IMPORTANT SAFETY NOTICE NOTE: BURNER OUTPUT RATINGS; …€¦ · shutter adjustment is required....
Transcript of IMPORTANT SAFETY NOTICE NOTE: BURNER OUTPUT RATINGS; …€¦ · shutter adjustment is required....
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Pub. No. 31-21344
LOW FLAME (SIMMER) ADJUSTMENTThe top burner valves have low flame/simmer adjustment screws in the center of the control valve shafts. A flashlight may be required to locate the screw. A thin, flat bladed screwdriver (approx. 3/32 across) is needed to access thescrew.
To Adjust The Low Flame Setting-At least 2 other surface burners must be lit. Then, lite the burner being adjusted and turn knob to "LOW".Remove knob and insert the screwdriver into valve shaft. Turn the adjustment screw until theflame reaches the desired size.
Test The Flame StabilityTest 1: Turn the knob from "HI" to "LOW" quickly. If the flame goes out, increase the flame size andtest again.Test 2: With burner on "LOW" setting, open and close the oven door quickly. If the flame is extinguished by the air currents created by the door movement, increase the flame height and test again.
IMPORTANT: Before lowering the top onto the front clips, line up the burner bracket with the cooktop to replace screws.NOTE: When reinstalling top, position top to be the equivalent of 1/2 way lowered before attempting to insert the top hinge pins into the corresponding slots on the backguard.
SCHEMATIC DIAGRAMWARNING
POWER MUST BE DISCONNECTEDBEFORE SERVICING THIS APPLIANCE
183D8077G166IMPORTANT SAFETY NOTICET H I S I N F O R M AT I O N I S I N T E N T E D F O R U S E B Y P E R S O N SPOSSESSING ADEQUATE BACKGROUNDS OF ELECTRICAL,ELECTRONIC AND MECHANICAL EXPERIENCE. ANY ATTEMPT TO REPAIR A MAJOR APPL IANCE MAY RESULT IN PERSONALINJURY AND PROPERTY DAMAGE. THE MANUFACTURER ORSELLER CANNOT BE RESPONSIBLE FOR THE INTERPRETATION OF THIS INFORMATION, NOR CAN IT ASSUME ANY LIABILITY IN CONNECTION WITH ITS USE.
DISCONNECT POWER BEFORE SERVICINGIMPORTANT-RECONNECT ALL
GROUNDING DEVICES.
ALL PARTS OF THIS APPLIANCE CAPABLE OF CONDUCTING ELECTRICAL CURRENT ARE GROUNDED. IF GROUNDING WIRES, SCREWS, STRAPS, NUTS OR WASHERS USED TO COMPLETE A PATH TO GROUND ARE REMOVED FOR SERVICE, THEY MUST BE RETURNED TO THEIR ORIGINAL POSITION AND PROPERLY FASTENED.
NOTE:FOR SERVICE REPLACEMENT ON ALL OTHER LEADS,USE 18 GA. 150°C WIRE EXCEPT AS INDIVIDUALLYNOTED ON LEADS.
ALL LEADS WITH DESIGNATION NUMBERSTHAT ENTER COMMON LEAD PATH ( )MUST BE TRACED TO THEIR TERMINATIONS.
To aid in identifying the proper location for the LPorifices during a conversion from Natural Gas toLP Gas, paint color codes have been added to theside or top of the orifice.See the chart below.
NOTE: For High Altitude orifices see Conversionsteps sheet attached on the back of the range
To improve alignmet and stability the Burner system has been modified. Five brackets are mounted to the under side of the cooktop by 15 "T-15" Torx screws.
For the Center burner, the screw heads arelocated under burner head (these screws mustbe removed before lifting the cooktop). Thesechanges ensure proper alignment for gas to beinjected into the burner head.
The Orifice Holder and Supply Tubing are oneassembly. To replace the assembly: Follow the instructions under "Raise or Remove cooktop" (column 4). Remove the 3/4" nut securing the orifice holder being replaced to the bracket. Use a 3/4" open ended or adjustable wrench to loosen the nut. Loosen the 1/2" nut securing the tubing to the valve.
