GENERAL CATEGORIES

AUTOMOTIVE LUBRICANTS

INDUSTRIAL LUBRICANTS

GREASES

SPECIALITY PRODUCTS

•TURBINE OILS•HYDRAULIC OILS•COMPRESSOR OILS•REFRIGERATION OILS•SPINDLE OILS•CYLINDER OILS•GEAR OILS•TEXTILE OILS etc

•CUTTING FLUIDS•METAL ROLLING OILS•RUBBER PROCESS OILS•RUST PREVENTIVES•HEAT TRANFER FLUIDS•METAL DRAWING COMPOUNDS•QUENCHING OILS etc

•ENGINE OILS•TRANSMISSION OILS

•WHEEL BEARING•CHASSIS•INDUSTRIAL

SPECIFIC APPLICATION

FundamentalsStreibeck Curve

Coefficientof

Friction,

(Viscosity) (Velocity) Load

Hydrodynamic

Mixed

Boundary

GO2 71-13-99

ZN P

Elasto-hydrodynamic

.150

.001

10-7 - 10-6 10-6 - 10-4 10-5

,

Approximate Lubricant Film Thickness, Inches

10-7

JOURNAL BEARING ANTIFRICTION BEARING

What is a Lubricant?

LUBRICANT = BASE OIL + ADDITIVE

MUMBAI REFINERY

O N G CU R A N

J A W A H A RD W E E P

P I R P A UM A N I F O L D4 2 ”

2 4 ”

O N G CT R O M B A Y

2 4 ” 2 4 ”

C R U D E R E C E I V I N G F A C I L I T I E S A T M RC R U D E R E C E I V I N G F A C I L I T I E S A T M R

2 4 ”

H P C M U M B A I R E F I N E R Y

Distillation is defined as a process in which a liquid or vapour mixture of two or more substances is separated into its components fractions of desired purity by application and removal of heat

This process of separating components of liquid mixture is based on their difference in boiling points.

WATER

WATER

Thermometer

Cooler / condenser

Mixture

DistillateHeat

SIMPLE DISTILLATION

AT

MO

SP

HE

RIC

T

OW

ER

REDUCEDCRUDEOIL TO HPLR

Lube Refinery Process

CRUDE OILINPUT AL+AH

LAN

SKO

HAN

LVGO

HVGO

LP GAS

VA

CU

UM

T

OW

ER

NM

PE

XT

RA

CT

ION

PR

OP

AN

E D

EA

SPH

AL

TIN

G

BITUMEN

REDUCEDCRUDEOIL

150 SS500 SS

1300 SS

75 SS/ SPINDLE

RPO(AROMATICEXTRACTS)

DE

WA

XIN

GU

NIT

BRIGHT STOCK

WAX

HY

DR

OF

INE

R

150 BS

1300 N

500 N

150 N

75 SM

Lube Refinery Operation

Integration of Hydroprocessing and Solvent Extraction

SEUSEU SDWSDW HFHF

HDTHDT Hydro ISOMHydro ISOM HDFHDF

Group IIIGroup III

Group IIGroup II

Group I

Slack Wax/Soft WaxSlack Wax/Soft WaxRaffinate Raffinate

HydroprocessingHydroprocessing can be Integrated with Solvent Extraction plants to can be Integrated with Solvent Extraction plants to improve product Quality/Yield & flexibility to make Group II/III Oilsimprove product Quality/Yield & flexibility to make Group II/III Oils

What is a Lubricant?

LUBRICANT = BASE OIL + ADDITIVE

Dispersants Aid in Preventing Sludge

Acceptable Unacceptable

CHEM3 52

POOR FORMULATION WITH GRP II CAN GIVE SUCH A RESULT

BLENDING

BASE OIL ADDITIVE

TESTING FILLING

INDUSTRIAL LUBRICATING OILSINDUSTRIAL LUBRICATING OILS

THESE ARE THE LUBRICANTS WHICH CARRY OUT LUBRICATION IN MACHINERIES EFFECTIVELY AND ECONOMICALLY IN A GIVEN OPERATING CONDITIONS.

