IMPORTANT WARNING - Heritage Global · PDF filedrawing no. do not scale drawing ... btm hd...

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2 1 2 7 51 8 1 2 59 1 4 60 1 19 1 4 18 1 2 12 1 6,000 LTR WS 62 TL TL WS 120 1 2 APPROX (68 7 16 ) 82 ID 87 3 4 OD SEE PLAN VIEW FOR ORIENTATION (3) LIFT LUGS C B N O K G1 G2 P L E F 2 1 2 M1 M2 CHILLED WATER INLET AND HOT WATER INLET IF USED STEAM INLET IF USED D V 6 X (2.30) METTLER TOLEDO 0970 RINGMOUNT WEIGH MODULE PACKAGE #097003034-1 TOTAL MAXIMUM LOAD: 23,148 LB. INCLUDES 316L STAINLESS STEEL TOP AND BOTTOM MOUNTING PLATES; INCLUDES 16.4' (5M) INTEGRATED LOAD CELL CABLE/CELL INCLUDES ONE (1) NEMA 4X/IP65 316 STAINLESS STEEL ANALOG JUNCTION BOX; INCLUDES ONE (1) 25' HOME RUN CABLE 15° H 3 16 316L TYP 3 8 316L TYP 50 51 53 54 55 PROXIMITY SWITCH AND BRACKET SEE NOTE #25 10° 52 56 A PRESSURE WARNING LABEL 117 118 1 8 316L TYP NOZZLE SCHEDULE LOC. DESCRIPTION DIMENSIONS ARE IN INCHES UNLESS SPECIFIED DRAWING NO. DO NOT SCALE DRAWING QTY. REQD.: This drawing is the property of DCI, Inc. and is transmitted in confidence. The reproduction, use, or disclosure, in whole or part, of the design contained herein is prohibited without the written consent of DCI, Inc. ST. CLOUD, MN SERVICE QTY. DATE PREFIX DATE DCI ORDER NO.: REV TITLE A PRODUCTION SCALE: R APPROVAL REVISION DESCRIPTION PROJ. MAN. REV PROJ. ENG. REV BY/DATE MK. NOZZLE ACCESSORIES DESCRIPTION / (ITEM NO.) ITEM NO. CAP CLAMP GSKT B C D E CS18852 2 1/8 CCH 02/05/07 CCH 01/09/07 MDR SAH 014-04 JS3601 SHEET 1 OF 3 INTERIOR RA FINISH MATERIAL DESCRIPTION ITEM FINISH RA EXTERIOR LEGS MANWAY GASKET FITTING GASKETS BREAST RING BTM HD SHEATHING TOP HD SHEATHING SHELL SHEATHING HEAD HEAT TRANS SHELL HEAT TRANS SHELL TOP HEAD BTM HEAD MATERIAL SPEC. PLATE 5/16 SA240,316/316L 10E N/A PLATE 3/8 SA240,316/316L 10E 30 PLATE 3/8 SA240,316/316L 10E N/A SHEET 14 GA SA240,316/316L SHEET 14 GA SA240,316/316L SHEET 12 GA SA240,316/316L 30 N/A N/A N/A SHEET 12 GA SA240,316/316L 30 SHEET 8 GA SA240,316/316L 30 PIPE 6 SCH 40 SA312,316/316L 30 FDA CFR 21 PART 177.2600 WHITE SILICONE FDA CFR 21 PART 177.2600 SILICONE 6,000 LTR ROUND VERTICAL MIX TANK REVISED PER RETURNED APPROVAL DRAWING. D 25 SF DIMPLE JACKET ON THIS JOB IS DESIGNED FOR BTM HEAD TO SHELL BTM HEAD TO SHELL CHILLED WATER STEAM DIMPLE PATTERN TYPE: TOP HEAD TO SHELL RADIOGRAPHY-HEAT TRANSFER RADIOGRAPHY-VESSEL TOP HEAD TO SHELL NON-DESTRUCTIVE EXAMINATION NONE TOP HEAD TOP HEAD OTHER: COOLING MEDIUM: HEATING MEDIUM: AREA SHELL: 90 SF SHELL LONG. SEAM SHELL BOTTOM HEAD BOTTOM HEAD 2-1/4 X 2-1/4, TYPE AF HEAD: 87.31 ID, 87 DR, 2 KR, .5 SF 82 ID, 82 DR, 6 KR, 1 SF 82 ID, 82 DR, 6 KR, 1 SF N/A CONVENTIONAL CONVENTIONAL HEAT TRANSFER SURFACE INFORMATION NON-THERMAL SHOCK LOADING THERMAL SHOCK LOADING "ONE BOX MUST BE CHECKED" HEAD DIMENSIONAL INFORMATION SHELL: HEAD: DIMPLED DIMPLED PAINT, EXT: BTM OUTER HD: TOP INNER HD: BTM INNER HD: TOP OUTER HD: N/A HALF PIPE HALF PIPE OTHER OTHER N/A SURFACES COVERED WITH INSULATION TO RECEIVE A 5 MIL. COATING OF THURMALOX - ALL: HEAT TRANSFER: NONE: (4) 2-1/2 DCI SPRAY BALLS CIP DATA: SHELL: BTM HEAD: TOP HEAD: 2" CHLORIDE-FREE CERAMIC FIBER N/A 2" CHLORIDE-FREE CERAMIC FIBER INSULATION LEG BRACING ALL OTHER PRODUCT CONTACT SURFACES PIPE 1-1/4 SCH 10 N/A SA312,316/316L 316/316L 10E N/A 30 10E N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A CIP FLOW RATE: 20 G.P.M. AT 20 P.S.I. (EACH) ADDED CIP MANIFOLD AND MANWAY PROX. SENSOR NOZZLE "U" TO BE ON A 15" RADIUS IN LIEU OF 10". REVISED PRESSURE POTS & UPDATED TRAV TO SHOW AS BUILT, UPDATED PROCEDURE X-7033-7,ADDED PROCEDURE X7264-0 CCH 02/05/07 CCH 03/01/07 AWL 06/14/07 VESSEL TEST PRESSURE: JACKET TEST PRESSURE: PRODUCT DATA: VISCOSITY: EST. EMPTY WEIGHT: EST. OPERATING WEIGHT: EST. FULL FLOODED WEIGHT: SEISMIC ZONE: SPECIFIC GRAVITY: (DESIGN) 78 PSIG 195 PSIG DISTILLED WATER 5 CPS 1.05 4,610 LBS 18,500 LBS N/A UBC 97 ZONE I 10 SUITABLE PRESSURE AND/OR VACUUM RELIEF DEVICES MUST BE INSTALLED BY CUSTOMER FOR OPERATION OF VESSEL AND/OR HEAT TRANSFER SURFACE. 13 ALL REINFORCEMENT PADS MUST BE PROVIDED WITH (1) 1/8 DIA. WEEP HOLE LOCATED AT THE LOWEST POINT WHEN THE VESSEL IS IN ITS NORMAL OPERATING POSITION. 15 NOZZLE END I.D. SURFACES HAVE A MINIMUM 1/16 RADIUS. 16 DCI SURFACE FINISH DEFINITIONS: AI = AS IS WELD OR MATERIAL. CC = COLOR CLEANED WELD. BB = BEAD BLASTED WELD OR MATERIAL. HRAP = HOT ROLLED PLATE MATERIAL. 2B = COLD ROLLED MILL MATERIAL. NUMERIC VALUE = RA. NUMERIC VALUE + "E" = RA AFTER FINAL ELECTRO-POLISH. WELD FINISH SAME AS BASE MATERIAL UNLESS NOTED OTHERWISE, EX. 32/70 (BASE/WELD). 11 PRODUCTION TO PROVIDE PROTECTION FOR ALL NOZZLES AND FITTINGS PRIOR TO SHIPMENT. VESSEL MUST BE ADEQUATELY VENTED. 12 WELD SEAMS IN VESSEL HEAD AND SHELL SHOULD BE LOCATED WHERE POSSIBLE TO AVOID ALL NOZZLES, ACCESS OPENINGS, AND REINFORCEMENT PADS. 14 FINAL BORE OF 25MM INGOLD FITTINGS ID TO .985"-.988" AFTER WELDING. (WHEN APPLICABLE) 5 ALL ASME WELDING PROCEDURES ARE IN ACCORDANCE WITH ASME CODE UW-28. 4 ALL ASME WELDING TO BE DONE BY ASME QUALIFIED WELDERS. 9 VESSEL AND/OR HEAT TRANSFER SURFACE TO BE HYDROSTATICALLY OR PNEUMATICALLY TESTED PER UG-99. CHECK FOR DEFECTS, REPAIR AND RETEST IF NECESSARY. 8 VESSEL AND/OR HEAT TRANSFER SURFACE DESIGNED IN ACCORDANCE WITH THE LATEST EDITION OF THE "ASME" BOILER AND PRESSURE VESSEL CODE, SECTION VIII, DIVISION 1, 2004 EDITION, 2006 ADDENDA. 7 ALL FLANGES WILL HAVE BOLT HOLES STRADDLE THE 0°-180° & 90°-270° CENTERLINES, UNLESS SPECIFIED OTHERWISE. 6 ASME CODE JURISDICTION ENDS AT THE FIRST SEALING SURFACE EXCLUDING MANWAY. 3 ALL TOLERANCES ARE IN ACCORDANCE WITH THE LATEST EDITION OF THE "ASME" BOILER AND PRESSURE VESSEL CODE, SECTION VIII, DIVISION 1, 2004 EDITION, 2006 ADDENDA AND DCI STANDARD VESSEL TOLERANCES DRAWING 020000. 