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Transcript of In this experiment we used: - Web view2. We start by picking up the tools sequentially and assemble...
Introduction:
This is the fifth work study lab report, which will be about Motion Study
(Therbligs Technique). First of all, Motion study is an analysis of the basic hand, arm, and
body movements of workers as they perform work. As we mention, in this lab we use
therbligs technique which include physical elements such as transport, grasp assembly and it
refers to any activity that needs physical hands movements. Also, therbligs include mental
elements such as position, search and select and it refers to any activity that needs to
information process and visual effort rather than physical effort.
The objectives of therbligs analysis are:
Eliminate ineffective therbligs if possible; for example, eliminate the need to search for parts or tools by positioning them in a known & fixed location in the workplace.
Avoid holding objects with hand – Use work holder Combine therbligs – Perform right-hand and left-hand motions simultaneously Simplify overall method re-sequence of therbligs in the cycle Reduce time for a motion, e.g., shorten distance of therbligs such as transport
loadedThis report will conclude the experiment's objective, material used experiment
procedure and result.
The Work:
The objectives of this laboratory experiment are as follows:
To understand and use the therblig analysis technique for hands motion while
manual assembly task and create the present therbligs list of right and lift hands
while perform a simple assembly task.
To learn the various symbols of therbligs that used to analysis the hands motion
activities.
Understand how can make improve in the therbligs symbols in order to improve the
hands motion activities and create the proposed list of therbligs chart for an
improved activities of right and left hands activities.
1 | P a g e
In this experiment we used:
Roeder Board Manipulative Aptitude Test: This board is the test that uses to measure
hand, arm, finger dexterity, and speed. The board of the roeder board has four
receptacles for holding washers, rods, caps, and nuts. The performance board also is
comprised of a horizontal T-bar and 40 inserts arranged in a predetermined pattern.
And digital stopwatch also records the time to complete a task
The procedures of the experiment:
Present Method:
1. First of all, we do the Present Method we put the washer, rods, caps, and nuts
randomly in one of the four receptacles of the board.
2. We start by picking up the tools sequentially and assemble it in the spots of the
board, and measure the total time for each assembling cycle.
3. Finally, we analyse each step the worker do while doing the assembling steps to
represented in the present table that will be shown in this report.
Proposed Method:
1. Second, we do the Proposed Method we put the washer, rods, caps, and nuts
arranged in the four receptacles of the board, also we can use the horizontal T-Bar to
put the washer and nuts.
2. We start by picking up the tools sequentially and assemble it in the spots of the
board, and measure the total time for each assembling cycle.
3. Finally, we analyse each step the worker do while doing the assembling steps to
represented in the proposed table that will be shown in this report.
2 | P a g e
The Present table
Seq. of activities
Left hand Therbligs Right hand Cumulative Time
1 idle TE reach for an object with empty hand
(rod)2 Idle SH attempt to find an
object using eyes or hand
3 Idle ST choose among several objects in a
group4 Idle G grasp an object by
contacting and closing the fingers
until control has been achived
5 Idle TL move an object with hand and arm
6 Idle P position object in defined location
7 Idle A join two parts
8 Idle RL release control of an object
9 Idle TE reach for an object with empty hand
10
Idle SH attempt to find an object using eyes or
hand (washer)11
Idle G grasp an object by contacting and
closing the fingers until control has been
achived12
Idle TL move an object with hand and arm
13
Idle P position object in defined location
14
Idle RL release control of an object
15
Idle TE reach for an object with empty hand
16
Idle SH attempt to find an object using eyes or
hand(nod)
3 | P a g e
Table 1. Present Method 1ل
17
Idle ST choose among several objects in a
group18
Idle G grasp an object by contacting and
closing the fingers until control has been
achived19
Idle TL move an object with hand and arm
20
Idle P position object in defined location
21