REPLACING ORIFICE HOLDER AND TUBING
1. Convert Regulator - Regulator is located in thelower, left hand rear corner of the range as viewedfrom the front.a) Depending on the model, remove the storagedrawer, broiler drawer or false panel to access theregulator. Some models with a broiler drawer will havea metal cover over the regulator that must be removedfor conversion and reinstalled when conversion iscomplete.b) Remove the Large hex-nut which is located in the center of the regulator. Remove the plastic pin from thebottom side of the cap, turn the pin 180 degrees andsnap the pin back into the cap. There are raised letterson the flat side of the plastic pin, "NAT" and "LP". In the"LP" position the end of the pin marked "NAT" should besnapped into the bottom of the hex-nut.
CONVERSION TO LP (PROPANE) GAS
4. Check quality of the flamesThe combustion quality of the burner flames needsto be determined visually.
NOTE: If burner flames look like (A). Further airshutter adjustment is required. Normal burnerflames should look like (B) or (C), depending onthe type of gas you use. With LP gas, someyellow tipping on the outer cones is normal.
(A) Yelow Flames:Further AdjustmentRequired
B) Yellow tips onouter cones:Normal for LP Gas
(C) Soft Blue flames:Normal for Natural Gas.
Color coding is used in identifying the correct location.e) The prevent leakage, make sure the orifice spudsare securely screwed into the gas supply tubes.f) Install the old NG orifice spuds into the metalbracked and place back on the range for possiblefuture conversion.2. Converting the surface burners
a) LP orifice spuds are located at the back of the storage/broiler drawer compartment. The spud are in a metalbracket next to the pressure regulator and are attatchedto the back wall of the compartment by a 1/4" hex headscrew. An LP conversion instruction sheet is alsolocated in this area. (see above picture)b) Removed grates, burner caps, and burner heads.c) Remove the Brass Orifice Spud in the chimney ofeach burner using a 9/32" or 7 mm nut driver.The top burner orifices can be removed byremoving the burner caps and burner heads.Use 7 millimeter nutdriver to access the orifice.
NOTE: The orifices have spring loaded retainingrings around the hex head to hold the orifice inthe nutdriver during installation and removal.A slight amount of force is required to push thenutdriver down over the ring.d) Install the LP orifice spuds into their correctpositions as described as follows.A series of marks (I;II or III) are engraved on thetop of the orifices to denote the location of theorifice as shown in the illustration.The marks appear on both the LP and Natural Gasorifices.The locations indicated by the marks arethe same for both gasses.
RETAINERRING
TO REMOVE MOTOR CONVECTION1.- Remove Oven Door 2.- Remove (6) 1/4" hex head screws from fan cover 3.- Remove nut from fan blade and remove fan blade4.- Remove (4) 1/4" hex head screws from motor support 5.- Pull the motor straight out and disconnect the wires
183D9456P001
3. Converting the oven / broil burner orificesa) Remove oven door, storage/broiler drawer andoven bottom. The oven burner orifice hood islocated behind the storage/broiler drawer (Non-selfclean models, a metal shield must be removed). Thebroil burner orifice hood is located on the right uppercorner of the oven cavity.b) To convert to LP, use a 1/2" wrench to turn theorifice hoods clockwise until it is snug with the base,approximately 2 1/2 turns. To prevent damage whenconverting back to Natural Gas, do not over tightenthe hood.c) Open the air shutter on the burners to the fullopen position and adjust as needed.
5. Top burner flame adjustmentsThe top burners do not have air shutters andfixed, non adjustable orifices are used. If theflames blow off the burner or have yellow tips,check the following: Gas pressure: 5" Natural gas 10" LP gas. Inspect orifice to be sure it is drilled on center and free of debris or burrs. Be sure the correct size orifice is in the proper location (see "Orifice Identification" section of this sheet). Make sure the range was properly converted if on LP gas.
COLOR SYMBOL
RED RWHITE W
ORANGE OGREEN G
YELLOW YVIOLET VBLUE NGRAY SBLACK B
BROWN CWHITE/RED W/R
WHITE/BLACK W/BWHITE/BLUE W/N
Y Y Y
W
MOTORFAN
W
R R
V
LFSW
MIDSW
RRSW
RFSW
N D2BROIL
GLOWBAR D1
V
F2
F1 VC7
C2 R
N
C3
C9
W
N
R
N
C1
C5
C
N
WO
W
MOTORLATCH
RN
W
CONTROLVALVE
CONTROLVALVE
W
OVENLIGHT
R A1
PLUNGERSWITCH
A2
POWER SUPPLYCONNECTOR
W
W H2BAKE
GLOWBAR H1
C6
V SC8
WN
L
Y
CO
M
6
AU
X2
R
BR
OIL
BA
KE
1
LIG
HT
FAN
H
FAN
L
6
N
1
OVENSENSOR
M1
M2
COM
8 1 18
S
W
Y
SNO
18
INTERFACE GLASS TOUCHOR MEMBRANE
1
1
LATCHSWITCH
COM
MEAT PROBEJACK
ONO
K2
WW N
RK1
C4 O
T101
P103P102
TB2MDL
TB1L1
P101
P104
ELECTRONICCONTROL BRD.