2 DCI, INC. SHALL NOT BE RESPONSIBLE FOR THE CORROSION RESISTANCE OF EQUIPMENT OR ANY RESULTING DAMAGES. IT IS THE PURCHASER'S RESPONSIBILITY TO SPECIFY THE CORRECT MATERIAL OF CONSTRUCTION SPECIFICATION FOR THE INTENDED APPLICATION(S). CONSULTATION WITH QUALIFIED PERSONNEL IN MATERIAL SELECTIONS IS HIGHLY RECOMMENDED. 1 ALL CUSTOMER SUPPLIED PARTS MUST HAVE PROPER IDENTIFICATION, PARTIAL DATA, AND MILL TEST REPORTS BEFORE BEING WELDED TO VESSEL. NOTES: 17 DCI TO PERFORM THE FOLLOWING TESTS AND PROCEDURES: X-7033-7 - HYDROSTATIC PRESSURE TEST (RECORD RESULTS WITH PRESSURE POTS AND GEMU VALVES) NONE NONE NONE NONE NONE NONE CERTIFIED BY dci INC ST CLOUD, MINNESOTA W RT- VESSEL MAWP PSI AT °F MAEWP PSI AT °F MDMT °F AT / PSI VESSEL VOLUME GAL ( LTR) JACKET MAWP PSI AT °F MAEWP PSI AT °F MDMT °F AT / PSI JACKET VOLUME GAL ( LTR) MFRS SERIAL NO YEAR BUILT 60 350 15 350 -20 60 -15 1,585.2 6,000 147 350 15 350 -20 150 -15 13.1 49.6 JS3601 X-7039-6 - ELECTROPOLISHING & PASSIVATION X-7051-6 - BPE CIP COVERAGE TEST X-7065-2 - BPE DRAINAGE TEST PROCEDURE X-7086-1 - BPE SURFACE FINISH TEST PROCEDURE 18 MATERIAL CERTS REQUIRED ON ALL WETTED COMPONENTS. 19 MAG MIXER = STERIDOSE MODEL SMA 120/220 P/N: SMA 120H/220 TC EP NEMASS E IMP SMA = IMPELLER DESIGN - CLOSED 120H/220 = STERIDOSE MODEL TC = BEARING MATERIAL - TUNGSTEN CARBIDE EP = STANDARD FINISH WITH ELECTROPOLISH NEMASS = DRIVE - NEMA SIZE, AC DRIVE, WASHDOWN DUTY E = DRIVE EXTENSION IMP = SPEED SENSOR INSTALLED ON DRIVE ALL STAINLESS STEEL CONSTRUCTION IMPORTANT 1 TO PREVENT FOAMING, WHIPPING, OR OTHER PRODUCT DAMAGE, A VARIABLE FREQUENCY DRIVE (INVERTER) SHOULD BE INSTALLED ON THIS AGITATOR MOTOR TO ADJUST THE ROTOR SPEED FOR LOW OR INTERMEDIATE OPERATING LEVELS. THIS VARIABLE FREQUENCY DRIVE IS ALSO TO BE SET TO SOFT START AND STOP THE MOTOR. 2 IF A VARIABLE FREQUENCY DRIVE IS NOT INSTALLED, A SOFT START SYSTEM MUST BE INSTALLED TO PROTECT MOTOR, GEARS AND AGITATOR COMPONENTS. 20 SIGHTGLASS: LJ STAR METACLAMP 6S (DCI P/N: 965-912022) METACLAMP SANITARY SIGHT PORT 6" SANITARY CONNECTION DUPLEX SST RING MATERIAL BOROSILICATE TO DIN7080 GLASS PER DWG #180 LIGHT W/ MOUNTING SIGHTGLASS LJ STAR USL33-N50 S LUMIGLAS (DCI P/N: 965-920025) "NON" EXPLOSION PROOF USL33 LIGHT STAINLESS STEEL CONSTRUCTION POWER REQUIREMENT: 120 VOLT 50 WATT HALOGEN BULB DUST & WATERJET TIGHT TO IP65 & NEMA 4X, UL RATED INTERNAL MOMENTARY ON/OFF SWITCH WITH 3 METER POWER CORD & SET SCREWS/NO BRKT LJ STAR LIGHT GLASS METACLAMP 2S33 (DCI P/N: 965-920014) METACLAMP SANITARY LIGHT PORT 2" SANITARY TRI-CLAMP CONNECTION RING DUPLEX SST RING MATERIAL BOROSILICATE TO DIN7080 GLASS WITH INTERNAL CUP DESIGN FOR USL33 LIGHT MOUNTING PER DEG #180-L33. 21 MOTT SPARGER MODEL 2312S-X-04-A00-2-AB. - NITROGEN SPARGER NOT INCLUDED O-RING (27) A TOP 18 PV-1000 MANWAY (4) LUGS TANK ACCESS 1 B BTM 2 TRI-CLAMP OUTLET 1 N BTM 2-1/2 150# RFSO FLANGE DIMPLE JACKET INLET 1 O SIDE 2-1/2 150# RFSO FLANGE DIMPLE JACKET OUTLET 1 D BTM 1/2 FNPT THERMOWELL TEMPERATURE 1 ASEPCO #TF20-100-3-PN20-SL20 (85)(86) C BTM Ø150mm MIXER PLATE MIXER 1 STERIDOSE MAG-MIXER MODEL #SM120H/220, SEE NOTE 19 (16) .260 DIA X 9 LG STEM (17) E SIDE 2 TRI-CLAMP pH 1 F SIDE 2 TRI-CLAMP OXYGEN 1 G1 TOP 3 TRI-CLAMP CIP MOUNT 4 G2 TOP 2 TRI-CLAMP CIP CONNECTION 4 MTG TUBE (93), BALL (94), PIN (95)(96)(97) 72 74 66 68 J TOP 3 TRI-CLAMP PRESSURE 1 72 74 73 H TOP 3/4 TRI-CLAMP pH VESSEL 1 64 65 K TOP 6 TRI-CLAMP SIGHT GLASS 1 78 79 L TOP 2 TRI-CLAMP LIGHT GLASS 1 66 68 M1 SIDE 3 TRI-CLAMP NITROGEN MOUNT 1 M2 SIDE 1 TRI-CLAMP NITROGEN CONNECTION 1 SPARGER TUBE 3/4 X 24, SEE NOTE 21 (119) 72 74 P TOP 4 TRI-CLAMP EP ACCESS/SPARE 1 75 77 76 LJ STAR METCLAMP 6S, SEE NOTE 20 (89) LJ STAR LUMIGLAS USL-33-N50 S, SEE NOTE 20 (90)(91) Q1 TOP 3 TRI-CLAMP SPARE 1 72 74 73 GEMU VALVE (109),PRESSURE POT (110), FUNNEL (111) R TOP 2 TRI-CLAMP PT/PI 1 66 68 67 T TOP 2 TRI-CLAMP VACUUM 1 66 68 67 S TOP 2 TRI-CLAMP VENT RELIEF 1 66 68 67 U TOP 2-1/2 TRI-CLAMP ULTRA-SONIC LEVEL TRANSMITTER 1 69 71 70 X TOP 12 150# STUD PAD AGITATOR 1 BLIND FLANGE (80), O-RING (81), 304 BOLTING (82)(83) V BTM 1/2 TRI-CLAMP SAMPLE 1 ASEPCO #TF05-100-3-PN05-SL05 (87)(88) PLEASE REVIEW THIS FINAL ASSEMBLY DRAWING. IF YOU HAVE ANY QUESTIONS OR CONCERNS, CONTACT DCI, INC. AS SOON AS POSSIBLE. EQUIPMENT FABRICATION IS PROCEEDING IN ACCORDANCE WITH THIS DRAWING. BE ADVISED THAT ANY CHANGES MADE DURING FABRICATION WILL BE SUBJECT TO REVIEW AND POSSIBLE PRICE AND/OR SHIPMENT REVISIONS. IMPORTANT NOTICE This drawing complies with Sect. VIII, Div.1 of the ASME Code ENG.____________________________ Q.C._____________________________ A.I. Acceptance____________________ Mill Certs and Weld Documentation Required R 22 ALL INSTRUMENTS BY CUSTOMER. 23 FUNNEL INLET VAVLES: GEMU TYPE 611 SANITARY DIAPHRAGM VALVE 611= VALVE TYPE 020= 3/4 CONNECTION SIZE D= VALVE BODY 80= TRI-CLAMP CONNECTIONS 40= FORGED BODY 316L STAINLESS STEEL 13= EPDM DIAPHRAGM MATERIAL 0= MANUALLY OPERATED ACTUATOR 1516= 10 RA-ELECTROPOLISH I NTERIOR FINISH 24 AGITATOR LOADING DATA: LOAD = 300 LBS TORQUE = 1,368 IN-LBS BENDING MOMENT = 3,576 IN-LBS PRESSURE POT VIEW 109 110 111 GEMU VALVE 109 GEMU VALVE PRESSURE POT FUNNEL Ø6 (22 15 16 ) DISTANCE FROM TOP WELD SEAM TO TOP CENTER OF FITTING N/A 13-7/16 N/A N/A N/A N/A 13-5/8 15-3/16 10-3/16 N/A 19-9/16 N/A 9-3/4 10-3/4 N/A 10-3/4 N/A 17-1/4 10-1/2 10-1/2 10-1/2 16-3/16 16-7/8 N/A DIM. TOL. ±1/2" 15-1/2 Q2 TOP 3 TRI-CLAMP SPARE 1 72 74 73 CCH 02/13/07 25 TURCK PROXIMITY SENSOR # NI10U-EM12WD-AP6X-H1141 WITH 20 METER CABLE # RK 4.4-20/S90 SUPPLIED BY DCI, WIRING AND CONTROLS BY OTHERS. WARNING OPERATOR MUST VERIFY TANK IS NOT PRESSURIZED BEFORE OPENING COVER PRESSURE WARNING LABEL DETAIL X-7083-1 - INITIAL CLEANING BY CIP PROCEDURE 118 X-7264-0 - BAXTER HEALTHCARE CLEANING & PASSIVATION - INCLUDES CIP ASSY,PRESSURE POTS & VALVES