IT HAS TO TAKE CARE OF THE EXTREME CONDITIONS OF THE MODERN MACHINERIES LIKE

•HIGH SPEED

•HEAVY LOADS

•WIDE RANGE OF TEMPERATURE

•CONTINUOUS OPERATION

ISO VG SYSTEMISO GRADE MID-POINTVISCOSITY VISCOSITY

@ 40 C MIN MAX2 2.2 1.98 2.423 3.2 2.88 3.525 4.6 4.14 5.067 6.8 6.12 7.4810 10 9.00 11.0015 15 13.50 16.5022 22 19.80 24.2032 32 28.80 35.2046 46 41.40 50.6068 68 61.20 74.80100 100 90.00 110.00150 150 135.00 165.00220 220 198.00 242.00320 320 288.00 352.00

VISCOSITY@ 40 C

STANDARDS SET FOR INDUSTRIAL OILSSTANDARDS SET FOR INDUSTRIAL OILS

•INDIAN STANDARD (IS)

•BRITISH STANDARD (BS)

•U.S.STEEL STANDARD (USS)

•STEEL INDUSTRY STANDARD (IPSS)

•GERMAN STANDARD (DIN)

•AGMA STANDARD (AGMA)

•DEFENCE STANDARD (DEF STAN)

•BHEL STANDARD

•SIEMENS STANDARD (TLV)

•ABB STANDARD (HTGD)

•L & T STANDARD (INDEX E / F)

INDUSTRIAL OILSINDUSTRIAL OILS

• TURBINE OILS - TURBINOL

• COMPRESSOR OILS - HYCOM

• HYDRAULIC OILS - ENKLO

• MACHINE TOOL WAY OILS - WAY LUBE

• GEAR OILS - PARTHAN EP

• SPINDLE OILS - SPINTEK

• MACHINERY OILS - YANTROL

• STEAM CYLINDER OILS - CYNDOL

• REFRIGERATION COMPRESSOR OILS - SEETUL

• PNEUMATIC TOOL OILS - NU-MATIC

• SUGAR MILL ROLL BEARING OILS - CRUSHWELL

• OPEN GEAR OILS - HYTAK

• SPECIAL PURPOSE HYDRAULIC OILS - POWER FLUID

LTP / TH

EQUIVALENT GRADESEQUIVALENT GRADES

HPC GRADES IOC GRADES BPC GRADES

TURBINOL SERVOPRIME TURBOL

HYCOM SERVOPRESS COMPRESSOR OIL

ENKLO SERVOSYSTEM HYDROL

PARTHAN SERVOMESH AMOCAM

WAYLUBE SERVOWAY METAMOL

SEETUL SERVOFRIZ FREEZOL

TURBINE OILSTURBINE OILS

TURBINETURBINE

• A TURBINE IS AN EQ UIPMENT THAT CONVERTS FLUID

ENERGY TO MECHANICAL ENERGY.

• A TURBINE IS BASICALLY USED AS A PRIME MOVER

FOR DRIVING :

- ALTERNATORS OR GENERATORS

FOR GENERATION OF ELECTRICITY

- BLOWERS , PUMPS AND COMPRESSORS

TYPES OF TURBINESTYPES OF TURBINES

• GAS TURBINES

• STEAM TURBINES

• HYDRAULIC TURBINES

LUBRICATION POINTS OF A TURBINELUBRICATION POINTS OF A TURBINE

• BEARI NGS OF THE TURBINE

• GOVERNOR OF THE TURBINE

• DRIVEN UNITS OF THE TURBINE :

- GENERATOR BEARINGS

- GEAR BOX

TURBINE OIL PERFORMANCE TURBINE OIL PERFORMANCE PARAMETERSPARAMETERS

¤ OXIDATION STABILITY

¤ ANTI RUST QUALITY

¤ GOOD AIR RELEASE CAPACITY

¤ LOW FOAMING TENDENCY

¤ THERMAL STABILITY

¤ DEMULSIBILITY FACTOR

DIFFERENT TURBINE OIL DIFFERENT TURBINE OIL SPECIFICATIONSSPECIFICATIONS

¤ IS : 1012 - 1993

¤ DIN 51515

¤ SIEMENS TLV 9013 04

¤ BS 489/1983

¤ GEK - 27070 / 32568 A / 28143

¤ BROWN BOVERI HTGD 90117

VARIOUS TURBINE OILSVARIOUS TURBINE OILS

TURBINOL GRADES :

