In-line high Pressure filters · Uni-Cardan Italia S.p.A. reserves the right to make technical...
Transcript of In-line high Pressure filters · Uni-Cardan Italia S.p.A. reserves the right to make technical...
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Index
Technical data 1
Filters series UCHL 28 2
Filters series UCHL 42 4
Filters series UCHL 62 6
Accessories 8
Spare parts 9
Uni-Cardan Italia S.p.A. reserves the right to make technical
changes to the products without notice.
The products shown in this catalogue have been developed
by Uni-Cardan Italia S.p.A., a company owned by
GKN Automotive.
1
Description
The UCHL series filters are suitable for in-line installation on high pressure hydraulic applications with flow rate up to 400 l/min.They are available with BSP, NPT and SAE threaded connections or SAE flange connections.The filters series UCHL are available with By-pass valve set at 6 bar, reverse flow valve and visual clogging indicators.
Technical data complete filter
l Filter head in cast ironl Filter bowl in steell Max working pressure = 420 barl Max test pressure = 630 barl Burst pressure = 1260 barl Differential collapse pressure: X series = 20 bar Y series = 210 barl By-pass valve set at 6 bar ± 10%l Working temperature –20° C up to +95° Cl Thread connections: BSP – NPT – SAE SAE flanges
Technical data filter elements
l A/B: paper treated with resin, filtration rating 10 and 25 microns βx ≥ 2l F/N/G/H: inorganic fiber, filtration rating 3, 6, 10 and 25 microns βx ≥ 200l L/M: stainless steel wire mesh (AISI 304), filtration rating 10 and 25 micronsl End cap in galvanized steell Support tube in galvanized steell Support mesh in galvanized steel with epoxy coating
Filter elements are manufactured in accordance with the following ISO standards:
l ISO 4572 Filtration performance valuated with Multi-pass testl ISO 2941 Verification of collapse/burst resistancel ISO 2942 Verification of fabrication integrity and determination of the first bubble pointl ISO 2943 Verification of materials compatibility with fluids (type HH, HM, HR, HV, HG according with ISO 6743/4)l ISO 3723 Method for the end load testl ISO 3724 Verification of flow fatigue characteristicsl ISO 3968 Evaluation of pressure drop versus flow characteristics
In-line high pressure filters series UCHL
Filter Housing pressure drop
Housing pressure drop
All the curves have been obtained with mineral oil with a
density of 860 Kg/m³. The pressure drop is proportional to the
variation of density.
Filters series UCHL 28
CH 30
A45
H100
Ø70
85
E
46
13,510
*Threaded ports see order module
Type A H
281
*
189
282 219
283 319
Filtration area
Filter elements Series X ∆p 20 bar
281 282 283
(cm2)
F/GH/N
325 450 870
L/M 325 450 870
A/B 325 450 870
Filter elements Series Y ∆p 210 bar
281 282 283
(cm2)
F/GH/N
290 410 810
L/M 290 410 810
Type E
Depth 15 mm
281282283
- M8
1 M8
2 5/16” UNC
3 5/16” UNC
4 5/16” UNC
5 5/16” UNC
6 M8
7 M8
2
0
10
20
30
40
50
60
0 20 40 60 80 100
�p KPa
UCHL 28
Filter elements pressure dropX Series (Differential pressure ∆p 20 bar)
and Y Series (Differential pressure ∆p 210 bar)
Pressure drops in the filtering elements
All the curves have been obtained using mineral oil with kine-
matic viscosity of 30 cSt. The pressure drop is proportional to
the variation of kinematic viscosity.
* Diagram: page 10-11
Pressure drop (in accordance with ISO 3968)
The assembly pressure drop is obtained by adding the
pressure drop of the filter housing with the pressure drop of
the filter element.
Flow rate [l/m]
By-pass valve pressure drop
By-pass valve pressure drop
All the curves have been obtained with mineral oil with a
density of 860 Kg/m³. The pressure drop is proportional to the
variation of density.