Transcript of IMPORTANT WARNING - Heritage Global · PDF filedrawing no. do not scale drawing ... btm hd...

Page 1: IMPORTANT WARNING - Heritage Global  · PDF filedrawing no. do not scale drawing ... btm hd sheathing top hd sheathing ... 5 all asme welding procedures are in accordance with

212

7

51

812

5914

60

1

1914

18

12

12

1

6,000 LTRWS

62

TL

TL

WS

12012

APPROX

(68 716)

82 ID

8734 OD

SEE PLAN VIEW FOR ORIENTATION

(3) LIFT LUGS

C

B

N

O

K

G1 G2 P

L

E F

212

M1 M2

CHILLED WATER INLET ANDHOT WATER INLET IF USED

STEAM INLETIF USED

D V

6

X

(2.30)

METTLER TOLEDO 0970 RINGMOUNT WEIGH MODULE PACKAGE #097003034-1TOTAL MAXIMUM LOAD: 23,148 LB.INCLUDES 316L STAINLESS STEEL TOP AND BOTTOM MOUNTING PLATES;INCLUDES 16.4' (5M) INTEGRATED LOAD CELL CABLE/CELLINCLUDES ONE (1) NEMA 4X/IP65 316 STAINLESS STEEL ANALOGJUNCTION BOX; INCLUDES ONE (1) 25' HOME RUN CABLE

15°

H

316

316LTYP

38

316LTYP

50

51

53 54 55

PROXIMITY SWITCH AND BRACKETSEE NOTE #25

10°

52

56

A

PRESSURE WARNINGLABEL

117 118

18

316LTYP

NOZZLE SCHEDULE

LOC. DESCRIPTION

DIMENSIONS ARE IN INCHES UNLESS SPECIFIED

DRAWING NO.

