Improving Resource Efficiency through Industrial Symbiosis ... · Manufacturing symbiosis...

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© International Synergies Limited 2019 © International Synergies Limited 2019 Improving Resource Efficiency through Industrial Symbiosis: A brief world tour WCEF 6 th June 2019 Peter Laybourn Chief Executive

Transcript of Improving Resource Efficiency through Industrial Symbiosis ... · Manufacturing symbiosis...

Page 1: Improving Resource Efficiency through Industrial Symbiosis ... · Manufacturing symbiosis capabilities Manufacturing shift to the circular economy Digital systems innovations Materials

© International Synergies Limited 2019© International Synergies Limited 2019

Improving Resource Efficiency through Industrial Symbiosis:A brief world tour

WCEF6th June 2019

Peter Laybourn

Chief Executive

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© International Synergies Limited 2019

| Contents

• About International Synergies Limited (ISL)

• ISL’s NISP® methodology

• A focus on European Commission support

• Facilitated NISP® around the world

• Lessons learned

• The future

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| IPCC report (October 2018)

• Only a dozen years for global warming to be kept to a maximum of 1.5°C.

• Urgent and unprecedented changes are needed

15 May 2019:29˚C near Arctic Circle

C02 over 415 ppmFirst time in human history

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www.creds.ac.ukMATERIALS & PRODUCTS

Mitigation potential of resource efficiency

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| International Synergies: Enabling resource efficiency through industrial symbiosis

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| Industrial symbiosis circa 15 years ago

N. AmericaUnited States (BPS)

EuropeUnited Kingdom (facilitated)Denmark (organic)Netherlands (facilitated)

AsiaSouth Korea (top down facilitated)

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N. AmericaUnited StatesCanadaMexico

S. AmericaBrazilPeruChile

EuropeDenmarkFrance GermanyFinlandNetherlands Poland SlovakiaBelgiumRomaniaHungaryItaly, SpainUnited Kingdom

AfricaGhanaBurkina FasoMauritiusKenyaUganda South AfricaEgypt

AsiaSouth KoreaChinaSri Lanka

OceanaAustralia

| Industrial symbiosis today (spread of NISP® model)

TaiwanTurkeyIsrael

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| NISP® methodology

Building the Network Quick Wins Workshop

Opportunity Mapping

SYNERGie® Management System

Facilitated synergy –Role of practitioners

‘Outputs Report’ for Implemented Synergies

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| NISP® delivered outcomes

England April 2005 – March 2013

€43.4 million investment - *All outputs independently verifiedRate of return for Govt. 9:1Exchange rate £1 = €1.18

METRICS In Year Benefits* Lifetime Impact (Max 5 year)

Landfill diversion 9.4 million tonnes 47 million tonnesCO2 reduction 8.4 million tonnes 42 million tonnesVirgin material savings 12 million tonnes 60 million tonnesHazardous waste eliminated 0.4 million tonnes 2.1 million tonnesWater savings 15 million tonnes 72 million tonnes

Cost savings €243 million €1.21 billion Additional sales €234 million €1.17 billionJobs 10,000+Private investment €374 million

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| UK recent developments (woken up at last!)

• Smart Waste Tracking (DEFRA, Environment Agency):

System for Waste Enhancement Evaluation and Tracking (SWEET) using SYNERGie® 4.0 variant

• National Materials Database (ONS, DEFRA, BEIS):

International Synergies on working group

• Engineering and Physical Sciences Research Council (EPSRC):

UK Manufacturing Symbiosis Network Plus (UKMSN+)

International Synergies industry partner

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| UKMSN+

• Leading universities

• Research partners

• Academic partners

• Industry partners

• Government partners

Business modelinnovations

• Implementation of symbiotic restorative manufacturing ecosystems

• Design of circular supply chains and distributed manufacturing networks for restorative ecosystems

Manufacturing symbiosis capabilities

Manufacturing shift to the circular economy

Digital systemsinnovations

Materialsinnovations

Structural innovations

• IoT, AI and digital services (Apps) applications in manufacturing symbiosis ecosystems

• Digital information hub for manufacturing symbiosis

• Modelling, simulation and digital integrations

• Development of novel materials with superior adaptability and degradable capacity

• Safety aspects of materials reutilisation

• Development of novel materials for additive manufacturing

• Development of logistics and transport capabilities supporting manufacturing symbiosis• Strategic development of collaborative symbiotic relationships• Development of regulations and policy frameworks for structural changes

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| European Commission support for industrial symbiosis• European Waste Framework Directive (2009)*

• Roadmap to Resource Efficient Europe – exemplar (2011)*

• DG Regions: Connecting Smart and Sustainable Growth through Smart Specialisation – exemplar (2012)*

• DG Enterprise: Communique on Green Entrepreneurship (2013)

• European Resource Efficiency Platform – short-term recommendation(2014)

• DG Innovation & Research: Short guide to assessing environmental impacts of research and innovation policy (2014)*

