Industrial Actuators

Rev: 07/31/2013

www.braycommercialdivision.com Phone - 1-888-412-272911/2012

Fax - 1-888-412-2720

Industrial Actuators

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Series 70600 to 18,000 lb. in.

24V and 120V, On/Off and Modulating

AU Series21,000 to 70,000 lb. in.On/Off and Modulating

Series 92/93Up to 30,000 lb. in.

Pneumatic Double Actingand Spring Return

Industrial Electric ActuatorsFeatured Actuators

Featured Industrial Actuators

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Series 70 Industrial Electric Actuators

FEATURES BENEFITS

On/Off and modulating models are available in 24, 110 and 220 VAC. The standard enclosure is NEMA 4x and IP65 rated with an industrial polyester finish, making the Series 70 the ideal choice for cooling tower valves and other outdoor applications. The advanced Servo Pro modulating control card assures compatibility with virtually any analog control signal used in todays building automation and temperature control systems.

Compact design and direct mounting

UL, CSA and CE approved (most models)

High visibility beacon position indicator

Internal isolation relays

Manual declutchable override handwheel

Advanced Servo Pro modulating option

Optional battery backup on 24 VAC models

Fits in tight spaces, installs easily

Assures universal application acceptability

Assists in field operation

Allows parallel wiring of multiple actuators from a single control output Allows manual positioning without disconnecting power

Provides on-board diagnostics and user adjustable options including control signal type, speed controls and other features.

Assures return to a predetermined position upon loss of power supply

Industrial Electric Actuators Series 70 - Features and Benefits

The Bray Series 70 Electric Actuator provides a rugged, compact industrial actuator solution to a wide range of quarter turn applications including butterfly valves, ball valves, and dampers. Available in torque outputs from 600 to 18,000 lb. in. (68 to 2033 Nm), these actuators mount directly to Bray and other industry standard butterfly valves without the need for brackets and linkages. The manual declutchable override handwheel is standard on all Bray Series 70 actuators, providing end user convenience in installation, commissioning and service.


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Industrial Electric Actuators Series 70 - Non-Spring Return

modEl SElEcTIoN

24 V

AC

120

VAC

On/

Off

Mod

ulat

ing

Hea

ter

Aux

. Sw

itche

s

Torq

ue O

utp

utin

/lb

s.

Feat

ure

Model Number

70-24-0061 70-24-0061H

70-24-0061SV 70-24-0061SVH

70-0061 70-0061H

70-0061SV 70-0061SVH

70-0121 70-0121H

70-0121SV 70-0121SVH 70-24-0201

70-24-0201H 70-24-0201SV

70-24-0201SVH 70-0201

70-0201H 70-0201SV

70-0201SVH

600600600600600600600600

120012001200120020002000200020002000200020002000

300030003000500050005000500050005000500050006500650065006500

13,00013,00013,00013,00018,00018,00018,00018,000

24 V

AC

120

VAC

On/

Off

Mod

ulat

ing

Hea

ter

Aux

. Sw

itche

s

Torq

ue O

utp

utin

/lb

s.

Feat

ure

Model Number

70-0301 70-0301H

70-0301SV 70-0301SVH 70-24-0501

70-24-0501H 70-24-0501SV

70-24-0501SVH 70-0501

70-0501H 70-0501SV

70-0501SVH 70-0651

70-0651H 70-0651SV

70-0651SVH 70-1300

70-1300H 70-1300SV

70-1300SVH 70-1800

70-1800H 70-1800SV

70-1800SVH

3000

Application Note: Use Series 70 actuators only to control equipment under normal operating conditions. Where failure or malfunction of the electric actuator could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or malfunction of the electric actuator.


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Industrial Electric Actuators Specifications - Series 70

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the nearest Bray office. Bray controls shall not be liable for damages resulting from misapplication or misuse of its products.

SpEcIFIcATIoNS

Torque StrokeModel Voltage (lb. in.) Time Full Load Locked Rotor

70-24-0061 24 VAC 600 45 sec. 1.870-24-0201 24 VAC 2000 60 sec. 2.070-24-0501 24 VAC 5000 60 sec. 3.0

---

70-0061 120 VAC 600 30 sec. 1 1.470-0121 120 VAC 1200 30 sec. 0.78 2.170-0201 120 VAC 2000 30 sec. 1 2.170-0301 120 VAC 3000 30 sec. 1.2 3.070-0501 120 VAC 5000 30 sec. 1.6 3.070-0651 120 VAC 6500 30 sec. 2.3 3.170-1300 120 VAC 13000 110 sec. 2.3 3.170-1800 120 VAC 18000 110 sec. 2.5 3.1

Motor Duty Cycle Continuous Duty

Aux Switches 10A (1/3 HP) @ 120 VAC(Two SPDT) 10A (1/2 HP) @ 220 VAC

Heater (Optional) 24V Models 5 Watt, PTC style, self regulating120 V Models 5 Watt, PTC style, self regulating

Servo Control Input 0 to 10 VDC, 2 to 10 VDC, 0 to 5 VDC, 4 to 20 mA(Modulating Models) Input Impedance Voltage: 1000K Ohms; Current: 250 Ohms

Housing Die Cast Aluminum, Polyester FinishNEMA 4X, IP 65

Conduit Entries (2) 70-0061, 1/2" NPTAll Other Models, 3/4" NPT

Terminal Strip On/off Models, 12 to 22 AWGModulating Models, 14 to 24 AWG

Ambient Temperature -20 to 150F (-29 to 65C)

Agency Listings (120V) UL, CE, CSA

Current Draw (Amps)

Industrial electric actuators shall include manual declutchable override handwheel and high visibility position indication. Motors shall be continuous duty. Enclosure shall be NEMA 4X, IP 65 rated. Actuator shall conform to ISO 5211 standards for direct mounting onto quarter turn valves. On/Off actuators shall be equipped with internal isolation relays to allow parallel wiring of multiple units. Modulating actuators shall be equipped with a microprocessor-based servo control with on-board diagnostics. Actuator shall be UL, CSA and CE approved. Actuators shall be Bray Series 70 or approved equal.