DO NOT SCALE DRAWING

QTY. REQD.:

This drawing is the property of DCI, Inc. and is transmitted in confidence.The reproduction, use, or disclosure, in whole or part, of the design contained herein is prohibited without the written consent of DCI, Inc.

ST. CLOUD, MNSERVICE QTY.

DATE

PREFIX

DATE

DCI ORDER NO.:

REV

TITLE

A

PRODUCTION

SCALE:R

APPROVAL

REVISION DESCRIPTION

PROJ. MAN.

REV

PROJ. ENG.

REV BY/DATE

MK.

NOZZLE ACCESSORIES

DESCRIPTION / (ITEM NO.)

ITEM NO.

CAPCLAMP GSKT

B

C

D

E

CS18852 2

1/8

CCH

02/05/07

CCH

01/09/07

MDR

SAH

014-04 JS3601SHEET 1 OF 3

INTERIORRA

FINISHMATERIAL DESCRIPTIONITEM

FINISHRA

EXTERIOR

LEGS

MANWAY GASKET

FITTING GASKETS

BREAST RING

BTM HD SHEATHING

TOP HD SHEATHING

SHELL SHEATHING

HEAD HEAT TRANS

SHELL HEAT TRANS

SHELL

TOP HEAD

BTM HEAD

MATERIAL SPEC.

PLATE 5/16 SA240,316/316L 10E N/A

PLATE 3/8 SA240,316/316L 10E 30

PLATE 3/8 SA240,316/316L 10E N/A

SHEET 14 GA SA240,316/316L

SHEET 14 GA SA240,316/316L

SHEET 12 GA SA240,316/316L 30

N/A N/A N/A

SHEET 12 GA SA240,316/316L 30

SHEET 8 GA SA240,316/316L 30

PIPE 6 SCH 40 SA312,316/316L 30

FDA CFR 21 PART 177.2600 WHITE SILICONE

FDA CFR 21 PART 177.2600 SILICONE

6,000 LTR ROUND VERTICAL MIX TANK

REVISED PER RETURNED APPROVALDRAWING.

D

25 SF

DIMPLE JACKET ON THIS JOB IS DESIGNED FOR

BTM HEADTO SHELL

BTM HEADTO SHELL

CHILLED WATER

STEAM

DIMPLE PATTERN TYPE:

TOP HEADTO SHELL

RADIOGRAPHY-HEAT TRANSFER

RADIOGRAPHY-VESSELTOP HEADTO SHELL

NON-DESTRUCTIVE EXAMINATION

NONE

TOP HEAD

TOP HEAD

OTHER:

COOLING MEDIUM:

HEATING MEDIUM:

AREA SHELL: 90 SF

SHELL

LONG. SEAM SHELL

BOTTOM HEAD

BOTTOM HEAD

2-1/4 X 2-1/4, TYPE AF

HEAD:

87.31 ID, 87 DR, 2 KR, .5 SF

82 ID, 82 DR, 6 KR, 1 SF82 ID, 82 DR, 6 KR, 1 SFN/A

CONVENTIONAL

CONVENTIONAL

HEAT TRANSFER SURFACE INFORMATION

NON-THERMAL SHOCK LOADINGTHERMAL SHOCK LOADING

"ONE BOX MUST BE CHECKED"

HEAD DIMENSIONAL INFORMATION

SHELL:

HEAD: DIMPLED

DIMPLED

PAINT, EXT:

BTM OUTER HD:

TOP INNER HD:BTM INNER HD:

TOP OUTER HD:

N/A

HALF PIPE

HALF PIPE

OTHER

OTHER

N/A

SURFACES COVERED WITH INSULATION TO RECEIVE A 5 MIL.COATING OF THURMALOX - ALL: HEAT TRANSFER: NONE:

(4) 2-1/2 DCI SPRAY BALLSCIP DATA:

SHELL:BTM HEAD:TOP HEAD:

2" CHLORIDE-FREE CERAMIC FIBER

N/A2" CHLORIDE-FREE CERAMIC FIBER

INSULATION

LEG BRACING

ALL OTHER PRODUCTCONTACT SURFACES

PIPE 1-1/4 SCH 10

N/A

SA312,316/316L

316/316L 10E

N/A 30

10E

N/A N/AN/A

N/A

N/A

N/A N/A

N/AN/A

N/A

N/A

N/A

N/A

N/A

N/A N/A

N/AN/A

CIP FLOW RATE: 20 G.P.M. AT 20 P.S.I. (EACH)

ADDED CIP MANIFOLD AND MANWAY PROX.SENSOR

NOZZLE "U" TO BE ON A 15" RADIUS IN LIEUOF 10".

REVISED PRESSURE POTS & UPDATED TRAVTO SHOW AS BUILT, UPDATED PROCEDUREX-7033-7,ADDED PROCEDURE X7264-0

CCH02/05/07

CCH03/01/07

AWL06/14/07

VESSEL TEST PRESSURE:

JACKET TEST PRESSURE:

PRODUCT DATA:

VISCOSITY:

EST. EMPTY WEIGHT:

EST. OPERATING WEIGHT:

EST. FULL FLOODED WEIGHT:

SEISMIC ZONE:

SPECIFIC GRAVITY:

(DESIGN)

78 PSIG

195 PSIG

DISTILLED WATER

5 CPS 1.05

4,610 LBS

18,500 LBS

N/A

UBC 97 ZONE I

10 SUITABLE PRESSURE AND/OR VACUUM RELIEF DEVICES MUST BE INSTALLED BY CUSTOMER FOR OPERATION OF VESSEL AND/OR HEAT TRANSFER SURFACE.

13 ALL REINFORCEMENT PADS MUST BE PROVIDED WITH (1) 1/8 DIA. WEEP HOLE LOCATED AT THE LOWEST POINT WHEN THE VESSEL IS IN ITS NORMAL OPERATING POSITION.

15 NOZZLE END I.D. SURFACES HAVE A MINIMUM 1/16 RADIUS.

16 DCI SURFACE FINISH DEFINITIONS: AI = AS IS WELD OR MATERIAL. CC = COLOR CLEANED WELD. BB = BEAD BLASTED WELD OR MATERIAL. HRAP = HOT ROLLED PLATE MATERIAL. 2B = COLD ROLLED MILL MATERIAL. NUMERIC VALUE = RA. NUMERIC VALUE + "E" = RA AFTER FINAL ELECTRO-POLISH. WELD FINISH SAME AS BASE MATERIAL UNLESS NOTED OTHERWISE, EX. 32/70 (BASE/WELD).

11 PRODUCTION TO PROVIDE PROTECTION FOR ALL NOZZLES AND FITTINGS PRIOR TO SHIPMENT. VESSEL MUST BE ADEQUATELY VENTED.

12 WELD SEAMS IN VESSEL HEAD AND SHELL SHOULD BE LOCATED WHERE POSSIBLE TO AVOID ALL NOZZLES, ACCESS OPENINGS, AND REINFORCEMENT PADS.

