INDIAN RAILWAYS CRITICAL SPARES OF TRACK MACHINES BRM … · CRITICAL SPARES OF TRACK MACHINES...

INDIAN RAILWAYS

CRITICAL SPARES OF TRACK MACHINES

BRM-PBR-400R

SEP-2016

PREFACE

For maintenance of any Track Machine, timely availability of spare parts/units and consumables play an

important role. Thus, to keep the machine in sound condition, first and foremost prerequisite is availability of spares and

consumables. As there are thousands of items/spares which are required for maintenance of machine, it is very much

required to identify critical spares which are vital and in turn, to ensure availability of such spares well within the scheduled

time.

Critical spares for BRM-PBR 400R is prepared. It may be noted that this is the list of spares required for the normal

maintenance of BRM-PBR 400R for one year only and does not include the spares required for IOH , POH and other

special maintenance work. Railways are advised to check the part list of own machine before any execution of work as

parts list may vary from machine to machine. Maintenance requirement for such scheduled maintenance (IOH/POH) and

emergency maintenance/attention may be assessed separately on need basis by zonal railways itself.

(ANIL CHOUDHARY) Director Track Machine-III

i

INDEX

Category Page Nos

1. ENGINE 1 2. HYDRAULICS 2- 4 3. MECHANICAL 5- 9

4. ELECTRICAL & ELECTRONICS 10 5. PNEUMATIC 11-12

SITE - At machine STMD - Satellite depot ZTMD - Zonal depot

ii

BRM-PBR-400R Critical Spares RDSO SEP-2016 Page 1 of 13

BRM –PBR-400R ENGINE

S.

No

Brief description

Part no.

Nos per M/C

Estt. life cycle in Yrs.

