IMPORTANT SAFETY NOTICE NOTE: BURNER OUTPUT RATINGS; …€¦ · shutter adjustment is required....

2
Pub. No. 31-21344 LOW FLAME (SIMMER) ADJUSTMENT The top burner valves have low flame/simmer adjustment screws in the center of the control valve shafts. A flashlight may be required to locate the screw. A thin, flat bladed screwdriver (approx. 3/32 across) is needed to access the screw. To Adjust The Low Flame Setting-At least 2 other surface burners must be lit. Then, lite the burner being adjusted and turn knob to "LOW". Remove knob and insert the screwdriver into valve shaft. Turn the adjustment screw until the flame reaches the desired size. Test The Flame Stability Test 1: Turn the knob from "HI" to "LOW" quickly. If the flame goes out, increase the flame size and test again. Test 2: With burner on "LOW" setting, open and close the oven door quickly. If the flame is extinguished by the air currents created by the door movement, increase the flame height and test again. IMPORTANT: Before lowering the top onto the front clips, line up the burner bracket with the cooktop to replace screws. NOTE: When reinstalling top, position top to be the equivalent of 1/2 way lowered before attempting to insert the top hinge pins into the corresponding slots on the backguard. SCHEMATIC DIAGRAM WARNING POWER MUST BE DISCONNECTED BEFORE SERVICING THIS APPLIANCE 183D8077G166 IMPORTANT SAFETY NOTICE THIS INFORMATION IS INTENTED FOR USE BY PERSONS POSSESSING ADEQUATE BACKGROUNDS OF ELECTRICAL, ELECTRONIC AND MECHANICAL EXPERIENCE. ANY ATTEMPT TO REPAIR A MAJOR APPLIANCE MAY RESULT IN PERSONAL INJURY AND PROPERTY DAMAGE. THE MANUFACTURER OR SELLER CANNOT BE RESPONSIBLE FOR THE INTERPRETATION OF THIS INFORMATION, NOR CAN IT ASSUME ANY LIABILITY IN CONNECTION WITH ITS USE. DISCONNECT POWER BEFORE SERVICING IMPORTANT-RECONNECT ALL GROUNDING DEVICES. ALL PARTS OF THIS APPLIANCE CAPABLE OF CONDUCTING ELECTRICAL CURRENT ARE GROUNDED. IF GROUNDING WIRES, SCREWS, STRAPS, NUTS OR WASHERS USED TO COMPLETE A PATH TO GROUND ARE REMOVED FOR SERVICE, THEY MUST BE RETURNED TO THEIR ORIGINAL POSITION AND PROPERLY FASTENED. NOTE: FOR SERVICE REPLACEMENT ON ALL OTHER LEADS, USE 18 GA. 150°C WIRE EXCEPT AS INDIVIDUALLY NOTED ON LEADS. ALL LEADS WITH DESIGNATION NUMBERS THAT ENTER COMMON LEAD PATH ( ) MUST BE TRACED TO THEIR TERMINATIONS. To aid in identifying the proper location for the LP orifices during a conversion from Natural Gas to LP Gas, paint color codes have been added to the side or top of the orifice.See the chart below. NOTE: For High Altitude orifices see Conversion steps sheet attached on the back of the range To improve alignmet and stability the Burner system has been modified. Five brackets are mounted to the under side of the cooktop by 15 "T-15" Torx screws. For the Center burner, the screw heads are located under burner head (these screws must be removed before lifting the cooktop). These changes ensure proper alignment for gas to be injected into the burner head. The Orifice Holder and Supply Tubing are one assembly. To replace the assembly: Follow the instructions under "Raise or Remove cooktop" (column 4). Remove the 3/4" nut securing the orifice holder being replaced to the bracket. Use a 3/4" open ended or adjustable wrench to loosen the nut. Loosen the 1/2" nut securing the tubing to the valve. REPLACING ORIFICE HOLDER AND TUBING 1. Convert Regulator - Regulator is located in the lower, left hand rear corner of the range as viewed from the front. a) Depending on the model, remove the storage drawer, broiler