OPERATOR'S MANUAL

OMUS02T3G-0812

IN LINE PULL TYPE HAY RAKES

T6-T7-T8-T9 3GW

Tonutti Italy

Via Gino Tonutti 3 - 33047Remanzacco (UD) ItalyTel. + 39 0432 667015Fax + 39 0432 668282

Factories

Remanzacco (UD)Rivignano (UD)Vezzano (RE)

Tonutti U.S.A.

Tonutti U.S.A.1909 Thomas RoadMemphis, TN 38134Phone (901) 385 8841Fax (901) 385 8288

Tonutti Russia

Tonutti Wolagri Limited 3 Tekhnicheskaya Street Perm, 614070 Russia Phone 007 (3422) 909096 Fax 007 (3422) 909096

Krasnokamsk (RU)info@tonutti.itwww.tonutti.it info@tonuttiusa.com

www.tonutti.comtwltd@perm.ru

Dear Customer,

We wish to thank-you for having decided to purchase a Tonutti product and truly believe that you have made a wise choice.

Tonutti CO. has invested a great deal of time and effort in developing its equipment and assures you efficient operation, durability and dependability.

This manual has been specially designed to assist you to simplify the assembly procedure of this machine.

Don’t forget that there is a right and a wrong way to do everything and the performance of your machine depends largely on how well you read and understand this manual and apply the instructions. Carlo Tonutti General Manager

If you have any questions to ask, please contact our customers service

U.S. & CANADA EUROPE

Phone # (901) 385-8841 Phone #++39-0432-667015 Fax # (901) 385-8288 Fax #++39-0432-668282

IMPORTANT NOTICE

LEFT RIGHT

Determine the right or left side of the machine by viewing it from the rear.

REAR

Table of contents

01 T6-T7-T8-T9 3GW

Assembly time: 2 h

TABLE OF CONTENTS ................................................………………….. 1

SAFETY MESSAGES .....………………….............................................................................…2-6

SAFETY , I.D., MODEL DECALS ........................................................................…7

ASSEMBLY .........................................................................................................…8-14

HOOKUP, TRANSPORT, UNHOOKING ......................................................................15-17

RAKE ADJUSTEMENTS ..............................................................................................18

RAKING .................................................................................................................19-21

LUBRICATION AND MAINTENANCE .............................................. 22-23

RAKES SPECIFICATIONS .................................................................................…24

RECOMMENDED TORQUE VALUES ....................................................25

LIMITED GUARANTEE ..........…................................................. 26

Safety messages

02 T6-T7-T8-T9 3GW

BEWARE OF SAFETY INFORMATION

This is the safety-alert symbol. This symbol placed on your machine or in the manual is used to alert you to the potential for personal injury or death.

UNDERSTAND SIGNAL WORDS

A signal word “DANGER”, “WARNING”, or “CAUTION” is used withthe safety-alert symbol.Safety signs with signal word “DANGER”, “WARNING”, or“CAUTION” are located near specific hazards.

DANGER - Imminent hazards which, if not avoided, will result inserious personal injury or death.

WARNING - Potential hazards or unsafe practices which, if notavoided, could result in serious personal injury or death.

CAUTIONS - Potential hazards or unsafe practices which, if notavoided, could result in minor personal injury or product or propertydamage.

READ MANUALS

Do not operate the machine unless the instructions in thefollowing manuals have been carefully read and understood:* The Wheel Rake Operator’s Manual* Tractor Operator’s Manual

FOLLOW INSTRUCTIONS

Carefully read and understand all safety messages in thismanual and on your machine safety decals.Safety decals located on your machine contain importantinformation that will help you operate your equipment safely.Keep safety decals in good condition. Replace missing ordamaged safety decals.Allow only responsible, properly instructed individuals tooperate the machine. Carefully supervise inexperiencedoperators.

Safety messages

03 T6-T7-T8-T9 3GW

KEEP MACHINE IN GOOD CONDITION

Be sure the machine is in good operating condition and that allsafety devices are installed and are functioning properly.

Visually inspect the machine daily before using the machine.

Make no modifications to your equipment unless specificallyrecommended or requested by TONUTTI CO.

PERSONAL PROTECTION

Wear required personal protective equipment.

Wear close fitting clothing and confine long hair.

Avoid wearing jewellery, such as rings, wristwatches, necklaces, or bracelets.

REDUCE SPEED WHEN TOWING LOADS

Be sure that the tractor is large enough to have adequate braking andsteering control when towing implements that do not have brakes.

Reduce speed if towed load without brakes weighs more than thetractor.

Use additional caution when towing loads under adverse surfaceconditions, when turning, and on inclines. m.p.h

KEEP SPECTATORS AWAY FROM MACHINE

Keep all spectators and other workers away from the machine and work area while in operation or when raising and lowering the rake arms.

Safety messages

04 T6-T7-T8-T9 3GW

NO RIDERS

Be sure the tractor operator is the only person riding thetractor.Do not allow riders on the machine.

CHECK THE FIELD

Be alert and use extreme caution when operating on hillsides or near ditches, gullies, holes,or obstructions where rollover could occur.Watch out for and avoid any object that might interfere with the proper operation of themachine. (i.e. stones and limbs).