Requirement / Mc/year

SITE STMD ZTMD

A. Cuminis NT 855L 240 BHP

1. Self Starter 20/3021036/MT 42 1 3 1 0 0

2. Oil Level Gauge FSA127/2oviton 3 3 0 0 1

3. Air Filter 0455800001 1 0.3 1 1 2

4. Alternator BOSCH Make 28v/55A 1 2 0 0 1

5. Lube Oil Filter 3166554 1 0.2 1 0 4

6. Lube Oil Bypass Filter 3873576 1 0.2 2 2 2

7. Air Cleaner 3226018 & 32260189 1 1 1 0 1

8. V-belt KCL200328 2 0.6 1 0 1

9. Lube Oil Pressure Gauge 500109 1 5 0 0 0.2*

10. Lube Oil Pressure Switch VD037/30(0-10 bar) 1 3 0 0 0.3*

11. Temperature Switch - 1 3 0 0 0.3*

12. Lube Oil Temperature Gauge & Sensor 500410-A 1 1 0 0 1

13. Water Temperature Gauge 500108-R 1 1 0 0 1

14. Ammeter VD0 80-0-80 1 1 0 0 1

15. Fuel Filter - 1 0.2 2 2 2

16. House Pipe (SLO BY PASS NT 855) AS060720055 1 1 1 0 1

17. Tube Injector for Fuel Supply 3815852 1 0.3 1 1 2

*Minimum Quantity 1


BRM –PBR-400R HYDRAULICS

S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

A .Pump

1. TRIPLE PUMP EB-HY832X20.14.10 1 6 0 0 0.2*

2. Variable Displacement Pump (Driving) HY718ₓ125L/HDDA/35A/150/1221 1 6 0 0 0.2*

B. Motor

1. MOTOR EB-HY90N33 2 6 0 0 0.3*

2. MOTOR EB-HY900N200 2 6 0 0 0.3*

3. MOTOR EB-HY922N200 2 6 0 0 0.3*

4. MOTOR EB-HY935N10 2 6 0 0 0.3*

5. DRIVE MOTOR HY945ₓ107HAIT-40/280 bar 2 6 0 0 0.3*

C Hydraulic Cylinder

1. CYLINDER(for SHOULDER PLOUGH) HZGB.063.036.0660.1.054 2 6 0 0 0.3*

2. CYLINDER(for SHOULDER PLOUGH) HZGB.100.050.0820.1 2 6 0 0 0.3*



5. CYLINDER(for SWEEPER UNIT) HZGB.063.036.0425.1 1 6 0 0 0.2*

6. CYLINDER(for SIDE PLOUGH FOR SWEEP EQUIPMENT)

HZGB.040.025.0110.2 2 6 0 0 0.3*

7. CYLINDER(for FRONT PLOUGH) HZGB.063.036.0420.1.001 2 6 0 0 0.3*

8. CYLINDER(for FRONT PLOUGH) HZPK.063.036.0560.1.005 2 6 0 0 0.3*

9. CYLINDER(for FRONT PLOUGH) HZGB.063.036.0420.1 2 6 0 0 0.3*

10. CYLINDER(for Fuel Actuating) WM388-U1C2B 2 6 0 0 0.3*

*Minimum Quantity



S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

D. Filter

1. Charging Filter HY-E507.800.03 1 0.3 1 1 2

2. Suction Filter HY-S501.460.150 1 0.3 1 1 2

3. Suction Filter HYS501.160.P10ES 1 0.3 1 1 2

4. Return Filter HY-R501.330.10A 1 0.3 1 1 2

E. Valve

1. CONTROL VALVE (change-over mechanism )

90350/3,8 1 6 0 0 0.2*

2. Remote control valve HY 157.47 2 6 0 0 0.3*

3. Valve (windscreen washer unit )

11.246.000.001 1 6 0 0 0.2*

F. Seal Kit

1. Seal Kit HZ01.040 1 1 0 0 1

2. Seal Kit HZ02.040.025 1 1 0 0 1

3. Seal Kit HZ01.063 5 1 2 1 2

4. Seal Kit HZ02.063.036 4 1 2 0 2

5. Seal Kit HZ01.100 1 1 0 0 1

6. Seal Kit HZ02.100.050 1 1 0 0 1

7. Seal Kit HZ02.063.040 1 1 0 0 1

8. Seal Kit HZ01.080 1 1 0 0 1

9. Seal Kit HZ02.080.045 1 1 0 0 1

10. Seal Kit 90293DS 1 1 0 0 1

G. Hoses

1. Housing Complete HY935N10 113429 1 6 0 0 0.2*

2. Suction Filter To Vaccum Gauge (Driving Pump) (Hose Pipe)

NW400BARx1850 1 6 0 0 0.2*

*Minimum Quantity



S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

3. Dist. (30 Bar) To Pressure Gauge (Hose Pipe) NW400BARx4500 1 6 0 0 0.2*

4. Driving Motor (Front) To Pressure Gauge (Hose Pipe) NW400BARx2400 1 6 0 0 0.2*

5. Driving Pump To Dist. (Hose Pipe) GH506-16x850 1 6 0 0 0.2*

6. Mobile Valve to Joint Block-i (Shoulder Plough) (Hose Pipe)

R02-4x3650 8 6 1 0 1