drawer or false panel to access the regulator. Some models with a broiler drawer will have a metal cover over the regulator that must be removed for conversion and reinstalled when conversion is complete. b) Remove the Large hex-nut which is located in the center of the regulator. Remove the plastic pin from the bottom side of the cap, turn the pin 180 degrees and snap the pin back into the cap. There are raised letters on the flat side of the plastic pin, "NAT" and "LP". In the "LP" position the end of the pin marked "NAT" should be snapped into the bottom of the hex-nut. CONVERSION TO LP (PROPANE) GAS 4. Check quality of the flames The combustion quality of the burner flames needs to be determined visually. NOTE: If burner flames look like (A). Further air shutter adjustment is required. Normal burner flames should look like (B) or (C), depending on the type of gas you use. With LP gas, some yellow tipping on the outer cones is normal. (A) Yelow Flames: Further Adjustment Required B) Yellow tips on outer cones: Normal for LP Gas (C) Soft Blue flames: Normal for Natural Gas. Color coding is used in identifying the correct location. e) The prevent leakage, make sure the orifice spuds are securely screwed into the gas supply tubes. f) Install the old NG orifice spuds into the metal bracked and place back on the range for possible future conversion. 2. Converting the surface burners a) LP orifice spuds are located at the back of the storage/ broiler drawer compartment. The spud are in a metal bracket next to the pressure regulator and are attatched to the back wall of the compartment by a 1/4" hex head screw. An LP conversion instruction sheet is also located in this area. (see above picture) b) Removed grates, burner caps, and burner heads. c) Remove the Brass Orifice Spud in the chimney of each burner using a 9/32" or 7 mm nut driver. The top burner orifices can be removed by removing the burner caps and burner heads. Use 7 millimeter nutdriver to access the orifice. NOTE: The orifices have spring loaded retaining rings around the hex head to hold the orifice in the nutdriver during installation and removal. A slight amount of force is required to push the nutdriver down over the ring. d) Install the LP orifice spuds into their correct positions as described as follows. A series of marks (I;II or III) are engraved on the top of the orifices to denote the location of the orifice as shown in the illustration. The marks appear on both the LP and Natural Gas orifices.The locations indicated by the marks are the same for both gasses. RETAINER RING TO REMOVE MOTOR CONVECTION 1.- Remove Oven Door 2.- Remove (6) 1/4" hex head screws from fan cover 3.- Remove nut from fan blade and remove fan blade 4.- Remove (4) 1/4" hex head screws from motor support 5.- Pull the motor straight out and disconnect the wires 183D9456P001 3. Converting the oven / broil burner orifices a) Remove oven door, storage/broiler drawer and oven bottom. The oven burner orifice hood is located behind the storage/broiler drawer (Non-self clean models, a metal shield must be removed). The broil burner orifice hood is located on the right upper corner of the oven cavity. b) To convert to LP, use a 1/2" wrench to turn the orifice hoods clockwise until it is snug with the base, approximately 2 1/2 turns. To prevent damage when converting back to Natural Gas, do not over tighten the hood. c) Open the air shutter on the burners to the full open position and adjust as needed. 