AVOID HIGH PRESSURE LEAKS

Relieve all pressure in the system before disconnecting the lines,hoses, or performing other work. Make sure all connections are tightand that hoses and lines are in good condition before applyingpressure to the system.Any fluid under pressure can penetrate the skin and cause personalinjury, blindness or death. Fluid leaks, under pressure, may not bevisible.

AVOID TIRE EXPLOSION

Tire explosion can result if the following procedures arenot followed:

- Maintain correct tire pressure. Do not inflate tire aboverecommended pressure.- Check for low tire pressure. Inflate to recommendedpressure.- Replace any wheel with cuts, bubbles, or damaged rims.- Do not weld or heat wheel assembly. Heating willincrease tire pressure.

Use a piece of cardboard or wood to find leaks; never use your bare hand. Wear safetyglasses for eye protection. If any fluid is injected into the skin, it must be surgically removedwithin a few hours by a doctor familiar with this type of injury.

Safety messages

05 T6-T7-T8-T9 3GW

DRIVING ON PUBLIC ROADS Before transporting the machine, attach thesafety chain to the drawbar support or other specified anchor location.Safety chain will reduce the risk of injury due to collision or loss of implement control if thedrawn implement becomes unhitched fromdrawbar.Provide enough slack in the chain to permitturning.

DRIVING ON PUBLIC ROADS

Lock the finger wheels in their maximum position by sliding out the locking pin (1) and blocking it by the hair pin clip (2).

Safety messages

06 T6-T7-T8-T9 3GW

All machinery is particularly dangerous to children and persons that are unfamiliar with itsgeneral operation. The TONUTTI CO. strongly recommends that no person without athorough understanding of how the TONUTTI wheel rakes operate be permitted tooperate the machine. The machine should be operated only by responsible persons whohave thoroughly read the operator’s manual and are informed about the machine’s useand are delegated to do so.Prior to operating the rake, be sure to read and understand this operator’s manual.there is any portion you do not understand, or any phase of the machine’s operation youdo not understand, be sure to contact your local TONUTTI dealer or distributor.Use this manual thoroughly to familiarize yourself with the machine.

1. Disengage power to the tractor’s ground drive.2. Set park brake.3. Shut off the tractor engine and remove the key.4. Set the finger wheels in the transport locking position A

WORKING ON THE RAKE

Before working on or near rake for any reasonincluding servicing, lubricating, cleaning or inspectingrake:

A

Safety and model decals

07 T6-T7-T8-T9 3GW

DECALS LOCATION

INSPECTING SAFETY DECALS

Safety decals located on your machine contain important and useful information that will help you operate your equipment safely.To assure that all decals remain in place and in good condition, follow the instructions given below.- Keep decals clean. Use soap and water, not mineral spirits,abrasive cleaners,or other similar cleaners,that will damage the decal. - Replace any damaged or missing decals. When attaching decals, surface temperature of the metal must be at least 40° F (5°C) . The metal must also be clean and dry.- When replacing a machine component with a decal attached,replace the decal also.- Replacement decals can be purchased from your Tonutti equipment dealer.

1) ONE PIECE 2) ONE PIECE 3) ONE PIECE

5) THREE PIECES 6) THREE PIECES

Assembly

08 T6-T7-T8-T9 3GW

INSTALL RAKE WHEEL FRAMES

ON LEVEL GROUND, PLACE 2 STANDS (1) APPROXIMATELY 5 TO 6 FEET (1,5 TO 1,8 mt.) APPART ANDADJUSTED TO A HEIGHT OF ABOUT 29 INCHES (74 cm). PLACE THE FRONT FRAME (2) ON TOP OF THESTANDS. POSITION ANOTHER STAND (3) TO SUPPORT THE REAR FRAME (4). NOW FASTEN THE TWOMAIN FRAME MEMBERS (2) AND (4) TOGETHER WITH 12x35 mm HEX BOLTS AND LOCK NUTS. NOTE,TIGHTEN THESE BOLTS EVENLY TO INSURE THET THE FRAMES ARE CONNECTED STRAIGHT.ASSEMBLE THE ARM FOR DRAWBAR (7) ONTO THE MAIN FRAME (2) IN THE POSITION SHOWN IN THEFIGURE. USE HEX BOLTS M12x30 (10) AND THE MOUNTING BRACKET FOR THE FRONT GROUND WHEEL(9) TO FASTEN THE ARM TO THE FRAME.NOW PLACE A ASSEMBLY STAND (8) IN A POSITION TO SUSTAIN THE SUPPORT OF DRAWBAR (12)ASSEMBLE THE SUPPORT FOR DRAWBAR (12) ONTO THE ARM FOR DRAWBAR (7) WITH HEX BOLTSM12x30 (13) AND MOUNTING PLATE (15).