- AVAILABLE IN ISO VG 32 ,46 , 57 , 68 , 77

- MEETS I S:1012 - 1993 , BS : 489 - 1983

AND SIEMENS TLV 9013 04

- USED IN GAS , STEAM & HYDRAULIC

TURBINES WITHOUT GEAR BOXES AND

EXPRESSORS / EXHAUSTORS / GOVERNORS IN

LOCOMOTIVES

TURBINOL XT GRADES :

-AVAILABLE IN ISO VG 32 , 46 , 68

- MEETS I S : 1012 - 1993 , SIEMENS

TLV 9013 04 & BROWN BOVERI HTGD 90117

- USED IN GAS ,STEAM , HYDRAULIC TURBINES

WITH GEAR BOXES

VARIOUS TURBINE OILSVARIOUS TURBINE OILS

HYDRAULIC OILSHYDRAULIC OILS

HYDRAULIC SYSTEMHYDRAULIC SYSTEM

• A HYDRAULIC SYSTEM IS ONE IN WHICH A LIQUID IS USED TO TRANSMIT POWER AND FORCE AND ALSO PRODUCE ANY CHANGE IN THE DIRECTION AND MAGNITUDE OF FORCE.

• LIQUIDS POSSESS UNIQUE PHYSICAL PROPERTIES WHICH GIVE THEM THE ABILITY TO PERFORM THESE FUNCTIONS IN AN EXTREMELY SATISFACTORY MANNER .

• ORIGINALLY WATER WAS USED FOR THIS APPLICATION BUT DUE TO ITS CORROSIVE TENDENCIES , HIGH FREEZING POINT AND ALMOST COMPLETE LACK OF LUBRICATING PROPERTIES , IT HAS BEEN REPLACED LARGELY BY OIL.

ADVANTAGES OF HYDRAULIC SYSTEMADVANTAGES OF HYDRAULIC SYSTEM

• PERMITS SPEED VARIATIONS

• POSITIVE AND REVERSIBLE

• GIVES PRECISE CONTROL OVER TRANSMITTED POWER

• OFFERS A HIGH WEIGHT TO POWER RATIO

• HIGHLY SUITED TO AUTOMATION/ CONTROL SYSTEM

• OFFERS FLEXIBLE INSTALLATION POSSIBILITIES

ELEMENTS OF HYDRAULIC SYSTEMSELEMENTS OF HYDRAULIC SYSTEMS

• RESERVOIR - FOR HOLDING ADEQUATE QUANTITY OF

OIL REQUIRED.

• PUMP - FOR TAKING OIL FROM THE RESERVOIR AND

DISCHARGING UNDER PRESSURE TO A CYLINDER

OR MOTOR.

• VALVES - FOR CONTROLLING THE FLOW OF FLUID IN

THE SYSTEM

ESSENTIAL CHARACTERISTICS ESSENTIAL CHARACTERISTICS

• PROPER VISCOSITY

• ADEQUATE FILM STRENGTH

• HIGH OXIDATION AND THERMAL STABILITY

• MAXIMUM DEMULSIBILITY

• GOOD RESISTANCE TO FOAM FORMATION

• NON - COMPRESSIBLE

VARIOUS HYDRAULIC OILS VARIOUS HYDRAULIC OILS

• ENKLO HL GRADES

- AVAILABLE IN ISO VG 32 , 46 , 68 , 100

- MEETS IS: 3098 - 1993, DIN 51524 PART 1,

AND US STEEL NO.135

- R & O TYPE

• ENKLO GRADES

- AVAILABLE IN ISO VG 32 , 46 ,57 , 68

- MEETS IS : 10522 - 1993 AND US STEEL

NO.127

- ANTIWEAR TYPE

• ENKLO HLP / HLP T GRADES

- AVAILABLE IN ISO VG 32 , 46 , 68 , 100

- MEETS IS:11656 - 1993 ,DIN 51524 PART 2,

AND US STEEL NO.127

- SPECIAL PURPOSE ANTIWEAR TYPE

VARIOUS HYDRAULIC OILS VARIOUS HYDRAULIC OILS

Cleanliness – NAS / ISO

Correspondent Typical applicationscodes

NAS 1638 4µm(c) 6µm(c) 14µm(c)

14 12 9 3 High precision and laboratory servo-systems17 15 11 6 Robotic and servo-systems18 16 13 7 Very sensitive - high reliability systems20 18 14 9 Sensitive - reliable systems21 19 16 10 General equipment of limited reliability23 21 18 12 Low - pressure equipment not in continuous service

Contaminationcodes

ISO 4406

COMPRESSOR OILSCOMPRESSOR OILS

COMPRESSORCOMPRESSOR

A COMPRESSOR IS A MACHINE WHICH RAISES PRESSURE OF A FLUID BY COMPRESSING ITS VOLUME.

