India – the land of opportunities - Global Coke · •Growth rate poised to ... •China will...
Transcript of India – the land of opportunities - Global Coke · •Growth rate poised to ... •China will...
Vivek OjhaDirector
Global Coke Limited
ICC Conference, New Delhi 30th November 2010
Disclaimer
The views expressed here contain informationderived from publicly available sources that have notbeen independently verified. No representation orwarranty is made as to the accuracy, completenessor reliability of the information. Any forwardlooking information in this presentation has beenprepared on the basis of a number of assumptionswhich may prove to be incorrect. This presentationshould not be relied upon as a recommendation orforecast by Global Coke Limited.
What is Metallurgical coke
• It is an important ingredient of steel making process.
• It provides the Carbon and heat required to chemically reduce iron ore in blast furnaces to hot metal.
• Met coke is produced by carbonisation of
What is Metallurgical coke
coking coal at 1300 C, in the absence of oxygen, to produce macro-porous solid carbon material of high strength and relatively large lump size.
• This process is known as destructive distillation
Uses of Met Coke
• It is used as a primary fuel in industries where uniform and high temperature is required in kilns and furnaces
• Pig Iron
• Copula Furnaces
• Steel foundries
• Copper and Brass foundries
• Lead & Zinc Smelters
Uses of Met Coke
• Soda Ash plant
• Calcium Carbide Producers
• Ferro alloys
• Cement Plants
• Mini-steel plants
India’s Met Coke Industry
• Indian Met Coke Industry is in developing stage.
• We have limited coking coal resources.
• India’s coal demand, both thermal and coking, may rise to 1.87 billion tons a year by 2026. India’s use of core sector commodity is expected to rise by 54% to 730 MTA by 2012, while the imports have doubled in last 10 years
THE INDIAN COKE MARKET SCENARIO
• Integrated steel plants are the biggest consumers, accounting for about 70% of the market
• Among the secondary steel producers, only Sesa Kembla had captive coke plant in 2004 (0.28 mtpa)
• Today more than ten steel producers have gone in for captive coke plants (capacity > 4 mtpa)
• There is a distinct move towards captive coke plants among the secondary steel producers
In the merchant coke making domain
Gujarat NRE Coke is the largest listed player with captive mines in Australia and plants in Gujarat and KarnatakaSaurashtra Fuels has two Met Coke Plants, one at Porbandarhaving current installed capacity of 140, 000 MTPA and the other at Mundra having current installed capacity of 900,000 MTPA, making the total capacity of the company more than 1 million tons per annum.Global Coke Ltd : We have 2 Met Coke plants with a combined capacity of 600,000 MT p.a.BLA Industries is also a key player in the domain with a capacity of about 168,000 MTPAOthers are in the unorganised sector with small capacities located in clusters around Jharkhand, Orissa and coastal areas of India.
Critical inputs for steel production of 300 million tons(In million tonnes)
Iron Ore Coking
Coal
Non-coking
coal
2019-20
Estimated
550 200 70
2009-10
Existing
100 52 24
High projected growth in Steel Production warrants sustainable supply chainof two prime raw materials:– Iron Ore– Coking Coal
Key Raw MaterialsFor 1 tonne of Steel
Blast Furnace } 1725 Kg Iron Ore, 645 Kg of Coke, 150 Kg of Lime StoneBasic Oxygen Furnace } 138 Kg Recycled Steel
Electric Arc Furnace } 1050 Kg of Recycled Steel, 65 Kg of Coal Direct Reduced Iron } and 43 Kg of Lime Stone
India’s Coal Scenario
• India’s coal demand is rising at 8% p.a. whereas coal production is growing by only 6% p.a.
• The demand for coal in India is expected to go up to 730 million tons by 2011-12
• The projected coal requirement for 2020 is 1.5-2 billion tons.
Out of total coal reserves of 276.81 BT,coking coal is only 33 BT, of which 6.7BT lies below 600m.
Indian coking coal has high ash contentwhich has compelled Steel makingcompanies to opt for costlier imports
Growing steel production led to rise indemand for metallurgical coal.
Logistics bottleneck led to chronicsupply tightness.