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wIRINg

Note: Use this Series 70 Electric Actuator only to control equipment under normal operating conditions. Where failure or malfunction of the electric actuator could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other devices such as supervisory or alarm systems or safety or limit controls intended to warn of, or protect against, failure or malfunction of the electric actuator.

Note: Do not install or use the Series 70 Electric Actuator in or near environments where corrosive substances or vapors could be present. Exposure of the electric actuator to corrosive environments may damage the internal components of the device, and will void the warranty.

Industrial Electric ActuatorsWiring - Series 70

120 VAc modUlATINg wIRINg

INCOMING COMMAND SIGNAL

+ 5 VDC AT 50 mA(RESISTIVE CONTROL)

LOAD DEVICENOT TO EXCEED

500 OHM

POSITIONFEEDBACK

DEVICE

SINGLE PHASEPOWER SUPPLY

NEUTRAL

LIVE

GROUNDSTATUS

COM

+5

COMMON

CLOSELIMIT

OPENLIMIT

CLOSE

SPEED

OPEN

SPEED

DEA

D BA

ND

COMMON

HANDWHEEL

FUSE

NEUTRAL

LINE

HIGHVOLTAGE

FACTORY

CALIBRATE

INPUT(-)

INPUT(+)

+5VDC

OUTPUT (-)

OUTPUT (+ )

NEUTRAL

MOTORCLOSE

MOTOROPEN

OUTGOING FEEDBACK SIGNAL

ON

FB POT

12345678910

POWER

SERVOPRO

+

-

+

-

C

D

B

A

(VOLTAGE FREE)

(VOLTAGE FREE)AUX SWITCH CLOSE

AUX SWITCH OPEN

N.O.

N.O.

E

F

COM

CLOSE

OPEN

TORQ

UE LIM

IT

COM

CLOSE

OPEN

CON

TROL BO

X

HEA

TER

NOTE: 24 VAC SERVO HAS 2 TERMINALS ONLY

120 VAc oN/oFF wIRINg

A

B

C

D

1

2

3

4

5

6

7

8

9

YELLOW ORBLACK

RED

BLUE

O C

N

MOTOR

FOR HEATER OPTION ONLY

CLOSE

OPEN

GROUND

OPEN

CLOSE

L

N

SINGLE PHASEPOWER SUPPLY

CLOSE N.O.(VOLTAGE FREE)

OPEN N.O.(VOLTAGE FREE)

FIELD WIRING ACTUATOR FIELD WIRING ACTUATOR



GROUND

A

B

C

D

DCMOTOR

BLACK

WHITE

1

2

3

4

5

6+

-

FOR HEATER OPTION ONLY

N

L

24 VACSINGLE PHASE

POWER SUPPLY

OPEN

OFF

CLOSE

24 VAc oN/oFF wIRINg

Notes: 1. Command signal and feedback wires MUST be shielded and grounded for proper servo operation.

2. The command signal input (-) terminal is internally connected to the servo neutral terminal. DO NOT connect the live to the neutral terminal on the servo.

3. Command signal and feedback signal must be isolated from each other and any other circuits. When usig 0-10VDC, 0-5VDC & 2-10VDC, The common of the command signal should NOT be ground/earth refer-enced.

4. Feedback loop is powered by the servo, do not supply external power.

5. Command signal & feedback signal wires should be shielded properly & shield should be grounded/earthed on one end only, preferably the controller end.

The 24 V Servo Pros (Revision J) can be wired 3 or 4 wire configured


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INCOMING COMMAND SIGNAL



500 OHM

POSITIONFEEDBACK

DEVICE

24 VACPOWERSUPPLY{NEUTRALLIVE

GROUNDSTATUS

COM

+5

COMMON

CLOSELIMIT

OPENLIMIT

CLO

SE

SP

EE

D

OP

EN

SP

EE

D

DE

AD

BA

ND

COMMON

HANDWHEEL

FUSE

CALIBRATE

INPUT(-)INPUT(+)

+5VDC

OUTPUT (-)

OUTPUT (+)

MOTORCLOSE

MOTOROPEN


ON

FB P

OT

12345678910

POWER

SERVOPRO

+

-

+-

{

C

D

B

A

(VOLTAGE FREE)


AUX SWITCH OPEN

N.O.

N.O.

E

F

COM

CLOSE

OPEN

TOR

QU

E LIM

IT

COM

CLOSE

OPEN

CO

NTR

OL B

OX

HE

ATE

R

POSITIVE INCOMINGCOMMAND SIGNAL



500 OHM

POSITIONFEEDBACK

DEVICE

STATUS

COM

+5

COMMON

CLOSELIMIT

OPENLIMIT

CLO

SE

SP

EE

D

OP

EN

SP

EE

D

DE

AD

BA

ND

COMMON

HANDWHEEL

FUSE

NEUTRAL

LINE

CALIBRATE

INPUT(-)INPUT(+)

+5VDC

OUTPUT (-)

OUTPUT (+)

MOTORCLOSE

MOTOROPEN


ON

FB P

OT

12345678910

POWER

SERVOPRO

+

+-

COM

CLOSE

OPEN

TOR

QU

E LIM

IT

COM

CLOSE

OPEN

CO

NTR

OL B

OX

HE

ATE

R

24 VACPOWERSUPPLY{NEUTRALLIVE

GROUND

C

D

B

A

(VOLTAGE FREE)


AUX SWITCH OPEN

N.O.

N.O.

E

F

NEUTRAL

LINE

wIRINg

24 VAc 4-wIRE modUlATINg

24 VAc 3-wIRE modUlATINg

Industrial Electric ActuatorsWiring - Series 70

Notes: 1. Command signal and feedback wires MUST be shielded and grounded for proper servo operation.

2. The command signal input (-) terminal is internally connected to the servo neutral terminal. DO NOT connect the live to the neutral terminal on the servo.

