Improve Statistical Process Control - En
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Transcript of Improve Statistical Process Control - En
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Improve Statistical Process Control
Continuous improvement into dynamic processes
www.mynext.it
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Improve MES System
ImproveNeXT MES Platform
Manufacturing Execution System
MES Systems are strategic tools for integrated management of production processes informations
Affect considerably company's profitability
Provide information and data aggregated supporting operational decisions
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Darkness Costs
Hidden Costs
Shadow Costs
Visible Costs
• Redesign
• Structural failure
• Loss of market share
• Penalty
• Corporate Image
• Slowing down of the production process
• Warranty Costs
• Change in customers
• Corrective Actions
• Cash Delay
• Exemptions
• Deliveries delay
• Rework
• Variance Tree
• Invoiced amount
• Current assets
• Structure costs
• Management control
Inefficiency Costs
The goal of
Improve System
is to identify and
remove the
hidden costs,
through the
methods
delivered from
SPC Theory.
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Objective
Improvement Activities
Defining goals
Evaluating results
ImproveNeXT MES Platform
Manufacturing Execution System
Provide an informatic tool to
support Quality, Production and
Direction Manager in the
evaluation of plant efficiency and
real-time quality.
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Framework
ImproveNeXT MES Platform
Manufacturing Execution System
Software Agents and graphic components designed for the World Class Manufacturing
Created to follow dynamic processes, like quality systems
Integration guaranteed with the most common ERP Systems
The graphic components are arranged to provide immediatly the required information, is not the user that adapts to the system
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Framework
Statistical Process Control - SPC Application Dashboard SCADA
Plant Efficiency OEE
Kanban Traciability
Is not a simple software, has no licences
Comunicates through the Browser
You can use everywhere and with any devices
Improve
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Improve for Papermills
System and parameters Configuration
Consumption/costs analysis of raw materials
Center-Line Calendar and CIL Modules (Cleaning Inspection Lubrication)
Trace of reels produced and quality
Process capability analysis
Energy consumption monitoring and correlation with production flows
Improve
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Sub-systems configuration, setting of CIL and Center-line (process and quality C.L.)
Process Modeling
Intelligent Agents Framework
Web Intelligent Platform
NextGen F.D.S.
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Setting of variables properties (source, domain, specification limits), select control
chart type.
Process Modeling
Intelligent Agents Framework
Web Intelligent Platform
NextGen F.D.S.
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Define control chart parameters (advanced control chart CUSUM, EWMA, EWMV)
Configure simple mathematical models through elementary functions that correlate
more process variables
Process Modeling
Intelligent Agents Framework
Web Intelligent Platform
NextGen F.D.S.
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Improve Calendar
Manages the temporal flow of
information
Center-line and CIL for each
shift
Production Changes
Daily, weakly, monthly views
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Calendar To Detection
You can Read and Write
information in simple forms
Improve provides automatic
data acquisition from plant
DCS
Highlights the out-of-control
variables
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Products Quality Control
Every produced reel is traced by Improve, through specific interface with ERP or production systems.
Improve manages the quality controls, provides simple forms depending the working products.
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Traciability of child reels
Improve trace the association between mother reel and child reel. Therfore it’s possible to identify mother reel knowing child reel.Process history during production flow of a specific reel, is related to the traced unit, also cellulose and chemical consumed.
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Cellulose Traciability
Pulped Management
Recording the usage of fiber,
tracking the lot supplier
Graphical visualization
short/long fiber percentage
Development costs of
short/long fiber usage
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Chemicals consumption and costs
Chemical consumption
management
Track lots supplier
Flow monitoring
Quantitative valorization of
chemicals usage
Economic valorization of
chemicals usage
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Energy Consumption
Improve runs the monitoring of energy consumption and correlates energy consumption with the production flow. Thus allows to exploit precisely the energy costs for each production order.
Improve acquires the energy data
through the plant DCS or through
directly linked sensors distributed in
specific locations
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Real-Time Analisys
Real-time views in TV-LED panels of the acquired and processed data.Instantaneous views of key performance indicators and control charts.
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Production Efficiency Analysis
OEE: Overall Equipment Effectiveness
It allows to identify and quantify the major production losses of the plant, and to monitor the efficiency of the production processes.
Availability (time) RF
Performance (speed) RV
Quality RQ
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Process Capability
Process capability Analysis
Frequency histograms and
gaussianity analysis
Calculation of Cp, Cpk
Mean and standard
deviation
Fish-bone diagrams, and
Action Plan
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NeXT Systems are based on the new Agents tecnology; an agent
borns, lives and dies achieving its goal.
Tecnology
Web-Oriented
User Interface;
very ergonimic
Forms and
simple to use.
The usability is
our first
objective.
Intelligent Agents Framework
Web Intelligent Platform
NextGen F.D.S.
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NeXT tecnology is integrated on opened systems; thus NeXT Systems
allow to solve complex problems with high reliability and availability,
optimizing the resources.
Tecnology
NeXT platform is
heterogeneous.
Multiples agents
can live on
different
Operative
Systems and are
developed
through different
developer
languages
Intelligent Agents Framework
Web Intelligent Platform
NextGen F.D.S.
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Improve Modules Price List
Modules Price Service Contract Cloud (*)
Base Module (it’s necessary for each other modules)
• Data base System
• Field Data Acquisition
• CIL and Center Line Calendar
€ 11.500,00 € 1.725,00/year € 2.590,00/year
Statistical Process Control
• Control Charts, Action Plain, Fishbone Chart
• Process Capability Analysis
€ 4.500,00 € 675,00/year
Overall Equipement Effectiveness
• Piece counting, Scrap, Machines Stops
• OEE and Kpi Calculation
€ 7.500,00 € 1.125,00/year
Traceability
• Raw materials Costs and Consumptions (Chemicals, Fibers)
• Finite Products (reel, child reel)
• Process Data Association
€ 3.500,00 € 525,00/year
Energy Consumptions
• Consumptions and Costs Monitoring (energy, gas, steam,
water)
• Correlation to production flows
• Real-Time Views of Consumptions
€ 4.800,00 € 720,00/year
(*) The Cloud system is optional; in each case (with or without cloud system) it’s necessary a local central unit
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Our References
Commercial Department
Giampiero Giannoni
tel: 3387633786
Technical Department
Nicola Bergantino
tel: 3774246814
www.mynext.it
NeXT Srl
Via dell’Artigianato 3/A
60030 Maiolati Spontini(AN)