14 FINAL BORE OF 25MM INGOLD FITTINGS ID TO .985"-.988" AFTER WELDING. (WHEN APPLICABLE)

5 ALL ASME WELDING PROCEDURES ARE IN ACCORDANCE WITH ASME CODE UW-28.

4 ALL ASME WELDING TO BE DONE BY ASME QUALIFIED WELDERS.

9 VESSEL AND/OR HEAT TRANSFER SURFACE TO BE HYDROSTATICALLY OR PNEUMATICALLY TESTED PER UG-99. CHECK FOR DEFECTS, REPAIR AND RETEST IF NECESSARY.

8 VESSEL AND/OR HEAT TRANSFER SURFACE DESIGNED IN ACCORDANCE WITH THE LATEST EDITION OF THE "ASME" BOILER AND PRESSURE VESSEL CODE, SECTION VIII, DIVISION 1, 2004 EDITION, 2006 ADDENDA.

7 ALL FLANGES WILL HAVE BOLT HOLES STRADDLE THE 0°-180° & 90°-270° CENTERLINES, UNLESS SPECIFIED OTHERWISE.

6 ASME CODE JURISDICTION ENDS AT THE FIRST SEALING SURFACE EXCLUDING MANWAY.

3 ALL TOLERANCES ARE IN ACCORDANCE WITH THE LATEST EDITION OF THE "ASME" BOILER AND PRESSURE VESSEL CODE, SECTION VIII, DIVISION 1, 2004 EDITION, 2006 ADDENDA AND DCI STANDARD VESSEL TOLERANCES DRAWING 020000.

2 DCI, INC. SHALL NOT BE RESPONSIBLE FOR THE CORROSION RESISTANCE OF EQUIPMENT OR ANY RESULTING DAMAGES. IT IS THE PURCHASER'S RESPONSIBILITY TO SPECIFY THE CORRECT MATERIAL OF CONSTRUCTION SPECIFICATION FOR THE INTENDED APPLICATION(S). CONSULTATION WITH QUALIFIED PERSONNEL IN MATERIAL SELECTIONS IS HIGHLY RECOMMENDED.

1 ALL CUSTOMER SUPPLIED PARTS MUST HAVE PROPER IDENTIFICATION, PARTIAL DATA, AND MILL TEST REPORTS BEFORE BEING WELDED TO VESSEL.

NOTES:

17 DCI TO PERFORM THE FOLLOWING TESTS AND PROCEDURES:X-7033-7 - HYDROSTATIC PRESSURE TEST (RECORD RESULTS WITH PRESSURE POTS AND GEMU VALVES)

NONE NONE NONE NONE

NONENONE

CERTIFIED BYdci INC

ST CLOUD, MINNESOTA

WRT-

VESSEL MAWP PSI AT °F MAEWP PSI AT °F MDMT °F AT / PSI

VESSEL VOLUME GAL ( LTR)

JACKET MAWP PSI AT °F MAEWP PSI AT °F MDMT °F AT / PSI

JACKET VOLUME GAL ( LTR)

MFRS SERIAL NO

YEAR BUILT

60 35015 350-20 60 -15

1,585.2 6,000

147 35015 350-20 150 -15

13.1 49.6

JS3601

X-7039-6 - ELECTROPOLISHING & PASSIVATIONX-7051-6 - BPE CIP COVERAGE TEST

X-7065-2 - BPE DRAINAGE TEST PROCEDUREX-7086-1 - BPE SURFACE FINISH TEST PROCEDURE

18 MATERIAL CERTS REQUIRED ON ALL WETTED COMPONENTS.

19 MAG MIXER = STERIDOSE MODEL SMA 120/220 P/N: SMA 120H/220 TC EP NEMASS E IMP SMA = IMPELLER DESIGN - CLOSED 120H/220 = STERIDOSE MODEL TC = BEARING MATERIAL - TUNGSTEN CARBIDE EP = STANDARD FINISH WITH ELECTROPOLISH NEMASS = DRIVE - NEMA SIZE, AC DRIVE, WASHDOWN DUTY E = DRIVE EXTENSION IMP = SPEED SENSOR INSTALLED ON DRIVE ALL STAINLESS STEEL CONSTRUCTION

IMPORTANT1 TO PREVENT FOAMING, WHIPPING, OR OTHER PRODUCT DAMAGE, A VARIABLE FREQUENCY DRIVE (INVERTER) SHOULD BE INSTALLED ON THIS AGITATOR MOTOR TO ADJUST THE ROTOR SPEED FOR LOW OR INTERMEDIATE OPERATING LEVELS. THIS VARIABLE FREQUENCY DRIVE IS ALSO TO BE SET TO SOFT START AND STOP THE MOTOR.

2 IF A VARIABLE FREQUENCY DRIVE IS NOT INSTALLED, A SOFT START SYSTEM MUST BE INSTALLED TO PROTECT MOTOR, GEARS AND AGITATOR COMPONENTS.

20 SIGHTGLASS: LJ STAR METACLAMP 6S (DCI P/N: 965-912022)

METACLAMP SANITARY SIGHT PORT6" SANITARY CONNECTIONDUPLEX SST RING MATERIALBOROSILICATE TO DIN7080 GLASSPER DWG #180

LIGHT W/ MOUNTING SIGHTGLASS LJ STAR USL33-N50 S LUMIGLAS (DCI P/N: 965-920025)

"NON" EXPLOSION PROOF USL33 LIGHTSTAINLESS STEEL CONSTRUCTIONPOWER REQUIREMENT: 120 VOLT50 WATT HALOGEN BULBDUST & WATERJET TIGHT TO IP65 & NEMA 4X, UL RATEDINTERNAL MOMENTARY ON/OFF SWITCHWITH 3 METER POWER CORD & SET SCREWS/NO BRKT

LJ STAR LIGHT GLASS METACLAMP 2S33 (DCI P/N: 965-920014)METACLAMP SANITARY LIGHT PORT2" SANITARY TRI-CLAMP CONNECTION RINGDUPLEX SST RING MATERIALBOROSILICATE TO DIN7080 GLASSWITH INTERNAL CUP DESIGN FOR USL33LIGHT MOUNTING PER DEG #180-L33.