Assembly

09 T6-T7-T8-T9 3GW

INSTALL THE GROUND WHEELS

ASSEMBLE THE WHEEL WITH HUB (1) ONTO THE WHEEL FORK (2) USING THE WHEEL FORK PIVOT (3)WHICH HAS PREVIOUSLY BEEN GREASED, AND NYLON SELF LOCKING NUT (4) AND THE TWO SPACERS (5) AND (6) WHICH MEASURE L=64MM AND L=58MM. THE ASSEMBLY OF THESE TWOSPACERS IS CARRIED OUT BY POSITIONING THE WHEEL IN THE CENTRE OF THE WHEEL FORK.GREASE THE UPPER PIVOT SHAFT AREA (2) AND INSERT IT INTO THE GROUND WHEEL MOUNTINGBRACKET(7). POSITION THE SUPPORT FORK GROUND WHEEL REAR (8) FOUR INCHES (10 cm) FROM THEFLANGE OF THE FRAME. NOW FASTEN THE SUPPORT (8) TO THE REAR FRAME WITH FOUR HEX BOLTSM12x140 (10), AND MOUNTING PLATE (9). MOUNT THE GROUND WHEEL REAR (12). GREASE THE UPPERPIVOT SHAFT AREA AND INSERT IT INTO THE GROUND WHEEL MOUNTING BRACKET (8).THEN SLIDE THE RING FOR REAR WHEEL SUPPORT (13) ON THE UPPER PIVOT SHAFT OF THE GROUNDWHEEL ASSY AND SECURE WITH A ROLL PIN (14). INSTALL THE OTHER FRONT GROUND WHEEL (17).PRE-ASSEMBLE BRAKE DISC (18) PLATES AND SPRING (19) THE SLIDE THEM ON THE UPPER PIVOTSHAFT OF THE GROUND WHEEL ASSY (17). SECURE THIS ASSEMBLY WITH A ROLL PIN (20).

Assembly

10 T6-T7-T8-T9 3GW

INSTALL RAKE WHEEL FRAMES

MOUNT THE FRAME EXTENSION (1) TO THE END OF THE REAR FRAME (2). ATTACH THE PLATE FOR LIFTSCREW (9) ONTO THE EXTENSION FRAME (1). MOUNT THE FRAME EXTENSION (4) TO THE END OF THEFRONT FRAME (3). INSTALL THE LIFT PIPES (5), (6), (7) AND (8) AS SHOWN IN THE PICTURE AND FIX THEMWITH HEX BOLT M8x50 (10) AND LOCK NUT M8 (11). PUT THE LIFT PIPES IN THEIR LOCATION ON THEWING FRAMES AND LOCK WITH THE SPRING CLIP PIN (20). INSERT THE LONG FLAT HEADED PIN (19) INTO THE REAR LIFT TUBE (5) . THIS PIN HAS TWO HOLES. ALIGN THE HOLE NEAREST THE HEAD WITHTHE HOLE IN THE LIFT TUBE AND SECURE WITH A SPRING CLIP PIN (20). INSTALL THE HANDLE (15) HASSHOWN IN THE PICTURE WITH THE M12x90 TCEI SCREW (16).

Assembly

11 T6-T7-T8-T9 3GW

INSTALL DRAWBAR

NOW ASSEMBLE THE REGULATING PLATE (3) TO THE SUPPORT FOR DRAWBAR (2) WITH PIVOT (14)WASHER (15) AND LOCK NUT (21). INSTALL THE GREASER (22). ASSEMBLE THE REGULATING PLATE (3) ONTO THE DRAWBAR (1) AND FIX WITH THE PIVOT (13) AND NUT (16). ATTACH THE LEVER (9) TO THEMOUNTING EARS ON THE DRAWBAR (1) WITH HEX BOLT M8x30 AND NUT. FIX THE LEVER (9) TO THEPIVOT (11) WITH A SHACKLE (10) AND ATTACH THE CORD (7) WITH HANDLE (8).

Assembly

12 T6-T7-T8-T9 3GW

INSTALL HYDRAULIC CIRCUIT

MOUNT THE 2.0x8" LIFT CYLINDER (7) ON THE FRAME. CYLINDER END CLEVIS ATTACHES TO THEMOUNTING EAR ON THE FRAME (2) CONNECT THE HOSE (4) TO THE CYLINDER WITH THE ELBOWADAPTER (6). INSTALL THE BREATHER (5) ON THE ROD END PORT. FIX THE HYDRAULIC HOSES WITHTHE GUSSETS AND BLOCK WITH SCREWS M6x25.ATTACH THE CYLINDER TO THE LIFT TUBE USING THE CYLINDER MOUNTING PIN (10). ATTACH SPRING(9) TO THE TABS ON THE MOUNTING PINS. TIGHTEN THE SPRING NUTS (12) TILL THE SPRING TENSION ISSTRETCHED ABOUT 1/2 INCH (1.3 cm).

Assembly

13 T6-T7-T8-T9 3GW

ASSEMBLY RAKE WHEELS

INSTALL THE NYLON BUSHINGS (4) INTO THE RAKE ARM MOUNTING TUBES ON THE FRAMES. INSTALLTHE RAKE WHEEL ARMS (7) THROUGH THE MOUNTING TUBES WITH NYLON BUSHING AND SECURE WITHFLAT WASHER (6) AND SPRING PIN (5). SLIDE THE CHAIN (10) THROUGH THE END OF THE SPRING (8)ATTACH THE RAKE WHEEL SUSPENSION SPRING TO THE TAB OF THE RAKE ARM (7) AND LIFTING PIPETAB. FIX THE CHAIN (10) TO THE ARM TAB BY THE SHACKLE (9). NOW MOUNT ALL THE RAKE WHEELS

Assembly

14 T6-T7-T8-T9 3GW

HYDRAULIC CONNECTIONS

N# CODE# DESCRIPTION Q.TY1 C25E0001 FAST FLUID CONNECTOR 1/2" 012 C25F0010 WASHER + OR 1/2" 013 C25A0010 FITTING 1/2"x9/16" - 18 JIC 014 C22A0050 HOSE, HYD (100R-7200) 015 C25A0004 90° ELBOW ADAPTER 3/8 NPTF-9/16-18 016 C25L0001 VALVE FOR CYLINDER 3/8" 017 C50BN004 CYLINDER LIFT RAKE WHEELS 01

WARNING : Any different sized cylinders could cause serious damage to the opening system of the rake.