0
300
600
900
1200
0 10 20 30 40 50
�p KPa
UCHL 28
3
Series
In line complete filter
U C H L 2 8 1 A X N R 1
Size
281
282
283
Seals
NNitrile
Buna-N
V Viton
Cartridge
X ∆p 20 Bar
Y ∆p 210 Bar
By-pass valve
S Without By-pass
R With By-pass set at 6 bar
Filtration elements
_ Without filter element
A Paper treated with resin 10 µ ßx ≥ 2
B Paper treated with resin 25 µ ßx ≥ 2
F Inorganic fibre 3 µ ßx ≥ 200
G Inorganic fibre 10 µ ßx ≥ 200
H Inorganic fibre 25 µ ßx ≥ 200
LStainless steel wire mesh (AISI 304) 10 µ
MStainless steel wire mesh (AISI 304) 25 µ
N Inorganic fibre 6 µ ßx ≥ 200
Connections
A UCHL 28
- 1/2” BSP
1 3/4” BSP
2 1/2” NPT
3 3/4” NPT
4SAE 8 3/4”
16 UNF
5SAE 12
1 1/16” - 12 UN
6 1/2” BSPT
7 3/4” BSPT
How to order the
complete filter
Flow rate [l/m]
Filter Housing pressure drop
Housing pressure drop
All the curves have been obtained with mineral oil with a
density of 860 Kg/m³. The pressure drop is proportional to
the variation of density.
l M G
47.6 22.5 M10
52.4 26.2 M10
47.6 22.5 3/8” UNC
52.4 26.2 3/8” UNC
50.8 23.8 M10
50.8 23.8 3/8” UNC
Filters series UCHL 42
CH 30
A45H
125
Ø78
110
E
57
30
Type A H
421*
277
422 390
I
M
G
Type E
Depth 15 mm421 - 422
- M10
1 M10
2 3/8” UNC
3 3/8” UNC
4 3/8” UNC
5 3/8” UNC
6 M10
7 M10
8 3/8” UNC
9 3/8” UNC
10 M10
11 3/8” UNC
12 M8
13 M8
14 M8
15 M8
16 3/8” UNC
*Threaded ports see order module
4
Pressure drop (in accordance with ISO 3968)
The assembly pressure drop is obtained by adding the
pressure drop of the filter housing with the pressure drop of
the filter element.
Filter elements pressure dropX Series (Differential pressure ∆p 20 bar)
and Y Series (Differential pressure ∆p 210 bar)
Pressure drops in the filtering elements
All the curves have been obtained using mineral oil with kine-
matic viscosity of 30 cSt. The pressure drop is proportional to
the variation of kinematic viscosity.
* Diagram: page 10-11
Flow rate [l/m]
Filtration area
Filter elements Series X ∆p 20 bar
421 422
(cm2)
F/GH/N
900 1780
L/M 900 1780
A/B 900 1780
Filter elements Series Y ∆p 210 bar
421 422
(cm2)
F/GH/N
810 1635
L/M 810 1635
0
10
20
30
40
50
60
70
80
0 20 40 60 80 100 120 140 160 180 200
�p KPa
UCHL 42With reverse
flow valve
By-pass valve pressure drop
By-pass valve pressure drop
All the curves have been obtained with mineral oil with a
density of 860 Kg/m³. The pressure drop is proportional to the
variation of density.