21 MOTT SPARGER MODEL 2312S-X-04-A00-2-AB.

- NITROGEN SPARGER NOT INCLUDED

O-RING (27)A TOP 18 PV-1000 MANWAY (4) LUGS TANK ACCESS 1

B BTM 2 TRI-CLAMP OUTLET 1

N BTM 2-1/2 150# RFSO FLANGE DIMPLE JACKET INLET 1

O SIDE 2-1/2 150# RFSO FLANGE DIMPLE JACKET OUTLET 1

D BTM 1/2 FNPT THERMOWELL TEMPERATURE 1

ASEPCO #TF20-100-3-PN20-SL20 (85)(86)

C BTM Ø150mm MIXER PLATE MIXER 1 STERIDOSE MAG-MIXER MODEL #SM120H/220, SEE NOTE 19 (16)

.260 DIA X 9 LG STEM (17)

E SIDE 2 TRI-CLAMP pH 1

F SIDE 2 TRI-CLAMP OXYGEN 1

G1 TOP 3 TRI-CLAMP CIP MOUNT 4

G2 TOP 2 TRI-CLAMP CIP CONNECTION 4

MTG TUBE (93), BALL (94), PIN (95)(96)(97)7274

6668

J TOP 3 TRI-CLAMP PRESSURE 1 7274 73

H TOP 3/4 TRI-CLAMP pH VESSEL 1 6465

K TOP 6 TRI-CLAMP SIGHT GLASS 1 7879

L TOP 2 TRI-CLAMP LIGHT GLASS 1 6668

M1 SIDE 3 TRI-CLAMP NITROGEN MOUNT 1

M2 SIDE 1 TRI-CLAMP NITROGEN CONNECTION 1

SPARGER TUBE 3/4 X 24, SEE NOTE 21 (119)7274

P TOP 4 TRI-CLAMP EP ACCESS/SPARE 1 7577 76

LJ STAR METCLAMP 6S, SEE NOTE 20 (89)LJ STAR LUMIGLAS USL-33-N50 S, SEE NOTE 20 (90)(91)

Q1 TOP 3 TRI-CLAMP SPARE 1 7274 73

GEMU VALVE (109),PRESSURE POT (110), FUNNEL (111)

R TOP 2 TRI-CLAMP PT/PI 1 6668 67

T TOP 2 TRI-CLAMP VACUUM 1 6668 67

S TOP 2 TRI-CLAMP VENT RELIEF 1 6668 67

U TOP 2-1/2 TRI-CLAMP ULTRA-SONIC LEVEL TRANSMITTER 1 6971 70

X TOP 12 150# STUD PAD AGITATOR 1 BLIND FLANGE (80), O-RING (81), 304 BOLTING (82)(83)

V BTM 1/2 TRI-CLAMP SAMPLE 1 ASEPCO #TF05-100-3-PN05-SL05 (87)(88)

PLEASE REVIEW THIS FINAL ASSEMBLY DRAWING. IF YOU HAVE ANYQUESTIONS OR CONCERNS, CONTACT DCI, INC. AS SOON AS POSSIBLE.EQUIPMENT FABRICATION IS PROCEEDING IN ACCORDANCE WITH THISDRAWING. BE ADVISED THAT ANY CHANGES MADE DURINGFABRICATION WILL BE SUBJECT TO REVIEW AND POSSIBLE PRICEAND/OR SHIPMENT REVISIONS.

IMPORTANT NOTICE

This drawing complies with Sect.VIII, Div.1 of the ASME Code

ENG.____________________________

Q.C._____________________________

A.I. Acceptance____________________Mill Certs and Weld Documentation Required

R 22 ALL INSTRUMENTS BY CUSTOMER.

23 FUNNEL INLET VAVLES: GEMU TYPE 611 SANITARY DIAPHRAGM VALVE 611= VALVE TYPE 020= 3/4 CONNECTION SIZE D= VALVE BODY 80= TRI-CLAMP CONNECTIONS 40= FORGED BODY 316L STAINLESS STEEL 13= EPDM DIAPHRAGM MATERIAL 0= MANUALLY OPERATED ACTUATOR 1516= 10 RA-ELECTROPOLISH I NTERIOR FINISH

24 AGITATOR LOADING DATA: LOAD = 300 LBS TORQUE = 1,368 IN-LBS BENDING MOMENT = 3,576 IN-LBS

PRESSURE POT VIEW

109

110

111

GEMU VALVE

109 GEMU VALVE

PRESSURE POT

FUNNEL

Ø6

(221516)

DISTANCE FROM TOPWELD SEAM TO TOPCENTER OF FITTING

N/A

13-7/16

N/A

N/A

N/A

N/A

13-5/8

15-3/16

10-3/16

N/A

19-9/16

N/A

9-3/4

10-3/4

N/A

10-3/4

N/A

17-1/4

10-1/2

10-1/2

10-1/2

16-3/16

16-7/8

N/A

DIM. TOL. ±1/2"

15-1/2

Q2 TOP 3 TRI-CLAMP SPARE 1 7274 73

CCH02/13/07

25 TURCK PROXIMITY SENSOR # NI10U-EM12WD-AP6X-H1141 WITH 20 METER CABLE # RK 4.4-20/S90 SUPPLIED BY DCI, WIRING AND CONTROLS BY OTHERS.

WARNINGOPERATOR MUST VERIFY TANK IS NOT

PRESSURIZED BEFORE OPENING COVER

PRESSURE WARNING LABEL DETAIL

X-7083-1 - INITIAL CLEANING BY CIP PROCEDURE

118

X-7264-0 - BAXTER HEALTHCARE CLEANING & PASSIVATION - INCLUDES CIP ASSY,PRESSURE POTS & VALVES

Page 2: IMPORTANT WARNING - Heritage Global  · PDF filedrawing no. do not scale drawing ... btm hd sheathing top hd sheathing ... 5 all asme welding procedures are in accordance with

TITLE

DIMENSIONS ARE IN INCHES UNLESS SPECIFIED

QTY. REQD.:

This drawing is the property of DCI, Inc. and is transmitted in confidence.The reproduction, use, or disclosure, in whole or part, of the design contained herein is prohibited without the written consent of DCI, Inc.

DCI ORDER NO.:

ST. CLOUD, MN

R DO NOT SCALE DRAWINGSCALE:

PRODUCTION APPROVAL PROJ. ENG.

PROJ. MAN.DATEDATE

PREFIX DRAWING NO. REV

CS18852 2

1/8

CCH

01/09/07

CCH

02/05/07

MDR

SAH

014-04 JS3601SHEET 2 OF 3

6,000 LTR ROUND VERTICAL MIX TANK

DNOZZLE SCHEDULE

LOC. DESCRIPTION SERVICE QTY.MK.

NOZZLE ACCESSORIES

DESCRIPTION / (ITEM NO.)

ITEM NO.

CAPCLAMP GSKT

PLEASE REVIEW THIS FINAL ASSEMBLY DRAWING. IF YOU HAVE ANYQUESTIONS OR CONCERNS, CONTACT DCI, INC. AS SOON AS POSSIBLE.EQUIPMENT FABRICATION IS PROCEEDING IN ACCORDANCE WITH THISDRAWING. BE ADVISED THAT ANY CHANGES MADE DURINGFABRICATION WILL BE SUBJECT TO REVIEW AND POSSIBLE PRICEAND/OR SHIPMENT REVISIONS.