5. Top burner flame adjustments The top burners do not have air shutters and fixed, non adjustable orifices are used. If the flames blow off the burner or have yellow tips, check the following: Gas pressure: 5" Natural gas 10" LP gas. Inspect orifice to be sure it is drilled on center and free of debris or burrs. Be sure the correct size orifice is in the proper location (see "Orifice Identification" section of this sheet). Make sure the range was properly converted if on LP gas. COLOR SYMBOL RED R WHITE W ORANGE O GREEN G YELLOW Y VIOLET V BLUE N GRAY S BLACK B BROWN C WHITE/RED W/R WHITE/BLACK W/B WHITE/BLUE W/N Y Y Y W MOTOR FAN W R R V LF SW MID SW RR SW RF SW N D2 BROIL GLOWBAR D1 V F2 F1 V C7 C2 R N C3 C9 W N R N C1 C5 C N W O W MOTOR LATCH R N W CONTROL VALVE CONTROL VALVE W OVEN LIGHT R A1 PLUNGER SWITCH A2 POWER SUPPLY CONNECTOR W W H2 BAKE GLOWBAR H1 C6 V S C8 W N L Y COM 6 AUX2 R BROIL BAKE 1 LIGHT FAN H FAN L 6 N 1 OVEN SENSOR M1 M2 COM 8 1 18 S W Y S NO 18 INTERFACE GLASS TOUCH OR MEMBRANE 1 1 LATCH SWITCH COM MEAT PROBE JACK O NO K2 W W N R K1 C4 O T101 P103 P102 TB2 MDL TB1 L1 P101 P104 ELECTRONIC CONTROL BRD. W R-W LF MIDDLE LR RR R N W B E1 E2 E3 LR SW RF GRD Y G R W COM SW LATCH NO V B3 B2 V W COM THERMOSTAT SW TSTAT NC N S B4 B5 N S G2 G1 N S N 412W 800W S BAKING DRAWER LAMP PILOT HEATING LAMP PILOT OVEN DRAWER NOTES: 1. - - - -THIS CIRCUIT NOT IN ALL MODELS. 2. WARNING: POWER MUST BE DISCONNECTED BEFORE SERVICING THE APPLIANCE. W R W N N S W L N AUX1 PROBE GND UNLOCK LOCK COM VDD OVEN G TOROID NAT LP Lever Shown closed (Oven Shut off only) PUSH LEVER TOWARD REGULATOR TO OPEN Rotate Cap counter clockwise to loosen Bracket-LP Orifice Spud Pressure Regulator Gas valve LP- Orange / Silver LP- Orange / Silver LR LF RR RF LP- Orange / Silver CTR LP- Orange / Light Blue LP- Orange / Green LP- Blue / Blue LP- White / Light Blue BURNER OUTPUT RATINGS; BTU/HR BURNER RF LF RR BROIL BTU RATE ORIFICE SIZE 11,000 0.0375" (0.95mm) 0.0365" (0.93mm) 0.025" (0.64mm) #59 (.041") 10,000 5,000 12,000 LP (Propane) Gas, 10” W.C.P LR 0.034" (0.86mm) 9,100 CENTER 0.029" (0.74mm) 6,000 BAKE #56 (.0465") 16,000 BURNER OUTPUT RATINGS; BTU/HR BURNER RF LF RR BROIL BTU RATE ORIFICE SIZE 17,000 0.078" (1.98mm) 0.061" (1.55mm) 0.0409" (1.04mm) #51 (.067") 11,000 5,000 13,500 Natural Gas, 5” W.C.P LR 0.0535" (1.36mm) 9,100 CENTER 0.043" (1.09mm) 6,000 BAKE #49 (.073") 16,000 93 III L Denotes 0.93mm Orifice size opening Denotes LP (Propane) Gas 155 III N Denotes 1.55mm Orifice size opening Denotes Natural Gas LR 9,100 Orange / Green Orange / Light Blue Blue / Blue 10,000 5,000 LF RR Orange / Silver 11,000 RF White / Light Blue 6,000 CENTER LP ORIFICE COLOR ID Burner BTU Rate Color SPILL-PROOF SEALED BURNER BURNER CAP BRACKET TUBE ORIFICE COOKTOP BURNER HEAD GRATE CENTER BURNER BRACKET TUBE ORIFICE Burner Construction : TO RAISE OR REMOVE COOKTOP Remove burner caps and heads. Remove (15) T-15 torxs screws -3 under each burner head. (see "burner construction"). Disengage 2 front clips using a flat blade screw-driver as shown below. Lift top up at front. FOR REMOVAL: Disconnect electrode leads. Disengage prop rods from range side panels. Lower top approximately 1/2 way down. Shift top left or right to disengage hinge pins at rear. SPARK MODULE LOCATION The spark module is located inside the backguard as shown. The module is mounted by two tabs which snap into corresponding slots. To remove the module from its mounting, use a small, flat bladed screwdriver to bend the mounting tab toward the module body, freeing the tabs from their slots. Spark Module Tabs Slots