Finger wheels lowering-raising Hydraulic system.

Hookup, transport, unhooking

15 T6-T7-T8-T9 3GW

NO

16’’

YES

21

TRACTOR REQUIREMENTS

WARNING: Do not operate or transport the rake with a tractor that does not meet the following requirements:

- Minimum Horsepower: T6-T7-T8-T9/96 - HP 30 (22.4 kw)

HOOKUP

Hitch the rake drawbar directly to the tractor swing hitch #1 and lock it with the tractor pin.The tractor swing hitch must be at 16” (40cm.) from the ground and external to the tractor tires.

Do not hang the rake drawbar to the tractor drawbar #2.

WARNING: When turning don’t take L.H. or R.H. sharp turns (< 45° degrees) so as to avoid that the rake drawbar hits the tractor tires causing the bending of the rake drawbar or worse damages.

HITCH IMPLEMENT TO TRACTOR

1. Connect hydraulic hose #2 to tractor.2. Remove any storage grease from cylinders.

WARNING: Obey all applicable laws vehicle sign, safety chainand other possible requirements concerning road use. Use good judgement and drive carefully.

2

- Upright exaust. - 1200 psi minimum hydraulic pressure, suggested 6 gpm flow rate.- Adequate brakes,tires weighting,and steering control.

Hookup, transport, unhooking

16 T6-T7-T8-T9 3GW

TRANSPORTING

TRANSPORTING

- Before transporting the rake, clean outany crop and chaff that has becometrapped between the rake tines and theframe.

- Lock the finger wheels in theirmaximum position for transport by slidingout the locking pin (1) ; block the lockingpin with the hair pin clip (2).All the finger wheels are now blockedand are impossible to move even if youhave an accidental pressure failure in thehydraulic cylinders of the raising/loweringmechanism.

CLOSE THE RAKE TO THE TRANSPORTPOSITION FOLLOWING THESE OPERATIONS: 1. PULL THE LEVER (1) TO UNHOOK THEDRAWBAR (2) FROM THE REGULATING PLATE(3). (USE THE CORD WITH HANDLE (4) TOPULL THE LEVER FROM THE TRACTOR).2. ROTATE THE DRAWBAR TOWARDS THEMAIN RAKE FRAME TO ALIGN THE HEAD OFTHE PIVOT (5) TO THE LAST HOLE OF THEREGULATING PLATE (3).3. RELEASE THE LEVER TO HOOK THEDRAWBAR TO THE REGULATING PLATE (3).

Hookup, transport, unhooking

17 T6-T7-T8-T9 3GW

UNHOOKING

Park the implement on level ground.

Lower finger wheels or install raking

Prepare implement for season storage :

- Remove dirt and crop from implement.Paint exposed metal to inhibit rusting. - Lubricate grease points on the machine. - Coat exposed hydraulic cylinder rod(s) with grease to prevent rusting. - Check hydraulic hoses for deterioration and replace if necessary. - Tighten any loose bolts, nuts and hydraulic fittings. - Repair or replace worn or broken parts. - Replace damaged or missing decals.

wheels stopper (1) and block it with

the hair pin clip (2).

WARNING: Use the Normal Shutdown Procedure section when unhooking Implement.

Unhook cylinder hose.

Unhook tractor hitch pin.

18 T6-T7-T8-T9 3GW

FINGER WHEELS GROUND PRESSURE

For a correct raking you should provide the rake with a correct ground pressure on thewheels. This pressure may vary depending on the type of crop that you are raking, the quantityof the product you have and the different field conditions you may find.The rake is supplied with a screw handle #4 that allows you to raise or lower all the finger wheelsat the same time giving you the possibility of getting the ground pressure you desire.

FINGER WHEEL ADJUSTMENTS

Your rake has each finger wheel independently spring loaded to allow each wheel toexactly the contour of the ground.It is very important that the chain (1) that limits the run of the finger wheels and the spring (2)that absorbs the shocks of the finger wheel (acting as a shock absorber) are assembledcorrectly on the rake arm (3).One sample of a correctly assembled chain and spring is supplied with each rake. Locate it andassemble the other chains and springs in the exact same way.

Rake adjustments

Raking

19 T6-T7-T8-T9 3GW

NORMAL SHUTDOWN PROCEDURE

RAKE ADJUSTMENT

WARNING: before making adjustments to rake, follow normal shutdown procedure.

1. Follow normal shutdown procedure for the tractor (refer to the tractor operators manual).Shut off tractor, set brake or park lock and lower attachments to ground.