IMPORTANT NOTICE

This drawing complies with Sect.VIII, Div.1 of the ASME Code

ENG.____________________________

Q.C._____________________________

A.I. Acceptance____________________Mill Certs and Weld Documentation Required

R

O-RING (27)A TOP 18 PV-1000 MANWAY (4) LUGS TANK ACCESS 1

B BTM 2 TRI-CLAMP OUTLET 1

N BTM 2-1/2 150# RFSO FLANGE DIMPLE JACKET INLET 1

O SIDE 2-1/2 150# RFSO FLANGE DIMPLE JACKET OUTLET 1

D BTM 1/2 FNPT THERMOWELL TEMPERATURE 1

ASEPCO #TF20-100-3-PN20-SL20 (85)(86)

C BTM Ø150mm MIXER PLATE MIXER 1 STERIDOSE MAG-MIXER MODEL #SM120H/220, SEE NOTE 19 (16)

.260 DIA X 9 LG STEM (17)

E SIDE 2 TRI-CLAMP pH 1

F SIDE 2 TRI-CLAMP OXYGEN 1

G1 TOP 3 TRI-CLAMP CIP MOUNT 4

G2 TOP 2 TRI-CLAMP CIP CONNECTION 4

MTG TUBE (93), BALL (94), PIN (95)(96)(97)7274

6668

J TOP 3 TRI-CLAMP PRESSURE 1 7274 73

H TOP 3/4 TRI-CLAMP pH VESSEL 1 6465

K TOP 6 TRI-CLAMP SIGHT GLASS 1 7879

L TOP 2 TRI-CLAMP LIGHT GLASS 1 6668

M1 SIDE 3 TRI-CLAMP NITROGEN MOUNT 1

M2 SIDE 1 TRI-CLAMP NITROGEN CONNECTION 1

7274

P TOP 4 TRI-CLAMP EP ACCESS/SPARE 1 7577 76

LJ STAR METCLAMP 6S, SEE NOTE 20 (89)LJ STAR LUMIGLAS USL-33-N50 S, SEE NOTE 20 (90)(91)

Q1 TOP 3 TRI-CLAMP SPARE 1 7274 73

GEMU VALVE (109),PRESSURE POT (110), FUNNEL (111)

R TOP 2 TRI-CLAMP PT/PI 1 6668 67

T TOP 2 TRI-CLAMP VACUUM 1 6668 67

S TOP 2 TRI-CLAMP VENT RELIEF 1 6668 67

U TOP 2-1/2 TRI-CLAMP ULTRA-SONIC LEVEL TRANSMITTER 1 6971 70

X TOP 12 150# STUD PAD AGITATOR 1 BLIND FLANGE (80), O-RING (81), 304 BOLTING (82)(83)

V BTM 1/2 TRI-CLAMP SAMPLE 1 ASEPCO #TF05-100-3-PN05-SL05 (87)(88)

DISTANCE FROM TOPWELD SEAM TO TOPCENTER OF FITTING

N/A

13-7/16

N/A

N/A

N/A

N/A

13-5/8

15-3/16

10-3/16

N/A

19-9/16

N/A

9-3/4

10-3/4

N/A

10-3/4

N/A

17-1/4

10-1/2

10-1/2

10-1/2

16-3/16

16-7/8

N/A

DIM. TOL. ±1/2"

15-1/2

Q2 TOP 3 TRI-CLAMP SPARE 1 7274 73

SPARGER TUBE 3/4 X 24, SEE NOTE 21 (119)

Page 3: IMPORTANT WARNING - Heritage Global  · PDF filedrawing no. do not scale drawing ... btm hd sheathing top hd sheathing ... 5 all asme welding procedures are in accordance with

TITLE

DIMENSIONS ARE IN INCHES UNLESS SPECIFIED

QTY. REQD.:

This drawing is the property of DCI, Inc. and is transmitted in confidence.The reproduction, use, or disclosure, in whole or part, of the design contained herein is prohibited without the written consent of DCI, Inc.

DCI ORDER NO.:

ST. CLOUD, MN

R DO NOT SCALE DRAWINGSCALE:

PRODUCTION APPROVAL PROJ. ENG.

PROJ. MAN.DATEDATE

PREFIX DRAWING NO. REV

CS18852 2

1/8

CCH

01/09/07

CCH

02/05/07

MDR

SAH

014-04 JS3601SHEET 3 OF 3

6,000 LTR ROUND VERTICAL MIX TANK

D

PLEASE REVIEW THIS FINAL ASSEMBLY DRAWING. IF YOU HAVE ANYQUESTIONS OR CONCERNS, CONTACT DCI, INC. AS SOON AS POSSIBLE.EQUIPMENT FABRICATION IS PROCEEDING IN ACCORDANCE WITH THISDRAWING. BE ADVISED THAT ANY CHANGES MADE DURINGFABRICATION WILL BE SUBJECT TO REVIEW AND POSSIBLE PRICEAND/OR SHIPMENT REVISIONS.

IMPORTANT NOTICE

This drawing complies with Sect.VIII, Div.1 of the ASME Code

ENG.____________________________

Q.C._____________________________

A.I. Acceptance____________________Mill Certs and Weld Documentation Required

R

NDIMPLE JACKET DETAIL

SEE SHEET 2 FOR ORIENATION

14

14

1211

316

316

10

8

9

6

A

10

A

10

7

316LTYP 1

8

O11 12

8

316LTYP

75°

316

316

10

4

316LTYP

SECTION A-A

VENT DETAIL46

316LTYP

316LTYP1

8

316LTYP3

8

18

316L

48

LEG DETAIL

316LTYP

316LTYP

316LTYP

316LTYP 1

8

316

316

316LTYP

49LEGS LONGTRIM AT ASSY

MANWAY DETAIL

Ø20

27

316L

14

26

A

45°

45°

316

316L

316

212

15°

114

532

516

45°

45°

532

316LTYP

316LTYP

NOZZLE E & F DETAIL

E F 32

21

57 58

61 62

20

212

114

532

516

45°

45°

532

316L

316LTYP

NOZZLE M1 DETAIL

M1 34

24

59 6023

X 29 Ø19 HOLE

Ø31932 HOLE

Ø21732 HOLE

316L

12

316

316

NOZZLE X DETAIL

138

L32Ø21732 HOLE

316L

38

316

316

45°

45°

NOZZLE L DETAIL

134

KØ61932 HOLE 36

316

316

316L

NOZZLE K DETAIL

45°

316L

316L75°

C 16 Ø52932 HOLE

B 14 Ø4 HOLE

316

45°

45°

316

38

316L

6 812

DØ1 HOLE 17

316

38

45°

38

316

45°

316L

6

OUTLET DETAIL

316L

38

316

316

45°

45°

VØ2 HOLE 15

138

P 35 Ø41116 HOLE

316L

38

316

316

45°

45°

NOZZLE P DETAIL

138

H Ø1 HOLE31

316LTYP

38

316

316

45°

45°

TYPICAL NOZZLE DETAIL

R S T Ø21732 HOLE32

U Ø3 116 HOLE33

G1 J Q1 Q2 Ø31932 HOLE34

316LTYP5

16

37

LIFT LUG DETAIL

1

316L

316L

18

42

43

44

45°

45°

316L

3

47

DO NOT WELD

2

5

2

19

22

22

39 40

1

44

45

61 62

316LTYP

75°5

16

10°

314

28

316L

38

316L

516

12

58

316L

18

PROXIMITY SWITCH BRACKET DETAIL

114

116

115

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* Indicates inspection points required by Authorized Inspector.