Transcript of IMPORTANT SAFETY NOTICE NOTE: BURNER OUTPUT RATINGS; …€¦ · shutter adjustment is required....

Page 1: IMPORTANT SAFETY NOTICE NOTE: BURNER OUTPUT RATINGS; …€¦ · shutter adjustment is required. Normal burner flames should look like (B) or (C), depending on the type of gas you

Pub. No. 31-21344

LOW FLAME (SIMMER) ADJUSTMENTThe top burner valves have low flame/simmer adjustment screws in the center of the control valve shafts. A flashlight may be required to locate the screw. A thin, flat bladed screwdriver (approx. 3/32 across) is needed to access thescrew.

To Adjust The Low Flame Setting-At least 2 other surface burners must be lit. Then, lite the burner being adjusted and turn knob to "LOW".Remove knob and insert the screwdriver into valve shaft. Turn the adjustment screw until theflame reaches the desired size.

Test The Flame StabilityTest 1: Turn the knob from "HI" to "LOW" quickly. If the flame goes out, increase the flame size andtest again.Test 2: With burner on "LOW" setting, open and close the oven door quickly. If the flame is extinguished by the air currents created by the door movement, increase the flame height and test again.

IMPORTANT: Before lowering the top onto the front clips, line up the burner bracket with the cooktop to replace screws.NOTE: When reinstalling top, position top to be the equivalent of 1/2 way lowered before attempting to insert the top hinge pins into the corresponding slots on the backguard.

SCHEMATIC DIAGRAMWARNING

POWER MUST BE DISCONNECTEDBEFORE SERVICING THIS APPLIANCE

183D8077G166IMPORTANT SAFETY NOTICET H I S I N F O R M AT I O N I S I N T E N T E D F O R U S E B Y P E R S O N SPOSSESSING ADEQUATE BACKGROUNDS OF ELECTRICAL,ELECTRONIC AND MECHANICAL EXPERIENCE. ANY ATTEMPT TO REPAIR A MAJOR APPL IANCE MAY RESULT IN PERSONALINJURY AND PROPERTY DAMAGE. THE MANUFACTURER ORSELLER CANNOT BE RESPONSIBLE FOR THE INTERPRETATION OF THIS INFORMATION, NOR CAN IT ASSUME ANY LIABILITY IN CONNECTION WITH ITS USE.

DISCONNECT POWER BEFORE SERVICINGIMPORTANT-RECONNECT ALL

GROUNDING DEVICES.

ALL PARTS OF THIS APPLIANCE CAPABLE OF CONDUCTING ELECTRICAL CURRENT ARE GROUNDED. IF GROUNDING WIRES, SCREWS, STRAPS, NUTS OR WASHERS USED TO COMPLETE A PATH TO GROUND ARE REMOVED FOR SERVICE, THEY MUST BE RETURNED TO THEIR ORIGINAL POSITION AND PROPERLY FASTENED.

NOTE:FOR SERVICE REPLACEMENT ON ALL OTHER LEADS,USE 18 GA. 150°C WIRE EXCEPT AS INDIVIDUALLYNOTED ON LEADS.

ALL LEADS WITH DESIGNATION NUMBERSTHAT ENTER COMMON LEAD PATH ( )MUST BE TRACED TO THEIR TERMINATIONS.

To aid in identifying the proper location for the LPorifices during a conversion from Natural Gas toLP Gas, paint color codes have been added to theside or top of the orifice.See the chart below.

NOTE: For High Altitude orifices see Conversionsteps sheet attached on the back of the range

To improve alignmet and stability the Burner system has been modified. Five brackets are mounted to the under side of the cooktop by 15 "T-15" Torx screws.

For the Center burner, the screw heads arelocated under burner head (these screws mustbe removed before lifting the cooktop). Thesechanges ensure proper alignment for gas to beinjected into the burner head.

The Orifice Holder and Supply Tubing are oneassembly. To replace the assembly: Follow the instructions under "Raise or Remove cooktop" (column 4). Remove the 3/4" nut securing the orifice holder being replaced to the bracket. Use a 3/4" open ended or adjustable wrench to loosen the nut. Loosen the 1/2" nut securing the tubing to the valve.

REPLACING ORIFICE HOLDER AND TUBING

1. Convert Regulator - Regulator is located in thelower, left hand rear corner of the range as viewedfrom the front.a) Depending on the model, remove the storagedrawer, broiler drawer or false panel to access theregulator. Some models with a broiler drawer will havea metal cover over the regulator that must be removedfor conversion and reinstalled when conversion iscomplete.b) Remove the Large hex-nut which is located in the center of the regulator. Remove the plastic pin from thebottom side of the cap, turn the pin 180 degrees andsnap the pin back into the cap. There are raised letterson the flat side of the plastic pin, "NAT" and "LP". In the"LP" position the end of the pin marked "NAT" should besnapped into the bottom of the hex-nut.