WHEEL HEIGHT

Adjust tine wheels for correct field and transport position. Refer to fingerwheel adjustments and finger wheel ground pressure, rake adjustment section for correct raking.

SET WORKING WIDTH

Your rake has four working widths plus the transport position.

T6-96 from 0' to 13'8" (4.10 mt.)T7-96 from 0' to 15'10" (4.75 mt.)T8-96 from 0' to 18' (5.40 mt.)T9-96 from 0' to 20'2" (6.05 mt.)

To obtain the desired working width, or change from the former one, just pull the lever (1) to unhook the drawbar (2) from the regulating plate (3). (Use the cord with handle (4) to pull the lever from the tractor).Then rotate the drawbar to align the head of the pivot (5) to one of the hole of the regulating plate (3). Release the lever to hook the drawbar to the regulating plates (3).

Raking

20 T6-T7-T8-T9 3GW

TROUBLESHOOTING

Most raking problems can be traced to travelling too slow or too fast, incorrect ground pressure, or broken or missing tines.

Increase ground pressure only enough to pick up crop.

RAKING SPEED

Optimum ground speed will depend on crop being raked, terrain, and tractor horsepower.Reduced ground speed may be necessary for hills or rough terrain. Inexperienced operators should use slower ground speeds and avoid rough or uneven terrain which could lead to tractor tipping or rollover.

DIRECTION OF TRAVEL

The rake is provided with a directional ground wheel (1) thet adjusted following this operation:1. Remove the pin (2)2. Rotate the directional ground wheel (1) to align the correct hole of the plate (3) to one of the two holes of the two plates (4) and fix the directional ground wheel with pin (2).

Raking

HYDRAULIC PROBLEMS

Problem Probable Cause Possible SolutionHydraulic Sistem Auxiliary outlet not activated Activate auxiliary hydraulic outletInoperative

Hose from implement not Connect hoseproperly connected to tractor

Hydraulic oil level too low Check tractor operator’sin tractor manual for proper oil level

RAKING PROBLEMS

Problem Cause SolutionField not cleaned well Rake wheel assemblies too Adjust assemblies lower to high groundHay is bunching Tips of teeth collecting dirt Remove paint and dirt from

tips of teeth

Incorrect ground speed Adjust ground speedRake wheel hoops Excessive ground speed Reduce ground speedbreaking

Excessive ground pressure Reduce ground pressureTines breaking Excessive ground speed Reduce ground speed

Excessive ground pressure Reduce ground pressureOne rake wheel does Inadequate lubrication Lubricate adequatelynot turn

Worn or damaged bearing Replace bearingPoor windrow Rake wheel assemblies too Adjust assemblies lower to preparation high ground

Broken or missing tines Replace tines

Excessive ground speed Reduce ground speed

Excessive ground pressure Reduce ground pressureRake wheel assembly Rake wheel assembly too Adjust assembly lower toon one side does not high groundturn

Broken or missing tines Replace tines

NOTE: "Oil leaks may be experienced with new cylinders when used in single action mode. Please note that this is not a fault in the cylinder, but just the extra oil remaining inside the cylinders body after the cylinders have gone through the ISO 9002 Quality Control Audits in the Tonutti factory being pushed out in double action mode."

21 T6-T7-T8-T9 3GW

Lubrication and maintenance

22 T6-T7-T8-T9 3GW

LUBRICATION AND MAINTENANCE

MAINTENANCE - AS REQUIREDPeriodically inspect rake and make necessary repairs. - Check frame for fatigue or cracking. Replace or repair worn or damaged parts.- Check decals. replace if missing or damaged.- Check bolts and fasteners. Tighten or replace as necessary.- Check tire pressure. Inflate to 40 psi (2.7bar)- Check tires and rims for damage.- Check lug nut torque. torque to 85 ft lb (115 nm).- Check condition of rake wheels.- Check hydraulic cylinders and hoses for leaks or damage.

MAINTENANCE - 10 SERVICE HOURSAfter the first hours of operation, check all attaching hardware.All hardware torques should be checked on a routine basis after every 10 hours ofoperation.Refer to the recommended torque values at page 41 of this manual.

MAINTENANCE - 50 SERVICE HOURS1 -Grease all the zerks located on the ground wheel (1)2 - Grease all lift pipe supports (2)

MAINTENANCE - 250 SERVICE HOURSOil the thread and screw (3) of the regulating handle

Lubrication and maintenance

23 T6-T7-T8-T9 3GW

CHECK WHEEL BEARINGS

Yearly, or if ground wheel or tine wheel bearings do not turn freely, check bearing grease.NOTE: Support implement on blocks if checking ground wheel bearing.

INSPECT BEARING

1- Remove dust cap (1) ,cotter pin and castle nut or locking nut (2), and washer and outer bearing (3).

2 - Inspect bearing: if it is dry, or if grease is caked or contaminated, repack bearings; otherwise go to step 8.

REPACK BEARING

3- Remove wheel and hub. Remove and inspect seal (5) . Replace if damaged.

4- Remove the inner bearing (4).

5- Wash bearings and inside of hub with solvent. Wipe clean and air dry. Replace damaged bearings or races.

6- Work grease into roller retainers from edge to fill the entire bearing with grease.

7- Install inner bearing (4), seal (5), into hub and mount on spindle.

