INDUSTRIAL HAZARD STUDY=LEAN Root Cause Analysis -Fish Bone Diagram--VOL-1,EDITION-1

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Fish Bone Diagram

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  • INDUSTRIAL CONTINUOUS PROCESS IMPROVEMENT

    AND SAFETY

    25 LEAN TOOLS ROOT CAUSE

    ANALYSIS

    2/15/16 BILAL MASOOD 1

    FISH BONE

  • HAZOP HAZAN - HAZID STUDY

    CONDUCTED BY

    BILAL MASOOD

    PRELIMINARY -- PAINT INDUSTRY

    VOLUME -1 EDITION-1

    2/15/16 BILAL MASOOD 2

  • STUDY CONDUCTED

    BY BILAL MASOOD

    PRELIMINARY -- PAINT INDUSTRY HAZID STUDY

    HAZID STUDY

    2/15/16 BILAL MASOOD 3

  • PRIMILIARY HAZOP/RISK STUDY

    BUILDING

    HUMAN

    EQUIPMENT

    MEDIUM HIGH

    LOW VERY LOW

    LEVEL OF RISK

    OTHER INDUSTRIAL

    UNITS

    MATERIALS

    NEGLECTED

    PRODUCTS RAW MATERIALS

    WARE HOUSE NITROCELLOUSE

    OTHER PRODUCTS

    WASTE

    BILAL MASOOD

    MACHINES

    4 2/15/16

  • BILAL MASOOD 5

    ROOT CAUSE

    ANALYSIS

    2/15/16

    FISH BONE

  • ROOT CAUSE

    BILAL MASOOD

    MATERIALS BUILDING

    PPE-HUMAN WASTE EQUIPMENT/TOOLS/CONTAINERS

    HAZID STUDY

    MACHINES

    CLEANING

    OTHER-SIGNS

    TRANSPORTATION

    SAFETY DATA SHEETS

    INDUSTRY PATHS/PASSAGES SIGNS

    AWARENESS

    LABELING/CODING

    FIRE SAFETY

    ADVANCEMENT MEDICAL/FIRST AID UTILITIES MANAGEMENT

    DISPLAY BOARDS

    TOPICS & CHAPTERS

    6

    CONTROL TECHNIQUES

    SAFETY ENGINEER

    HAZAN STUDY

    HAZOP STUDY

    RISK

    WORKERS BETTERMENT

    EXTERNAL CONDITIONS

    BIOLOGICAL SAFETY

    OFFICE MANAGEMENT

    LOCOMOTION MANAGEMENT

    OTHER INDUSTRIAL UNITS

    STORAGE & INVENTORY PESTS & RODENTS

    SOPS & QUALITY

    SHIFT CHANGE HAZIDS

    CHECK SHEETS

    DISPATCH & FILLING/PACK FERNITURE ENVIROMENT

    COMMUNICATION

    INDUSTRIAL SURVEY

    HAZA

    N STU

    DY

    CHAPTERS-D

    CHAPTERS-A

    CHAPTERS-F

    QUALITY

    SPECIAL -CHAPTERS-Z

    LAB (GLP) PRODUCTION SUPPLY CHAIN LEAN DECISION TOOLS PLANNING TOOLS GMP ANALYSIS TOOLS WARE HOUSE MANAGEMENT

    EXTERNAL WORK

    HAZMAT

    CHAPTERS-R

    Nitro Cellouse SAFETY

    2/15/16

  • 5S ANDON

    8 WASTES

    KPI SMED

    8 PS

    BOTTLE NECKS

    CIP

    GEMBA HEIJUNKA-LEVEL SCHEDULING

    HOSIN KANRI- POLICY

    JIDOKA -AUTOMATION JIT KAIZEN KABAN MUDA OEE PDCA POKA YOKA SMART GOALS TPM VSM CONTINUE FLOW ROOT CAUSE ANALYSIS 6 LOSES STANDARD WORK TAKT TIME VISUAL FACTORY

    LEAN 25 TOOLS

    2/15/16 BILAL MASOOD

    7

    5S ANDON KPI

    FISH BONE

    5 WHY

  • 2/15/16 BILAL MASOOD 8

  • BILAL MASOOD 9

    ROOT CAUSE ANALYSIS -SECTION CONTENTS FISH BONE DIAGRAM

    2/15/16

    5 WHY

  • BILAL MASOOD 10

    ROOT CAUSE ANALYSIS -SECTION 1 FISH BONE DIAGRAM

    2/15/16

  • MACHINE

    MATERIAL MANAGEMENT MEASUREMENTS

    PEOPLE METHOD

    LATE PRODUCTION

    FISH BONE DIAGRAM

    OVER GRINDING NEED ADAVNCE METHODS

    UN TRAINED STAFF

    FUNDS

    SUPERVISORS

    LEAD TIME

    5S

    STORAGE & HANDLING

    SAFETY

    SAFETY

    GRINDING TEST IN TIME

    DOCUMENTS

    WEIGHT

    PRE CHECK COUSTOMER

    USE CUSTOMER TREND GRAPHS

    CALIBERATION

    ENVIRONMENT

    PROPER VENTILATION

    2/15/16 BILAL MASOOD 11

  • MACHINE

    MATERIAL MANAGEMENT MEASUREMENTS

    PEOPLE METHOD

    SAFETY

    FISH BONE DIAGRAM

    SOP UN TRAINED STAFF

    FUNDS

    SUPERVISORS

    SOP

    CHECK SHEETS

    5S

    STORAGE & HANDLING

    SAFETY

    overloading PPE

    PPE PROGRAM

    NC SAFETY

    SAFETY+ PPE

    WEIGHT

    CALIBERATION

    2/15/16 BILAL MASOOD 12


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