INDUST~ CASE STUDY OF NASCO DETERGENTS …dspace.futminna.edu.ng/jspui/bitstream/1/1392/1/INDUST~...
-
Upload
phamkhuong -
Category
Documents
-
view
220 -
download
1
Transcript of INDUST~ CASE STUDY OF NASCO DETERGENTS …dspace.futminna.edu.ng/jspui/bitstream/1/1392/1/INDUST~...
RISK MANAGEMENT AND DESIGN CONSIDERATION IN PROCESS INDUST~ CASE STUDY OF NASCO DETERGENTS JUS AND
MORRIS FERTILIZER M1NNA.
BY
IBRAHIM A. MAJT-: (91/2352)
DEPARTMENT OF CREMICAL ENGINEERING. " . SCHOOL OF ENGINEERING AND ENGINEERING TECHNOLOGY,
FEDERAL UNIVERsITY OF TECHNOLOGY, MiNNA.
"A-nIEISIS
SUBMITTED TO TIlE DEPARTMENT OF CHEMICAL ENGINEERING, . IN PARTIAL FULFILMENT. OF T1tt REQUIREMENTS FOR 'rtiE AWARD OF
DEGREE OF BACHELOR OF ENGINEERING (B • ENG) •
DECEMBER 1998.
,1
ii
CERTIFICATION
I hereby certify that, this project report is the work of
and has never been presented anywhere in this fonn. rahim A. Maj i
....... ~ -::. .••••••••••••• • () •• 4: ••••••
••• ># ....... ali&- ••••• ·········~ Date Supervisor's Signature
................................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date H.O.D's Signature
.............. IiI •••••• e.~ ••••• ··&;·· •••••••••••••••• 5 •• II ••• •••••••• Date External Examiner's Sign
iii.
D E DIe A T ION
This project ~ort is dedicated to JEHOVAH EL GIBBOK who
ted us up and will surely never let us down. And to my beloved
ents Mr Yohana Maji Kaningkon and Mrs. Helen Maji Kanigkon.
iv.
AKNOWLEDGEMENT
I am ever grateful to God Almight~ for his mercies and grace over
life and my academic persuasion. the perfect support I enjoyed from
par~nts Mr and Mrs Y. Maji can not be quantified, hence I pray that
eod should give them long life.
My Head of D~partment Dr. J. O. Odigure is a man I will always
reckon with for his intellectual and'''professional instructions towards
the ralisation of my project and my design project as well. I am ever
greatful to the following people for theri help and encouragement during
my degree program: Mr and Mrs Philip Madu, Dr H.-Ir~t~;: "Halima Yusuf-", Miss
Hajaratu Jonathan, Mr and Mrs Yakubu Maji, Mr and Mrs Dauda Maji, Mr and
Mrs Reuben Maji, Mr Daniel Maji, Mr Ronald, Mr Jacob and Mr Enoch B.
My appreciation will be incomplete, without mentioning, Mr(Eng)
Kehinde Shada ~or his help during my project, likewise Mr(Eng) Bayo
Ogunkoya Mr(Eng) Ndagiman Ahmed Lawal; Mr(Eng) Isiaka Mohammed, Mr Bala
S. Dickson, Mr. Baba Mohammed (my printer and typist), and to all my
friends, brothers and well wishers to numerous to mention and finally
to all my church memBers for their spiritual support. God bless you All.
Title page
Certification
Dedication
Aknowledgement
Abstract
CHAPTER ONE
1.0 INTRODUCTION
1.1 Justification
1. 2 Limitation
1.3 Aims and Objectives
TABLE OF CONTENTS
1.4 Result or conswquences of failure
.cHAPTER TWO
2.0 LITERATURE REVIEW
2.0 Failur or Breakdown
Types of Breakduwn
Classification of failure or bre"akdown
Causes of Breakdown (of machines)
Corrosion
Corrosion Principles
Corrosion control
Designing for corrosion
Fatigue
.4.0 Wear
Designing for Wear
Bad guesses in design
Reliability
Reliability growth
Reliability tests
Consideration of risk in design
Maintenance Management and control
Role of Operations and maintenance department
Zero Breakdown
Machine condition diagnosis Technology
Maximizing Equipment Effectiveness
Equipment and siz major causes
Measuring Equipment effectiveness
Probabiity of failure
General guidelines for maintenance schedule
General maintenance budget guideline
Mekhods-o~ data gathering
i
ii
iii
iv
v
1
1
2
2
2
3
3
3
3
5
5
5
6
6
8
8
8
9
9
9
10
10
11
11
12
13
14
15
15
17
19
20
21
21
3.1.1 Data from Nasco detergent
3.1.2 Morris fertilizer
3.2 Determination of rate of ailure
Determination of reliability
Determination' of machine overall effectiveness
,cHAPTER FOUR
Date
CHAPTER FIVE
Equipment design
Problem statement
Raw material
Utilities and services
Product specification
flow sheeting
Matieral balance over the plant
Heat balance Data
Heat balance
Detailed equipment design
Costing
Safety
CHAPTER SIX
DATA ANALYSIS
Conclusion
Recommendation
References
Appendix I
Appendix II
21
22
22
23
23
25
28
28
28
28
28
28
29
31
32
33
37
39
40
41
41
42
43
44