Improved business and energy efficiencies through the use ... · & Asset Management. Score, ......

Improved business and energy efficiencies through the use of innovative modelling and Asset Knowledge Management Solutions

Delivering Capital Expenditure efficiencies and reduced environmental impact through the use of 3D & Asset KnowledgeManagement.

Answers for the Environment - Coventry - June 2010

Presenters

Navitas PLMNigel Harper – Managing Director

Anglian Water Services Rachel Dobson - Continuous Improvement Manager

Siemens PLMAdam Summers – Utilities and Infrastructure Manager


Purpose of Presentation

• To demonstrate how Anglian Water’s @one alliance are using Siemens’ PLM tools to:

Deliver improved efficiency of their CapEx programmeDeliver robust solutions for their new assetsSupport their sustainability and waste reduction agenda

• To demonstrate how Siemen’s PLM tools are used to:Save money through energy efficiency initiatives in operationsCapture asset knowledge to improve operational efficienciesBetter understand CO2 issues

Product lifecycle management is an integrated, information-driven approach to all aspects of a product’s or Plant’s life -- from its design inception through its manufacture, deployment and maintenance, culminating in its removal from service and final disposal.”

University of Michigan PLM Development Consortium

What is PLM?

Siemens PLM Software

“


Virtual

Real

Linking Virtual and Real Worlds

Intel P&ID

Configuration / Testing / Optimization

Control / Documentation

Data Acquisition / Information Request

Testing (Control /Documentation) / System Status

Simulation/Design

SCADA

Typical IT Landscape

Business Process and Knowledge(information silos)


Typical PLM lifecycle – Aero/Auto company


Navitas PLM Solutions LimitedNavitas PLM Solutions Limited

“The Asset Lifecycle”

Strategy

Asset Planning

DesignDecommission

Optimise

MaintainBuild (incl Products

& Logistics)

Commission

Operate

Support

Replace


Typical PLM lifecycle – Infra / Utilities company

9

Siemens PLM Evolution Across Industries

Consumer Products. Retail & Life

Sciences

AUTOMOTIVETRANSPORT

MACHINERY& INDUSTRIAL

PRODUCTS

HIGH TECHELECTRONICS

AEROSPACE DEFENSE

Energy & Utilities

time


http://www.marimekko.co.uk/

http://images.google.co.uk/imgres?imgurl=http://www.bihler.com/assets/images/logo1_copy.gif&imgrefurl=http://www.bihler.com/&h=76&w=210&sz=3&hl=en&start=7&um=1&tbnid=l4wkRO1LExhMmM:&tbnh=38&tbnw=106&prev=/images?q=Otto+Bihler+Maschinenfabrik&um=1&hl=en&rlz=1G1GGLQ_ENUK277&sa=N

Siemens: Enabling High Level Utility Process

Strategy

Asset Register/Policy& Asset Management

Score, Cost, evaluate

Investments

Strategic optimisation of

investments and projects

Programme Requirements Management

Asset Creation Asset Creation

Option Selection

Single Option Development

Design

Pro and On-Site Assembly

Plant Operation

SCADA

Service Event Management

Planning and Execution Strategy

Scheduling and Survey

Operational Validation

Asset Planning

Planning/Maintenance Execution

Field Operation

Asset Knowledge Management


Call Centre

Design Validation

Refurbish ment Projects

Refurbish mentProjects

Customer Supply Initiatives


Investment Programmes

Commissioning

TechnicalEnquiries

Billing (ERP)

Repair & Mnt

Intelligent P&ID

NetworkOptimisationNetworkOptimisation

Contractor Scheduling

Operation

Asset Register/PolicyAsset Management

EnergyManagement

PLC’s

MCC’s

Sensors/Loggers/Flow

Maintenance /Logistics opt


GIS


Rachael Dobson - @one Alliance (Anglian Water)

Some History…..

2008 – AMP 5 Plan for Outperformance

• Ofwat (and AWS) are expected to set even more challenging performance targets for AMP5.

• AMP5 capital programme is likely to be different from AMP4.

• The crisis in the financial markets is likely to lead to an economic downturn in the UK and to greater competition amongst AWS’s suppliers and sub-contractors.


AMP 5 Business Drivers

Delivering efficiency and commercial targets

Whole life asset performance

Customer

Sustainability

Health and Safety

KEY DELIVERABLES

• Efficiency• Cost base understanding• Predictable cash flow

• RICs out-performance• Operable solutions• Reliable programme delivery

• Resilient solutions• Serviceability targets delivered• Effective project delivery

• Reduced carbon impact• Optimised energy usage• Waste materials re-used

• Accident Frequency


AMP 5 Capital Delivery – Opportunities (Why PLM?)