PRELOAD BEARING

8- Install outside bearing and washer (3) install nut (2).

9- Tighten nut until slight drag is felt when turning wheel. Back off nut 1/8-1/4 turn (locknut type) or until first slot lines up with hole in spindle and install cotter pin (castle nut type). Install dust cap (1).

10- Install wheel and torque nuts or bolts.

Specifications

24 T6-T7-T8-T9 3GW

SPECIFICATIONS

HYDRAULIC FITTINGS

Pipe Thread fittings

Make sure the threads (1) are free from nicks, burrs, dirt, etc.

Tighten the fitting approximately 3 turns past finger tight.

KW HP LBS KG FEET CM

T 6 3GW 22,4 30 990 450 8' 250

T 7 3GW 22,4 30 1089 495 8' 250

T 8 3GW 22,4 30 1188 540 8' 250

T 9 3GW 22,4 30 1287 585 8' 250

MPH KMH INCH CM FEET CM

T 6 3GW 14 22 55" 140 13'8" 410

T 7 3GW 14 22 55" 140 15'10" 475

T 8 3GW 14 22 55" 140 18' 540

T 9 3GW 14 22 55" 140 20'2" 605

175/70-14*5.00x15"

175/70-14*5.00x15"

175/70-14*5.00x15"

175/70-14*5.00x15"

TIRES

MODEL

MODEL

NUMBER

8

9

7

6

TRANSPORT

SPEED WHEELS DIAM. WORKING W.

Recommended torque values

25 T6-T7-T8-T9 3GW

RECOMMENDED TORQUE VALUES

For Metric Grade 5.8,6.9,10.9,& 12.9 Cap Screws and BoltsAll values are ft. lbs.

BOLTSIZE

FT. Newton FT. Newton FT. Newton FT. Newton FT. NewtonLBS. Meters LBS. Meters LBS. Meters LBS. Meters LBS. Meters

M4 1.1 1.5 1.7 2.3 2 2.7 2.9 4 3.6 5M5 2.3 3.1 3.5 4.7 4 5.4 6 8 7 9.5M6 3.9 5.3 5.8 7.8 7 9.5 10 13.5 11 15M7 6.5 8.8 9.4 12.7 11 15 16 22 20 27M8 10 13.5 14 19 18 24 25 34 29 39

M10 20 27 29 39 32 43 47 64 58 79M12 34 46 50 68 58 79 83 112.5 100 136M14 54 73 79 107 94 127 133 180 159 216M16 80 108.5 122 165 144 195 196 266 235 319M18 114 155 170 230.5 190 258 269 365 323 438M20 162 220 220 298 260 353 366 496 440 597M22 202 274 318 431 368 499 520 705 628 852M24 245 332 410 556 470 637 664 900 794 1077M27 360 488 606 822 707 959 996 1351 1205 1634M30 500 678 815 1105 967 1311 1357 1840 1630 2210

GRADE 10.9 GRADE 12.9GRADE 8.8GRADE 6.9GRADE 5.8

Warning: Leave three ringsfree as shown.

STEP 1 STEP 2

STEP 3

STEP 6 STEP 5

STEP 4

26OMFR02RAP-0902

SPRING ASSEMBLY

NO OK

NO OK

NO OK

OMFR02RAP-090227

CHECK LIST

WARNING: NEVER GREASE BRAKE DISC

NO

OK

NO

NO OK

OK

OMFR02RAP-0902 28

CHECK LIST

29 T6-T7-T8-T9 3GW

LIMITED WARRANTY**************************

TONUTTI SPA (HEREINAFTER “MANUFACTURER”), WARRANTS TO THE ORIGINAL PURCHASER OF EACH NEWAGRICULTURAL PRODUCT OF ITS OWN MANUFACTURE (“PRODUCT”) THAT SUCH PRODUCT SHALL BE FREEFROM DEFECTS IN MATERIAL AND/OR WORKMANSHIP, WHEN PROPERLY SET UP AND OPERATED INACCORDANCE WITH THE RECOMMENDATIONS SET FORTH IN THE PRODUCT’S OPERATOR’S MANUAL, FORONE FULL YEAR AFTER DELIVERY TO THE ORIGINAL PURCHASER.

THIS LIMITED WARRANTY SHALL APPLY ONLY TO COMPLETE MACHINES.

THE TONUTTI PRODUCT WILL QUALIFY FOR THE TONUTTI LIMITED WARRANTY ONLY IF THE ON LINEWARRANTY REGISTRATION HAS BEEN SUBMITTED WITHIN 10 (TEN) DAYS FROM THE DATE OF PURCHASE.RECEIPT OF WARRANTY REGISTRATION AFTER THE 10 (TEN) DAYS FROM PURCHASE WILL AUTOMATICALLYINVALIDATE THE WARRANTY

PARTS AND ACCESSORIES NOT OF TONUTTI’S MANUFACTURE ARE WARRANTED ONLY TO THE EXTENT OFTHEIR ORIGINAL MANUFACTURER’S WARRANTY AND SUBJECT TO THEIR ALLOWANCE TO TONUTTI IFFOUND DEFECTIVE.