• Circular Economy Package (2015)

• European Environment Agency, Circular economy in Europe (2016)*

• DG Energy Strategic Energy Technology Plan (2018)

• And finally in 2018 … *Citing NISP®

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| Waste Framework Directive amendments 2018

"Waste management in the [EU] should be improved and transformed into sustainable material management … promoting the principles of the circular economy … in a way that preserves resources and closes loops”

"… the Commission should be empowered to adopt implementing acts in order to establish detailed criteria … prioritising replicable practices of industrial symbiosis.“

Official Journal of the EU L150 Vol 61

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| DG GROW Report (2018)

Cooperation Fostering Industrial Symbiosis

TNO, Technopolis, Trinomics, International Synergies, UCL

• €73 billion estimated across EU on cost reduction alone

• Public sector supported facilitated industrial symbiosis is best model to address market failures

• No evidence of fully operative commercial facilitation (of industrial symbiosis) in Europe

• Success of industrial symbiosis initiatives is largely dependent on the policy environment

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| DG GROW … further observations*

“There is a significant exploitable industrial symbiosis potential for Europe”

“Overall industrial symbiosis is expected to grow significantly. Moving towards a low carbon resource efficient industry and society implies that more industrial symbiosis solutions will be required and implemented”

“There is a lack of common standards or guidelines on the measurement and reporting of symbiotic exchanges, despite initiatives such as NISP®”

* Call for Tender: European Network of Businesses and SMEs for Industrial Symbiosis, 2019 (Remember EUR-ISA November 2013?)

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| CWA Industrial Symbiosis (Pre-standard)

• Convened Brussels

Feb 2018

• 4 European project sponsors

• Participants: industry, practitioners, policy makers, academia

• Chaired by Dr Rachel Lombardi, International Synergies Limited

• Launched by Dr Janez Potočnik

• Published December 2018

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| European VET call on industrial symbiosis

• EU Programme: ERASMUS+ “New Skills Agenda”

• Sector Skills Alliances for implementing a new strategic approach (“Blueprint”) to sectoral cooperation on skills

• Focus on cross-sectoral industrial symbiosis (IS) and energy efficiency

• €4 million over 4 years

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| NISP®, Cairo, Wednesday 12th Sept 2018

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350+PARTICIPANTS

3,500IDEAS

1,920RESOURCES

12WORKSHOPS EARLY OUTCOMES

$6.3M economic benefit

24,000 t CO2e saved

250,000 t waste diverted

NISP® Canada Contacts: Tracy Casavant ([email protected]) or Timo Makinen ([email protected])

PHASE 1

~ 18 months

~ 5.8 FTE people power

$1M from eight funders

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North of IsraelNISP Project

• Small-medium Industrial areas

• Agricultural Industries

• 2,100 Factories

• 75,000 employees

• 4,500 square kilometer

• 1.4M residents

• Launch March 2019

• 75 sites

• 550 resources

• 15 synergies in progress

• 1 synergy completed

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| “After the success in Britain (NISP), the Ministry of Economy will try to save 200 million new Israeli shekels a year, using industrial waste recycling”

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On 13th May, 37 companies from the NorthernRegion participated in the first NISP4ISrael Hackaton.The aim was to connect the participants to identifybeneficial, commercial opportunities for theirunderutilised resources. Over 190 resources werediscussed and 236 potential matches werecaptured!

This workshop provided a basis for attendees to interact, and resulted in the identification of a series of innovative partnerships between businesses.

Who was there?

What next?Check your matches – see attached workshop report

✓ Progress discussions

✓ Contact NISP4ISrael for support

✓ Stay in touch!

The NISP4ISrael team will be in touch shortly to see how it’s

going…

Contact Us

Tel: Noam’s phone number

Email [email protected]

What did they say?

Very well organized workshop. You can feel they have been thinking about everything.

-Elad LevinShomrat-Hazorea

Very interesting project. It makes me rethink about my factory, how to become more efficient

-Ortal TrabelsiTurbine Jet

NISP4ISrael HackatonA-CAT Centre, Akko, Israel

13 May 2019

Summary Report

Was it any good?

Thanks to everyone who filled in a feedback form to let us know your opinion of the event. You scored us…

Table Facilitation 4.8/5Networking opportunities 4.3/5Location 4.7/5Workshop timing 4.8/5Meeting your expectations 4.4/5

רהיטים-קרית ביאליק -נגריית עץ חן . מ.א כלא שאטה גילבוע

מכונות אריזה-חניתה -מ "אייברי דניסון ישראל בע רהיטי פלסטיק-כרמיאל -כתר פלסטיק

EHS Consulting כברי -בית אריזה -מגדלי בננות גליל מערבי

מיחזור מתכות מפרוק רכבים-עכו -מיחזור תעשייתי . מ.א משרד ראשי-מילואות -מילואות

משטחי קוורץ ופורצלן-בר לב -אבן קיסר גידול עיבוד ושיווק פטם והודים-מילואות-מילועוף