8.)* Dimple Jacket Weld Macro-Section Results Satisfactory

Non Destructive Examination (if required)

Non-Conformance (if applicable)

Final visual & Dimensional inspection

Calculation & Mill Test Report Review

Stamping

Internal Visual inspection

Preliminary Pressure Test

Final Pressure Test

Sign Data Report16.)*

15.)*

17.)

9.)

11.)

10.)*

13.)*

14.)*

12.)*

FERRULE,TC,HW,6

FLAT 1/4 X 1/2 (LOCATING TABS)

FERRULE,TC,TL14AM,3/4

SHEET 14 GA (FUNNEL)

SHEET 12 GA

END CAP,4" TUBE #TE16W6L4.0-PM

TUBE,4,.083 W,25 Ra

FERRULE,TC,HW,2.5

FERRULE,TC,HW,3

FERRULE,TC,HW,4

FERL,TC,4 X 1 LG

END CAP 4 TC 16AMP KIG

FERL,TC,HW,.75,.625 ID,.984 OD

INSPECTION STEPS DCI JOB No.

Top Head welding appearance Nozzles & girth seam

Nozzles, attachments, Manway weld prep & layout

Shell Nozzles, attachments, Manway welding appearance

Top Head fit up & tack,weld prep

Bottom Head welding appearance Nozzles & girth seam

Bottom Head fit up & tack,weld prep

Inspect Welded Seams of shell,heads,dimple jacket

65

1.)

2.)

3.)

4.)

5.)

7.)

6.)

70

67

69

68

66

SA312,316/316L

SA240,316/316L

SA249,A270,316/L

SA479,316/316l

SA240,316/316L

SA479,316/316L

SA240,316/316L

316/316L

SA240,316/316L

SA240,316/316L

SA479,316/316L

SA479,316/316L

SA479,316/316L

156

63

64

61

62

59

60

57

58

1

1

1

1

1

52

54

55

53

50

51

48

49

4

1

2

1

1

1

8

Form No. X6088-1

A.I.DATEQ.C.DATE

TRAVELER, CHECK LIST

JS3601

JS3601

PLATE 3/8 (HEADS, PURCH)

SHEET 14 GA (DIMPLE JKT)

SHEET 14 GA (BTM HD DIMPLE JKT)

PIPE 3 SCH 40 (SIDEWALL HDR)

PIPE 3 SCH 40 (BTM HD HDR)

PIPE 3 SCH 40 (JOINER HDR)

PLATE 1/4 (HDR END CAPS)

PIPE 2-1/2 SCH 40

FLANGE 2-1/2 150# RFSO (PURCH)

VALVE #TF20-100-3 2.0 (PURCH)

VALVE #TS05-100-03 0.5 (PURCH)

ROUND 1 (T-WELL)

SHEET 12 GA (TAPER)

PIPE 6 SCH 40 (LEGS)

SHEET 8 GA (BREAST RING)

PLATE 3/4 (LIFT LUGS)

PLATE 1/2 (STUD PAD RE-PAD)

PLATE 3/8 (STUD PAD SLEEVE)DISC 19.5 X 11.5 X 2 (STUD PAD FLANGE)

PLATE 1/4 (MANWAY RE-PAD)

FERRULE,TC,HW,.75

FERRULE,TC,HW,2

MIXER PLATE (PURCH)

2 SA182,316/316L30

SA240,316/316L

SA240,316/316L

SA479,316/316L

SA479,316/316L

SA312,316/316L

SA240,316/316L

SA240,316/316L

SA240,316/316L

SA240,316/316L

SA479,316L

SA479,316L

SA479,316/316L

SA479,316/316L

SA240,316/316L

339

43

45

46

47

44

41

42

40

1

1

1

6

1

3

1

1

37

38

35

36

32

33

34

31

2

2

1

1

1

1

1

SA240,316/316L

SA240,316/316L

SA312,316/316L

SA240,316/316L

SA312,316/316L

SA312,316/316L

SA312,316/316L

SA240,316/316L

21

28

29

26

27

24

25

22

23

6

2

2

1

1

1

17

19

20

18

15

16

13

14

2

1

DESCRIPTION

DATECHECKED

A.I. DWG REVIEW

Q.C. DWG REVIEW

MATL SPEC

4

8

10

11

12

9

6

7

5

ITEM

2

3

NO.

1

NO.REQD

DRAWN CCH DATE 2-6-07

SERIAL NO.-

FINAL ASSY-N.B. NO.-

HEAT NO.

AS BUILT SKETCH

SHEET OF

P.O. NO. SUPPLIER

REV. D

1

Q.C.

R

11-501

WPS

WELDERSSTAMP

LEGEND

SPECIAL NOTES (PRODUCT CONTACT )RECORD ALL WELDS IN SKETCH

GTAW ONLY

GTAW ONLY 99.996 ARGON

NO STICK WELDING (SMAW)

NO PLASMA WELDING (PAW)

NO AUTOGENOUS WELDING

OTHER

RECORD WELD WIRE HEAT NOS.

WELD WIRE HEAT NUMBERS

PRODUCT CONTACT (WIRE TYPE)

HEAT TRANSFER (WIRE TYPE)

OTHER(WIRE TYPE)

NO GMAW WELDING

NO GMAW-P WELDING

(GMAW-P ALLOWED)

3 94

8

6

7

5

1 SA240,316/316L SHEET 7 GA (MANWAY HD)

RING 18 ID X 20 OD (COVER RING)

ROUND 3/8

CASTING 143987

CASTING 143988

FORGED SCREW 143989

ROUND 3/8

PLATE 5/8

PLATE 5/8

SA182F,316/316L

SA182F,316/316L

SA351,CF8M

SA564,630

SA351,CF8M

SA193,B8

SA479,316/316L

SA240,316/316L

SA240,316/316L

4

2

2

1

4

4

4

4

1

1

12

10

11

WINGNUT ASSY, 3/4-10UNCSA193B85 ORSA19485,21800

RING 18 ID X 20 OD (FRAME RING)

PLATE 5/16 (LINER)SA240,316/316L1

PLATE 5/16 (LINER)SA240,316/316L1

PLATE 5/16 (LINER)SA240,316/316L1

PLATE 5/16 (LINER)SA240,316/316L1

SHEET 14 GA (DIMPLE JKT)SA240,316/316L1

SHEET 14 GA (DIMPLE JKT)SA240,316/316L1

SHEET 14 GA (DIMPLE JKT)SA240,316/316L1

SHEET 14 GA (BTM HD DIMPLE JKT)SA240,316/316L1

PIPE 3 SCH 40 (SIDEWALL HDR)SA312,316/316L1

SHEET 12 GA (TAPER)SA240,316/316L

SHEET 12 GA (TAPER CLOSURE)SA240,316/316L

SHEET 12 GA (TAPER)SA240,316/316L1

This drawing complies with Sect.VIII, Div.1 of the ASME Code

ENG.____________________________

Q.C._____________________________

A.I. Acceptance____________________Mill Certs and Weld Documentation Required

R

SHEET 12 GASA240,316/316L1

SHEET 12 GASA240,316/316L1