Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple...
Transcript of Industrial and commercial surge protection · 2016. 10. 3. · of the surge protector • Multiple...
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Industrial and commercial surge protection
Solutions for high energy surges and transient disturbances
August 2016
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What is a surge?
Short-term spikes in voltage that
threaten downstream equipment and
cause immediate and long-term
damage.
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Where do surges come from?
Internal (80%):
• Motors
• Contactors
• Transformers
• Load switching
• Office equipment
• Light dimmers
External (20%):
• Lightning
• Grid switching
• Electrical equipment
in adjacent buildings
• Utility capacitor
switching
• Line switching
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Consequences
Surge events can wreak serious havoc on
inadequately protected facilities:
• Premature aging of equipment
• Process interruptions
• Catastrophic failures
Multiple surges can cause cumulative equipment
damage and eventually result in a catastrophic failure.
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This is why robust surge
protection is critical and
required by building codes
for emergency systems.
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The 2014 National Electrical
Code, Article 700.8 states:
“A listed [surge protective device]
shall be installed in or on all
emergency systems
switchboards and panelboards.”
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This change requires surge
protection to be installed on all
emergency electrical equipment
to improve the reliability of
emergency power systems.
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Let’s see what you know so far…
Are the majority of surges generated from
internal or external sources?
• Internal
• External
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Are the majority of surges generated from internal or external sources?
Internal.
80% of surges are generated within a facility.
This is why executing a facility-wide cascaded
surge protection strategy is critical.
Appropriate surge protection should be applied
across a facility to create a layered defense
solution and ensure critical equipment is fully
protected.
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How Eaton’s devices work
Most surges occur in nanoseconds. Mechanical
protective devices are not fast enough to protect
equipment from damaging surges.
Our surge protective devices shunt high energy surges
away from the equipment being protected through the
use of solid-state, thermally protected metal oxide
varistor (MOV) technology.
Did you know?
Overcurrent devices do not provide protection from surges
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Our solutions support a full surge protection strategy
• All IEEE exposure levels and applications in a
cascaded surge protection strategy
• All common voltages and configurations, with surge
current capacity ratings up to 800 kA
• Different mounting and installation requirements
• Applications requiring features such as EMI/RFI
filtering and Form C relays
• Continuously self-monitoring with LED indicators
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Our surge protection family
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Latest addition: Eaton SPC Series
• Robust protection in a
compact, flexible design
• Configurable for a range
of applications
• Maximum flexibility
through its compact and
configurable design
• Tri-colored protection
status indicators show the
results of continuous self-
diagnostic testing
Click here to learn more
about Eaton’s SPC Series
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Typically installed in or at switchgear,
switchboards, panelboards and motor control
centers
Commercial and industrial applications
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Eaton SPD MAX (SPM) Series
• Side-mount surge protective device for maximum safety, flexibility and protection from the dangers of transients
• Ideal for main service entrances using feeder tap rule applications
• Modular design when specifications require it
• Industry leading integrated lockout provisions provide maximum safety and eliminate the need for maintenance service interruptions
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Eaton SPD Series
• Advanced surge protection with an array of features,
options and configurations
• Ideal for spec-driven applications
• Maximizes protection by integrating surge devices into the
electrical assembly, keeping installation leads short
Install two ways:
• Direct integration into
electrical assemblies (left)
• Externally side-mounted to
equipment (right)
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Distribution panel, subpanel, large control panel
and loadcenter applications with current ratings
of up to 400A
Commercial and light industrial applications
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Eaton SPC Series
• Robust protection in a compact, flexible design
configurable for a wide range of applications
• Uses thermally protected MOV technology
• Tri-colored LED protection status indicators for each
phase and neutral-ground protection mode
• Configurable options:
• audible alarm
• Form C relay contact
• EMI/RFI filtering
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Eaton CVX Series
• Designed for medium and low surge exposure levels
and chemically aggressive environments
• Compact NEMA 4X design
• LED protection status indicators
• Also ideal for point-of-use applications requiring cost-
effective, high-quality system protection
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Eaton SP1 Series
• Reliable, point-of-use and cost-
effective surge protection
• Compact NEMA 4 design
• Patented LED indicators display health
of the surge protector
• Multiple mounting options, such as
DIN-rail mounting and close-coupled
nipple, allow for installation in a variety
of applications
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OEM and control panel applications
Control panel and point-of-use applications with
current ratings of up to 200 A
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Eaton SP2 Series
• Meets equipment surge protection needs in light
commercial electrical systems and original equipment
manufacturer (OEM) applications
• Cost-effective, compact NEMA 4X solution with an
LED protection indicator
• Rear-nipple form factor allows for direct substitution in
many OEM applications
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Eaton AEGIS Series
• Combines superior line filtering and surge protection to
protect critical equipment and power supplies
• Available industry leading 75 dB noise attenuation
provides optimal point of use protection
• Multiple form factors and current ratings available for
single phase, series and parallel wired applications
• Uses standard MOV
technology
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Checking in…
Which Eaton series offers integrated surge
protection (like you see in
this image)?