A VACCUM PUMP IS A COMPRESSOR WHICH

TAKES IN GAS AT A LOW PRESSURE AND

COMPRESSES IT TO ATMOSPHERIC PRESSURE.

TYPES OF COMPRESSORSTYPES OF COMPRESSORS

• RECIPROCATING

• CENTRIFUGAL

• AXIAL FLOW

• ROTARY

LUBRICATION POINTS OF COMPRESSORS LUBRICATION POINTS OF COMPRESSORS

• CYLINDERS : FORCE FEED LUBRICATION

A) HORIZONTAL

B) VERTICAL DOUBLE ACTING

SPLASH LUBRICATION FOR VERTICAL

SINGLE ACTING

• BEARINGS : FORCE FEED

CIRCULATORY LUBRICATION

PRESSURE LUBRICATION

• VALVES : FORCE FEED WHERE GREAT AMOUNT

OF MOISTURE IS PRESENT

REQUIREMENTS OF COMPRESSOR REQUIREMENTS OF COMPRESSOR LUBRICANTSLUBRICANTS

¤ CORRECT VISCOSITY AT OPERATING TEMPERATURES.

¤ ABILITY TO WITHSTAND MOISTURE OR WATER-WASHING.

¤ OXIDATION STABILITY.

¤ ANTI-RUST PROTECTION.

¤ MINIMUM CARBON DEPOSITS.

¤ COMPATIBILITY WITH THE TYPE OF GAS COMPRESSED.

¤ HIGH AUTO-IGNITION TEMPERATURE

VARIOUS COMPRESSOR OILSVARIOUS COMPRESSOR OILS• HYCOM C GRADES :

- AVAILABLE IN ISO VG 100 , 150 , 220 , 320

- MEETS DIN 51506

- LUBRICATION OF SINGLE AND

MULTISTAGE AIR COMPRESSORS

• HYCOM GRADES :

- AVAILABLE IN ISO VG 32 , 46 , 68 , 100 , 150

- MEETS DIN 51506 VC-L

- LUBRICATION OF RECIPROCATING

ROTARY AND SCREW COMPRESSORS

UP TO DISCHARGE TEMPERATURE OF

220 0C

• HYCOM VDL T GRADES :

- AVAILABLE IN ISO VG 32 , 46 , 68 , 100 , 150

- MEETS DIN 51506 VD-L

- LUBRICATION OF SCREW COMPRESSORS

AND VACUUM PUMPS UP TO DISCHARGE

TEMPERATURE OF 2500C

VARIOUS COMPRESSOR OILSVARIOUS COMPRESSOR OILS

INDUSTRIAL GEAR OILSINDUSTRIAL GEAR OILS

GI5 25

Applications

Replacement Gearfor #4 Roughing Standof the Plate Mill atBethlehem Steel, Sparrows Point, MD

9-3-96

WHAT IS A GEAR ?WHAT IS A GEAR ?

• A GEAR IS A MECHANICAL DEVICE THAT TRANSFERS ROTATING MOTION AND POWER FROM ONE PART OF A MACHINE TO ANOTHER PART.

• GEARS ARE USED TO CHANGE– SHAFT SPEED

– SHAFT TORQUE

– DIRECTION OF SHAFT ROTATION

TYPES OF GEARSTYPES OF GEARS

• PARALLEL SHAFTS :

- SPUR GEARS

- HELICAL GEARS

- HERRING BONE GEARS

• INTERSECTING SHAFTS :

- BEVEL GEARS

- SPIRAL BEVEL GEARS

• CROSSING SHAFTS :

- WORM GEARS

- HYPOID GEARS

FUNCTIONS OF THE GEAR LUBRICANTFUNCTIONS OF THE GEAR LUBRICANT

• REDUCE FRICTION

• REDUCE WEAR

• DISSIPATE HEAT

• REDUCE VIBRATION, SHOCK, AND NOISE

• REMOVE CONTAMINANTS

• PREVENT CORROSION

VARIOUS GRADES OF GEAR OILSVARIOUS GRADES OF GEAR OILS

• PARTHAN EP GRADES:

- AVAILABLE IN ISO VG 68 , 100 , 150 , 220 ,

257 , 320 , 460 , 680, 1000

- MEETS IS : 8406 - 1993 , US STEEL NO. 224 ,

AGMA 250.04 , DIN 51517 - PART 3 AND

IPSS :1 - 09 - 003 - 82 .