W
R-W
LF
MIDDLELR
RR
R
NWB
E1
E2E3
LRSW
RF
GRD
YG
R
W
COM
SW LATCH
NO V
B3
B2 V
W
COM
THERMOSTAT
SW TSTAT
NC N
S B4
B5 N
S G2
G1 N
S
N412W
800W
S
BAKING DRAWER
LAMP PILOTHEATING
LAMP PILOTOVEN DRAWER
NOTES: 1. - - - -THIS CIRCUIT NOT IN ALL MODELS. 2. WARNING: POWER MUST BE DISCONNECTED BEFORE SERVICING THE APPLIANCE.
W
R
W
N
N
S
W
L N
AU
X1
PR
OB
EG
ND
UN
LOC
KLO
CK
CO
MV
DD
OV
EN
G
TOROID
NAT
LP
Lever Shown closed (Oven Shut off only)PUSH LEVER TOWARD REGULATOR TO OPEN
Rotate Cap counter clockwiseto loosen
Bracket-LP Orifice SpudPressure Regulator Gas valve
LP- Orange / SilverLP- Orange / Silver
LR
LF
RR
RFLP- Orange / Silver
CTRLP- Orange / Light Blue
LP- Orange / Green
LP- Blue / Blue
LP- White / Light Blue
BURNER OUTPUT RATINGS; BTU/HR
BURNERRFLF
RR
BROIL
BTU RATE ORIFICE SIZE11,000 0.0375" (0.95mm)
0.0365" (0.93mm)
0.025" (0.64mm)
#59 (.041")
10,000
5,000
12,000
LP (Propane) Gas, 10” W.C.P
LR 0.034" (0.86mm)9,100
CENTER 0.029" (0.74mm)6,000BAKE #56 (.0465")16,000
BURNER OUTPUT RATINGS; BTU/HR
BURNERRFLF
RR
BROIL
BTU RATE ORIFICE SIZE17,000 0.078" (1.98mm)
0.061" (1.55mm)
0.0409" (1.04mm)
#51 (.067")
11,000
5,000
13,500
Natural Gas, 5” W.C.P
LR 0.0535" (1.36mm)9,100
CENTER 0.043" (1.09mm)6,000BAKE #49 (.073")16,000
93
III
L Denotes 0.93mm Orifice size opening
Denotes LP (Propane) Gas
155
III
N Denotes 1.55mm Orifice size opening
Denotes Natural Gas
LR 9,100 Orange / GreenOrange / Light Blue
Blue / Blue
10,000
5,000
LF
RR
Orange / Silver11,000RF
White / Light Blue6,000CENTER
LP ORIFICE COLOR ID
Burner BTU Rate ColorSPILL-PROOF SEALED BURNER
BURNER CAP
BRACKET
TUBE
ORIFICE
COOKTOP
BURNER HEAD
GRATE
CENTER BURNER
BRACKET
TUBEORIFICE
Burner Construction :
TO RAISE OR REMOVE COOKTOP Remove burner caps and heads. Remove (15) T-15 torxs screws -3 under each burner head. (see "burner construction"). Disengage 2 front clips using a flat blade screw-driver as shown below. Lift top up at front. FOR REMOVAL: Disconnect electrode leads. Disengage prop rods from range side panels. Lower top approximately 1/2 way down. Shift top left or right to disengage hinge pins at rear.
SPARK MODULE LOCATION
The spark module is located inside the backguardas shown. The module is mounted by two tabswhich snap into corresponding slots.To remove the module from its mounting, use a small,flat bladed screwdriver to bend the mounting tabtoward the module body, freeing the tabs from theirslots.
