INDEX [shop.ukrtrans.biz]shop.ukrtrans.biz/wp-content/uploads/catalogs/42LE.pdf · sumps, one for...
Transcript of INDEX [shop.ukrtrans.biz]shop.ukrtrans.biz/wp-content/uploads/catalogs/42LE.pdf · sumps, one for...
INDEX
Copyright © ATSG 2000
CHRYSLER42LE (A606)
2
CAUTION: ATSG service manuals are intended for use by professional, qualified technicians. Attempting repairs or service without the proper training, tools and equipment could cause injury to you or others and damage to the vehicle that may cause it not to operate properly.
4
11
20
22
30
33
46
49
54
61
62
64
70
83
100
101
IDENTIFICATION - OPERATION...........................................................................................................................
BASIC CHECKS.........................................................................................................................................................
STUB SHAFT SEAL REPLACEMENT.....................................................................................................................
VALVE BODY REMOVAL.........................................................................................................................................
TRANSAXLE REMOVAL..........................................................................................................................................
TRANSAXLE TEARDOWN.......................................................................................................................................
BEARING PRELOAD................................................................................................................................................
CLUTCH CLEARENCE............................................................................................................................................
DRUM ASSEMBLY....................................................................................................................................................
INPUT SHAFT END PLAY.......................................................................................................................................
TRANSFER CHAIN...................................................................................................................................................
REAR HOUSING TEARDOWN................................................................................................................................
DIFFERENTIAL CHECKS.......................................................................................................................................
ONBOARD DIAGNOSIS...........................................................................................................................................
POWER FLOW CHART.............................................................................................................................................
SPECIFICATIONS....................................................................................................................................................
AUTOMATIC TRANSMISSION SERVICE GROUP18639 S.W. 107 AVENUEMIAMI, FLORIDA 33157
(305) 670-4161
INTRODUCTIONCHRYSLER A-606 (42LE)
AUTOMATIC TRANSMISSION SERVICE GROUP18639 SW 107TH AVENUEMIAMI, FLORIDA 33157
(305) 670-4161
DALE ENGLANDFIELD SERVICE CONSULTANT
ED KRUSETECHNICAL CONSULTANT
WAYNE COLONNATECHNICAL SUPERVISOR
PETER LUBANTECHNICAL CONSULTANT
JIM DIALTECHNICAL CONSULTANT
GREGORY LIPNICKTECHNICAL CONSULTANT
JERRY GOTTTECHNICAL CONSULTANT
JON GLATSTEINTECHNICAL CONSULTANT
DAVID CHALKERTECHNICAL CONSULTANT
MIKE SOUZATECHNICAL CONSULTANT
GERALD CAMPBELLTECHNICAL CONSULTANT
No part of any ATSG publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of Automatic Transmission Service Group. This includes all text illustrations, tables and charts.
The information and part numbers contained in this booklet havebeen carefully compiled from industry sources known for their
reliability, but ATSG does not guarantee its accuracy.
Copyright © ATSG 1993
UpdatedMarch, 2003
The 42LE four speed transaxle has many similarities to the A-604. Both units are fully electronic controlled. The 42LE is mounted in the vehicle in the same fashion as rear drive transmissions. That is Longitudinally, whereas the A-604 is transverse mounted. Since the front axle of the vehicle passes through the bell housing, the pump support (stator) shaft and the turbine shaft are longer than the A604. This unit is unique in that it has two sumps, one for the transmission fluid and one for the differential fluid. The PRNDL and Neutral Safety Switches are mounted on the valve body inside the transaxle case. There is a chain drive from the output shaft to the pinion shaft in a similar manner that we have seen on other transaxles. We wish to thank Chrysler Corporation for the information and illustrations that have made this booklet possible.
1
ROLAND ALVAREZTECHNICAL CONSULTANT
3
27
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
Refer to Page 104 In This BookletFor "Updated" Checkball Locations
REQUIRES "FOUR" CHECKBALLS IN THE LOCATIONS SHOWN ABOVE.
104
Copyright © 2002 ATSG
REQUIRES "FIVE" CHECKBALLS IN THE LOCATIONS SHOWN ABOVE.
CHRYSLER 42LE (A606)1993 AND 1994 ONLY
CHRYSLER 42LE (A606)1995 TO CURRENT
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information