12 - 21Total

% EFFICIENCY (AMP5)

OPPORTUNITYAREA

1 to 2• Rationalised overhead structure and removal of fee on fee.

Commercial

PLM enabled areas


@one & PLM – Asset Creation

Benefits – Do it once, do it right – before we build

PLM enables…. • Integrated models• Model then build• 1:1 object oriented• Open system


@one & PLM – Supporting Delivery Process

Benefits – Say what we do, do what we say – visual transparency

Commit to Design

Stage 1Sub-programme

definition

Stage 2Option selection

Stage 3Single optiondevelopment

Stage 4Detailed

Integration

Stage 5Assembly

and installation

Stage 6Commissioning

andhandover

Stage 7Operation

andmaintenance

Stage Enabling activities

Mandate Approval

Commit toConstruct Acceptance

R&V 2 R&V 4 R&V 5 R&V 6 R&V 7

PLM enables…• Transparency at stage-gates• Reliability & honesty• Decisive process• Design progress obvious• Integrated teams


@one & PLM – Product Development

Benefits – Design & engineer once – repeat many times

PLM enables…• Supplier integration• Single source• Managing process

@one & PLM – Supply Chain & Logistics

Benefits – Share and capture expert knowledge & innovation -- Right material ,to the right place, at the right time – every time

PLM enables…• Supplier input & collaboration• Virtual design• Prod Dev process• Cost & CO2 led process• Innovation & Integration• Accurate BoM• At the right time deliveries• Intelligent data


@one & PLM – Supporting Risk & Value Process

Benefits – Challenging and buying in the stakeholders as we go

PLM enables…• Collaboration, visibility• Stakeholder buy-in• Option development• Right first time• Optimising value


@one & PLM – Eliminating Rework

Benefits – Do it once, do it right

PLM enables…• Error – proofing• Right first time• Visual punchlists


@one & PLM – Reducing Embedded CO2

Benefits – Lowest possible embedded carbon

PLM enables…• CO2 tracking• Standard product process• Integration of requirements• Interactive BoM