3. Command signal and feedback signal must be isolated from each other and any other circuits. When usig 0-10VDC, 0-5VDC & 2-10VDC, The common of the command signal should NOT be ground/earth refer-enced.

4. Feedback loop is powered by the servo, do not supply external power.

5. Command signal & feedback signal wires should be shielded properly & shield should be grounded/earthed on one end only, preferably the controller end.

The 24 V Servo Pros (Revision J) can be wired 3 or 4 wire configured


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Industrial Electric ActuatorsDimensions - Series 70

dImENSIoNS

KTypically4 PlacesM

Typically4 Places

F

B

E5.4Max Stem

Entry

D A1.25 [32]

J

Holes For#10-24 UNC[M5]

Typically .78[20]

3.00[76]

H NPT Conduit Entry 2 Places

Allow 5.0 forCover Removal

R

G

1.97[50]

.47[12]

2.38[60]

2.50[62.7]

.62[15.8]

3.05[77.9]

Detail A2 - Output Bore

U

TS

C

S70-130/180S70-131/181

F

P

KTypically4 Places

N x Q Deep

MTypically4 Places

A

G.47[12] 1.97 x 2.6 Deep[50 x 66]

B

Allow 5.0 [127]For Cover Removal

Holes For#10-24 UNC or M54 Places

Typically .78[20]

1.25 [32]

3.00[76]

H NPT Conduit Entry 2 Places

J E

.60 For Override[15] Engagement

D

1.60 [41]

R

Detail A1 - Output Bore(Series 70-030, 050, 065 Only)

Please reference illustration belowACTUATOR

MODELNUMBER

SERIES 70 ACTUATOR DIMENSIONS

A B C D E F G H JK

(UNC)x B.C.

M (UNC)x B.C.

RWt. lbs

[kgs]

S70-00617.5

[191]

5.6

[142]

3.0

[76]

5.1

[130]

1.9

[48]

1.94

[49.3]

.19

[4.8]

1/2

2.0

[51]

5/16-18x 2.76

F07

.75

[19]

.51

[13]

1.75

[44]

3.5 _ _ _

_ _ _

_ _ _

[89]

12

[6]

S70-0121

S70-0201

10.1

[257]

7.8

[198]

3.7

[94]

6.5

[165]

2.5

[64]

2.69

[68.3]

.56

[14.2]

3/4

2.6

[66]

5/16-18x 2.76

F07

1/2-13x 4.92

F12

1.18

[30]

.87

[22]

2.20

[56]

8

[203]

28

[13]

S70-0301

S70-0501

S70-0651

12.1

[307]

9.5

[241]

5.6

[142]

7.2

[183]

2.9

[74]

3.19

[81]

.56

[14.2]

3/4

3.1

[79]

1/2-13x 4.92

F12

3/4-10x 6.50

F16See Detail A1

12

[305]

48

[22]

S70-1300

S70-1800

12.1

[307]

9.5

[241]

6.0

[152]

12.5

[317]

8.1

[206]

9.2

[234]

.56

[14.2]

3/4

8.3

[211]

1/2-13x 4.92

F12

3/4-10x 6.50

F16See Detail A2

12

[305]

6.1

[155]

12.7

[323]

8

[203]

118

[54]

Dimensions are in Inches [Millimeters in brackets]

N P Q S T U

70-0061 to 70-0651

70-1300 to 70-1800


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Industrial Electric Actuators(BBU) Battery Backup for the - Series 70

The Battery Backup (BBU) option for the Bray Series 70 24VAC actuators provides a convenient and cost effective solution to provide return of the valve or damper to a user-selectable position upon loss of supply power. The BBU is available for both On/Off and modulating actuators.

The advanced circuitry of the BBU continuously monitors battery strength and provides a visual indication (LED) and remote indication (via dry contact). The BBU is housed in sturdy die cast aluminum NEMA 4x (IP 65) enclosure and is factory mounted and factory wired to the Bray Series 70 24 VAC actuator.

Features Benefits

Factory installed and wired Reduces field installation cost

Battery Strength Indication Provides visual and electronic indication of low battery state

Field selectable Normally Open Application FlexibilityOr Normally Closed

Nema 4x (IP 65) enclosure Suitable for outdoor use, subject to ambient temperature limits

BATTERy BAckUp FoR SERIES 70 AcTUAToRS

modEl SElEcTIoN

Model Number

Feat

ure

70-24-0061SV-BBU 600

70-24-0061SVH-BBU 600

Torq

ue

On

/Off

Mo

dul

atin

g

Hea

ter

Au

xilia

ry

Swit

ches

70-24-0201SV-BBU 2000 70-24-0201SVH-BBU 2000

70-24-0501SV-BBU 5000 70-24-0501SVH-BBU 5000


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Industrial Electric ActuatorsSpecifications and Dimensions - (BBU) Battery Backup

SpEcIFIcATIoNS

In the normal mode of operation with power supplied to the actuator, the batteries maintain a charge and are in an offline mode. The power applied to the motor is from the power supply, not the batteries.

Upon loss of supply power, after a 10 second startup sequence, the BBU circuitry applies the stored power in the batteries to move the valve or damper to the full open or full closed position designated by the user. The actuator remains in this position until external power is restored to the unit.

For two position (on/off units), and modulating units, the BBU board automatically detects when the actuator has reached the desired position and then disconnects the battery power from the motor.

