
Energy issues in industrial processes: courses at the MSc level
• 2 MSc programs – Innovative and Sustainable Chemical Engineering
(MPISC) (for ChE students only) –Sustainable Energy Systems (for ChE and MechE
students)
Heat and Power Technology
Innovative and Sustainable Chemical Engineering
Heat and Power Technology Heat and Power Technology
MPISC Program • 12 Compulsory-elective courses (min. 8 selected)
Quarter 1 Quarter 2 Quarter 3 Quarter 4 Global Chemical Sustainability
Industrial Energy Systems
Adv. Chemical Engineering and Process Analytical Technology
Computational Fluid Dynamics for Engineers
Design and Analysis of Experiments
Digital and Multivariable Control
Biorefinery Advanced Separation Technology
Cellulose Technology
Quarter 1 Quarter 2 Quarter 3 Quarter 4
Preliminary Plant Design
Project Management Master Thesis 30 credits
Advanced Chemical Reaction Engineering
Master Thesis 60 credits
Year
1
Year
2
Heat and Power Technology
Master’s Programme in Sustainable Energy Systems
Heat and Power Technology Heat and Power Technology
Main theme: Rational use of energy in industrial energy systems
Focus on Economy, Efficiency, Environment Emphasis on Process Integration & System perspective
Industrial Energy Systems
Heat and Power Technology Heat and Power Technology
This course provides method and tools for: • Energy efficiency analysis
–What are the minimum heating and cooling demands for a process plant? Pinch Analysis
• Design and retrofit of process utility and heat recovery systems –Heat exchanger networks –Process integration of heat pumps, cogeneration and
energy-intensive unit operations (e.g. evaporator trains) • Carbon footprint management
–Identification of cost-effective utility mix to meet process heat demand under given carbon emission constraints
Heat and Power Technology Heat and Power Technology
Approach: 15*2h lectures, 13*4h hands-on exercise projects, 1*4h Industrial Laboratory • Project 1: pinch analysis, cost targeting and design of a heat exchanger
network for energy recovery and effluent cooling at a TMP (Thermo Mechanical Pulp) plant (2*4h)
• Project 2: split GCC analysis for integration of thermal separation processes and gas turbine CHP (1*4h)
• Project 3: split GCC analysis for integration of MVR heat pumps, including economic performance (1*4h)
• Project 4: pinch analysis and retrofit of a pulp mill dryer plant (2*4h) • Project 5: investigation of HEN retrofit options using the matrix method
(1*4h) • Project 6: Assessing heat production investment options in an industrial
process energy system considering possible future increased costs associated with CO2 emissions (2*4h)
Heat and Power Technology Heat and Power Technology
Dedicated compendium Kemp under consideration
Major challenges
• 100+ students • Mixed backgrounds
• ChemE ↔ MechE • Chalmers ↔ EU ↔ ROW
• PPT boredom. How to avoid it? • No fancy math? Much of the
complexity is in making choices, establishing system boundaries, reading graphical insights?
• Builds on ability to switch between different perspectives. What is a HP? How does it work? How do we represent it in a GCC?
Litterature
Heat and Power Technology
R S H U
R = Reactor SystemS = Separation SystemH = Heat Recovery SystemU = Utility System
Decomposition
R
S
H
U
Interactions
Preliminary design of Methyl Ethyl Ketone plant. Our contribution: pinch analysis, process modifications for improved heat recovery, HEN and utility system design
PPD: Preliminary Plant Design Capstone project in MPISC program
Process simulation using HYSYS. Emphasis on interactions between Heat recovery, Utility system and Separation system
Heat and Power Technology Heat and Power Technology
Pinch analysis
Evaluation Energy efficiency Profitability CO2 Footprint Primary energy savings
Process modifications
Process modelling & validation
2
3
1
4
Process integration and industrial energy system studies
Process
Cooling
Heat supply
Raw material Products
El
Understand the process
Map energy flows and temperature levels in process. Establish targets for utility usage
Heat supply
Cooling
T
Use Energy market scenarios to define conditions in surrounding system
P r o c e s s
Cooling
Heat supply
Raw material Products
El Biomass
Refined Biomass
Integrated biorefinery
Example: heat integrate a biomass conversion process, adjust key process stages for enhanced integration performance, etc
Kraft pulp mill
Electricity system
District heating system
Alternative biomass use
Surrounding system
Studied (energy) system
+/- €+/- CO2
Wood Pulp
Storage
+ €- CO2
+ €- CO2
+ €- CO2
Electricity Heat Bark Lignin
Oil substitution
Transportation system
DME
Oil market
Fuel oil
- €+ CO2
CO2
+ €- CO2
+ €- CO2
Districtheat
Increased electricity
production
Captured CO2that can be
stored (CCS)
Materials and chemicals
Biofuel
BarkExport
Wood
Pulp &
paper
Heat and Power Technology Heat and Power Technology
Industrial process energy engineering: courses for PhD students
Advanced aspects of Process Integration. In collaboration with practicioners
1. Retrofit of industrial processes. Focus on large-scale processes with long piping distances. In-depth familiarization with Matrix-method. Introduction to advanced pinch curves for retrofit purposes
2. Data extraction with emphasis on case studies and practical experience
3. Introduction to Optimization, including optimization under uncertainty
4. PI of energy-intensive climate-friendly processes: CCS and biorefineries (BLG as a case study)
Heat and Power Technology
Assessing primary energy savings, profitability and carbon balances of energy investments in industry
Heat and Power Technology Heat and Power Technology
•renewable electricity support
• prices in €2010
⇒ all necessary input for system level performance
analysis calculations
• Time horizon: 2030
• based on world fuel market price estimates
• district heat – biomass CHP
Heat and Power Technology
Announcement
Inviting applications for an academic career-track position at the Associate Professor level (or higher)