0
400
200
800
600
1200
1000
1600
1400
0 20 40 60 80 100
�p KPa
UCHL 42
0
100
200
300
400
500
600
0 20 40 60 80 100
�p KPa
UCHL 42
Reverse flow valve pressure drop
5
U C H L 4 2 1 A X N R 1
Size
421
422
Connections
A UCHL 42
- 3/4” BSP
1 1” BSP
2 3/4” NPT
3 1” NPT
4SAE 12 1 1/16”
12 UN
5SAE 16 1 5/16”
12 UN
63/4” SAE
3000 PSI / M
71” SAE
3000 PSI / M
83/4” SAE
3000 PSI / UNC
91” SAE
3000 PSI / UNC
103/4” SAE
6000 PSI / M
113/4” SAE
6000 PSI / UNC
12 1 1/4” BSP
13 3/4” BSPT
14 1” BSPT
15 1 1/4” BSPT
16 1 1/4” NPT
By-pass valve
S Without By-pass
R With By-pass set at 6 bar
P With reverse flow valve
Q With reverse flow valve and By-pass
How to order the
complete filter
Flow rate [l/m]
Flow rate [l/m]
Series
In line complete filter
Seals
NNitrile
Buna-N
V Viton
Cartridge
X ∆p 20 Bar
Y ∆p 210 Bar
Filtration elements
_ Without filter element
A Paper treated with resin 10 µ ßx ≥ 2
B Paper treated with resin 25 µ ßx ≥ 2
F Inorganic fibre 3 µ ßx ≥ 200
G Inorganic fibre 10 µ ßx ≥ 200
H Inorganic fibre 25 µ ßx ≥ 200
LStainless steel wire mesh (AISI 304) 10 µ
MStainless steel wire mesh(AISI 304) 25 µ
N Inorganic fibre 6 µ ßx ≥ 200
0
10
20
30
40
50
60
70
80
90
0 50 100 150 200 250 300 350 400 450
�p KPaUCHL 62
Filter Housing pressure drop
Housing pressure drop
All the curves have been obtained with mineral oil with a
density of 860 Kg/m³. The pressure drop is proportional to
the variation of density.
Filtration area
Filter elements Series X ∆p 20 bar
621 622 623 624
(cm2)
F/GH/N
1500 3070 4920 6770
L/M 1500 3070 4920 6770
A/B 1500 3070 4920 6770
Filter elements Series Y ∆p 210 bar
621 622 623 624
(cm2)
F/GH/N
960 2015 3245 4480
L/M 960 2015 3245 4480
l M G
58.7 30.2 M10
70 35.7 M12
58.7 30.2 7/16” UNC
70 35.7 1/2” UNC
66.7 31.6 M14
66.7 31.6 1/2” UNC
Filters series UCHL 62
A
62H
150
Ø110
140
CH 30
5794
E
15
I
M
G
Type A H
621
*
273
622 393
623 533
624 673
Type E
Depth 15 mm621 - 622
623 - 624
- M12
1 M12
2 M12
3 1/2” UNC
4 1/2” UNC
5 1/2” UNC
6 1/2” UNC
7 1/2” UNC
8 M12
9 M12
10 1/2” UNC
11 1/2” UNC
12 M12
13 1/2” UNC
14 M12
15 M12
16 M12
6
*Threaded ports see order module
Pressure drop (in accordance with ISO 3968)
The assembly pressure drop is obtained by adding the
pressure drop of the filter housing with the pressure drop of
the filter element.
Filter elements pressure dropX Series (Differential pressure ∆p 20 bar)
and Y Series (Differential pressure ∆p 210 bar)
Pressure drops in the filtering elements
All the curves have been obtained using mineral oil with kine-
matic viscosity of 30 cSt. The pressure drop is proportional to
the variation of kinematic viscosity.
* Diagram: page 10-11
Flow rate [l/m]
With reverseflow valve
By-pass valve pressure drop
By-pass valve pressure drop
All the curves have been obtained with mineral oil with a
density of 860 Kg/m³. The pressure drop is proportional to the
variation of density.