Application Note: Use Battery Backup (BBU) only to control equipment under normal operating conditions. Where failure or malfunction of the electric actuator could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other devices such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or malfunction of the electric actuator.

opERATIoN

Power Requirements 24 to 27 VAC

VA Requirements (Actuator w/ BBU)

70-24-0061BBU, 70-24-0061SVBBU70-24-0201BBU,70-24-0201SVBBU

100 VAEach BBU must be wired separately to a dedicated transformer

70-24-0501BBU, 70-24-0501SVBBU

Contact RatingsBattery Strength Alarm 2 A

All Other Contacts See Bray Series 70 document

Temperature Limits

Operating -4 to 122F (-20 to 50C)

Battery Charging -4 to 122F (-20 to 50C)

Storage -40 to 140F (-40 to 60C)

Batteries (2)

Type SLA (Sealed Lead Acid) Power Sonic PS1212 or Equal

Life 4 years, depended on ambient Temperature

Charging ContinuousDischarging 4.2A (Only upon loss of input power)

Housing Die Cast aluminium, Polyester finish, Nema 4X (IP 65)

WiringConduit Entries (2) 3/4 NPTTerminal Block Max 14 AWG

dImENSIoNS

All dimensions in inches.Allow 5.0" for cover removal.

A

C (NPT Conduit entry 2 places)

B

BBU with Actuator DIMENSIONSACTUATOR CBA

70-24-0061 12 7.4 3/4

70-24-0201 14.5 7.9 3/4

70-24-0501 16.6 8.4 3/4


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Industrial Electric ActuatorsWiring - (BBU) Battery Backup

oN/oFF wIRINg

modUlATINg wIRINg

FIELD WIRING BATTERY BACKUP ACTUATOR

CLOSED

RED

RED

BLUE

BLUE

OPEN

NEUTRAL

LIVE24 VAC POWER SUPPLY

BATTERY REPLACEMENT ALARM(VOLTAGE FREE) N.O. CONTACT



STATUS

COM

+5

COMMON

CLOSELIMIT

OPENLIMIT

CLO

SESPEED

OPEN

SPEED

DEAD

BAND

COMMON

HANDWHEEL

FUSE

NEUTRAL

LINE

CALIBRATE

INPUT(-)INPUT(+)

+5VDC

OUTPUT (-)

OUTPUT (+)

MOTORCLOSE

MOTOROPEN

ON

FB POT

12345678910

POWER

SERVOPRO

COM

CLOSE

OPEN

TOR

QU

E LIMIT

CO

S10S9 S8 S7 S6 S5 S4 S3 S2 S1

M

CLOSE

OPEN

CO

NTR

OL BO

X

HEATER

FIELD WIRING BATTERY BACKUP ACTUATOR

GROUND

NEUTRALLIVE

SHIELDED CABLE

OUTGOING FEEDBACK SIGNAL (SHIELDED)

24 VAC POWER SUPPLY

BATTERY REPLACEMENT ALARM(VOLTAGE FREE) N.O. CONTACT



INCOMING COMMAND

SIGNAL

POSITION FEEDBACKDEVICE

LOAD DEVICE NOTTO EXCEED 500

STATUS

COM

+5

COMMON

CLOSELIMIT

OPENLIMIT

CLO

SESPEED

OPEN

SPEED

DEAD

BAND

COMMON

HANDWHEEL

FUSE

NEUTRAL

LINE

CALIBRATE

INPUT(-)INPUT(+)

+5VDC

OUTPUT (-)

OUTPUT (+)

MOTORCLOSE

MOTOROPEN

ON

FB POT

12345678910

POWER

SERVOPRO

COM

CLOSE

OPEN

TOR

QU

E LIMIT

CO

S10S9 S8 S7 S6 S5 S4 S3 S2 S1

M

CLOSE

OPEN

CO

NTR

OL BO

X

HEATER

RED

RED

BLUEBLUE


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The standard AU models are 120V single phase. Three phase units are available as an option. All AU series actuators include two auxiliary switches, torque switches, a position indicator and a heater. Modulating units provide position feedback as standard.

AU series actuators mount directly to Bray butterfly valves and ball valves without the need for adapter bracket. Thermal overload protection is provided by means of PTC thermistors connected directly to the motor windings.

AU SeriesIndustrial Actuators

AU Series Industrial Electric Actuators

AU Series Electric actuators provide precise, durable control of quarter turn valves including rub-ber seated butterfly valves, high performance butterfly valves and industrial ball valves. The compact industrial housing is rated to NEMA 4X (IP 67) standards for outdoor use. All models include integrated controls and a manual override handwheel.


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AU Series Specifications and Model Selection

Power Requirements 115 VAC 10% at 60 Hz, Single PhaseCurrent Draw Full Load 6.5 A

Locked Rotor 14 AControl Type AU-xxxx On/Off or Floating

AU-xxxxSV ProportionalInput Signal AU-xxxx 115 VAC 10% at 60 Hz

AU-xxxxSV 4 to 20 mARunning Torque AU-2130 21,300 in-lb (2,407 Nm)

AU-4068 40,680 in-lb (4,596 Nm)AU-7080 70,800 in-lb (8,000 Nm)

Operating Time 60 sec.Duty Cycle 15 min. continuous max six starts/minuteCycles 15,000 Full Stroke Cycles; 2,500,000 Repositions at Rated Running TorqueTerminals AUMA plug/ socket connector with screw type connectionHeater AU-xxxx 120 V internal (12.5 W)

AU-xxxxSV 24 V internal (12.5 W)Motor Protection PTC ThermistorsEnclosure NEMA 4, 4X, IP 67Temperature Limits -20F to 175F (-29C to 79C)Weights AU-2130 165 lb (75 kg)

AU-4068 195 lb (88 kg)AU-7080 285 lb (129 kg)