Idle RL release control of an object
22
Idle TE reach for an object with empty hand
23
Idle SH attempt to find an object using eyes or
hand(cap)24
Idle G grasp an object by contacting and
closing the fingers until control has been
achived25
Idle TL move an object with hand and arm
26
Idle P position object in defined location
27
Idle A join two parts
28
Idle RL release control of an object
29
Idle R resting to overcome fatigue
10:50 seconds
End of cycle (1)1 Idle TE reach for an object
with empty hand (rod)
2 Idle SH attempt to find an object using eyes or
hand3 Idle ST choose among
several objects in a group
4 Idle G grasp an object by contacting and
closing the fingers until control has been
achived5 Idle TL move an object with
hand and arm6 Idle P position object in
defined location
4 | P a g e
7 Idle A join two parts
8 Idle RL release control of an object
9 Idle TE reach for an object with empty hand
10
Idle SH attempt to find an object using eyes or
hand (washer)11
Idle G grasp an object by contacting and
closing the fingers until control has been
achived12
Idle TL move an object with hand and arm
13
Idle P position object in defined location
14
Idle RL release control of an object
15
Idle TE reach for an object with empty hand
16
Idle SH attempt to find an object using eyes or
hand(nod)17
Idle ST choose among several objects in a
group18
Idle G grasp an object by contacting and
closing the fingers until control has been
achived19
Idle TL move an object with hand and arm
20
Idle P position object in defined location
21
Idle RL release control of an object
22
Idle TE reach for an object with empty hand
23
Idle SH attempt to find an object using eyes or
hand(cap)24
Idle G grasp an object by contacting and
closing the fingers until control has been
achived25
Idle TL move an object with hand and arm
26
Idle P position object in defined location
5 | P a g e
27
Idle A join two parts
28
Idle RL release control of an object
29
Idle R resting to overcome fatigue
10:50+9:62=20.12 seconds
End of cycle (2)1 Idle TE reach for an object
with empty hand (rod)
2 Idle SH attempt to find an object using eyes or
hand3 Idle ST choose among
several objects in a group
4 Idle G grasp an object by contacting and
closing the fingers until control has been
achived5 Idle TL move an object with
hand and arm6 Idle P position object in
defined location7 Idle A join two parts
8 Idle RL release control of an object
9 Idle TE reach for an object with empty hand
10
Idle SH attempt to find an object using eyes or
hand (washer)11
Idle G grasp an object by contacting and
closing the fingers until control has been
achived12
Idle TL move an object with hand and arm
13
Idle P position object in defined location
14
Idle RL release control of an object
15
Idle TE reach for an object with empty hand
16
Idle SH attempt to find an object using eyes or
hand(nod)17
Idle ST choose among several objects in a
group1 Idle G grasp an object by
6 | P a g e
8 contacting and closing the fingers
until control has been achived
19
Idle TL move an object with hand and arm
20
Idle P position object in defined location
21
Idle RL release control of an object
22
Idle TE reach for an object with empty hand
23
Idle SH attempt to find an object using eyes or
hand(cap)24
Idle G grasp an object by contacting and
closing the fingers until control has been
achived25
Idle TL move an object with hand and arm
26
Idle P position object in defined location
27
Idle A join two parts
28
Idle RL release control of an object
29
Idle R resting to overcome fatigue
20.12+ 11:37=31.49 seconds
End of cycle (3)1 Idle TE reach for an object
with empty hand (rod)
2 Idle SH attempt to find an object using eyes or
hand3 Idle ST choose among
several objects in a group
4 Idle G grasp an object by contacting and
closing the fingers until control has been
achived5 Idle TL move an object with
hand and arm6 Idle P position object in
defined location7 Idle A join two parts
8 Idle RL release control of an object
7 | P a g e
9 Idle TE reach for an object with empty hand
10
Idle SH attempt to find an object using eyes or
hand (washer)11
Idle G grasp an object by contacting and
closing the fingers until control has been
achived12
Idle TL move an object with hand and arm
13
Idle P position object in defined location
14
Idle RL release control of an object
15
Idle TE reach for an object with empty hand
16
Idle SH attempt to find an object using eyes or
hand(nod)17
Idle ST choose among several objects in a
group18
Idle G grasp an object by contacting and
closing the fingers until control has been
achived19