DURING THE WARRANTY PERIOD, THE AUTHORIZED TONUTTI DEALER SHALL FURNISH REPLACEMENTCOMPONENT PARTS WITHOUT CHARGE FOR ANY PRODUCT THAT FAILS BECAUSE OF DEFECTS INMATERIAL AND/OR WORKMANSHIP. NO PRODUCTS OR COMPONENT PARTS SHALL BE REPAIRED,REPLACEDOR RETURNED WITHOUT PRIOR WRITTEN AUTHORIZATION FROM TONUTTI SPA.THE SOLE AND EXCLUSIVE REMEDY AGAINST THE MANUFACTURER DURING THE WARRANTY PERIOD WILLBE FOR THE REPAIR OR REPLACEMENT OF DEFECTIVE PRDOUCTS IN THE MANNER PROVIDED UNDER THISWARRANTY.

IN NO EVENT SHALL THE MANUFACTURER’S LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT.

THE MANUFACTURER SHALL NOT BE LIABLE TO ANY PERSON UNDER ANY CIRCUMSTANCES FOR ANYINCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS)OCCURING FOR ANY REASON AT ANY TIME.

THIS LIMITED WARRANTY DOES NOT OBLIGATE THE MANUFACTURER TO BEAR ANY TRANSPORTATIONCHARGES IN CONNECTION WITH THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS.

THE MANUFACTURER SHALL NOT BE OBLIGATED FOR ANY CHARGES FOR LABOR OR OTHER COSTSINCIDENTAL TO THE REMOVAL OR REMOUNTING OF COMPONENT PARTS REPAIRED OR REPLACED UNDERTHIS LIMITED WARRANTY.

THIS WARRANTY SHALL NOT APPLY TO ANY MACHINE WHICH SHALL HAVE BEEN REPAIRED OR ALTEREDOUTSIDE THE TONUTTI FACTORY WITHOUT PRIOR MANUFACTURER’S APPROVAL, TO AFFECT ITS STABILITYOR RELIABILITY, NOR WHICH HAS BEEN SUBJECT TO MISUSE, NEGLIGENCE OR ACCIDENT, NOR TO ANYMACHINE WHICH SHALL NOT HAVE BEEN OPERATED IN ACCORDANCE WITH THE MANUFACTURER’SPRINTED INSTRUCTIONS OR BEYOND THE COMPANY RECOMMENDED MACHINE RATED CAPACITY.

THIS WARRANTY SHALL NOT BE APPLICABLE TO ITEMS WHICH ARE SUBJECT TO THE WARRANTIES OFTHEIR RESPECTIVE MANUFACTURERS. SUCH ITEMS WOULD INCLUDE BUT WOULD NOT BE LIMITED TOCLUTCHES, UNIVERSAL JOINTS, KNIVES, HYDRAULIC COMPONENTS, BEARINGS, TIRES, BELTS AND OTHERTRADE ACCESSORIES.

THIS WARRANTY SHALL NOT BE APPLICABLE TO ITEMS DEFINED AS NORMAL WEAR ITEMS. SUCH ITEMSINCLUDE, BUT ARE NOT LIMITED TO BELTS, DISCS, KNIVES, TINES, STONE GUARDS, TIRES, SLIP CLUTCHES,PITMAN SHAFTS, SWATH STICKS, BLADES, TINE HOLDERS.

THE JUDGEMENT OF TONUTTI S.P.A. IN ALL CASES OF CLAIMS UNDER THIS WARRANTY SHALL BE FINAL ANDCONCLUSIVE AND THE ORIGINAL PURCHASER AGREES TO ACCEPT ITS DECISION ON ALL QUESTIONS AS TODEFECT AND TO THE EXCHANGE OF ANY PART OR PARTS.

NO AGENT, EMPLOYEE OR REPRESENTATIVE OF TONUTTI’S HAS ANY AUTHORITY TO BIND TONUTTI TO ANYAFFIRMATION REPRESENTATION OR WARRANTY CONCERNING ITS MACHINERY EXPECT AS SPECIFICALLYSET FORTH.TONUTTI SPA RESERVES THE RIGHT TO MODIFY,ALTER AND IMPROVE ANY PRODUCT WITHOUT INCURRINGIN ANY OBBLIGATION TO REPLACE ANY PRODUCT PREVIOUSLY SOLD WITH SUCH MODIFIED,ALTERED ORIMPROVED PRODUCT

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FARM MACHINERY INDUSTRIES Via Gino Tonutti, 3 -33047 Remanzacco (Italy) Phone ++39-0432-667015 Fax ++39-0432-668282 e-mail: tonutti@tonutti.it web site: www.tonutti.it

VERY IMPORTANT !!!!!!!!!!

WARRANTY REGISTRATION INFORMATION Dear Customer,

In order to validate the Warranty Registration of your Tonutti implement that you have just purchased, please surf in the internet at our web site www.tonutti.it – On line Warranty Policy (W.O.P.) section and be sure to fill in the Warranty Registration Form found therein, in all its details.

If by any chance you do not have an internet connection, please ask your dealer to complete the form for you and forward, by e-mail or fax to Tonutti.

PLEASE DON’T FORGET THAT THIS REGISTRATION FORM MUST BE SUBMITTED WITHIN 10 DAYS OF THE PURCHASE IN ORDER TO BE COVERED BY TONUTTI LIMITED WARRANTY POLICY.