SpEcIFIcATIoNS

Model Number

Feat

ure

Torq

ue

On

/Off

Mo

dul

atin

g

Hea

ter

Au

xilia

ry

Swit

ches

AU-2130 21,300

AU-2130SV 21,300

AU-4068 40,680

AU-4068SV 40,680

AU-7080 70,800

AU-7080SV 70,800

modEl SElEcTIoN


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AU SeriesOn/Off and Modulating Wiring

oN/oFF wIRINg

modUlATINg wIRINg

INTERFACE

U1 V1 W1 1 2 643 5 7 8 9

STATUS

131110 12 1514 16 1817 19

STATUSFAULT

RE

MO

TE

CO

MM

ON

OP

EN

CLO

SE

CO

MM

ON

NC

NOSUPPLY

1 PHASE

POWER

L1 N

LOC

AL

RE

MO

TE

LOC

AL

CO

MM

ON

STATUSSELECTOR

U2 V2 W2

SIGNALINPUT

CLOSE

OPEN

STOP

CUSTOMER USE115VAC

GR

OU

ND

383433 3635 37 39 40

LSC

9

LSO

10 11 12

U1 V1 W1 1 2 643 5 7 8 9 131110 12 1514 16 1817 19

FAULTSTATUS

REMOTE

COMMON

CO

MM

ON

NC

NO

SUPPLY1 PHASE

POWER

L1 N

LOCAL

CUSTOMERUSE

24 VAC

U2 V2 W2

INPUTCOMMAND

SIGNAL

CLOSE

OPEN

GR

OU

ND

383433 3635 37 39 40

LSC

9

LSO

10 11 12

2423

POSITIONFEEDBACK

4-20 mA250

MAX LOAD

- +

4-20 mA

+ -

CUSTOMEROPTIONAL

CUSTOMER

MAN. AUTOSELECTOR

STATUS


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AU SeriesDimensions

LOCAL REMOTE

OFF

STOP

CLOSE

OPEN

Conduit Entries(1) 1 1/4"(2) 3/4"

75 [3.0"]

312 [12.3"]

158 [6.2"]

143 [5.6"]250 [9.8"]

160 [6.3"]

300 [11.8"]

150 [5.9"] 125 [4.9"]

173 [6.8"]

342 [13.5"]

392 [15.4"]

921 [36.2"]

298 [11.7"]

553 [21.8"]

XXX

LOCAL REMOTE

OFF

STOP

CLOSE

OPEN

Conduit Entries(1) 1 1/4"(2) 3/4"

75 [3.0"]

312 [12.3"]

158 [6.2"]

143 [5.6"]250 [9.8"]

160 [6.3"]

300 [11.8"]

150 [5.9"] 125 [4.9"]

173 [6.8"]

342 [13.5"]

392 [15.4"]

921 [36.2"]

298 [11.7"]

553 [21.8"]

XXX

LOCAL REMOTE

OFF

STOP

CLOSE

OPEN

160 [6.3"]

250 [9.8"]

330 [13.0"]

160 [6.3"]165 [6.5"]

218 [8.6"]

392 [15.4"]

418 [16.5"]

1100 [43.3"]

75 [3.0"]

170 [6.7"]

312 [12.3"]

(2) 3/4"Conduit Entries

(1) 1 1/4"

143 [5.6"]553 [21.8"]

298 [11.7"]

XXX

AU-2130

AU-4068

AU-7080


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Industrial Pneumatic ActuatorsSeries 92/93 - Features and Benefits

Bi-Directional Travel Stops Allows for precise open/close points.

IP 65 Enclosure Suitable for outdoor use, subject to ambient temperature limits.

Optional Spring Cartridges Provides easy conversion from double-acting to spring return.

Direct-Mount Design No special hardware or mounting kits required.

Varied Control Options On/Off, 3 - 15 psi pneumatic, and 4 - 20 mA electro-pneumatic.

The Bray Series 92/93 high pressure pneumatic actuators are ideally suited to a wide range of quarter turn applications including butterfly valves, ball valves and dampers. These rack and pinion actuators are available in Series 92 double acting (air to open, air to close) and Series 93 single acting (spring return) models.

The compact and robust design of the Series 92/93 actuators feature an extruded aluminum housing, polyester-coated die cast aluminum end caps, die cast aluminum opposed pistons, and a carbon steel zinc plated output pinion. Conforming to the ISO 5211 top flange standard, all Series 92/93 actuators are directly mounted to the valve top plate or saddle without the need for adapters or brackets.

Series 92/93 actuators are available with a wide range of factory-mountedBrayline accessories including pneumatic positioners, electro pneumatic positioners, solenoid valves, position indicators and manual declutchablegear override assemblies.

SERIES 92/93 AcTUAToRS

FEATURES BENEFITS


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Series 92/93Pneumatic Actuators

mATERIAlS oF coNSTRUcTIoN

Body Extruded aluminum alloy, anodized

End Caps Die cast aluminum alloy with corrosion resistant polyester coating

Pistons Die cast aluminum alloy

Output Shaft/Pinion Carbon Steel, zinc plated

Travel Stop Alloy Steel

Shaft Bearings Acetal

Piston Guides Acetal

Fasteners Stainless Steel

Springs Spring Steel, protective coating

O-Ring Seals Buna-N

Options Polyester coated body exterior Electroless Nickel plated body exterior Hard Anodized body exterior Stainless Steel pinion

Note: Assemblies are sized at 80 psi.

PSI

Model Number40 psi 60 psi 80 psi 100 psi

Actuator Torque Data (IN -LB) Double Acting

120 psi

92-63 145 221 297 373 449

92-83 351 536 721 906 1091

92-93 493 753 1013 1272 1532

92-119 1058 1615 2171 2728 3285

92-128 1410 2152 2894 3636 4378

92-160 2797 4270 5742 7214 8687

92-210 5783 8826 11870 14914 17957

92-255 14211 21691 29171 36650 44130


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IndustrialPneumatic Actuators

AcTUAToR ToRqUE dATA (IN-lB) - SpRINg RETURN

Air Supply (psi) Spring

Model Number

Springs(Pairs)