שירותים לוגיסטיים-עכו -אוברסיז קומרס חדשנות -צמח -מרכז כנרת חדשנות

מיחזור-חיפה -אלקון מרכז מיחזור גומי דליק-ברלב . ת.א-פוליפלקס

פתרון לקלקר מחזור פולימרים-קדומים -בגיס אנרגיה חלופית ס"פתרונות חומ-חיפה -פלימת שיווק כימיקלים

יפס 'ייצור צ-מילואות צפון -גרין פרוסט פוד מילוטל בניית מבנים והרכבה -תירדיון -פלרם

כפר מסריק-אריזה ועיצוב -דוקארט תעשיות נגריה-קרית ביאליק -ריהוט . א.ר

טיפול כימיקלים -באר טוביה -דיפוכם עמגל מיחזור דטרגנטים חומצות וחומרים אנאורגנים-כרמיאל -ריסייטק

בטון-קרית ביאליק -מ "הנסון ישראל בע משרד ראשי-רמלה -ס "שב

הפורום הישראלי לחדשנות בחומרי גלם לענף הבנייה והתשתיות טיפול בפסולת מזון תעשייתי-מושב תימורים -שחר תשלובות

מחזור פלסטיק-קיבוץ יסעור -וי פי אם פלסט בדים לא ארוגים-חניתה -ג "שלא

מדחפים ולהבים למטוסים-תפן -ט 'טורבין ג רהיטים-שמרת -שמרת הזורע

קוסמטיקה-קרית שמונה -טרופיקל דגיל תעשיות עיבוד שבבי-קרית ביאליק -שמשון מכניקה עדינה

יין -רמת הגולן -יקב רמת הגולן הזרקות פלסטיק ומתכות-קרית ביאליק -שער גיורא

בתי סוהר -מגידו -כלא מגידו מוצרי חלב-אלון תבור -תנובה

ציוד רפואי-קריית שמונה -תרמו פישר

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WISP in a Nutshell:

Funded by

Delivered through

In collaboration with

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What has WISP Achieved:

>650Companies in the

Network

>5000Under-utilised

Resources

Identified

Key Performance Indicator To Date (03 June 2019)

Waste Diversion > 69,000 tonnes

Additional Revenue $ 2.5 million

Cost Savings $ 1.8 million

Private Investment $ 0.61 million

Fossil GHG Savings152,000 tonnes CO2e

(~ 15 2.2MW wind turbines)

Job Creation

29 temporary

25 permanent

1526 economy-wide jobs

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Resources as efficiency tools

Economic value Environmental value

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Delivery teams

Region 1

National Coordinating Body

Database and management tool

Govt. owner: Ministry of Industry and Technology (MoIT)

Region 2 Region 3 Region 4 Region N

| Model for Turkey: Planning nationally (May 2019)

Regional/Local Programme Advisory Groups (PAGs)

National Innovation Partner

© International Synergies Limited 2019

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| SHAREBOX validated impacts (majority SMEs in Turkey)

Metric Project Target

Delivered impact (project life)

DeliveredVs Target

Waste avoided (tonnes) 500,000 515,500 +3%

Virgin resources saved (tonnes)

750,000 635,500 -15%

CO2 saved (tonnes) 500,000 1.38 million +176%

Additional sales (€) 3 million 53.85 million +1,667%

Cost savings (€) 3 million 14.12 million +366%

Jobs created or safeguarded 20 74 +270%

Private investment (€) No Target 4.45 million +4.45 million

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✓ Full-time practitioners with industrial experience

✓ Engagement model (all sizes, all sectors)

✓ Holistic – resources, energy, capacity, expertise, logistics, water etc.

✓ Data and ICT (SYNERGie®4.0)

✓ Sustained investment

Market failures

Time poverty of SMEs

Informational

Lack of pricing for externalities

| Success factors addressing market failures

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| What can go wrong/barriers

• Some funds not ideal for IS activity

• Short term investments/treating as a pilot

• Too much emphasis on feasibility studies

• Delivery teams with inadequate skills/training

• Over reliance on workshops and ICT tools (no magic formula!)

• Lack of supportive policy framework

• Focus on SMEs alone (large companies have an important role to play)

• Market failures

• Emphasis on self-sustaining programmes

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| The future

Reactive/demand-led model – still enormous opportunities

Pro-active/planning model – strategic applications are growing

Both of above making more use of AI, BIG Data

Increasingly explicit in policy (e.g. EU, Israel, Turkey etc.)

Sustainability … we choose what is sustainable!

Don’t mend what isn’t broken!

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© International Synergies Limited 2019 © Copyright international Synergies Limited 2019

Thank you for listeningPeter Laybourn, Chief Executive

[email protected]

International Synergies Limited

++ 44 121 433 2660

www.international-synergies.com @IntlSynergies