7. Mobile Valve to Joint Block-i (Shoulder Plough) (Hose Pipe)

R02-4x3600 6 6 0 0 1

8. Mobile Valve to P.O.C. Valve (Shoulder Plough Lifting) (Hose Pipe)

R02-4x4350 2 6 0 0 0.3*

9. Mobile Valve to P.O.C. Valve (Shoulder Plough In- Out) (Hose Pipe)

R02-4x4200 2 6 0 0 0.3*

10. Mobile Valve to Joint Block (Brush Box) (Hose Pipe) R02-4x3850 3 6 0 0 0.5*

11. Mobile Valve to Joint Block (Brush Box) (Hose Pipe) R02-4x3950 3 6 0 0 0.5*

H .Others

1. OIL COOLER EB-PBR224VS 1 6 0 0 0.2*

2. OIL COOLER HY157.100 1 6 0 0 0.2*

3. Block control unit HY –M10RMJJ 2 6 0 0 0.3*

4. Block control unit HY –M10RMEEEEJ 1 6 0 0 0.2*

5. Stop block HY157.47 2 6 0 0 0.3*

*Minimum Quantity 1


BRM –PBR-400R MECHANICAL

S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

A. BLADE

1. PLOUGH BLADE 3000.03.235.3CWIE GEZ. 1 1 1 0 1

2. PLOUGH BLADE 3000.03.236.3CSPGL 1 1 1 0 1

B .NUTS& BOLTS

1. NUT UD213.224 1 6 0 0 0.2*

2. LOCK NUT M12DIN982-8 1 6 0 0 0.2*

3. LOCK NUT M10DIN982-8 8 6 1 0 1

4. LOCK NUT M10DIN982-8 16 6 1 1 1

5. TIGHT NUT GN206-25-M12 2 6 0 0 0.3*

6. CASTLE NUT M16DIN935-8/VERZ 1 6 0 0 0.2*

7. CASTLE NUT M24DIN935-8/VERZ 1 6 0 0 0.2*

8. CASTLE NUT M27X1,5DIN937-6 2 6 0 0 0.3*

9. CASTLE NUT M12DIN935-8/VERZ. 1 6 0 0 0.2*

10. CASTLE NUT M12DIN937-6 1 6 0 0 0.2*

11. GUIDE BOLT WN70.1468 1 6 0 0 0.2*

12. HEXAGON BOLT M10X16DIN933-8.8/VERZ. 1 6 0 0 0.2*

13. HEXAGON BOLT M12X20DIN933-8.8/VERZ. 16 6 1 1 1

14. HEXAGON BOLT M10X25DIN933-8.8/VERZ 8 6 1 0 1






20. HEXAGON BOLT M6X25DIN933-8.8/VERZ 1 6 0 0 0.2*

*Minimum Quantity 1



S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD






26. HEXAGON BOLT M24X190DIN931-8.8/VERZ 4 6 0 0 0.6*

27. COUPLING BOLT HZ70.02-20.60 2 6 0 0 0.3*

28. THREADED BOLT 3000.08.128 2 6 0 0 0.3*

29. THREADED BOLT 3000.08.128 2 6 0 0 0.3*

C.WASHER & SCREW

1. DIST.WASHER E63.121 4 1 1 1 2

2. DIST.WASHER UD62.2519 4 1 1 1 2

3. SPRING WASHER B16DIN127/VERZ. 4 1 1 1 2

4. SPRING WASHER B10DIN127/VERZ 6 1 2 2 2


6. SPRING WASHER B16WN1980 10 1 3 2 5

7. SPRING WASHER 12DIN7980/VERZ. 8 1 2 2 4

8. SPRING WASHER . B5DIN127/VERZ. 5 1 1 1 3


10. CHEESE HEAD SCREW M5X12DIN84A-5.8/VERZ. 4 1 1 1 2

11. MAGNETIC LOCK SCREW CM38X1,5DIN7604-M. MAG 1 1 0 0 1

12. COUNTER SUNK SCREW M5X12DIN963-5.8/VERZ. 10 1 2 3 5

13. COUNTER SUNK SCREW M8X30DIN7991-8.8/VERZ. 40 1 10 10 20

*Minimum Quantity 1



S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

D. O-RING

1. O-RING 190X3-N-DIN3771-NBR90 3 1 1 1 1

2. O-RING 158,42X2,62-N-DIN3771-NBR90

2 1 1 0 1

3. O-RING 101,32X1,78-N-DIN3771-NBR90

1 1 0 0 1

4. O-RING 216168 1 1 0 0 1

E. PIN

1. PIN DL220.05 1 2 0 0 0.5*

2. PIN UD140.402 1 2 0 0 0.5*

3. PIN UD63.1055 1 2 0 0 0.5*

4. PIN WN107-35h11.112,5.8-1 4 2 1 0 1

5. PIN WN107-20e8.70,5.5-1 1 2 0 0 0.5*

6. PIN WN107-25h7.84.6,3-1 1 2 0 0 0.5*

7. SPLIT PIN 8X63DIN94/VERZ. 12 2 2 2 2


9. SPLIT PIN 6,3X50DIN94 4 2 1 0 1

10. SPLIT PIN 5X40DIN94/VERZ 4 2 1 0 1


12. PENION WN 70. 9204 2 2 1 1 2

F. Bearing

1. BEARING CA187.00-I 28 1 7 7 14

2. CONE BEARING 571801313-50SH 1 1 0 0 1

3. CYLINDRIC ROLLER BEARING NJ2212ECP 1 1 0 0 1

4. CYLINDRIC ROLLER BEARING NJ407 2 6 0 0 0.3*

*Minimum Quantity 1



S.