Idle TL move an object with hand and arm
20
Idle P position object in defined location
21
Idle RL release control of an object
22
Idle TE reach for an object with empty hand
23
Idle SH attempt to find an object using eyes or
hand(cap)24
Idle G grasp an object by contacting and
closing the fingers until control has been
achived25
Idle TL move an object with hand and arm
26
Idle P position object in defined location
27
Idle A join two parts
2 Idle RL release control of an object
8 | P a g e
829
Idle R resting to overcome fatigue
11.37+31.49= 42.86
secondsEnd of cycle (4)
1 Idle TE reach for an object with empty hand
(rod)2 Idle SH attempt to find an
object using eyes or hand
3 Idle ST choose among several objects in a
group4 Idle G grasp an object by
contacting and closing the fingers
until control has been achived
5 Idle TL move an object with hand and arm
6 Idle P position object in defined location
7 Idle A join two parts
8 Idle RL release control of an object
9 Idle TE reach for an object with empty hand
10
Idle SH attempt to find an object using eyes or
hand (washer)11
Idle G grasp an object by contacting and
closing the fingers until control has been
achived12
Idle TL move an object with hand and arm
13
Idle P position object in defined location
14
Idle RL release control of an object
15
Idle TE reach for an object with empty hand
16
Idle SH attempt to find an object using eyes or
hand(nod)17
Idle ST choose among several objects in a
group18
Idle G grasp an object by contacting and
closing the fingers
9 | P a g e
until control has been achived
19
Idle TL move an object with hand and arm
20
Idle P position object in defined location
21
Idle RL release control of an object
22
Idle TE reach for an object with empty hand
23
Idle SH attempt to find an object using eyes or
hand(cap)24
Idle G grasp an object by contacting and
closing the fingers until control has been
achived25
Idle TL move an object with hand and arm
26
Idle P position object in defined location
27
Idle A join two parts
28
Idle RL release control of an object
29
Idle R resting to overcome fatigue
9.40+42.86=52.26
secondsEnd of cycle (5)
1 Idle TE reach for an object with empty hand
(rod)2 Idle SH attempt to find an
object using eyes or hand
3 Idle ST choose among several objects in a
group4 Idle G grasp an object by
contacting and closing the fingers
until control has been achived
5 Idle TL move an object with hand and arm
6 Idle P position object in defined location
7 Idle A join two parts
8 Idle RL release control of an object
9 Idle TE reach for an object
10 | P a g e
with empty hand10
Idle SH attempt to find an object using eyes or
hand (washer)11
Idle G grasp an object by contacting and
closing the fingers until control has been
achived12
Idle TL move an object with hand and arm
13
Idle P position object in defined location
14
Idle RL release control of an object
15
Idle TE reach for an object with empty hand
16
Idle SH attempt to find an object using eyes or
hand(nod)17
Idle ST choose among several objects in a
group18
Idle G grasp an object by contacting and
closing the fingers until control has been
achived19
Idle TL move an object with hand and arm
20
Idle P position object in defined location
21
Idle RL release control of an object
22
Idle TE reach for an object with empty hand
23
Idle SH attempt to find an object using eyes or
hand(cap)24
Idle G grasp an object by contacting and
closing the fingers until control has been
achived25
Idle TL move an object with hand and arm
26
Idle P position object in defined location
27
Idle A join two parts
28
Idle RL release control of an object
11 | P a g e
29
Idle R resting to overcome fatigue
12.10+52.26=64.36
secondsEnd of cycle (6)
1 Idle TE reach for an object with empty hand
(rod)2 Idle SH attempt to find an
object using eyes or hand
3 Idle ST choose among several objects in a
group4 Idle G grasp an object by
contacting and closing the fingers
until control has been achived
5 Idle TL move an object with hand and arm
6 Idle P position object in defined location
7 Idle A join two parts
8 Idle RL release control of an object
9 Idle TE reach for an object with empty hand
10
Idle SH attempt to find an object using eyes or
hand (washer)11
Idle G grasp an object by contacting and
closing the fingers until control has been
achived12
Idle TL move an object with hand and arm
13
Idle P position object in defined location
14
Idle RL release control of an object
15
Idle TE reach for an object with empty hand
16
Idle SH attempt to find an object using eyes or
hand(nod)17
Idle ST choose among several objects in a
group18