284

11/08/2007 16:331Roof Part 3.par

11/08/2007 13:541Gutter 1.par

11/08/2007 15:421Roof Part 2.par

11/08/2007 14:311Gutter 2_11082007142441_24.par

11/08/2007 15:391Roof Infill 2.par

11/08/2007 15:361Roof infill.par

11/08/2007 14:461Gutter3_11082007144224_25.par

11/08/2007 16:341Roof.asm

08/08/2007 10:501Window frame.par

08/08/2007 10:501Window Sash.par

08/08/2007 10:501Glazing 1.par

08/08/2007 10:504Window Sash 1.asm

08/08/2007 10:501Window Sash 2.par

08/08/2007 10:501Glazing 2.par

08/08/2007 10:502Window Sash 2.asm

08/08/2007 10:50182035 x 2035 Window.asm

10/08/2007 22:521Sash for 1035 x 1035 Window.par

10/08/2007 22:4511035x1035 Outside Frame.par

10/08/2007 22:521Glass for 1035 x 1035 window.par

10/08/2007 22:521Glass for 1035 x 1035.par

10/08/2007 22:5311035x1035 Window.asm

10/08/2007 23:0412035 x 1135 Frame_10082007225520_1.par

10/08/2007 23:041sash for 2035 x 1135_10082007225550_2.par

10/08/2007 23:041glass for 1135 x 2035_10082007225656_3.par

10/08/2007 23:0411135x2035 Window.asm

11/08/2007 11:391Ground Floor Windows.asm

11/08/2007 17:281External Walls 1st to 2nd_11082007114244_18.par

11/08/2007 15:5027200x400x2400 Column_11082007154649_1.par

11/08/2007 15:541Second to Roof Columns_11082007154858_10.asm

07/08/2007 18:441Internal Walls Gr Floor 2.par

12/08/2007 08:521Second Floor Slab.par

11/08/2007 17:161Single Door Frame_11082007171403_1.par

11/08/2007 16:211Door Leaf Frame.par

11/08/2007 16:251Door Glass.par

11/08/2007 17:161Single Door Assembly.asm

12/08/2007 08:5212nd Floor Assembly.asm

07/08/2007 18:131Ground to First Columns.par

10/08/2007 17:102Handrail.par

10/08/2007 17:104Handrail 2_10082007162535_10.par

10/08/2007 16:1022400 x 2400 x 200 Landing.par

10/08/2007 15:444Stair 1flight.par

10/08/2007 15:442Stair Landing 1500 x 3000 x 200 .par

10/08/2007 17:102End Hand Rail.par

11/08/2007 16:531Roof Over Stairs.par

11/08/2007 16:532250 x 250 x 13400 Column.par

10/08/2007 17:102Opposite Handrail_10082007165659_14.par

10/08/2007 17:101End Handrail Small.par

10/08/2007 17:101Side Handrail Small.par

12/08/2007 08:521Stair Assembly.asm



08/08/2007 10:501Glazing 1.par

08/08/2007 10:504Window Sash 1.asm

08/08/2007 10:501Window Sash 2.par

08/08/2007 10:501Glazing 2.par

08/08/2007 10:502Window Sash 2.asm

08/08/2007 10:50182035 x 2035 Window.asm




10/08/2007 22:521Glass for 1035 x 1035.par

10/08/2007 22:5311035x1035 Window.asm

10/08/2007 23:0412035 x 1135 Frame_10082007225520_1.par

10/08/2007 23:041sash for 2035 x 1135_10082007225550_2.par

10/08/2007 23:041glass for 1135 x 2035_10082007225656_3.par

10/08/2007 23:0411135x2035 Window.asm


02/08/2007 18:191200x200x3350 Column.par

10/08/2007 17:1326200x400x3350 Column.par

11/08/2007 15:541Ground to First Columns.asm

02/08/2007 17:261Base Slab 1.par

11/08/2007 16:171Door Frame.par


11/08/2007 16:252Door Glass.par

11/08/2007 16:251Door Assembly.asm


11/08/2007 11:351External Walls.par

12/08/2007 08:521Ground Floor Assembly.asm

31/07/2007 23:001Foundations.par

10/08/2007 22:081Ground Beams.par

12/08/2007 08:521Foundations Assembly.asm

11/08/2007 17:311External Walls 1st - 2nd_11082007172640_16.par

02/08/2007 18:191200x200x3350 Column.par

10/08/2007 17:1326200x400x3350 Column.par






11/08/2007 16:251Door Glass.par




08/08/2007 10:501Glazing 1.par

08/08/2007 10:504Window Sash 1.asm

08/08/2007 10:501Window Sash 2.par

08/08/2007 10:501Glazing 2.par

08/08/2007 10:502Window Sash 2.asm

08/08/2007 10:50182035 x 2035 Window.asm




10/08/2007 22:521Glass for 1035 x 1035.par

10/08/2007 22:5311035x1035 Window.asm

10/08/2007 23:0412035 x 1135 Frame_10082007225520_1.par

10/08/2007 23:041sash for 2035 x 1135_10082007225550_2.par

10/08/2007 23:041glass for 1135 x 2035_10082007225656_3.par

10/08/2007 23:0411135x2035 Window.asm


12/08/2007 08:5211st Floor Assembly.asm

12/08/2007 09:182Straight Sided Landing_12082007091631_8.par

10/08/2007 17:102Handrail.par



10/08/2007 17:104Handrail 2_10082007162535_10.par





12/08/2007 09:181Internal Stair Assembly.asm

ModifiedQuantityFile Name

Bill of Materials For Main Model.asm

284

11/08/2007 16:331Roof Part 3.par

11/08/2007 13:541Gutter 1.par

11/08/2007 15:421Roof Part 2.par

11/08/2007 14:311Gutter 2_11082007142441_24.par

11/08/2007 15:391Roof Infill 2.par

11/08/2007 15:361Roof infill.par

11/08/2007 14:461Gutter3_11082007144224_25.par

