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Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus. Dev., Bosch Software Innovations
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Bosch Software Innovations
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Energy Manufacturing
Mobility Building / City
Bosch IoT Suite
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Power Tools in Assembly Lines
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Example: Nexo Corless Wi-Fi nutrunner
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Key technical data
Rotational speeds of up to 1,500 rpm
Torque of up to 50 Nm in the output
expansion stage
Acquisition of torque and angle of rotation
possible
2.4 and 5 GHz Wi-Fi
Integrated screw point lighting
Suitable for class A tightening connections
in accordance with VDI/VDE2862
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Track & Trace Testbed
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Solution Overview
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Track Fleets of Power Tools All the tools in the factory halls and in the field can be tracked for
their location. They will be programmed and enabled regarding to
the specific macro and micro-location.
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Industrial handheld power tools Intelligent tools capture the quality of their work done and transmit the
results in real time. They are also remotely reconfigurable and can be
enabled/disabled as required.
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Trace Processes & Actions Trace the action of all your tools and map them with the
connected product‘s lifecycle inside your factory and
out in the field.
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Industrial Internet Consortium Track & Trace Testbed
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1 GTM – Go to market 2 Steering Committee
Testbed overview
Collaborators
Testbed Leads: Bosch, TechMahindra, Cisco
Market Segment
Industrial Manufacturing
Power Tool Fleet Management
Goal
Manage hand-held industrial tools in manufacturing,
maintenance and industrial environments
Features & Commercial Benefits
High-precision indoor localization
Real-Time Mapping to 3D PLM data
Asset Management, Work Management
Monitor/Control Quality
Approach & Status
Phased Approach
Phase 1: Simple solution, fast GTM1
Phase 2: High-precision, advanced solution
Current Status
Approval by IIC STC in Dec 2014 as
the first public IIC Testbed
Milestone 1: Live Demo at BCW15
Milestong 2: Initiate GTM Phase 1
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T&T Phase 1: Tool Fleet - Status & History
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Demo
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T&T Phase 1: (Big) Data Analytics
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T&T Phase 1: Dashboards
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T&T Phase 1: Indoor Localization
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Cost
Precision
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T&T Phase 2: Goal
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3D PLM /
MES
Set-up
data
Performance
data
High-Precision Localization
Problem
Resolution
CYBER PHYSICAL
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Milestone 1: Bosch ConnectedWorld
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T&T Phase 2
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Video
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T&T Testbed Ecosystem
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IIC testbed sponsors
(Phase 1) Technology partners
(BCW demo: 3D tracking)
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Next Steps
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RFI: Indoor Localization
Goals
• Create ability to offer Indoor localization with different
characteristics (cost, resolution/precicion, etc.)
• Create standardized interfaces to integrate different solutions
• Build ecosystem of solution providers / readily available modules
Process
• RFI (Request for Information) process initiated
• Currently in the process of defining RFI document and conditions
• Creation of „long“ list
• Invitations to be send out in Q2
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T&T: Open Source & Standardization
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Asset Location, Geo-Fences,
Violations, etc.
Hand-Held Power Tool Tool Status, Battery Load, Life,
Emergency Off, etc.
Domain-Specific Tool e.g. Tightening Curve for Nutrunners
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T&T: Open Source & Standardization
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Vorto (Eclipse Foundation/Open Source):
-IDL for the IoT
-Repository to manage large numbers
of versioned interfaces for IoT
Assets and Devices
- Ideal fit for heterogeneous fleets
of different power tools (T&T)
Standardization: Currently liaising
with OMG to define process for
standardization of T&T interfaces
(based on Vorto)
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Tool interface extensions
Goals
• Extend functionality of T&T by adding different types of
handheld power tools (drilling, rivetting, measurement, etc.)
• Open up for other tool vendors
• Create ecosystem
Process
• Currently defining target list for additional tools (initial tool
was Rexroth Nexo)
• Create „long“ list
• Approach vendors in Q2
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GTM & T&T Customer Advisory Board
GTM
• Gather and validate requirements and use cases
• Initiate PoCs and initial projects
Next: CAB (Customer Advisory Board)
• Automotive
• Aircraft manufacturing
• Equipment Manufacturing
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Questions?
Thank You!
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Good to know!
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White Paper: Creating connected
manufacturing operations in the IoT
www.bosch-si.com/wp-manufacturing