0
200
400
600
800
1000
1200
0 50 100 150 200 250
�p KPa
UCHL 62
0
100
200
300
400
500
600
0 50 100 150 200
�p KPa
UCHL 62
7
Connections
A UCHL 62
- 1” BSP
1 1 1/4” BSP
2 1 1/2” BSP
3 1” NPT
4 1 1/4” NPT
5 1 1/2” NPT
6SAE 20 1 5/8”
12 UN
7SAE 24 1 7/8”
12 UN
81 1/4” SAE
3000 PSI / M
91 1/2” SAE
3000 PSI / M
101 1/4” SAE
3000 PSI / UNC
111 1/2” SAE
3000 PSI / UNC
121 1/4” SAE
6000 PSI / M
131 1/4” SAE
6000 PSI / UNC
14 1” BSPT
15 1 1/4” BSPT
16 1 1/2” BSPT
Size
621
622
623
624
U C H L 6 2 1 A X N R 1
Reverse flow valve pressure drop
How to order the
complete filter
Flow rate [l/m]
Flow rate [l/m]
By-pass valve
S Without By-pass
R With By-pass set at 6 bar
P With reverse flow valve
Q With reverse flow valve and By-pass
Series
In line complete filter
Seals
NNitrile
Buna-N
V Viton
Cartridge
X ∆p 20 Bar
Y ∆p 210 Bar
Filtration elements
_ Without filter element
A Paper treated with resin 10 µ ßx ≥ 2
B Paper treated with resin 25 µ ßx ≥ 2
F Inorganic fibre 3 µ ßx ≥ 200
G Inorganic fibre 10 µ ßx ≥ 200
H Inorganic fibre 25 µ ßx ≥ 200
LStainless steel wire mesh (AISI 304) 10 µ
MStainless steel wire mesh (AISI 304) 25 µ
N Inorganic fibre 6 µ ßx ≥ 200
A
B
A A
B B
A
B
A A
B B
23
1
N.A.
N.C.
C
23
1
N.A.
N.C.
C
CH 3042
CH 3028
Ø 16 Ø 16
45
70
1/2" BSP 1/2" BSP 1/2" BSP
Accessories
UCF-DE500 - DE800
UCF-DR 500 - DR800
UCF-DV500 - DV800
Symbol
A
B
A A
B B
A
B
A A
B B
23
1
N.A.
N.C.
C
23
1
N.A.
N.C.
C
A
B
A A
B B
A
B
A A
B B
23
1
N.A.
N.C.
C
23
1
N.A.
N.C.
C
A
B
A A
B B
A
B
A A
B B
23
1
N.A.
N.C.
C
23
1
N.A.
N.C.
C
A
B
A A
B B
A
B
A A
B B
23
1
N.A.
N.C.
C
23
1
N.A.
N.C.
C
A
B
A A
B B
A
B
A A
B B
23
1
N.A.
N.C.
C
23
1
N.A.
N.C.
C
CH 30
42
CH 3028
Ø 16 Ø 16
45
70
1/2" BSP 1/2" BSP 1/2" BSP
CH 30
42
CH 3028
Ø 16 Ø 16
45
70
1/2" BSP 1/2" BSP 1/2" BSP
Clogging indicators
UCF-DV500 UCF-DE500UCF-DR500
UCF-DV800 UCF-DE800UCF-DR800
With By-pass
Without By-pass
8
*
U C F D V 5 0 0 -
*
*
How to order
* Differential visual indicators are available also with M20x1.5 thread
Breakdown voltage
Series UCF-DE500 and DE800: Change over contacts with the following values
Voltage(V)
Resistive load(A)
Inductive load(A)
A.C. 125 5 5
A.C. 250 5 5
D.C. 15 10 10
D.C. 30 5 5
D.C. 50 2 2
D.C. 125 0,5 0,06
Series UCF-DR500 and DR800: Power with inductive load
(V) (VA)
A.C. 3 - 115 20
D.C. 3 - 115 20
CodeDescription
Setting Application
UCFDV500
Visual indicator
5 bar Series X
With By-pass
UCFDE500
Visual-electrical indicator
UCFDR500
Visual - electrical indicator with “Reed” contacts
UCFDV800
Visual indicator
8 barSeries Y
Without By-pass
UCFDE800
Visual-electrical indicator
UCFDR800
Visual - electrical indicator with “Reed” contacts
Thread
- 1/2” BSP
M M 20x1.5
Spare parts
Cartridge series CHL
9
INGRESSO USCITA
Reverse flow valve is available for models
421 - 422 - 621 - 622 - 623 - 624
Reverse flow valve