11/08/2007 16:341Roof.asm



08/08/2007 10:501Glazing 1.par

08/08/2007 10:504Window Sash 1.asm

08/08/2007 10:501Window Sash 2.par

08/08/2007 10:501Glazing 2.par

08/08/2007 10:502Window Sash 2.asm

08/08/2007 10:50182035 x 2035 Window.asm




10/08/2007 22:521Glass for 1035 x 1035.par

10/08/2007 22:5311035x1035 Window.asm

10/08/2007 23:0412035 x 1135 Frame_10082007225520_1.par

10/08/2007 23:041sash for 2035 x 1135_10082007225550_2.par

10/08/2007 23:041glass for 1135 x 2035_10082007225656_3.par

10/08/2007 23:0411135x2035 Window.asm


11/08/2007 17:281External Walls 1st to 2nd_11082007114244_18.par

11/08/2007 15:5027200x400x2400 Column_11082007154649_1.par

11/08/2007 15:541Second to Roof Columns_11082007154858_10.asm





11/08/2007 16:251Door Glass.par


12/08/2007 08:5212nd Floor Assembly.asm

07/08/2007 18:131Ground to First Columns.par

10/08/2007 17:102Handrail.par

10/08/2007 17:104Handrail 2_10082007162535_10.par

10/08/2007 16:1022400 x 2400 x 200 Landing.par




11/08/2007 16:531Roof Over Stairs.par

11/08/2007 16:532250 x 250 x 13400 Column.par




12/08/2007 08:521Stair Assembly.asm



08/08/2007 10:501Glazing 1.par

08/08/2007 10:504Window Sash 1.asm

08/08/2007 10:501Window Sash 2.par

08/08/2007 10:501Glazing 2.par

08/08/2007 10:502Window Sash 2.asm

08/08/2007 10:50182035 x 2035 Window.asm




10/08/2007 22:521Glass for 1035 x 1035.par

10/08/2007 22:5311035x1035 Window.asm

10/08/2007 23:0412035 x 1135 Frame_10082007225520_1.par

10/08/2007 23:041sash for 2035 x 1135_10082007225550_2.par

10/08/2007 23:041glass for 1135 x 2035_10082007225656_3.par

10/08/2007 23:0411135x2035 Window.asm


02/08/2007 18:191200x200x3350 Column.par

10/08/2007 17:1326200x400x3350 Column.par


02/08/2007 17:261Base Slab 1.par

11/08/2007 16:171Door Frame.par


11/08/2007 16:252Door Glass.par

11/08/2007 16:251Door Assembly.asm


11/08/2007 11:351External Walls.par

12/08/2007 08:521Ground Floor Assembly.asm

31/07/2007 23:001Foundations.par

10/08/2007 22:081Ground Beams.par

12/08/2007 08:521Foundations Assembly.asm

11/08/2007 17:311External Walls 1st - 2nd_11082007172640_16.par

02/08/2007 18:191200x200x3350 Column.par

10/08/2007 17:1326200x400x3350 Column.par






11/08/2007 16:251Door Glass.par




08/08/2007 10:501Glazing 1.par

08/08/2007 10:504Window Sash 1.asm

08/08/2007 10:501Window Sash 2.par

08/08/2007 10:501Glazing 2.par

08/08/2007 10:502Window Sash 2.asm

08/08/2007 10:50182035 x 2035 Window.asm




10/08/2007 22:521Glass for 1035 x 1035.par

10/08/2007 22:5311035x1035 Window.asm

10/08/2007 23:0412035 x 1135 Frame_10082007225520_1.par

10/08/2007 23:041sash for 2035 x 1135_10082007225550_2.par

10/08/2007 23:041glass for 1135 x 2035_10082007225656_3.par

10/08/2007 23:0411135x2035 Window.asm


12/08/2007 08:5211st Floor Assembly.asm

12/08/2007 09:182Straight Sided Landing_12082007091631_8.par

10/08/2007 17:102Handrail.par



10/08/2007 17:104Handrail 2_10082007162535_10.par





12/08/2007 09:181Internal Stair Assembly.asm

ModifiedQuantityFile Name

Bill of Materials For Main Model.asm


@one & PLM – Mechanised Design

Benefits – Reducing rework & error free design

PLM enables…• Open access to legacy data• Mechanised processes• Automated as-builts• Automated Laser scanning,

P&IDs and GIS import


@one & PLM – Construction Planning

Benefits – Ensuring reliable, efficient , lean delivery – planned pre-site

PLM enables…• Plan before build• Stakeholder buy-in• Efficient delivery• H&S planned visually


@one & PLM – Single Version of the Truth

Benefits – All asset data based around a 3D model in one place – available to all

• Single view• Easy retrieval• Information relationships

• Version control• Access security• Audit Tracking• Process control• Collaborate with

Partners/SuppliersCAD

Version

Assembly (Asset)

Facility/Infrastructure

Engineering Changes

Simulation

Facility Docs

Quality Docs

Design Specs

Customer Reqt’s

Test Results

General Docs

CAD

Visualization

Component (Asset)

Equip. Procedures

Testing Procedures

Drawings

Docs

Workflow Processes

Industry Standards

PLM enables…• Controlled data• Compliance• All stakeholder access• Accurate data


AMP 5 Capital Delivery – Opportunities (Why PLM?)

12 - 21Total

% EFFICIENCY (AMP5)

OPPORTUNITYAREA

1 to 2• Rationalised overhead structure and removal of fee on fee.