Remanzacco, February 10th, 2009

[Limited Warranty Policy] [Online Warranty Registration] [Online Warranty Claim]

Online Warranty Registration

Dear Dealer, thank you for dealing in Tonutti products. Please fill out this form to register the sale of a Tonutti product. This will ensure that your sale has been registered and that the warranty will be activated as of the purchase date. Registering the warranty online is fast and easy. You can also register in the following way: Fax your completed Registration form to Tonutti Customer Care +39-0432-668282

To the Dealer: By completing and submitting this Warranty Registration form within 10 days from purchase date, you confirm that: 1. The machine has been correctly assembled in accordance with the manufacturer's instructions. 2. All bolts have been checked and also oil level and grease. 3. All safety guards + warning decals have been placed on machine. 4. PTO has been matched to tractor and greased. 5. All other pre-delivery checks have been completed as per operators manual. 6. Purchaser was given operators manual and instructed in safe and correct usage of the machine and on limitation of warranty. 7. Machine was tested and operates correctly. 8. The Purchaser acknowledged the machine's correct assembly. 9. The Purchaser acknowledged the receipt of the operators manual, read and fully understood its content. 10.The Purchaser acknowledged his understanding and approves Tonutti Limited Warranty Policy 11.The Purchaser acknowledged having a clear understanding on the correct and safe operation of the machine. 12.The Purchaser acknowledged that the machine needs regular maintenance. as per instructions in the operators manual. 13.The Purchaser has a clear understanding of the capacity of the machine and is aware of its limitations.

My Contact is:

Purchaser information to be completed by the Dealer

Required Fields marked with* First Name of person filling out registration*

Last Name of person filling out registration*

Firm* Date of purchase* DD MM YY -- -- ----

Address* City* ZIP Code *

State/Province* Country*

----------------------------

Phone* Fax e-Mail*

Product model * Serial number*

Purchaser Name*

Purchaser address*

Submit

MARIO

ROSSI

ABCDE 20 10 08

VIA ARTIGIANO SAN VALENTINO

UDINE ITALY

0432-667015 info@abcde.it

DOMINATOR V12 665544

GIOVANNI BIANCHI

VIA GORIZIA,10 UDINE/ITALY

33047

ENGLISH

Model T3GW Date 01-2006

………………….………………….

33047 Remanzacco (UD) Italy - Via Gino Tonutti, 3Tel. ++39 0432 667015 - Fax ++39 0432 668282

Declaration of Conformity with 98/37/CEWe declare, accepting full responsibility for this declaration, that this product conforms with the followingEuropean standards: 2006/42/CE.To achieve machine conformity the following Harmonized Standards have been utilized: UNI EN ISO12100-1:2009, UNI EN ISO 12100-2:2009, UNI EN 1553, UNI EN ISO 4254-1National and International Technical Specifications : ISO 11684, DPR 547/55

DEUTSCHKonformitätserklärung 98/37/CE

Wir erklären und übernehmen die volle Verantwortung für diese Erklärung, dass das Produkt folgendeneuropäischen Normen entspricht: 2006/42/CE.Zum Anpassen der Maschine an diese Norm wurden folgende angeglichenen Normen angewandt: UNIEN ISO 12100-1:2009, UNI EN ISO 12100-2:2009, UNI EN 1553, UNI EN ISO 4254-1Internationale und Nationale technischen Spezifikationen: ISO 11684, DPR 547/55

FRANÇAISDéclaration de Conformité 98/37/CE

Nous déclarons, et nous assumons la pleine responsabilité de cette déclaration, que le produit estconforme aux normes européennes suivantes: 2006/42/CE.Pour l’adaptation de la machine, nous avons utilisé les Normes Harmonisées suivantes: UNI EN ISO12100-1:2009, UNI EN ISO 12100-2:2009, UNI EN 1553, UNI EN ISO 4254-1Spécifications techniques natinales et internatinales : ISO 11684, DPR 547/55

ITALIANODichiarazione di Conformità 98/37/CE

Dichiariamo, assumendo la piena responsabilità di tale dichiarazione, che il prodotto è conforme allaseguente direttiva europea: 2006/42/CE.Per l’adeguamento delle macchine sono state utilizzate le seguenti Norme Armonizzate: UNI EN ISO12100-1:2009, UNI EN ISO 12100-2:2009, UNI EN 1553, UNI EN ISO 4253-1Norme e/o Specifiche Tecniche Nazionali ed Internazionali : ISO 11684, DPR 547/55

ESPAÑOLDeclaración de Conformidad 98/37/CE

Declaramos, asumiéndonos la responsabilidad plena de tal declaración,que el producto es conforme alas siguientes normas europeas: 2006/42/CE.Para la adecuación de la máquina se han utilizado las siguientes Normas Armonizadas: UNI EN ISO12100-1:2009, UNI EN ISO 12100-2:2009, UNI EN 1553, UNI EN ISO 4254-1Especificaciones Técnicas Nacionales e Internacionales : ISO 11684, DPR 547/55

Type HAY RAKE Serian Number DECAL CE ON THE MACHINE

33047 Remanzacco (UD) Italy - Via Gino Tonutti, 3Tel. ++39 0432 667015 - Fax ++39 0432 668282