CONVERSION TO LP (PROPANE) GAS

4. Check quality of the flamesThe combustion quality of the burner flames needsto be determined visually.

NOTE: If burner flames look like (A). Further airshutter adjustment is required. Normal burnerflames should look like (B) or (C), depending onthe type of gas you use. With LP gas, someyellow tipping on the outer cones is normal.

(A) Yelow Flames:Further AdjustmentRequired

B) Yellow tips onouter cones:Normal for LP Gas

(C) Soft Blue flames:Normal for Natural Gas.

Color coding is used in identifying the correct location.e) The prevent leakage, make sure the orifice spudsare securely screwed into the gas supply tubes.f) Install the old NG orifice spuds into the metalbracked and place back on the range for possiblefuture conversion.2. Converting the surface burners

a) LP orifice spuds are located at the back of the storage/broiler drawer compartment. The spud are in a metalbracket next to the pressure regulator and are attatchedto the back wall of the compartment by a 1/4" hex headscrew. An LP conversion instruction sheet is alsolocated in this area. (see above picture)b) Removed grates, burner caps, and burner heads.c) Remove the Brass Orifice Spud in the chimney ofeach burner using a 9/32" or 7 mm nut driver.The top burner orifices can be removed byremoving the burner caps and burner heads.Use 7 millimeter nutdriver to access the orifice.

NOTE: The orifices have spring loaded retainingrings around the hex head to hold the orifice inthe nutdriver during installation and removal.A slight amount of force is required to push thenutdriver down over the ring.d) Install the LP orifice spuds into their correctpositions as described as follows.A series of marks (I;II or III) are engraved on thetop of the orifices to denote the location of theorifice as shown in the illustration.The marks appear on both the LP and Natural Gasorifices.The locations indicated by the marks arethe same for both gasses.

RETAINERRING

TO REMOVE MOTOR CONVECTION1.- Remove Oven Door 2.- Remove (6) 1/4" hex head screws from fan cover 3.- Remove nut from fan blade and remove fan blade4.- Remove (4) 1/4" hex head screws from motor support 5.- Pull the motor straight out and disconnect the wires

183D9456P001

3. Converting the oven / broil burner orificesa) Remove oven door, storage/broiler drawer andoven bottom. The oven burner orifice hood islocated behind the storage/broiler drawer (Non-selfclean models, a metal shield must be removed). Thebroil burner orifice hood is located on the right uppercorner of the oven cavity.b) To convert to LP, use a 1/2" wrench to turn theorifice hoods clockwise until it is snug with the base,approximately 2 1/2 turns. To prevent damage whenconverting back to Natural Gas, do not over tightenthe hood.c) Open the air shutter on the burners to the fullopen position and adjust as needed.

5. Top burner flame adjustmentsThe top burners do not have air shutters andfixed, non adjustable orifices are used. If theflames blow off the burner or have yellow tips,check the following: Gas pressure: 5" Natural gas 10" LP gas. Inspect orifice to be sure it is drilled on center and free of debris or burrs. Be sure the correct size orifice is in the proper location (see "Orifice Identification" section of this sheet). Make sure the range was properly converted if on LP gas.

COLOR SYMBOL

RED RWHITE W

ORANGE OGREEN G

YELLOW YVIOLET VBLUE NGRAY SBLACK B

BROWN CWHITE/RED W/R

WHITE/BLACK W/BWHITE/BLUE W/N

Y Y Y

W

MOTORFAN

W

R R

V

LFSW

MIDSW

RRSW

RFSW

N D2BROIL

GLOWBAR D1

V

F2

F1 VC7

C2 R

N

C3

C9

W

N

R

N

C1

C5

C

N

WO

W

MOTORLATCH

RN

W

CONTROLVALVE

CONTROLVALVE

W

OVENLIGHT

R A1

PLUNGERSWITCH

A2

POWER SUPPLYCONNECTOR

W

W H2BAKE

GLOWBAR H1

C6

V SC8

WN

L

Y

CO

M

6

AU

X2

R

BR

OIL

BA

KE

1

LIG

HT

FAN

H

FAN

L

6

N

1

OVENSENSOR

M1

M2

COM

8 1 18

S

W

Y

SNO

18

INTERFACE GLASS TOUCHOR MEMBRANE

1

1

LATCHSWITCH

COM

MEAT PROBEJACK

ONO

K2

WW N

RK1

C4 O

T101

P103P102

TB2MDL

TB1L1

P101

P104

ELECTRONICCONTROL BRD.

