Induction Motor Protections

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    Submitted by:

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    Project overview

    Block diagram

    Power supply

    Thermistor

    Comparator

    Relay

    Schematic & Working of the project

    Advantages Applications

    Future scope

    Conclusion

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    The basic idea for the development of theproject is to provide safety to the Induction

    Motor.

    If any of the phases, out of the 3 phases is

    missing and also if the temperature of themotor during operation exceeds the prescribed

    value, the supply to the induction motor is cut

    off immediately.

    The kit is supplied with a 3phase power i.e.,

    the three transformers are connected to the 3

    phases supply.

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    The 230V AC supply is first stepped down to12V AC using a step down transformer.

    This is then converted to DC using bridgerectifier.

    The AC ripples is filtered out by using acapacitor and given to the input pin ofvoltage regulator 7805.

    At output pin of this regulator we get a

    constant 5V DC which is used for MC andother ICs in this project.

    A blocking diode is connected to take thepulsating waveform.

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    A thermistor is a type of resistor whose

    resistance varies significantly (more than in

    standard resistors) with temperature.

    The word is a portmanteau of thermal and

    resistor. Thermistors are widely used as inrush current

    limiters, temperature sensors, self-resetting

    over current protectors, and self-regulating

    heating elements.

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    op amps & comparators look very similarBut a comparator gives a logic output

    indicating the relative potentials on its

    two inputs

    An op amp amplifies the differential

    voltage between its two inputs and is

    designed always to be used in closed-loop

    applications

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    Potential dividers are connected to the inverting

    and non inverting inputs of the op-amp to givesome voltage at these terminals.

    Supply voltage is given to +V and V is connected

    to ground.

    The output of this comparator will be logic high

    (i.e., supply voltage) if the non-inverting

    terminal input is greater than the inverting

    terminal input of the comparator.

    If the inverting terminal input is greater than the

    non-inverting terminal input then the output of

    the comparator will be logic low (i.e., gnd).

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    A relay is an electrically operated switch.

    Current flowing through the coil of the relay

    creates a magnetic field which attracts a

    lever and changes the switch contacts. The coil current can be on or off so relays

    have two switch positions and have double

    throw(changeover) switch contacts as

    shown in the diagram.

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    Relays allow one circuit to switch a second

    circuit which can be completely separate

    from the first.

    For example a low voltage battery circuit canuse a relay to switch a 230V AC mains circuit.

    There is no electrical connection inside the

    relay between the two circuits, the link is

    magnetic and mechanical. To drive relay through MC ULN2003 relay

    driver IC is used

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    In normal operations RV1, RV2, RV3 & RV4 are so set

    that the output of the comparators is held lowresulting in 4 relays in deactivated condition whilethe 3CO relay is in active operation.

    In the event of failure of any phase thecorresponding comparator output goes high thatdrives the relay the contact of which opens todiscontinue the DC supply to the 3CO relay.

    The phase motor connected in series with the NOcontacts thus open to stop the motor.

    Similarly while the temperature goes high on thebody of the motor the mounted Thermistor resistancefalls to develop logic high for Q4 to operate R4 &disconnect the DC voltage to the 3CO relay.

    Thus in the process motor is protected against any

    phase failure or high temperature.

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