40 60 80 100 120 SpringStart

StrokeEndStart End Start End Start End Start End Start End

93-632 2 91 65 167 141 243 217 319 293 395 369 80 54

93-633 3 64 27 140 103 216 179 292 255 368 331 118 81

93-634 4 113 65 189 141 265 217 341 293 156 108

93-635 5 86 27 162 103 238 179 314 255 194 135

93-636 6 135 65 211 141 287 217 232 162

93-632 2 210 167 395 352 580 537 765 722 950 907 184 141

93-833 3 156 76 341 261 526 446 711 631 896 816 275 195

93-834 4 281 176 466 361 651 546 836 731 360 255

93-835 5 220 97 405 282 590 467 775 652 439 316

93-836 6 369 185 554 370 739 555 536 352

93-932 2 310 232 570 492 830 752 1089 1011 1349 1271 261 183

93-933 3 218 101 478 361 738 621 997 880 1257 1140 392 275

93-934 4 386 231 646 491 905 750 1165 1010 522 367

93-935 5 294 94 554 354 813 613 1073 873 659 459

93-936 6 462 229 721 488 981 748 784 551

93-1192 2 692 469 1249 1026 1805 1582 2362 2139 2919 2696 589 366

93-1193 3 509 174 1066 731 1622 1287 2179 1844 2736 2401 884 549

93-1194 4 883 437 1439 993 1996 1550 2553 2107 1178 732

93-1195 5 700 142 1256 698 1813 1255 2370 1812 1473 915

93-1196 6 1073 404 1630 961 2187 1518 1767 1098

93-1282 2 880 465 1622 1207 2364 1949 3106 2691 3848 3433 945 530

93-1283 3 1357 733 2099 1475 2841 2217 3583 2959 1419 795

93-1284 4 1094 261 1836 1003 2578 1745 3320 2487 1891 1058

93-1285 5 1568 529 2310 1271 3052 2013 2365 1326

93-1286 6 1302 57 2044 799 2786 1541 2837 1592

93-1602 2 1819 1118 3292 2591 4764 4063 6236 5535 7709 7008 1679 978

93-1603 3 1399 349 2872 1822 4344 3294 5816 4766 7289 6239 2448 1398

93-1604 4 2452 1123 3924 2595 5396 4067 6869 5540 3147 1818

93-1605 5 2030 353 3502 1825 4974 3297 6447 4770 3917 2240

93-1606 6 3154 1196 4626 2668 6099 4141 4546 2588

93-2102 2 3833 2508 6876 5551 9920 8595 12964 11639 16007 14682 3275 1950

93-2103 3 2859 868 5902 3911 8946 6955 11990 9999 15033 13042 4915 2924

93-2104 4 4930 2275 7974 5319 11018 8363 14061 11406 6551 3896

93-2105 5 3949 638 6993 3682 10037 6726 13080 9769 8188 4877

93-2106 6 6022 2031 9066 5075 12109 8118 9839 5848

93-2552 2 9487 6747 16967 14227 24447 21707 31926 29186 39406 36666 7464 4724

93-2553 3 7125 3015 14605 10495 22085 17975 29564 25454 37044 32934 11196 7086

93-2554 4 12243 6762 19723 14242 27202 21721 34682 29201 14929 9448

93-2555 5 9880 3030 17360 10510 24839 17989 32319 25469 18661 11811

93-2556 6 14998 6778 22477 14257 29957 21737 22393 14173


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dimensions

63 83 93 119 128 160 210 255

Air 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4

Aiso F

1.97F 05

1.97F 05

1.97F 05

2.76F 07

2.76F 07

4.92F 12

6.50F 16

Biso F

2.76F 07

2.76F 07

2.76F 07

4.92 F 12

4.92F 12

4.92F 12

6.50F 16

7.87x4.72Rect.

C .55 .75 .75 1.18 1.18 1.18 1.97 2.50

d .40 .51 .51 .87 .87 .87 .47 .62

e 4.53 5.43 5.78 7.28 8.09 9.36 11.45 13.35

F 5.58 7.40 9.10 11.90 12.31 15.54 17.80 26.70

G(UnC)

1/4-20x .32

1/4-20x .32

1/4-20x .32

5/16-18x .46

5/16-18x .46

1/2-13x .78

M16x2x 28mm

H(UnC)

5/16-18x .40

5/16-18x .40

5/16-18x .40

1/2-13 x .69

1/2-13x .69

1/2-13x .75

5/8-11x 1.11

M16x2x 28mm

J .38 .50 .50 1.12 1.12 1.12 1.12 1.12

L 1.38 1.46 1.46 2.20 2.20 2.20 2.76 4.25

m 3.46 4.27 4.61 5.52 6.32 7.80 10.04 11.89

n 1.72 2.02 2.47 2.78 2.88 3.07 4.25 4.75

P 3.11 3.83 4.44 5.15 5.58 6.82 8.83 10.75

Q 3.15 3.15 3.16 3.16 3.16 5.12 5.12 5.12

s .89 .89 1.32 1.64 1.64 1.39 1.44 1.50

T .79 .79 .79 .79 .79 1.18 1.18 1.18

U .47 .47 .47 .47 .47 .75 .75 .75

note: Double Acting and Spring Return actuators have the same overall dimensions. ISOFmeansmountingflange-drillingpattern.

Actuator Speeds

63 83 92 118 127 160 210 255

Open Stroke/Close Stroke 1/4 1/4 1/4 1/2 1/2 1 2 2-3/4

Note: Times shown are in seconds at 80 PSIG supply pressure with 6ft. tubing having an internal diameterofapproximately1/4".BrayS92/93actuationtimesareverydependentontheflowcapacity of their air supply. The use of smaller port solenoids, solenoid manifolds, smaller I.D. airsupplytubingand/orextendedlengthsoftubingcansignificantlyreducetheactuationtimeand/or initial response to the command signal.

Weights are in lbs. Spring Return unit weights are with full set of springs per piston.

63 83 93 119 128 160 210 255

Double Acting 3.3 6.3 8.5 18.0 21.5 39.0 78.0 143.5

Spring Return 3.9 8.1 10.9 23.4 28.1 53.4 111.0 214.9

Actuator Weights

N

= Q

= =

.59

S

=

#1032UNF .28 Deep 4 Places

AIR (NPT)

TOP VIEW

END VIEW

SIDE VIEW

BOTTOM VIEW

H G

A

B F

P

L

M

E

ISO 5211 ACTUATOR MOUNTING PATTERN

U

M6 x 1 12mm Deep

NAMUR OUTPUT SHAFT TOP

.16 .157

J

T

.63

.94

.63

.47 Typ.

