Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple...

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© 2016 Eaton. All Rights Reserved.. Industrial and commercial surge protection Solutions for high energy surges and transient disturbances August 2016

Transcript of Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple...

Page 1: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

© 2016 Eaton. All Rights Reserved..

Industrial and commercial surge protection

Solutions for high energy surges and transient disturbances

August 2016

Page 2: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

2 © 2016 Eaton. All Rights Reserved..

What is a surge?

Short-term spikes in voltage that

threaten downstream equipment and

cause immediate and long-term

damage.

Page 3: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

3 © 2016 Eaton. All Rights Reserved..

Where do surges come from?

Internal (80%):

• Motors

• Contactors

• Transformers

• Load switching

• Office equipment

• Light dimmers

External (20%):

• Lightning

• Grid switching

• Electrical equipment

in adjacent buildings

• Utility capacitor

switching

• Line switching

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4 © 2016 Eaton. All Rights Reserved..

Consequences

Surge events can wreak serious havoc on

inadequately protected facilities:

• Premature aging of equipment

• Process interruptions

• Catastrophic failures

Multiple surges can cause cumulative equipment

damage and eventually result in a catastrophic failure.

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© 2016 Eaton. All Rights Reserved.. 5

This is why robust surge

protection is critical and

required by building codes

for emergency systems.

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© 2016 Eaton. All Rights Reserved.. 6

The 2014 National Electrical

Code, Article 700.8 states:

“A listed [surge protective device]

shall be installed in or on all

emergency systems

switchboards and panelboards.”

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© 2016 Eaton. All Rights Reserved.. 7

This change requires surge

protection to be installed on all

emergency electrical equipment

to improve the reliability of

emergency power systems.

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8 © 2016 Eaton. All Rights Reserved..

Let’s see what you know so far…

Are the majority of surges generated from

internal or external sources?

• Internal

• External

Page 9: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

9 © 2016 Eaton. All Rights Reserved..

Are the majority of surges generated from internal or external sources?

Internal.

80% of surges are generated within a facility.

This is why executing a facility-wide cascaded

surge protection strategy is critical.

Appropriate surge protection should be applied

across a facility to create a layered defense

solution and ensure critical equipment is fully

protected.

Page 10: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

10 © 2016 Eaton. All Rights Reserved..

How Eaton’s devices work

Most surges occur in nanoseconds. Mechanical

protective devices are not fast enough to protect

equipment from damaging surges.

Our surge protective devices shunt high energy surges

away from the equipment being protected through the

use of solid-state, thermally protected metal oxide

varistor (MOV) technology.

Did you know?

Overcurrent devices do not provide protection from surges

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11 © 2016 Eaton. All Rights Reserved..

Our solutions support a full surge protection strategy

• All IEEE exposure levels and applications in a

cascaded surge protection strategy

• All common voltages and configurations, with surge

current capacity ratings up to 800 kA

• Different mounting and installation requirements

• Applications requiring features such as EMI/RFI

filtering and Form C relays

• Continuously self-monitoring with LED indicators

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12 © 2016 Eaton. All Rights Reserved..

Our surge protection family

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13 © 2016 Eaton. All Rights Reserved..

Latest addition: Eaton SPC Series

• Robust protection in a

compact, flexible design

• Configurable for a range

of applications

• Maximum flexibility

through its compact and

configurable design

• Tri-colored protection

status indicators show the

results of continuous self-

diagnostic testing

Click here to learn more

about Eaton’s SPC Series

Page 14: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

14 © 2016 Eaton. All Rights Reserved..

Typically installed in or at switchgear,

switchboards, panelboards and motor control

centers

Commercial and industrial applications

Page 15: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

15 © 2016 Eaton. All Rights Reserved..

Eaton SPD MAX (SPM) Series

• Side-mount surge protective device for maximum safety, flexibility and protection from the dangers of transients

• Ideal for main service entrances using feeder tap rule applications

• Modular design when specifications require it

• Industry leading integrated lockout provisions provide maximum safety and eliminate the need for maintenance service interruptions

Page 16: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

16 © 2016 Eaton. All Rights Reserved..