- CONTAINS PHOSPHORUS AND SULFUR

TYPE EP - ADDITIVES .

- USED IN ALL HEAVY DUTY ENCLOSED

GEAR BOXES IN BOTH SPLASH AND

CIRCULATION LUBRICATION .

SPINDLE & MACHINERY OILSSPINDLE & MACHINERY OILS

SPINDLE OILSSPINDLE OILS

THIS OIL IS USED IN THE LUBRICATION OF HIGH

SPEED SPINDLE WHICH REQUIRE A VERY LOW

VISCOSITY OIL .

THIS OIL IS APPLIED IN VARIOUS METHODS OF

APPLICATIONS AS PER THE MACHINARIES AND THE

CRITICALITY OF APPLICATION .

VARIOUS SPINDLE OILSVARIOUS SPINDLE OILS

• SPINTEK GRADES :

- AVAILABLE IN ISO VG 5 , 12 , 22, EE12

- CONTAINS OXIDATION AND RUST

INHIBITORS , ANTI WEAR AND

ANTI FOAM ADDITIVES .

- USED IN HIGH SPEED MACHINE

TOOL AND TEXTILE SPINDLES ,

TIMING GEARS , CENTRIFUGAL

SEPARATORS , BLOWERS AND IN

HYDRAULIC SYSTEM OF SOME

HIGH PRECISION MACHINES .

TYPES OF MACHINERY OILSTYPES OF MACHINERY OILS

• MACHINE TOOLWAY OILS

• TEXTILE MACHINERY OILS

• GENERAL PURPOSE MACHINERY OILS

MACHINE TOOLWAY OILSMACHINE TOOLWAY OILS

BASICALLY USED IN THE TOOLWAY OR SLIDEWAY OF DIFFERENT MACHINERIES LIKE :

PLANERS , GRINDERS , HORIZONTAL BORING

MACHINES , SHAPERS , JIG BORERS , ETC.

ALL THESE INVOLVES HIGH PRECISION

WORK UNDER HEAVY LOAD CONDITIONS.

VARIOUS TOOLWAY LUBRICANTSVARIOUS TOOLWAY LUBRICANTS

• WAYLUBE GRADES:

- AVAILABLE IN ISO VG 68 , N68 , 220

- CONTAINS EP , ANTI - RUST , ANTI -

FOAM ADDITIVES AND TACKINESS

AGENT .

- USED IN THE TOOLWAY OF ALL

HEAVY MACHINERIES. N-GRADE CAN

ALSO BE USED AS A HYDRAULIC OIL .

TEXTILE MACHINERY OILSTEXTILE MACHINERY OILS

TEXTILE MACHINERY OILS ARE SUITABLE FOR

LUBRICATION FOR LOOMS , RINGS , KNITTING

MACHINES , SEWING MACHINES AND OTHER TYPES OF

TEXTILE MACHINERIES.

VARIOUS TEXTILE MACHINERY VARIOUS TEXTILE MACHINERY LUBRICANTSLUBRICANTS

• YANTROL TS GRADES :

- AVAILABLE IN ISO VG 32 , 68 , 100 ,

220.

- CONTAINS ANTI WEAR , ANTI RUST

AND ANTI FOAM ADDITIVES.

- USEFUL FOR LOOMS AND OTHER

TEXTILE MACHINERY.

• YANTROL C GRADES :

- AVAILABLE IN ISO VG 32.

- USEFUL FOR WICKFED TWISTER

RINGS , CIRCULAR KNITTING

MACHINES , SEWING MACHINES ,

LEATHER APRONS AND TAPE

SEWING MACHINES .

VARIOUS TEXTILE MACHINERY VARIOUS TEXTILE MACHINERY LUBRICANTSLUBRICANTS

• STANTROL GRADES 1 & 3 :

- HIGH TEMPERATURE SYNTHETIC OILS FOR TEXTILE

STENTORS.