No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

5. CYLINDRIC ROLLER BEARING NJ310E 2 6 0 0 0.3*

6. CYLINDRIC ROLLER BEARING NJ2212 2 6 0 0 0.3*

7. SPECIAL BEARING DL63.307A/P 2 1 1 0 1

8. AXLE ROLLER BEARING UD62.2618P 2 1 1 0 1

9. AXLE ROLLER BEARING UD62.2610P 2 1 1 0 1

10. PLUG-IN TYPE BEARING 90355B 1 1 0 0 1

11. BEARING UCFC207 2 6 0 0 0.3*

12. BEARING UCT208 2 6 0 0 0.3*

13. COLUMN BEARING CRW400.10A 1 1 0 0 1

14. ROLLER BEARING 51106 1 1 0 0 1

15. CONE BEARING 571801911-40SH 4 1 1 1 2

16. DEEP GROOVE BALL BEARING 6211 6 1 2 2 2

17. DEEP GROOVE BALL BEARING 6209/2RS 1 1 0 0 1

G. Others

1. SCREW PLUG M38X1,5DIN910 1 1 0 0 1

2. SHAFT SEALING RING BA60-80-10DIN3760-NB 1 1 0 0 1

3. SHAFT SEALING RING BADUO20-40-14DIN3760-NB 1 1 0 0 1



6. SEALING RING A38X44X1,5DIN7603-CU 1 1 0 0 1

7. BRAKE SHOE WN156-EHG-1 2 1 1 0 1

8. CONVEYOR BELT CRW400.9425-SP.1668 1 6 0 1 1

9. DRIVE SHAFT U 64.1208A 1 6 0 0 0.2*

10. WET AIR FILTER 4100462142 2 0.5 1 1 2

11. SLIDING GEAR WN 70.9102 2 6 0 0 0.3*

*Minimum Quantity 1



S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

12. GEAR WHEEL WN 70. 9204 2 6 0 0 0.3*

13. GEAR WHEEL SSP 70.01.604E 2 6 0 0 0.3*

14. GEAR WHEEL SSP 70.01.601A-E 2 6 0 0 0.3*

15. GEAR WHEEL CU 75.148 1 6 0 0 0.2*

16. GEAR WHEEL CU 75.447 1 6 0 0 0.2*

17. GEAR WHEEL U 75.447 1 6 0 0 0.2*

18. COUPLING DISC CRW 221.2301 1 6 0 0 0.2*

19. WING ASSY. LH ………… 1 6 0 0 0.2*

20. WING ASSY. LH ………… 1 6 0 0 0.2*

21. SWEEPER ………… 1Set 1 0 1 2

22. INTERMEDIATE SHAFT SSP 70.01.604E 2 6 0 0 0.3*

23. SHAFT U 221.721 1 6 0 0 0.2*

24. CLAMP 3000.01.405 6 3 1 0 1

25. Dummy Male & Female Off Sizes …… 8 2 4 2 2

26. CHAIN 400 G8W WIN10 400 1 1 1 0 1

27. CHAIN WN163-18.5.290-1 2 1 1 0 1

28. ENGAGER WN 70.1407 2 3 1 0 2

29. CONTROL ROD WN 70.1408 2 3 1 0 2

*Minimum Quantity 1


BRM –PBR-400R ELECTRICAL

S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

1. Relay 0332209203 2 6 0 0 0.3*

2. Time Relay ZR5MF025 1 6 0 0 0.2*

3. Relay/24V/50A 0332002250 1 6 0 0 0.2*

4. Relay 300A 24V EL-T7125 1 6 0 0 0.2*