W

R-W

LF

MIDDLELR

RR

R

NWB

E1

E2E3

LRSW

RF

GRD

YG

R

W

COM

SW LATCH

NO V

B3

B2 V

W

COM

THERMOSTAT

SW TSTAT

NC N

S B4

B5 N

S G2

G1 N

S

N412W

800W

S

BAKING DRAWER

LAMP PILOTHEATING

LAMP PILOTOVEN DRAWER

NOTES: 1. - - - -THIS CIRCUIT NOT IN ALL MODELS. 2. WARNING: POWER MUST BE DISCONNECTED BEFORE SERVICING THE APPLIANCE.

W

R

W

N

N

S

W

L N

AU

X1

PR

OB

EG

ND

UN

LOC

KLO

CK

CO

MV

DD

OV

EN

G

TOROID

NAT

LP

Lever Shown closed (Oven Shut off only)PUSH LEVER TOWARD REGULATOR TO OPEN

Rotate Cap counter clockwiseto loosen

Bracket-LP Orifice SpudPressure Regulator Gas valve

LP- Orange / SilverLP- Orange / Silver

LR

LF

RR

RFLP- Orange / Silver

CTRLP- Orange / Light Blue

LP- Orange / Green

LP- Blue / Blue

LP- White / Light Blue

BURNER OUTPUT RATINGS; BTU/HR

BURNERRFLF

RR

BROIL

BTU RATE ORIFICE SIZE11,000 0.0375" (0.95mm)

0.0365" (0.93mm)

0.025" (0.64mm)

#59 (.041")

10,000

5,000

12,000

LP (Propane) Gas, 10” W.C.P

LR 0.034" (0.86mm)9,100

CENTER 0.029" (0.74mm)6,000BAKE #56 (.0465")16,000

BURNER OUTPUT RATINGS; BTU/HR

BURNERRFLF

RR

BROIL

BTU RATE ORIFICE SIZE17,000 0.078" (1.98mm)

0.061" (1.55mm)

0.0409" (1.04mm)

#51 (.067")

11,000

5,000

13,500

Natural Gas, 5” W.C.P

LR 0.0535" (1.36mm)9,100

CENTER 0.043" (1.09mm)6,000BAKE #49 (.073")16,000

93

III

L Denotes 0.93mm Orifice size opening

Denotes LP (Propane) Gas

155

III

N Denotes 1.55mm Orifice size opening

Denotes Natural Gas

LR 9,100 Orange / GreenOrange / Light Blue

Blue / Blue

10,000

5,000

LF

RR

Orange / Silver11,000RF

White / Light Blue6,000CENTER

LP ORIFICE COLOR ID

Burner BTU Rate ColorSPILL-PROOF SEALED BURNER

BURNER CAP

BRACKET

TUBE

ORIFICE

COOKTOP

BURNER HEAD

GRATE

CENTER BURNER

BRACKET

TUBEORIFICE

Burner Construction :

TO RAISE OR REMOVE COOKTOP Remove burner caps and heads. Remove (15) T-15 torxs screws -3 under each burner head. (see "burner construction"). Disengage 2 front clips using a flat blade screw-driver as shown below. Lift top up at front. FOR REMOVAL: Disconnect electrode leads. Disengage prop rods from range side panels. Lower top approximately 1/2 way down. Shift top left or right to disengage hinge pins at rear.

SPARK MODULE LOCATION

The spark module is located inside the backguardas shown. The module is mounted by two tabswhich snap into corresponding slots.To remove the module from its mounting, use a small,flat bladed screwdriver to bend the mounting tabtoward the module body, freeing the tabs from theirslots.