GENERAL PURPOSE MACHINERY GENERAL PURPOSE MACHINERY OILSOILS

THESE ARE MEANT FOR LUBRICATION OF ALL TYPES

OF GENERAL MACHINERIES EVEN UNDER BOUNDARY

LUBRICATION CONDITIONS . USUALLY THESE OIL

SYSTEMS ARE ONCE THROUGH SYSTEMS .

THIS RESULTS IN REDUCED POWER CONSUMPTION ,

WEAR & TEAR AND LESS MAINTENANCE COST .

VARIOUS GENERAL PURPOSE VARIOUS GENERAL PURPOSE MACHINERY OILSMACHINERY OILS

• YANTROL / YANTROL N GRADES :

- AVAILABLE IN ISO VG 32 , 68 , 100 ,

150 , 220 , 320.

- CONTAINS ANTI WEAR , ANTI RUST ,

AND ANTI RUST ADDITIVES .

- USED IN VARIOUS MACHINE TOOLS ,

SUGAR MILLS , PAPER MILLS AND

RAILWAY MACHINARIES .

INDUSTRIAL GREASESINDUSTRIAL GREASES

GREASESGREASES

BASE OIL + THICKENER + ADDITIVES

MINERAL SOAP ANTI-OXIDANT

SYNTHETIC NON-SOAP ANTI-CORROSION

VEGETABLE EP/ANTI-WEAR

TACKINESS AGENT

SOLID FILLER

GREASESGREASES

• GREASE IS DEFINED AS A SOLID OR SEMI-

FLUID PRODUCT MADE OUT OF A THICKENING

AGENT IN A LIQUID LUBRICANT . OTHER

COMPONENTS ARE ADDED TO IMPART SPECIAL

PROPERTIES.

• THE BASIC PROPERTIES OF A GREASE ARE

DEFINED BY :

- BASE OIL USED

- THICKNER TYPE

- ADDITIVES PRESENT

- MANUFACTURING PROCESS

FUNCTIONS OF LUBRICATING FUNCTIONS OF LUBRICATING GREASESGREASES

• PREVENT WEAR

• ACT AS A SEALANT

• PROVIDE RUST AND CORROSION PROTECTION

• INHIBIT OXIDATION

• PROTECT ELASTOMER SEALS

• NOISE AND VIBRATION REDUCTION

• MINIMIZE LEAKAGE

SALIENT FEATURES OF GREASESSALIENT FEATURES OF GREASES

• REMAINS AT APPLICATION POINT

• ADHERE TO THE SURFACE

• LESS FREQUENT APPLICATION NEEDED

• SEALS OUT CONTAMINANTS

• LESS EXPENSIVE SEALS NEEDED

• REDUCE NOISE AND VIBRATION

• MAINTENANCE COST REDUCED

• OPERATES OVER WIDE TEMPERATURE RANGE

• EASY TO HANDLE

• WATER RESISTANT

• REDUCES OIL VAPOUR PROBLEMS

NNATIONAL ATIONAL LLUBRICATING UBRICATING GGREASE REASE IINSTITUTENSTITUTECASSIFICATION OF GREASESCASSIFICATION OF GREASES

NLGI NO. ASTM PENETRATION @ 25OC*

000 445 - 475

00 400 - 430

0 355 - 385

1 310 - 340

2 265 - 295

3 220 - 250

4 175 - 205

5 130 - 260

6 85 - 115

* AFTER WORKING 60 STROKES

Grease Selection

DN = RPM X Bore Diamter

TYPES OF THICKENERSTYPES OF THICKENERS

• SOAP :

SIMPLE - LITHIUM , CALCIUM , SODIUM ,

ALUMINIUM , BARIUM , TITANIUM

MIXED - CALCIUM : LITHIUM

COMPLEX - LITHIUM , CALCIUM , SODIUM

ALUMINIUM , TITANIUM

• NON - SOAP :

INORGANIC - CLAY , SILICA

ORGANIC - POLYUREA , POLYMERS

VARIOUS INDUSTRIAL GREASESVARIOUS INDUSTRIAL GREASES

• LITHIUM SOAP GREASES :

- LITHON 2 , 3 , EP 1 , EP 2 , M 2

- LITHOPLEX 1 , 2 , 3

• CALCIUM SOAP GREASES :

- PLUTEK 1 , 2

- LIMAPLEX 0 , 1 , 2

• NON SOAP GREASES :

- TISONA 2 , M 2, M3

INDUSTRIAL GREASESINDUSTRIAL GREASES• LITHON 2 , 3 :

- LITHIUM SOAP BASED MULTIPURPOSE

GREASE , EXCELLENT WATER RESISTANCE,

HIGH OXIDATION STABILITY , MAXM.