#1032UNF (M5 x .8 on Size 255) 4 Places

NAMUR SOLENOID MOUNTING

D

C

CD

N

= Q

= =

.59

S

=

#1032UNF .28 Deep 4 Places

AIR (NPT)

TOP VIEW

END VIEW

SIDE VIEW

BOTTOM VIEW

H G

A

B F

P

L

M

E

ISO 5211 ACTUATOR MOUNTING PATTERN

U

M6 x 1 12mm Deep

NAMUR OUTPUT SHAFT TOP

.16 .157

J

T

.63

.94

.63

.47 Typ.

#1032UNF (M5 x .8 on Size 255) 4 Places

NAMUR SOLENOID MOUNTING

D

C


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Industrial Pneumatic ActuatorsAccessories

Solenoid - Series 63

FeaturesPneumatic connection: 1/4" NPTElectrical connection: 1/2" NPTManual override, standard.Direct mount to NAMUR standardsMountable in any position.Mounting hardware included.

Standard EnclosuresCombination General Purpose and Watertight TypesNEMA 1, 2, 3, 3S, 4, and 4X

Electrical24/50-60 Hz, 120/60, 110/50, 240/60, 220/50 Volts AC, 6,12,24,120 Volts DC

Nominal Power (Watts)NEMA Housings: A.C - 6.3, DC - 6.9DIN Housing: A.C - 2.5, DC - 3.0

Normal Ambient Temperature RangeNEMA Housings: AC: -13F (-25C) to +140F (+67C) DC: -13F (-25C) to +77F (+25C)DIN Housing: AC & DC: -13F (-25C) to +140F (+67C)

ApprovalsUL recognized components, CSA certified

Pnuematic Solenoid - Series 63Model No. Description

630250-21440536 Solenoid, 24 VAC for electric on/off control of S92/93 actuators



Materials of ConstructionBody Anodized AluminumSpring Phosphate treated black steelShading Coil CopperSeals NBR + PURCore & Core Tube Stainless Steel / BrassEnd Covers & Plate 6/6 glass filled polyamide (PA/FV)Spool AluminumInternal Parts Zamak, Steel, Acetal

pneumatic positioner - V200p

Supply Pressure


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IndustrialPneumatic Actuators - Accessories

Electro-pneumatic positioner - Series 6A

Supply Pressure 20 - 102psi (1.4 -7 Bar)Air Consumption


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Bray Controls is proud to offer the Brayline Series 50 Valve Status Monitor, the future of valve position signaling. Brays extensive field experience, research and develop-ment has produced the finest multipurpose switch/control monitors for industrial plant automation. The Series 50 signals actuator and valve position to local and remote stations. The Series 50 has a die cast aluminum housing which is waterproof (NEMA-4,4X). The units have been designed for ease of wiring and a wide variety of switches.

Bray has specially designed positionindicators which locally signal valveposition. The pointer,made of ABS, comesstandard with allSeries 50 units.

High visibility display AVAILABLEProminently labeled and color coded yellow for pen, red for closed the display indicates valve position through the full range of travel. Made of high impact, heat and chemical resistant clear polycarbonate, this display withstands caustic wash-down and offers excellent corrosion protection.

High-visisbility display is 3" in height. For cover removal, allow an additional 3" clearance.

A compact, modular design allows direct mounting of the Brayline Valve Status Monitor to Bray Series 92 double acting and Series 93 spring return pneumatic actuators without any brackets or couplings. The mounting pattern complies with VDI/VDE 3845 (NAMUR recommendations).

Pnuematic Positioner - Series 50Model No. Description

500406-12610532S50 Status monitor, 2 SPDT mechanical switches, S92/93 actuators(requires mounting hardware kit for sizes 160-255)

501600-22303536 S50 Mounting kit S90/91 sizes 210-255 actuators

501600-24603536 S50 Mounting kit S92/93 size 160 actuator

Status monitor - Series 50


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positioner dimensions

V200 6A

8.00

TOP VIEW

SIDE VIEW

3.14*

5.61**

1.77*Positioner

Bracket NAMUR Coupler Indicator

3.14***

3.74

BOTTOM VIEW

1.18

1.87

.2214 Places

3.67

END VIEWS

1/2 NPTConduit Entry

1/4 NPTOutput

1/4 NPTOutput2 Places

1/4 NPTAir Suppy

1/4 NPTAir Suppy

SINGLEACTING

DOUBLEACTING

121.

1 [4

25/

32"]

213.3 [8 13/32"]79.1 [3 1/8"]

61.1

[2 1

3/32

"]

122.

6 [4

13/

16"]

5 [3

/16"

]

45 [1

25/

32"]

45 [1

25/

32"]

Hex size:8.7 [11/32"]

172.

4 [6

25/

32"]

35 [1

3/8

"]

5 [3

/16"

]30

[1 3

/16"

]52

.5 [2

1/1

6"]

39.5 [1 9/16"]

40.5 [1 19/32"]

22.5 [7/8"] Air connections(5x)1/4" NPT

Gauge connections(4x)1/8" NPT

67 [2 5/8"]

47.5 [1 7/8"] 31 [1

7/3

2"]

25 [3

1/32

"]

62.5 [2 15/32"]

12.5 [1/2"]

74.8 [2 15/16"]

74.8

[2 1

5/16

"]

5 [3

/16"

]

5 [3

/16"

]

15 [1

9/32

"]

67 [2 5/8"]

72 [2 27/32"]

35.4

[1 1

3/32

"]

57.2

[2 1

/4"]

35.4 [1 13/32"]

57.2 [2 1/4"]

Tapped(4x)UNC 5/16" - depth 15/32"(12mm)

Tapped(4x)M6 - depth 15/32" (12mm)

132.7 [5 7/32"]

97.4

[3 2

7/32

"]

Rai

sed

Indi

cato

r12

7 [5

"]

31 [1 7/32"]

22

75 [2 15/16"]

57 [2 1/4"]25 [31/32"]

108 [4 1/4"]

62.5

[2 1

5/32

"]47

.5 [1

7/8

"]

15.5

[5/8

"]

Tapped(4x)1/2" NPT


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IndustrialPneumatic Actuator Accessories

manual overrides - Series 05Available for 2"-36" (50mm-900mm) valves. This operator is excellent for the safe handling of spring return actuators. During pneumatic operation, the worm of the gear unit is disengaged. Should the valve require opening or closing in the event of power loss, manual rotation of the declutch lever will provide a camming action and engage the worm to the segmented worm gear, allowing rotation of the valve using the handwheel. The Series 5 can be installed in the field with existing Bray pneumatic actuators.