• SPM Series
• SPD Series
• SPC Series
• CVX Series
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Which Eaton series offers integrated surge protection?
Eaton’s SPD Series offers integrated and side-mount surge protective
devices. Integrating surge devices into the electrical assembly maximizes
performance by keeping installation leads as short as possible.
Integration is available with:
• Panelboards
• Switchboards
• Motor control centers
• LV switchgear
• Automatic transfer switches
• Bus plugs
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Checking in…
How important is installation to surge protection?
• Extremely important
• Fairly important
• Somewhat important
• Not important
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How important is installation to surge protection?
Proper installation is extremely important when
it comes to effective surge protection. Installation
directly impacts device performance.
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Maximizing surge protection
Direct bus connected
Best protection, lowest
let-through voltage
Wired connection
through a breaker
Better than side
mount
Side mount
Good let-though voltage
if leads are short
Good Better Best
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Checking in…
Twisting wires improves surge protective device
performance.
• True
• False
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Twisting wires improves surge protective device performance
True: Twisting wires can reduce let-through voltage and
improve surge protective device performance.
If lead length is longer
than four inches,
applying one twist per
four inches of wire is
recommended to
improve surge
protection.
23%
75%
Additional Let-Through Voltage Using IEEE C1
(6000V, 3000A) Waveform (UL1449 Test Wave)
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Checking in…
Eliminating sharp bends improves surge
protective device performance.
• True
• False
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Eliminating sharp bends improves surge protective device performance
True: Eliminating sharp bends improves surge protective
device performance.
This is a recommended practice for surge protective
device installation and helps reduce let-through voltage.
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Checking in…
Using a thicker wire improves surge protective
device performance.
• True
• False
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Using a thicker wire improves surge protective device performance
False: Using a thicker wire complicates installation.
It’s not a recommended practice for improving surge
protective device performance.
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Checking in…
Minimizing lead length improves surge protective
device performance.
• True
• False
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Minimizing lead length improves surge protective device performance
True: Lead length directly effects surge protection.
Installation lead length can increase let-through voltage
by 15-25V per inch.
Install the surge
protective device as
close as possible to the
electrical assembly to
maximize surge
protection.
23%
75%
Additional Let-Through Voltage Using IEEE
C1 (6000V, 3000A) Waveform (UL1449 Test
Wave)
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Checking in…
What is the best way to optimize surge protective
device performance?
• Twisting wires
• Eliminating sharp bends
• Using a thicker wire
• Minimizing lead length
• Integrating the device into Eaton equipment
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What is the best way to optimize surge protective device performance?
Eaton’s Integrated SPD Series installed
within Eaton equipment optimizes surge
protection without the need for an
additional enclosure.
An integrated SPD is installed in the
factory and can be mounted directly to the
bus bars. This ensures complete and
proper installation and provides the
maximum surge protection possible.
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Surge protection resources
Application engineers are available through the
Eaton Technical Resource Center (TRC) to
provide high-quality and knowledgeable support
about surge protection.
The TRC can be reached in two ways:
• 1-800-809-2772, option 4, then option 2
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Surge protection product line
Team member Title Email
Dan Ellis Product Line & Engineering
Manager
Tom Colcombe Senior Product Manager [email protected]
Rick Orman Sales Manager [email protected]
Tom McCaughn Sales Manager [email protected]
Lisa Buono Product Marketing Engineer [email protected]
Dave States Senior Application Engineer [email protected]
Kameron Kline Application Engineer [email protected]
Eric Carper Application Engineer [email protected]
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Local support and expertise
Our surge protection reps are here to help!
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To learn more about Eaton
surge protection and get
product literature, visit
Eaton.com/spd
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