INDUSTRIAL INTERNET MEETS INDUSTRIE 4.0 ......Working with IIC and I4.0 to address these Challenges...
Transcript of INDUSTRIAL INTERNET MEETS INDUSTRIE 4.0 ......Working with IIC and I4.0 to address these Challenges...
INDUSTRIAL INTERNET MEETS INDUSTRIE 4.0 -COMBINING THE BEST OF TWO WORLDS
DIRK SLAMA
Vice President, Bosch Software Innovations GmbH
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[Industrial] Internet of
(Things|Everything)
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Opportunities of the IIoT Value Chain Transformation
Source: Enterprise IoT
RemoteServices
Digital Services
ProductionImprovements
ImprovedSupport
Product Improvements
Product Performance and Usage Data
TargetedSales
RemoteManagement
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Challenges of the IIoT Value Chain Transformation
Source: Enterprise IoT
IT meets Manufacturing
Cultural Diversity
Design Thinking
Agile
FOTAUX
DevOps
OnPrem vs Cloud
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Working with IIC and I4.0 to address these Challenges5
Zurich, 11/2015:ExploratoryWorkshop onIIC/I4.0 Collab.
Bosch ConnectedWorld, Berlin 03/2016: Presentationof IIC/I4.0 collaboration,first joint Testbed proposal
Chicago, 05/2016:Joint Workshop onarchitecture, testbedsand standardization
Walldorf, 09/2016:Joint IIC/I4.0 Event, hostedby Bosch and SAP
1 2 3ComplementaryDomain Focus
Cross-DomainInteroperability
TestbedCollaboration
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Testbeds
Interoperability & Standards
Reference Architectures
Projects & Deployments
Best Practices
Working with IIC and I4.0 to address these Challenges
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Testbeds
Interoperability & Standards
Reference Architectures
Projects & Deployments
Best Practices
Working with IIC and I4.0 to address these Challenges
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Testbeds Help Driving Innovation
1st public IIC testbed: Track & Trace (Bosch, TechM, Cisco)
2015: From idea to commercial deployment in less than 1 year
2016: New use case „Forklifts“ (Bosch & SAP)
Value
Validate technologies
Blueprints for commercial solutions
Generate best practices and standards
Promote creation of partner ecosystems
Testbeds @ I4.0
Bosch has joined Labs Network Industrie 4.0
Support I4.0 testbeds
Enable further collaboration between IIC and I4.0
Foster integration of SME’s into IIoT value chain
Problems
“I think, that our forklift drivers drive
inefficient ways and have too many and
too long empty runs, but I don’t know it exactly.”
“The operating costs are too high and
we have no real-time transparency about the efficiency level of our fleet.”
“We want to avoid personal injury to 100
% as well as damage to buildings and equipment”
Plant Logistic
Fleet Manager
Safety Officer
SAP IoT Applications,Vehicle Insight
SAP ERP, EWM, Analytics
Solution
Field data aggregation, correlation, micro-services
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Where IIC and I4.0 are Adding Value
Testbeds
Interoperability & Standards
Reference Architectures
Projects & Deployments
Best Practices
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IIC and I4.0 Help Managing the IIoT Value Chain
RAMI4.0I4.0 Reference Architecture
IIRAIIC Reference Architecture
Provides common language
Maps physical to virtual world
Covers product life cycle
Provides common language
Reduces complexity
Ensures scalability
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Where IIC and I4.0 are Adding Value
Testbeds
Interoperability & Standards
Reference Architectures
Projects & Deployments
Best Practices
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Best Practices Help Ensuring Project Success
Best Practice =
Reference Architecture
+ Project Experience
Need for
• Certified IIoT experts
• Tools and support for IIoT
project managers
• Lean description of best
practices
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Re-Usable Best Practices, derived from Testbeds
Asset OperationsCloud
IIoT Solution
Manufacturing Cloud
I4.0 Manufacturing
Plan Build Run
Asset Preparation
Type Instance
IIoT Solution Lifecycle (IIC BSSL )
RAMI4.0, Lifecycle Dimension #2
Link between IIoT Solution and I4.0 Manufacturing
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Re-Usable Best Practices, derived from Testbeds
Plan Build Run
Asset Preparation
Type Instance
IIoT Solution Lifecycle (IIC BSSL )
RAMI4.0, Lifecycle Dimension #2
Link between IIoT Solution and I4.0 Manufacturing
Example: Change asset design to providerequired fixtures for sensors and telematicsunit of IIoT solution. Also, prepare assetproduction to include assembly of sensorsand gateway, plus pairing of final asset withdigital twin.
IIOT PROJECT TOOLKIT
I4.0 EXTENSION
IPT
Asset OperationsCloud
IIoT Solution
Manufacturing Cloud
I4.0 Manufacturing
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Where IIC and I4.0 are Adding Value
Testbeds
Interoperability & Standards
Reference Architectures
Projects & Deployments
Best Practices
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From Testbeds to Standards
Production Performance Management (PPM)
testbed: Bosch plant in Homburg
Optimization of production performance:
on-time delivery, OEE, energy utilization
Open standard, derived from
Homburg PPM testbed
High relevance for both, SME‘s
and large enterprises
PPM Protocol(PPMP)
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PPM Protocol Ensures Interoperability
Machine components, sensors, …
PPM Protocol
PPMData aggregation
(digital twin) and conversion
to KPI’s
PPM dashboard, advanced analytics, simulation
PPM Protocol Easy to use
Utilizes standard Internet
technologies
Open source
Energy,HVAC,building, …
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Where IIC and I4.0 are Adding Value
Testbeds
Interoperability & Standards
Reference Architectures
Projects & Deployments
Best Practices
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Why is all of this important to a company like Bosch?
Mobility Solutions
Industrial
Technology
Energy and Building
Technology
Consumer
Goods
Bo
sch
So
ftw
are
Inn
ova
tio
ns
Production Planning & Control
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Typical Challanges
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MES integration
Real Timesituation
KanbanSystem
Microservices
KPI reporting
Push/Pull systems
ERP integration
Levelling
Visualization
Availableto Promise
(ATP) checks
Material Order
Agile Response
ProCon
Production Planning & Control - ProCon
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Solution based on established Kanban Demand approach
Kanbantrigger
1
Lot Formation2
Reporting5
Kanbanclosed
4
Production Planning
Sequence Lot sequence check time ruleRaw material Item check rulePull Levelling
3
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Production Planning & Control - ProConLeveraging Best Practices from IIC + I4.0
IIOT PROJECT TOOLKIT
I4.0 EXTENSION
IPT
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MARS
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Line Assignment Rules
Production Monitoring
Production Controls
ProximityNetwork
Data Aggregation
Edge Tier Platform Tier Enterprise Tier
Access Network
MES Integration
OTD*Integration
Business Rules Management
Business Process Management
Access Network
Data Flow Control Flow
Control Flow Data Flow
Production Planning & Control - ProConExample: Use of IIC Reference Architecture
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Deployments
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Summary
Testbeds
Interoperability & Standards
Reference Architectures
Projects & Deployments
Best Practices
IoT transforms traditional
industrial value chains
Bosch already uses IoT
solutions in own plants
For broad deployment and
accessibility especially for
SME’s interoperability is key
PPMP as an example for standardization through open source
Bosch supports IIC and I4.0
consortia and their initiatives