STRUCTURAL STABILITY AND SUPERIOR

ANTI RUST & ANTI CORROSION PROPERTIES

- DROP POINT 180°C

- USEFUL FOR APPLICATION IN ALL PLAIN

AND ANTI - FRICTION BEARINGS

- MEETS IS: 7623 - 1985 & IPSS : 1-09-006

• LITHON EP 0,1 , 2, LITHON RR3T :

- HAVE ADDITIONAL PROPER TIES LIKE

HIGH LOAD CARRYING CAPACITY AND

GOOD SHEAR STABILITY.

- MEETS IS: 7623 - 1985 & IPSS : 1-09-005

INDUSTRIAL GREASESINDUSTRIAL GREASES

• LITHON M 2 :

- THIS IS LITHIUM BASED GREASE WITH

MOLYBDENUM DISULPHIDE

- SUITABLE FOR APPLICATION IN SPLINED

SHAFTS

• LITHOPLEX 1 , 2 , 3 :

- LITHIUM BASE COMPLEX GREASES ,

WITH OUTSTANDING OXIDATION AND

MECHANICAL STABILITY , RESISTANCE

TO WATER WASHOUT AND RUST .

- SUITABLE FOR HIGH TEMPERATURE

APPLICATIONS AS HIGH AS 190°C AS THE

DROP POINT IS OVER 260°C

INDUSTRIAL GREASESINDUSTRIAL GREASES• PLUTEK 1 , 2 :

- CALCIUM SOAP BASED GREASE WITH

EP ADDITIVES

- DESIGNED FOR HEAVILY LOADED

BEARINGS , BOTH OF PLAIN AND ANTI -

FRICTION TYPE , LIKE ANTI - FRICTION

WORK ROLL AND BACK UP ROLL

BEARINGS IN ROLLING MILLS .

• LIMAPLEX 0 , 1 , 2 :

- CALCIUM COMPLEX GREASES WITH

ANTI - WEAR , ANTI - FRETTING , AND

LUBRICITY PROPERTIES .

- SUITABLE FOR BOTH DRY AND WET

CONDITIONS .HAVE DROP POINT OF

260 °C .

INDUSTRIAL GREASESINDUSTRIAL GREASES

• TISONA 2 :

- CLAY THICKENED GREASE HAVING GOOD

OXI DATION RESISTANCE AND THERMAL

STABILITY .

- LUBRICATES SATISFACTORILY UP TO 230°C

• TISONA M 2 / M3 :

- CLAY THICKENED GREASE WITH

MOLYBDENUM DISULPHIDE.

- SUITABLE FOR USE UP TO TEMPERATURE

AS HIGH AS 250°C.

- MEETS IS : 12790 - 1989 & IPSS : 1 - 09 - 008

OTHER INDUSTRIAL GRADES

REFRIGERATION COMPRESSOR OILSREFRIGERATION COMPRESSOR OILS

•CONTAIN SELECTED LUBE BASE STOCKS TO PROVIDE LOW POUR POINT , LOW FLOC POINT , DRYNESS , GOOD CHEMICAL STABILITY AND READY SOLUBILITY IN LIQUIFIED REFRIGERANTS

•RECOMMENDED FOR WIDE RANGE OF REFRIGERATION COMPRESSORS , BOTH RECIPROCATING AND ROTARY TYPE, USING ALL CONVENTIONAL REFRIGERANTS EXCEPT SULFUR DIOXIDE

• VARIOUS HPC GRADES ARE SEETUL & SEETUL N GRADES . SEETUL N GRADES ARE RECOMMENDED FOR THE LUBRICATION OF THE HERMATICALLY SEALED COMPRESSORS

STEAM CYLINDER OILSSTEAM CYLINDER OILS

•CONTAIN HIGH VI & HIGH VISCOSITY BASE STOCKSWITH GOOD LUBRICATING PROPERTIES AND THERMAL STABILITY . CONTAIN GOOD FILM STRENGTH, RESISTANCE TO WASH OUT AND GOOD LOAD CARRYING ABILITY.