Spot price soared along with dry bulkfreight rate.
Indian Coking Coal
30.22 31.51 32.10 34.46 33.31
16.93 16.89 17.88
22.03 24.00
0
25
50
2004-05 2005-06 2006-07 2007-08 2008-09
Indigenous Production Imports
Coking Coal Imports rising every year
8.64 8.357.10 7.21 7.24
5.26 5.355.76 6.54
5.31
0
2
4
6
8
10
12
14
16
2004-05 2005-06 2006-07 2007-08 2008-09
Washed Coal Middlings
Availability of Washed Coking Coal
Projected Coal Demand &
Production – 2020 (in million tonnes)
Type of Coal Projected Requirement
Production Import
Coking Coal 195 58 137
Non-coking Coal
Source: PlanningCommission
1,240 1,116 124
Coke Market Challenges
• Demand Supply Gap
• Impact of Volatility in the Coke Market
• Volatility of Coking Coal Price
• Forced Dependence On Imported Coal to a Large Extent
• Logistics Bottleneck
Coke Market Challenges
• Lack of industrial stability due to presence of about 100 Small coke Manufacturers in unorganized sector
• Exchange Rate Fluctuations
• Fluctuation in Crude Oil Prices Impacting Transport Cost
India – What lead to Imbalances?
• Impact / Fluctuations of Domestic Demand of Producers – surge lead by demand for construction projects
• Logistic constraints – ability of ports to handle/store large shipments
• No major increase in coke making capacities due to limited availability of coking coal
India – Combating Volatility
• Increase Manufacturing Capacity - Economy of Scale
• Consolidation of Coke industry by merger/acquisitions
• Eliminate Distribution Bottleneck in Supply Chain of Imported Coking Coal – Reduce Intermediaries
• Formation of ISM for bulk buying
• Backward Integration
• Blending of soft coking coal
India
• Growth rate poised to accelerate to 9 -9.5% over 2013 -15
• (Demographic dividend, structural reforms, globalisation)
• China will cool down to a sedate 8 % by 2015
46.56
52.5356.07 56.41
64.85
0
20
40
60
80
2005-06 2006-07 2007-08 2008-09 2009-10
Finished Steel Production
Indian Steel Production
Steel
We have huge quantities of Iron Ore
We are scouting around the world to secure supplies of Coking Coal
To become the second largest steel producer of the world
Global Coke Limited
Global Coke Limited
* Metallurgical Coke
* Green Power
* Own Jetty
* Located in the Iron Ore heartland
* Global Reach through Singapore Operations
* Raw material Security
* Ready to partner in progress
Plants & Capacities
JamnagarExisting capacity 144,000
Expansion 156,000*
Total 300,000
Power From
waste heat 12 MW**
* December 2010
**December 2011
GoaExisting 144,000
Expansion 156,000*
Total 300,000
Power From
Waste Heat 24 MW **
* March 2011
**December 2011
Consistent quality, above board dealings & participative management
have ensured repeat orders by satisfied customers &steady business
relationships
• Hindusthan Zinc
• Ispat Industries
• Birla Copper (Hindalco) Ltd.
• Jindal Stainless Ltd.
• Rock Wool (India) Ltd
• Tata Chemicals Limited
• Nirma Limited
• SAL Industries
• United Phosphorous
Professionally managed by an
independent Board of
Directors that include coal
scientists, ex-bankers,
bureaucrats and
professionals
• Unique customer base which provides a cushion during the down turn in the steel cycle.
• Proximity to port provides logistical advantage
• Major customers within a small radius
• Long term relationship with Australian Suppliers
• Plants for co generation of power being set up
• Ongoing acquisition of coal blocks providing supply security
CONSISTENTLY DIVIDEND PAYING
SINCE INCEPTION
Present Activities
• Setting up of co generation plants to produce power
• Foray into shipping and logistics – setting up own jetty in Goa
• Singapore operations to provide better grasp over emerging opportunities
• Acquisition of overseas coal blocks
Let us not forget our legacy
We should build on it for our future generations to read the edicts of friendship and prosperity
that we write today !
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