Spark Module
Tabs Slots
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FAM AC / BC
GLOW BAR NORTONOVEN GLOW BAR CARBOELECTRODECONTROLBURNER CAP MED.MAIN TOPSPARK MODULE 4+0BURNER HEAD MEDPRESSURE REGULATOR
PART NUMBERWB13K0021WB02X9154WB13K0018WB27T10352WB29K044WB62K0065WB13K0025WB16K0011WB19K10007
OVEN BURNER IGNITION SYSTEM
Pub.No. 31-21344
GLOWBAR IGNITION CIRCUITL1 N
120 V
T´STAT
T 1 to 1.2 Ohms
GLOW BARIGNITER OVEN
VALVE
The bake temperature can be adjusted from itsfactory calibration by (+or-) 35 degrees F in 1degree increments1.Press and hold both the BAKE and BROILpads for about 2 seconds until the display showsSF.2.Press the BAKE pad. A two digit number shows in the display.3.Press the + pad to increase the temperature in1 degree increments or press - pad to decreasethe temperature in 1 degree increments.4.Press START key. The display will return toTime or Day Clock.
OVEN TEMPERATURE CALIBRATION
DOOR LATCH
The Latch Mechanism is thermally operated. When theSELF CLEAN cycle is selected, the latch will automa-tically lock for cleaning and unlock after cleaning. Thedoor locks up when the oven has reached a temperaturebetween 560° and 650° F and will remain locked untilthe oven has dropped below these temperatures(about 350°F).
183D8077G166 WIRING DIAGRAMWARNING
"CAUTION: LABEL ALL WIRESPRIOR TO DISCONNECTIONWHEN SERVICING CONTROLSWIRING, ERRORS CAN CAUSEIMPROPER AND DANGEROUSOPERATION"VERIFY PROPER OPERATIONAFTER SERVICING
GAS, FREESTANDING SELF CLEANINGRANGE
183D9455P001
The igniter glowbar and it´s protective cage areone assembly on this Norton style igniter. Theround Carborundum igniter CANNOT be substituted for the rectangular Norton Igniter. Remove the burner from the oven. *See "Bake Burner Removal* in this manual Remove the 1/4 hex head screws securing the igniter to the burner. Remove the old igniter. Install the new igniter and re-install the two 1/4" hex head screws to secure the igniter. Reinstall the Burner.
IGNITER GLOWBAR REPLACEMENT
BACKGUARD DISASSEMBLY
Place a towel or other protective padding on the range top. Remove the (1) T-15 torx mounting screw from each end front. Loosen the (2) 1/4" hex head screws one in each upper corner back side. Gently pull the backguard panel out at the bottom and lift the panel upward. Lower the panel onto the protected range top.
RELAY CONTACT O PERATION TEST
RELAY TERMINALS VOLTAGE IN MODE
VOLTAGE IN OFF
BAKE BAKE to N120 VAC IN BAKE*
0 VAC IN OFF
BROIL BROIL to N 120 VAC IN BROIL*
0 VAC IN OFF
WARMING DRAWER WDRW to N 0 VAC
IN SELF CLEAN120 VAC IN OFF
LATCH MDL to N 120 VAC 0 VAC IN OFF
OVEN LIGHT LIGHT to L1 120 VAC 0 VAC
IN OFF
FAN LO SPEED FANL to N
120 VAC IN CONVECTION
BAKE*
0 VAC IN OFF
FAN HI SPEED FANH to N
120 VAC IN CONVECTION
ROAST*
0 VAC IN OFF
* Be sure to select a temperature or setting
CIRCUIT TERMINALS OHMS CONDITION
OVEN SENSOR 6 TO 8 1100 OVEN AT ROOM TEMPERATURE
DOOR UNLATCHED 3 to 5 0 DOOR LATCH IN
BAKE/BROIL POSITIONDOOR
LATCHED 4 to 5 0 DOOR LATCH IN CLEAN POSITION
MEAT PROBE 1 to 2 55000
AT ROOM TEMPERATURE
MEAT PROBE INSERTED
FAILURE CODE MEANINGS & CORRECTIONS
FAILURE MEANING CORRECTIONCODE
F0
F1
F2
F3
F4
F6
F7
FC
FD
FF
CLEAR/OFFkey input failure
Loss of element relayredundant driverprotection
Oven temperaturecondition due to sensor input to control
Short for approximately100 seconds.
Control Failure
Oven above 615°F withLock input untrue. Oven above 915°F withLock input true
Open sensor Sensor is 2900 to infiniteohms while in a heatingmode.