• VARIOUS TYPES OF HPC STEAM CYLINDER OILS ARE CYNDOL AND CYNDOL TC GRADES . CYNDOL TC GRADES ARE USED FOR THE LUBRICATION OF STEAM ENGINES IN WET SATURATED CONDITIONS. CYNDOL GRADES ARE USED FOR THE LUBRICATION OF CYLINDERS OF STEAM ENGINES USING HIGHLY SUPER HEATED STEAM.

PNEUMATIC TOOL OILS PNEUMATIC TOOL OILS

• CONTAIN EXTREME PRESSURE, TACKINESS, ANTI RUST ADDITIVES ALONG WITH THE BASE OILS.

• HAS LOAD BEARING ABILITY, GOOD ADHESIVE CHARACTERISTICS, DEMULSIBILITY PROPERTY AND EFFECTIVE PROTECTION TO METALLIC SURFACES AGAINST ACIDIC CORROSION .

• RECOMMENDED FOR THE LUBRICATION OF PNEUMATIC EQUIPMENTS LIKE ROCK DRILLS, WAGON DRILLS, JACK HAMMERS, CHIPPERS, ETC.

•THE HPC GRADES USED FOR THIS PURPOSE ARE THE

NU-MATIC

• HYTAK GRADES :

– RECOMMENDED FOR THE LUBRICATION OF CONVENTIONAL OPEN GEARS, CABLES AND WIRE ROPES .

– CONTAIN HEAVY VISCOUS PETROLEUM PRODUCTS WITH SPECIAL TACKINESS AGENTS .

• CRUSHWELL GRADES :

– MEET THE IDEAL LUBRICATION OF HEAVILY LOADED MILL ROLL BEARINS IN SUGAR MILLS.

– CONTAIN HIGH VISCOSITY LUBRICATING BASE STOCKS WITH NON-TOXIC EP AND SPECIAL COMPOUNDING AGENTS.

NEW INDUSTRIAL GRADESNEW INDUSTRIAL GRADES

• MORGAN BEARING OILS :

THIS IS MEANT FOR THE LUBRICATION OF OIL FILM BEARINGS IN ROLL - NECK BEARINGS OF STEEL PLANTS & THE BEARINGS IN THE FINISHING ROLLER STANDS OF NO - TWIST ROD MILLS .

HP STEEL GRADES : IT HAS BEEN DEVELOPED & LAUNCHED FOR USE IN THE OIL FILM BEARINGS IN NO-TWIST ROD MILLS WHERE IT SHOULD HAVE HIGH LOAD CARRYING CAPACITY IN ADITION TO GOOD DEMULSIBILITY PROPERTIES .

• AMMONIA COMPRESSOR OILS :

THIS OIL IS MEANT FOR USE IN THE AMMONIA & SYNTHETIC GAS COMPRESSORS.

HYCOM NH GRADES : THIS GRADE MEETS THE REQUIREMENTS OF AMMONIA OXIDATION AND AIR BLOW TEST MAKING IT SUITABLE FOR THE ABOVE USE .

• FIRE RESISTANT HYDRAULIC FLUIDS :

THESE ARE HYDRAULIC FLUIDS WHICH

- RESIST IGNITION

- DO NOT PROPAGATE FLAME OR SUPPORT

COMBUSTION WHEN A SOURCE OF IGNITION

IS PRESENT

- SHOULD SELF - EXTINGUISH WHEN THE

SOURCE OF IGNITION IS REMOVED

ENKLO FRDE / FRIE / FRWG / FRPS / FRPL/FRDU GRADES :

THESE HAVE BEEN DEVELOPED AND ARE TO BE LAUNCHED SHORTLY . THESE ARE APPROVED FROM DGMS , DHANBAD .

STORAGE & HANDLING

Fluid Storage, Handling, and Dispensing

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CONCEPT OF BREATHING IN BARRELS

Fluid Storage, Handling, and Dispensing

CORRECT STORAGE OF BARRELS - 3 – 9 POSITION

Fluid Storage, Handling, and Dispensing

Handling of Barrels• Manual

– Free droppings– Unprotected rolling

• Mechanized – preferred

THANK YOU