Idle G grasp an object by contacting and
closing the fingers until control has been
achived
12 | P a g e
19
Idle TL move an object with hand and arm
20
Idle P position object in defined location
21
Idle RL release control of an object
22
Idle TE reach for an object with empty hand
23
Idle SH attempt to find an object using eyes or
hand(cap)24
Idle G grasp an object by contacting and
closing the fingers until control has been
achived25
Idle TL move an object with hand and arm
26
Idle P position object in defined location
27
Idle A join two parts
28
Idle RL release control of an object
29
Idle R resting to overcome fatigue
25.24+64.36=89.6
secondsEnd of cycle (7)
1 Idle TE reach for an object with empty hand
(rod)2 Idle SH attempt to find an
object using eyes or hand
3 Idle ST choose among several objects in a
group4 Idle G grasp an object by
contacting and closing the fingers
until control has been achived
5 Idle TL move an object with hand and arm
6 Idle P position object in defined location
7 Idle A join two parts
8 Idle RL release control of an object
9 Idle TE reach for an object with empty hand
1 Idle SH attempt to find an
13 | P a g e
0 object using eyes or hand (washer)
11
Idle G grasp an object by contacting and
closing the fingers until control has been
achived12
Idle TL move an object with hand and arm
13
Idle P position object in defined location
14
Idle RL release control of an object
15
Idle TE reach for an object with empty hand
16
Idle SH attempt to find an object using eyes or
hand(nod)17
Idle ST choose among several objects in a
group18
Idle G grasp an object by contacting and
closing the fingers until control has been
achived19
Idle TL move an object with hand and arm
20
Idle P position object in defined location
21
Idle RL release control of an object
22
Idle TE reach for an object with empty hand
23
Idle SH attempt to find an object using eyes or
hand(cap)24
Idle G grasp an object by contacting and
closing the fingers until control has been
achived25
Idle TL move an object with hand and arm
26
Idle P position object in defined location
27
Idle A join two parts
28
Idle RL release control of an object
29
Idle R resting to overcome fatigue
15.52+89.6=105.12
14 | P a g e
secondsEnd of cycle (8)
The Conclusion of present method:
After analysing the present method table of therbligs technique, we measured the
cumulative time for 8 cycles to measure the difference between the present and
proposed method. In the present method the total time = 105.12 seconds.
The Proposed table :
Seq. of activities
Left hand Therbligs Right hand Cumulative Time
1 Idle TE Reach for an object with empty hand. (rod)
2Idle G Grasp an object by
contacting and closing the fingers until control has been achived.(rod)
3 Idle TL Move an object with hand and arm.(rod)
4 Idle P Position object in defined location.(rod)
15 | P a g e
Table 2. Proposed Method 1ل
5 Idle RL Release control of an object.(rod)
6Idle TE reach for an object with
empty hand.(Node and washer)
7
Idle G Grasp an object by contacting and closing the fingers until control has been achived.(Node
and washer)
8Idle TL Move an object with
hand and arm.(Node and washer)
9Idle P Position object in
defined location.(Node and washer)
10
Idle A Join two parts.(rod)
11
Idle TE reach for an object with empty hand.(Cap)
12
Idle G Grasp an object by contacting and closing the fingers until control has been achived.(rod)
13
Idle TL Move an object with hand and arm.(Cap)
14
Idle P Position object in defined location..(Cap)
15
Idle A Join two parts.(Cap)
16
Idle R Resting to overcome fatigue. 11:35 Seconds
End of cycle (1)
1 Idle TE Reach for an object with empty hand. (rod)
2Idle G Grasp an object by
contacting and closing the fingers until control has been achived.(rod)
3 Idle TL Move an object with hand and arm.(rod)
4 Idle P Position object in defined location.(rod)
5 Idle RL Release control of an object.(rod)
6Idle TE reach for an object with
empty hand.(Node and washer)
7
Idle G Grasp an object by contacting and closing the fingers until control has been achived.(Node
and washer)
16 | P a g e
8Idle TL Move an object with
hand and arm.(Node and washer)
9Idle P Position object in
defined location.(Node and washer)
10
Idle A Join two parts.(rod)
11
Idle TE reach for an object with empty hand.(Cap)
12
Idle G Grasp an object by contacting and closing the fingers until control has been achived.(rod)
13
Idle TL Move an object with hand and arm.(Cap)
14
Idle P Position object in defined location..(Cap)
15
Idle A Join two parts.(Cap)
16
Idle R resting to overcome fatigue.