Eaton SPD Series

• Advanced surge protection with an array of features,

options and configurations

• Ideal for spec-driven applications

• Maximizes protection by integrating surge devices into the

electrical assembly, keeping installation leads short

Install two ways:

• Direct integration into

electrical assemblies (left)

• Externally side-mounted to

equipment (right)

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17 © 2016 Eaton. All Rights Reserved..

Distribution panel, subpanel, large control panel

and loadcenter applications with current ratings

of up to 400A

Commercial and light industrial applications

Page 18: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

18 © 2016 Eaton. All Rights Reserved..

Eaton SPC Series

• Robust protection in a compact, flexible design

configurable for a wide range of applications

• Uses thermally protected MOV technology

• Tri-colored LED protection status indicators for each

phase and neutral-ground protection mode

• Configurable options:

• audible alarm

• Form C relay contact

• EMI/RFI filtering

Page 19: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

19 © 2016 Eaton. All Rights Reserved..

Eaton CVX Series

• Designed for medium and low surge exposure levels

and chemically aggressive environments

• Compact NEMA 4X design

• LED protection status indicators

• Also ideal for point-of-use applications requiring cost-

effective, high-quality system protection

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20 © 2016 Eaton. All Rights Reserved..

Eaton SP1 Series

• Reliable, point-of-use and cost-

effective surge protection

• Compact NEMA 4 design

• Patented LED indicators display health

of the surge protector

• Multiple mounting options, such as

DIN-rail mounting and close-coupled

nipple, allow for installation in a variety

of applications

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21 © 2016 Eaton. All Rights Reserved..

OEM and control panel applications

Control panel and point-of-use applications with

current ratings of up to 200 A

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22 © 2016 Eaton. All Rights Reserved..

Eaton SP2 Series

• Meets equipment surge protection needs in light

commercial electrical systems and original equipment

manufacturer (OEM) applications

• Cost-effective, compact NEMA 4X solution with an

LED protection indicator

• Rear-nipple form factor allows for direct substitution in

many OEM applications

Page 23: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

23 © 2016 Eaton. All Rights Reserved..

Eaton AEGIS Series

• Combines superior line filtering and surge protection to

protect critical equipment and power supplies

• Available industry leading 75 dB noise attenuation

provides optimal point of use protection

• Multiple form factors and current ratings available for

single phase, series and parallel wired applications

• Uses standard MOV

technology

Page 24: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

24 © 2016 Eaton. All Rights Reserved..

Checking in…

Which Eaton series offers integrated surge

protection (like you see in

this image)?

• SPM Series

• SPD Series

• SPC Series

• CVX Series

Page 25: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

25 © 2016 Eaton. All Rights Reserved..

Which Eaton series offers integrated surge protection?

Eaton’s SPD Series offers integrated and side-mount surge protective

devices. Integrating surge devices into the electrical assembly maximizes

performance by keeping installation leads as short as possible.

Integration is available with:

• Panelboards

• Switchboards

• Motor control centers

• LV switchgear

• Automatic transfer switches

• Bus plugs

Page 26: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

26 © 2016 Eaton. All Rights Reserved..

Checking in…

How important is installation to surge protection?

• Extremely important

• Fairly important

• Somewhat important

• Not important

Page 27: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

27 © 2016 Eaton. All Rights Reserved..

How important is installation to surge protection?

Proper installation is extremely important when

it comes to effective surge protection. Installation

directly impacts device performance.

Page 28: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

28 © 2016 Eaton. All Rights Reserved..

Maximizing surge protection

Direct bus connected

Best protection, lowest

let-through voltage

Wired connection

through a breaker

Better than side

mount

Side mount

Good let-though voltage

if leads are short

Good Better Best

Page 29: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

29 © 2016 Eaton. All Rights Reserved..