Filter elements type A and B are available only in X version with differential pressure ∆p 20 bar
*
IN OUT
Size
281
282
283
421
422
621
622
623
624
Cartridge size
CHLIn-line filter
UCHL
How to order
Cartridge
X ∆p 20 Bar
Y ∆p 210 Bar
Seals
NNitrile
Buna-N
V Viton
Filtration elements
A* Paper treated with resin 10 µ ßx ≥ 2
B* Paper treated with resin 25 µ ßx ≥ 2
F Inorganic fibre 3 µ ßx ≥ 200
G Inorganic fibre 10 µ ßx ≥ 200
H Inorganic fibre 25 µ ßx ≥ 200
LStainless steel wire mesh (AISI 304) 10 µ
MStainless steel wire mesh (AISI 304) 25 µ
N Inorganic fibre 6 µ ßx ≥ 200
C H L 6 2 1 A X N
10
Y Series (Differential pressure ∆p 210 bar)
Filter elements pressure drop
X Series (Differential pressure ∆p 20 bar)
0
140
120
100
80
60
40
20
160
180
200
0 10 20 30 40 50 60
�p KPaCHL 281
F N G
H
Flow rate [l/m]
0
20
40
60
80
100
120
140
160
180
200
0 20 3010 40 50 7060 80 90 100
CHL 282�p KPa F N G
H
Flow rate [l/m]
0
140
120
100
80
60
40
20
160
180
200
0 20 40 60 80 100 120
CHL 283�p KPa F N G
H
Flow rate [l/m]
CHL 421�p KPa
0
140
120
100
80
60
40
20
160
180
200
0 20 40 60 80 100 120 140
F N G
H
Flow rate [l/m]
0
20
40
60
80
100
120
140
160
180
200
0 20 40 60 80 100 120 140 160 180
CHL 422�p KPa F
H
G
N
Flow rate [l/m]
0
140
120
100
80
60
40
20
160
180
200
0 10 20 30 40 50 60
CHL 281�p KPa F N G
H
Flow rate [l/m]
0
20
40
60
80
100
120
140
160
180
200
0 20 3010 40 50 7060 80 90 100
CHL 282�p KPa F N G
H
Flow rate [l/m]
0
140
120
100
80
60
40
20
160
180
200
0 20 40 60 80 100 120
CHL 283�p KPa F N G
H
Flow rate [l/m]
CHL 421�p KPa
0
140
120
100
80
60
40
20
160
180
200
0 20 40 60 80 100 120 140
F N G H
Flow rate [l/m]
0
20
40
60
80
100
120
140
160
180
200
0 20 40 60 80 100 120 140 160 180
CHL 422�p KPa F N
H
G
Flow rate [l/m]
11
Y Series (Differential pressure ∆p 210 bar)
Filter elements pressure drop
X Series (Differential pressure ∆p 20 bar)
0
140
120
100
80
60
40
20
160
180
200
0 40 80 120 160 200 240
F N G
H
�p KPaCHL 621
Flow rate [l/m]
0
20
40
60
80
100
120
140
160
180
200
0 80 12040 160 200 280240 320 360 400
F
H
G
N�p KPaCHL 622
Flow rate [l/m]
0
140
120
100
80
60
40
20
160
180
200
0 40 80 120 160 200 240 280 320 360 400 440
F
HG
N�p KPa
CHL 623
Flow rate [l/m]
0
140
120
100
80
60
40
20
160
180
200
0 40 80 120 160 200 240 280 320 360 400 440
HGNF
�p KPaCHL 624
Flow rate [l/m]
0
140
120
100
80
60
40
20
160
180
200
0 40 80 120 160 200 240
F N G
H�p KPa
CHL 621
Flow rate [l/m]
0
20
40
60
80
100
120
140
160
180
200
0 80 12040 160 200 280240 320 360 400
F N GH�p KPa
CHL 622
Flow rate [l/m]
0
140
120
100
80
60
40
20
160
180
200
0 40 80 120 160 200 240 280 320 360 400 440
F N
H
G�p KPa
CHL 623
Flow rate [l/m]
0
140
120
100
80
60
40
20
160
180
200
0 40 80 120 160 200 240 280 320 360 400 440
F N
HG
�p KPaCHL 624
Flow rate [l/m]
alt
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