11:35+6:40=17:75
SecondsEnd of cycle (2)
1 Idle TE Reach for an object with empty hand. (rod)
2Idle G Grasp an object by
contacting and closing the fingers until control has been achived.(rod)
3 Idle TL Move an object with hand and arm.(rod)
4 Idle P Position object in defined location.(rod)
5 Idle RL Release control of an object.(rod)
6Idle TE reach for an object with
empty hand.(Node and washer)
7
Idle G Grasp an object by contacting and closing the fingers until control has been achived.(Node
and washer)
8Idle TL Move an object with
hand and arm.(Node and washer)
9Idle P Position object in
defined location.(Node and washer)
10
Idle A Join two parts.(rod)
1 Idle TE reach for an object with
17 | P a g e
1 empty hand.(Cap)
12
Idle G Grasp an object by contacting and closing the fingers until control has been achived.(rod)
13
Idle TL Move an object with hand and arm.(Cap)
14
Idle P Position object in defined location..(Cap)
15
Idle A Join two parts.(Cap)
16
Idle R resting to overcome fatigue.
17:75+9:02=26:77
SecondsEnd of cycle (3)
1 Idle TE Reach for an object with empty hand. (rod)
2Idle G Grasp an object by
contacting and closing the fingers until control has been achived.(rod)
3 Idle TL Move an object with hand and arm.(rod)
4 Idle P Position object in defined location.(rod)
5 Idle RL Release control of an object.(rod)
6Idle TE reach for an object with
empty hand.(Node and washer)
7
Idle G Grasp an object by contacting and closing the fingers until control has been achived.(Node
and washer)
8Idle TL Move an object with
hand and arm.(Node and washer)
9Idle P Position object in
defined location.(Node and washer)
10
Idle A Join two parts.(rod)
11
Idle TE reach for an object with empty hand.(Cap)
12
Idle G Grasp an object by contacting and closing the fingers until control has been achived.(rod)
13
Idle TL Move an object with hand and arm.(Cap)
14
Idle P Position object in defined location..(Cap)
18 | P a g e
15
Idle A Join two parts.(Cap)
16
Idle R resting to overcome fatigue.
26:77+9:52=36:29
SecondsEnd of cycle (4)
1 Idle TE Reach for an object with empty hand. (rod)
2Idle G Grasp an object by
contacting and closing the fingers until control has been achived.(rod)
3 Idle TL Move an object with hand and arm.(rod)
4 Idle P Position object in defined location.(rod)
5 Idle RL Release control of an object.(rod)
6Idle TE reach for an object with
empty hand.(Node and washer)
7
Idle G Grasp an object by contacting and closing the fingers until control has been achived.(Node
and washer)
8Idle TL Move an object with
hand and arm.(Node and washer)
9Idle P Position object in
defined location.(Node and washer)
10
Idle A Join two parts.(rod)
11
Idle TE reach for an object with empty hand.(Cap)
12
Idle G Grasp an object by contacting and closing the fingers until control has been achived.(rod)
13
Idle TL Move an object with hand and arm.(Cap)
14
Idle P Position object in defined location..(Cap)
15
Idle A Join two parts.(Cap)
16
Idle R resting to overcome fatigue.