ValveSIZE22.53456

2.002.503.004.005.006.00

A1.621.751.752.002.122.12

B6.757.257.508.258.759.25

C2.222.472.813.414.034.53

D63

2.792.792.79

E5.885.885.88

F1.721.721.72

G83

3.703.703.703.703.703.70

E6.786.786.786.786.786.78

F2.282.282.282.282.282.28

G92

4.304.304.304.304.304.30

E7.137.137.137.137.137.13

F2.472.472.472.472.472.47

G118

5.955.955.95

E

8.638.638.63

F

2.782.782.78

G127

6.166.166.16

E

9.449.449.44

F

2.882.882.88

G

Actuator Size

JK

*H 1.928.888.00

Size 20:1 (2,000 lb.in)

ValveSIZE141618202224

13.2515.2517.2519.2521.2523.25

A3.004.004.255.006.065.94

B16.1217.2518.5019.7522.6222.00

C9.3810.7512.0013.7216.5017.56

D160

7.77E

15.61F

3.78G

210

9.78E

17.12F

4.56G

255

14.39E

18.99F

5.407.77 15.61 3.78 9.78 17.12 4.56 14.3918.99 5.407.77 15.61 3.78 9.78 17.12 4.56 14.3918.99 5.407.77 15.61 3.78 9.78 17.12 4.56 14.3918.99 5.40

14.3918.99 5.4014.3918.99 5.40

G

Actuator Size

JK

*H 4.7814.8818.00

Size 80:1 (24,000 lb.in)

ValveSIZE18202430

17.2519.2523.2529.25

A4.255.005.946.56

B19.1220.3822.6226.12

C9.3813.7217.5620.81

D255

14.39E

19.99F

5.4014.3919.99 5.4014.3919.99 5.4014.3919.99 5.40

G

Actuator Size

JK

*H 4.9414.5624.00

Size 64:1 (36,000 lb.in)

ValveSIZE5681012

5.005.757.759.7511.75

A2.122.122.502.503.00

B8.819.3110.8112.0613.56

C4.034.535.757.128.12

D118

5.955.955.95

E8.978.978.97

F2.782.782.78

5.955.95

8.978.97

2.782.78

G127

6.16E

9.78F

2.88G

160

7.77E

11.05F

3.78G

210E

9.78 13.31F

4.566.16 9.78 2.88 7.77 11.05 3.78 9.78 13.31 4.566.16 9.78 2.88 7.77 11.05 3.78 9.78 13.31 4.566.16 9.78 2.88 7.77 11.05 3.78 9.78 13.31 4.566.16 9.78 2.88 7.77 11.05 3.78 9.78 13.31 4.56

G

Actuator Size

JK

*H 3.059.4312.00

Size 30:1 (8,000 lb.in)

ValveSIZE10121416

9.7511.7513.2515.25

A2.503.003.004.00

B12.5614.0615.4316.56

C7.128.129.3810.75

D160

7.77E

13.74F

3.78G

210

9.78E

16.00F

4.567.77 13.74 3.78 9.78 16.00 4.567.77 13.74 3.78 9.78 16.00 4.567.77 13.74 3.78 9.78 16.00 4.56

G255

E F G

14.3918.87 5.4014.3918.87 5.40

Actuator Size

JK

*H 3.3411.8112.00

Size 50:1 (13,000 lb.in)


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ActuatorsLow Pressure Pneumatic Actuators

The D3000 Series includes the D3153, D3244, and the D3246. These Pneumatic actuators provide a low pressure alternative for positioning butterfly valves, ball valves and dampers with nominal 20 PSI air supply.

All D3000 Series actuators are single acting/spring return featuring a spring and diaphragm inside a die cast aluminum housing. All actuators are sized for 20 PSI air supply using an 8 to 13 PSI nominal spring range. The D3000 Series is available with our without a pneumatic positioner.

d3000 SERIES low pRESSURE pNEUmATIc AcTUAToRS

Features and Benefits

stifeneBserutaeFAll-aluminum Housing Provides a lightweight, robust actuator

Telescoping Linkage Provides fast, flexible installation

Long Life and Reliable Design Places over a million actuators now in service

2-way Swivel Head Ensures full power delivery

Agency Recognition Provides a UL recognized component for fire and smoke applications to 250F (121C)


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StrokeEffective Diaphragm AreaSpring RangeMax Control PressureNominal Control PressureAmbient Operating TemperatureAir Consumption, actuatorAir Consumption, positioner (optional)Materials Body DiaphragmShipping Weight (w/ Positioner)

3" 4"

15 sq in 24 sq in

10 lb. 15 lb. 15 lb.

Synthetic Elastomer

8 to 13 PSI

Die Cast Aluminum

5 SCIM

2 SCIM

-20 to 150F (-29 to 66C)

20 PSI

25 PSI

Actuator D-3153 D-3244 D-32466"

24 sq in

modEl SElEcTIoN

SpEcIFIcATIoNS

D-3153-5120 Pneumatic Piston Actuator with Positioner.

D-3153-5130 Pneumatic Piston Actuator without Positioner.





FeatureModel Number

ActuatorsLow Pressure Pneumatic Actuators

Dimensions - See page RB-16 and RB-17 in the Butterfly Valve Section.

Industrial Actuators

Documents

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