Checking in…

Twisting wires improves surge protective device

performance.

• True

• False

Page 30: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

30 © 2016 Eaton. All Rights Reserved..

Twisting wires improves surge protective device performance

True: Twisting wires can reduce let-through voltage and

improve surge protective device performance.

If lead length is longer

than four inches,

applying one twist per

four inches of wire is

recommended to

improve surge

protection.

23%

75%

Additional Let-Through Voltage Using IEEE C1

(6000V, 3000A) Waveform (UL1449 Test Wave)

Page 31: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

31 © 2016 Eaton. All Rights Reserved..

Checking in…

Eliminating sharp bends improves surge

protective device performance.

• True

• False

Page 32: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

32 © 2016 Eaton. All Rights Reserved..

Eliminating sharp bends improves surge protective device performance

True: Eliminating sharp bends improves surge protective

device performance.

This is a recommended practice for surge protective

device installation and helps reduce let-through voltage.

Page 33: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

33 © 2016 Eaton. All Rights Reserved..

Checking in…

Using a thicker wire improves surge protective

device performance.

• True

• False

Page 34: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

34 © 2016 Eaton. All Rights Reserved..

Using a thicker wire improves surge protective device performance

False: Using a thicker wire complicates installation.

It’s not a recommended practice for improving surge

protective device performance.

Page 35: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

35 © 2016 Eaton. All Rights Reserved..

Checking in…

Minimizing lead length improves surge protective

device performance.

• True

• False

Page 36: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

36 © 2016 Eaton. All Rights Reserved..

Minimizing lead length improves surge protective device performance

True: Lead length directly effects surge protection.

Installation lead length can increase let-through voltage

by 15-25V per inch.

Install the surge

protective device as

close as possible to the

electrical assembly to

maximize surge

protection.

23%

75%

Additional Let-Through Voltage Using IEEE

C1 (6000V, 3000A) Waveform (UL1449 Test

Wave)

Page 37: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

37 © 2016 Eaton. All Rights Reserved..

Checking in…

What is the best way to optimize surge protective

device performance?

• Twisting wires

• Eliminating sharp bends

• Using a thicker wire

• Minimizing lead length

• Integrating the device into Eaton equipment

Page 38: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

38 © 2016 Eaton. All Rights Reserved..

What is the best way to optimize surge protective device performance?

Eaton’s Integrated SPD Series installed

within Eaton equipment optimizes surge

protection without the need for an

additional enclosure.

An integrated SPD is installed in the

factory and can be mounted directly to the

bus bars. This ensures complete and

proper installation and provides the

maximum surge protection possible.

Page 39: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

39 © 2016 Eaton. All Rights Reserved..

Surge protection resources

Application engineers are available through the

Eaton Technical Resource Center (TRC) to

provide high-quality and knowledgeable support

about surge protection.

The TRC can be reached in two ways:

[email protected]

• 1-800-809-2772, option 4, then option 2

Page 40: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

40 © 2016 Eaton. All Rights Reserved..

Surge protection product line

Team member Title Email

Dan Ellis Product Line & Engineering

Manager

[email protected]

Tom Colcombe Senior Product Manager [email protected]

Rick Orman Sales Manager [email protected]

Tom McCaughn Sales Manager [email protected]

Lisa Buono Product Marketing Engineer [email protected]

Dave States Senior Application Engineer [email protected]

Kameron Kline Application Engineer [email protected]

Eric Carper Application Engineer [email protected]

Page 41: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

41 © 2016 Eaton. All Rights Reserved..

Local support and expertise

Our surge protection reps are here to help!

Page 42: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

© 2016 Eaton. All Rights Reserved.. 42

To learn more about Eaton

surge protection and get

product literature, visit

Eaton.com/spd

Page 43: Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple mounting options, such as DIN-rail mounting and close-coupled nipple, ... within

43 © 2016 Eaton. All Rights Reserved..