36:29+10:35=46:64
SecondsEnd of cycle (5)
1 Idle TE Reach for an object with empty hand. (rod)
19 | P a g e
2Idle G Grasp an object by
contacting and closing the fingers until control has been achived.(rod)
3 Idle TL Move an object with hand and arm.(rod)
4 Idle P Position object in defined location.(rod)
5 Idle RL Release control of an object.(rod)
6Idle TE reach for an object with
empty hand.(Node and washer)
7
Idle G Grasp an object by contacting and closing the fingers until control has been achived.(Node
and washer)
8Idle TL Move an object with
hand and arm.(Node and washer)
9Idle P Position object in
defined location.(Node and washer)
10
Idle A Join two parts.(rod)
11
Idle TE reach for an object with empty hand.(Cap)
12
Idle G Grasp an object by contacting and closing the fingers until control has been achived.(rod)
13
Idle TL Move an object with hand and arm.(Cap)
14
Idle P Position object in defined location..(Cap)
15
Idle A Join two parts.(Cap)
16
Idle R resting to overcome fatigue.
46:64+8:38=55:02
SecondsEnd of cycle (6)
1 Idle TE Reach for an object with empty hand. (rod)
2Idle G Grasp an object by
contacting and closing the fingers until control has been achived.(rod)
3 Idle TL Move an object with hand and arm.(rod)
4 Idle P Position object in defined location.(rod)
5 Idle RL Release control of an
20 | P a g e
object.(rod)
6Idle TE reach for an object with
empty hand.(Node and washer)
7
Idle G Grasp an object by contacting and closing the fingers until control has been achived.(Node
and washer)
8Idle TL Move an object with
hand and arm.(Node and washer)
9Idle P Position object in
defined location.(Node and washer)
10
Idle A Join two parts.(rod)
11
Idle TE reach for an object with empty hand.(Cap)
12
Idle G Grasp an object by contacting and closing the fingers until control has been achived.(rod)
13
Idle TL Move an object with hand and arm.(Cap)
14
Idle P Position object in defined location..(Cap)
15
Idle A Join two parts.(Cap)
16
Idle R resting to overcome fatigue.
55:02+10:22=65:24
SecondsEnd of cycle (7)
1 Idle TE Reach for an object with empty hand. (rod)
2Idle G Grasp an object by
contacting and closing the fingers until control has been achived.(rod)
3 Idle TL Move an object with hand and arm.(rod)
4 Idle P Position object in defined location.(rod)
5 Idle RL Release control of an object.(rod)
6Idle TE reach for an object with
empty hand.(Node and washer)
7
Idle G Grasp an object by contacting and closing the fingers until control has been achived.(Node
and washer)
21 | P a g e
8Idle TL Move an object with
hand and arm.(Node and washer)
9Idle P Position object in
defined location.(Node and washer)
10
Idle A Join two parts.(rod)
11
Idle TE reach for an object with empty hand.(Cap)
12
Idle G Grasp an object by contacting and closing the fingers until control has been achived.(rod)
13
Idle TL Move an object with hand and arm.(Cap)
14
Idle P Position object in defined location..(Cap)
15
Idle A Join two parts.(Cap)
16
Idle R Resting to overcome fatigue.
65:24+8:8=74:04Seconds
End of cycle (8)
The Conclusion of proposed method:
The proposed method is the improvement of what we have done in the present
method, and we can see the difference in the cumulative time in the proposed method,
the total time=74.04 seconds
The Improvement in time between the two methods:
In the present method the total time=105.12
In the proposed method the total time=74.04
The difference = 105.12-74.04=31.08 seconds.
The Conclusion:
In the end, this report introduced Therblig’s Technique, which are the seventeenth basic motion elements. Also in this report we will clarify the procedure of our experiment and what we concluded after applied the motion study and work design. In
22 | P a g e
this experiment we have used two different methods each one have different time depends on the procedure of the method. After we tried both methods we’ve know the benefits of motion study such as, eliminate ineffective motions if possible, simplify overall method, reduce time for each motion and to maximize efficiency. We can recognize that in any small or big project in the real life and even in industries and companies it's more useful for us to use motion study to save our time and resources.
23 | P a g e