Shorted sensor Sensor is 0 to 950 ohmsmaximum while in a heating mode.
START key inputfailure.
Shorted START keydetection.
Shorted key detectionexcept for slew entryand Clear / Off keys.
Short for approximately40 seconds.
Door Latch Error Unlock home and Lockhome are truesimultaneously
Probe Failure. Shorted Probe.
Control Failure. Loss of door motorredundant driverprotection.
The ignitor is a "Norton" style rectangular glowbar.The ignition circuit consists of the thermostat, theigniter and the oven safety valve (gas valve).The three components are wired in series.
The most important points to know about the ignitionsystem are:1. THE IGNITOR RESISTANCE DECREASES ASTHE IGNITER SURFACE TEMPERATURE INCREASES.2.THE SAFETY VALVE OPERATES BY CURRENTNOT VOLTAGE.
From a cold start, the ignitor needs 30-60 seconds,with voltage applied, to reduce its electrical resistanceenough to provide a minimum of 2.9 amps of currentflow in the series circuit. This is the required current flow needed for the safety valve to open to supply gasto the burner. The glowbar should provide a steadycurrent flow of between 3.2 to 3.6 amps flowing in thecircuit. The igniter will remain energized at all times during burner operation. If the igniter glows red but doesnot draw at least 2.9 amps.,the fault is usually with the igniter, not the valve. Always check the oven shut-off valve for a "No Oven" condition.
Remove oven door and drawer. Remove the (2) screws on the oven floor at the back of the oven cavity and remove oven floor/deflector. Remove (2) 1/4" hex head screws from the bracket holding the burner to the back wall of the range (screws located in drawer compartment see illustration below). Remove the screw at the front of the burner (see illustation below). Disconnect the (2) igniter wires. Remove the Bake Burner.
BAKE BURNER REMOVAL
1.Remove oven door.2.Remove the cooktop (see "To Raise or Remove Cooktop" in this manual).3.Remove manifold panel (remove (4) phillips head screw from left, and right burner flame adjustment switch and (3) 1/4" hex head screws from the under side of the manifold panel.)4.Remove cover over lock mechanism (remove (2) 1/4" hex head screws on each side of cover).5.Label and remove wires from lock switch.6.Remove screws securing lock mechanism to oven frame.7.Remove mechanism.Note: After installing mechanism, rotate lock tounlock position to prevent low temperature, lock-up.
LOCK MECHANISM AND LOCK SWITCH ACCESS
Note: Average clean temperature is 790° F1.Press SELF CLEAN.2.Press number pads to enter desired time(4:20 hours is standard).3.Press START pad.4. "CLEAN" and the word "ON" will be displayed toindicate self clean. When oven heats to a high temperature, the words "LOCKED DOOR" will bedisplayed and when the oven reaches about 635°Fthe door will lock. The door will unlock once oven cools to about 300°F and the words "LOCKEDDOOR" will be removed.The door may remain lockedbriefly even though the "LOCKED DOOR" wordsare off.
TO SELF CLEAN
COLOR SYMBOL
RED R 8WHITE W 8
ORANGE O 3GREEN G -
YELLOW Y 3VIOLET V 4BLUE N 7GRAY S 4
BROWN C 1BLACK B -
BLACK/WHITE B/W -
A
TST OR MEMBRANE
G
D
F
C
E
B
K
M
NOTES:1. FOR SERVICE REPLACEMENT ON ALL OTHER LEADS, USE 18 GA, 150º C WIRE EXCEPT AS INDIVIDUALLY NOTED ON LEADS.
2. ALL LEADS WITH DESIGNATION NUMBERS THAT ENTER COMMON LEAD PATH ( ) MUST BETRACED TO THEIR TERMINATIONS.
3. ---- THIS CIRCUIT NOT IN ALL MODELS.
4. WARNING: POWER MUST BE DISCONNECTED BEFORE SERVICING THE APPLIANCE.
SENSOR AND LOCK SWITCH CIRCUITOVEN TEMP SENSOR1100 OHMS AT ROOM TEMP2650 OHMS AT CLEAN TEMP
MEAT PROBE CIRCUITPINS 1 & 2
UNLOCKED DOORLOCKED DOORLOCK COMMON
OVEN SENSOR CIRCUITPINS 6 & 8