Commercial

PLM enabled areas


PLM – Strategic Investment Optimisation

Benefits – Save time & money, increase transparency and make better decisions

PLM enables…• Team to assess, rank & manage

the investment decision process• Decision trade-offs between performance and sustainability etc

• Portfolio management• Real-time project status

Where should we

put our investment?

Strategy


Investments





EnergyManagement

Asset Knowledge Navigation

PLM enables:• Transparency across process / gateways• Traceable decision making• Clear hand-off asset creation > Ops• Single source of data• Ops have clear visibility of build data

Plant Operation

SCADA



Commissioning

NetworkOptimisation

Operation


EnergyManagement

PLC’s

MCC’s


Maintenance/Logistics opt

GIS

Benefits – Single source of the truth, available to all


Operator Training

PLM enables:• ‘Jack’ ergonomically accurate

training material for Ops• H&S scenario planning• What-if scenarios

Plant Operation

SCADA



Commissioning

NetworkOptimisation

Operation


EnergyManagement

PLC’s

MCC’s



GIS

Benefits – Simulate real world scenarios virtuallyAnswers for the Environment - Coventry - June 2010

Operational Optimisation

Plant Operation

SCADA



Commissioning

NetworkOptimisation

Operation


EnergyManagement

PLC’s

MCC’s



GIS

Benefits – Simulate complex real world scenarios virtually & simplyAnswers for the Environment - Coventry - June 2010

PLM Simulation enables:• Use of existing & real time operational data to run simple or complex scenarios• Multiple inputs, multiple

prioritised outputs• Energy cost saving• CO2 monitoring/trade offs

Process & Resource Optimisation•People/Resources•Transport•Logistics

Water Network Modelling•Building block library•Pumping regimes•Energy /cost optimisation•New demand scenarios

SCADA•OPC interface •Bi-directional data flow•Virtual commissioning

Commissioning

PLM enables:Virtual commissioning….• Reduced ramp up time• Error detection in PLC coding• Reduced training costs• Sensitivity analysis

Operational optimisation……• Simulate scenarios• Plan for infrequent events

Plant Operation

SCADA



Commissioning

NetworkOptimisation

Operation


EnergyManagement

PLC’s

MCC’s



GIS

Benefits – Bring your assets online quickly & “right first time”

Plant Layout

Simulation PLC

Predictive Maintenance

PLM enables:Gathering of real-time data from multiple systems:• SCADA• Maintenance records• SAP Integration• Trends/analysis against historic • Operational experience…

Run rule based simulation to scenario plan predictive maintenance needs

Benefits – Plan for maintenance not reaction





Field Operation

Call Centre Repair & Mnt



Mechanise the Maintenance Process

PLM enables:Taking multiple inputs eg:• Scheduling metrics• HR skills sets• Programmes• Process step times

& Optimising for multiple scenarios:• Bottleneck analysis• Critical resource savings

Benefits – Plan for maintenance not reaction





Field Operation

Call Centre Repair & Mnt



Siemens: Enabling High Level Utility Process

Strategy



Investments




Asset Creation Asset Creation

Option Selection

Single Option Development

Design

Pro and On-Site Assembly

Plant Operation

SCADA




Operational Validation

Asset Planning


Field Operation



Call Centre

Design Validation

Refurbish ment Projects

Refurbish mentProjects



Investment Programmes

Commissioning

TechnicalEnquiries

Billing (ERP)

Repair & Mnt

Intelligent P&ID

NetworkOptimisationNetworkOptimisation


Operation


EnergyManagement

PLC’s

MCC’s




GIS

Why PLM for Infrastructure & Utilities?

• Proven :PLM is robust technology providing a platform for major performance improvement for other industries eg A&D, Auto and High Tech.

• Scalable, Flexible & Open:Can be deployed in phased approach against measured business benefitsWill compliment existing business systems with interoperability

• Out of the Box:Integrated suite of modular solutions with core standard industry capabilities

• Enabler for Asset Knowledge:Collate existing Asset Knowledge and capture during Capital improvement projects to improve operational efficiencies

Q&A……..


© Siemens AG, 2009 All Rights Reserved

Adam Summers

Utilities & Infrastructure Manager

Siemens PLM

Knoll Road

Camberley

GU15 3SY

Phone: 01276 702000

Fax: 01276 702100

Mobile: 07989 549523

E-mail: [email protected]

Thank You

mailto:[email protected]

Improved business and energy efficiencies through the use ... · & Asset Management. Score, ......

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Transcript of Improved business and energy efficiencies through the use ... · & Asset Management. Score, ......