Spark Module

Tabs Slots

Page 2: IMPORTANT SAFETY NOTICE NOTE: BURNER OUTPUT RATINGS; …€¦ · shutter adjustment is required. Normal burner flames should look like (B) or (C), depending on the type of gas you

FAM AC / BC

GLOW BAR NORTONOVEN GLOW BAR CARBOELECTRODECONTROLBURNER CAP MED.MAIN TOPSPARK MODULE 4+0BURNER HEAD MEDPRESSURE REGULATOR

PART NUMBERWB13K0021WB02X9154WB13K0018WB27T10352WB29K044WB62K0065WB13K0025WB16K0011WB19K10007

OVEN BURNER IGNITION SYSTEM

Pub.No. 31-21344

GLOWBAR IGNITION CIRCUITL1 N

120 V

T´STAT

T 1 to 1.2 Ohms

GLOW BARIGNITER OVEN

VALVE

The bake temperature can be adjusted from itsfactory calibration by (+or-) 35 degrees F in 1degree increments1.Press and hold both the BAKE and BROILpads for about 2 seconds until the display showsSF.2.Press the BAKE pad. A two digit number shows in the display.3.Press the + pad to increase the temperature in1 degree increments or press - pad to decreasethe temperature in 1 degree increments.4.Press START key. The display will return toTime or Day Clock.

OVEN TEMPERATURE CALIBRATION

DOOR LATCH

The Latch Mechanism is thermally operated. When theSELF CLEAN cycle is selected, the latch will automa-tically lock for cleaning and unlock after cleaning. Thedoor locks up when the oven has reached a temperaturebetween 560° and 650° F and will remain locked untilthe oven has dropped below these temperatures(about 350°F).

183D8077G166 WIRING DIAGRAMWARNING

"CAUTION: LABEL ALL WIRESPRIOR TO DISCONNECTIONWHEN SERVICING CONTROLSWIRING, ERRORS CAN CAUSEIMPROPER AND DANGEROUSOPERATION"VERIFY PROPER OPERATIONAFTER SERVICING

GAS, FREESTANDING SELF CLEANINGRANGE

183D9455P001

The igniter glowbar and it´s protective cage areone assembly on this Norton style igniter. Theround Carborundum igniter CANNOT be substituted for the rectangular Norton Igniter. Remove the burner from the oven. *See "Bake Burner Removal* in this manual Remove the 1/4 hex head screws securing the igniter to the burner. Remove the old igniter. Install the new igniter and re-install the two 1/4" hex head screws to secure the igniter. Reinstall the Burner.

IGNITER GLOWBAR REPLACEMENT

BACKGUARD DISASSEMBLY

Place a towel or other protective padding on the range top. Remove the (1) T-15 torx mounting screw from each end front. Loosen the (2) 1/4" hex head screws one in each upper corner back side. Gently pull the backguard panel out at the bottom and lift the panel upward. Lower the panel onto the protected range top.

RELAY CONTACT O PERATION TEST

RELAY TERMINALS VOLTAGE IN MODE

VOLTAGE IN OFF

BAKE BAKE to N120 VAC IN BAKE*

0 VAC IN OFF

BROIL BROIL to N 120 VAC IN BROIL*

0 VAC IN OFF

WARMING DRAWER WDRW to N 0 VAC

IN SELF CLEAN120 VAC IN OFF

LATCH MDL to N 120 VAC 0 VAC IN OFF

OVEN LIGHT LIGHT to L1 120 VAC 0 VAC

IN OFF

FAN LO SPEED FANL to N

120 VAC IN CONVECTION

BAKE*

0 VAC IN OFF

FAN HI SPEED FANH to N

120 VAC IN CONVECTION

ROAST*

0 VAC IN OFF

* Be sure to select a temperature or setting

CIRCUIT TERMINALS OHMS CONDITION

OVEN SENSOR 6 TO 8 1100 OVEN AT ROOM TEMPERATURE

DOOR UNLATCHED 3 to 5 0 DOOR LATCH IN

BAKE/BROIL POSITIONDOOR

LATCHED 4 to 5 0 DOOR LATCH IN CLEAN POSITION

MEAT PROBE 1 to 2 55000

AT ROOM TEMPERATURE

MEAT PROBE INSERTED

FAILURE CODE MEANINGS & CORRECTIONS

FAILURE MEANING CORRECTIONCODE

F0

F1

F2

F3

F4

F6

F7

FC

FD

FF

CLEAR/OFFkey input failure

Loss of element relayredundant driverprotection

Oven temperaturecondition due to sensor input to control

Short for approximately100 seconds.

Control Failure

Oven above 615°F withLock input untrue. Oven above 915°F withLock input true

Open sensor Sensor is 2900 to infiniteohms while in a heatingmode.