5. Diode 1A600V1N4005 19 6 2 2 2 6. Diode 5A800V/BY500-800 1 6 0 0 0.2*

7. Diode 3A1000V1N5408 3 6 0 0 0.5*

8. Diode 1A600V1N4005 1 6 0 0 0.2*

9. Dummy Plug EL-T7250-BS/16,5D 2 6 0 0 0.3*

10. Pull Cable DZ95/G=1500/HUB70 1 6 0 0 0.2*



13. Proximity Switch EL-T1422/K/U 2 6 0 0 0.3*

14. Wiper Motor 24V 404405- 1 6 0 0 0.3*

15. Fuses ……. 8 …. 2 2 4

*Minimum Quantity 1


BRM –PBR-400R PNEUMATIC

S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

1. SEAL KIT PN2Z-KF.50/18/88-

50/18/44DS 1 1 1 0 0

2. SEAL KIT PN2Z-35DS 2 1 1 0 1

3. SEAL KIT PN2Z-50DS 2 1 1 0 1

4. SEAL KIT PN1Z-25DS 1 1 1 0 0

5. BRAKE CYLINDER SEAL BGS 6” ………. 2 2 1 1 2

6. PNEUMATIC CYLINDER PN2Z-KF.50/18/88-

50/18/44 1 6 0 0 0.2*

7. PNEUMATIC CYLINDER PN2Z-G.50/16/250 1 6 0 0 0.2*

8. PNEUMATIC VALVE 90371 3 6 0 0 0.5*

9. PNEUMATIC VALVE 90370 1 6 0 0 0.2*

10. PNEUMATIC VALVE 90366 1 6 0 0 0.2*

11. PNEUMATIC VALVE 90344 12 6 1 1 2

12. PNEUMATIC VALVE 90343 2 6 0 0 0.3*

13. PNEUMATIC VALVE 90346 2 6 0 0 0.3*

14. PRESSURE REGULATOR VALVE 275200 1 3 0 0 0.3*

15. CONNECTION TUBE 90291-500LG 8 2 1 1 2

16. AIR DRYER CARTRIDGE 90187 ES 2 0.3 2 2 3

17. AIR DRYER 90187 1 6 0 0 0.2*

18. COLLING DEVICE DL 90.37 1 6 0 0 0.2*

19. REGULATOR 90189 6 6 0 0 1

20. CONTAINER 90356 4 6 0 0 0.6*

21. Jubilee Clamp Off Sizes ……. 50 2 6 10 10

*Minimum Quantity 1


BRM –PBR-400R PNEUMATIC

S. No

Brief description

Part no.

Nos per M/C



SITE STMD ZTMD

22. Air Horn Connection (Hose Pipe) 8.4x2.1x2200 1 6 0 0 0.2*



25. Brake Box to Silencer (Hose Pipe) R5R-10x1000 3 6 0 0 0.5*

*Minimum Quantity 1


ACKNOWLEDGEMENT

Following officers and staff have made their valuable contributions in finalization of the Critical Spare Parts list for Ballast Regulating Machine (BRM PBR 400R)

Railway

1. Shri Srinivasarao Kaja AEN/CPOH/RYP 2. ‘’ ‘’ Bala Krishna SSE/CPOH/RYP

RDSO 1. Shri Muslim Ahmad ARE/TM 2. ‘’ ‘’ Ravi Kumar SSRE/TM

INDIAN RAILWAYS CRITICAL SPARES OF TRACK MACHINES BRM … · CRITICAL SPARES OF TRACK MACHINES...

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