Shorted sensor Sensor is 0 to 950 ohmsmaximum while in a heating mode.

START key inputfailure.

Shorted START keydetection.

Shorted key detectionexcept for slew entryand Clear / Off keys.

Short for approximately40 seconds.

Door Latch Error Unlock home and Lockhome are truesimultaneously

Probe Failure. Shorted Probe.

Control Failure. Loss of door motorredundant driverprotection.

The ignitor is a "Norton" style rectangular glowbar.The ignition circuit consists of the thermostat, theigniter and the oven safety valve (gas valve).The three components are wired in series.

The most important points to know about the ignitionsystem are:1. THE IGNITOR RESISTANCE DECREASES ASTHE IGNITER SURFACE TEMPERATURE INCREASES.2.THE SAFETY VALVE OPERATES BY CURRENTNOT VOLTAGE.

From a cold start, the ignitor needs 30-60 seconds,with voltage applied, to reduce its electrical resistanceenough to provide a minimum of 2.9 amps of currentflow in the series circuit. This is the required current flow needed for the safety valve to open to supply gasto the burner. The glowbar should provide a steadycurrent flow of between 3.2 to 3.6 amps flowing in thecircuit. The igniter will remain energized at all times during burner operation. If the igniter glows red but doesnot draw at least 2.9 amps.,the fault is usually with the igniter, not the valve. Always check the oven shut-off valve for a "No Oven" condition.

Remove oven door and drawer. Remove the (2) screws on the oven floor at the back of the oven cavity and remove oven floor/deflector. Remove (2) 1/4" hex head screws from the bracket holding the burner to the back wall of the range (screws located in drawer compartment see illustration below). Remove the screw at the front of the burner (see illustation below). Disconnect the (2) igniter wires. Remove the Bake Burner.

BAKE BURNER REMOVAL

1.Remove oven door.2.Remove the cooktop (see "To Raise or Remove Cooktop" in this manual).3.Remove manifold panel (remove (4) phillips head screw from left, and right burner flame adjustment switch and (3) 1/4" hex head screws from the under side of the manifold panel.)4.Remove cover over lock mechanism (remove (2) 1/4" hex head screws on each side of cover).5.Label and remove wires from lock switch.6.Remove screws securing lock mechanism to oven frame.7.Remove mechanism.Note: After installing mechanism, rotate lock tounlock position to prevent low temperature, lock-up.

LOCK MECHANISM AND LOCK SWITCH ACCESS

Note: Average clean temperature is 790° F1.Press SELF CLEAN.2.Press number pads to enter desired time(4:20 hours is standard).3.Press START pad.4. "CLEAN" and the word "ON" will be displayed toindicate self clean. When oven heats to a high temperature, the words "LOCKED DOOR" will bedisplayed and when the oven reaches about 635°Fthe door will lock. The door will unlock once oven cools to about 300°F and the words "LOCKEDDOOR" will be removed.The door may remain lockedbriefly even though the "LOCKED DOOR" wordsare off.

TO SELF CLEAN

COLOR SYMBOL

RED R 8WHITE W 8

ORANGE O 3GREEN G -

YELLOW Y 3VIOLET V 4BLUE N 7GRAY S 4

BROWN C 1BLACK B -

BLACK/WHITE B/W -

A

TST OR MEMBRANE

G

D

F

C

E

B

K

M

NOTES:1. FOR SERVICE REPLACEMENT ON ALL OTHER LEADS, USE 18 GA, 150º C WIRE EXCEPT AS INDIVIDUALLY NOTED ON LEADS.

2. ALL LEADS WITH DESIGNATION NUMBERS THAT ENTER COMMON LEAD PATH ( ) MUST BETRACED TO THEIR TERMINATIONS.

3. ---- THIS CIRCUIT NOT IN ALL MODELS.

4. WARNING: POWER MUST BE DISCONNECTED BEFORE SERVICING THE APPLIANCE.

SENSOR AND LOCK SWITCH CIRCUITOVEN TEMP SENSOR1100 OHMS AT ROOM TEMP2650 OHMS AT CLEAN TEMP

MEAT PROBE CIRCUITPINS 1 & 2

UNLOCKED DOORLOCKED DOORLOCK COMMON

OVEN SENSOR CIRCUITPINS 6 & 8