Mobile solution for effective

Asset Management

Implementation, Savings and Possibilities

UIC Global Seminar 2013 hans.svee@jbv.no

Implementation of AMP Implementation of Asset Management Processes

Ministry of

Transport and

Communications

Avinor AS

(airports)

Public Road

Administration

Norwegian Coastal

Administration

Train companies

Freight shippers Passengers

Norwegian

Railway

Inspectorate

Parliament

Government

Ministry of

Fisheries and

Coastal Affairs

The national transport agencies jointly

formulate proposals for the National

Transport Plan (NTP)

Jernbaneverket

in the Norwegian

society

Organizational structure

Elisabeth Enger

Operating and

Maintaining

rail

infrastructure

Operational Traffic

management and

Allocating track

capasity

Planning,

Designing and

Constructing rail

infrastructure

4000 employes

• 4169 km track

• 241 km dobbel track (5,78%)

• 2764 km electrified

• 696 tunnels

• 2506 bridges

• 4500 level crossings

• 12000 signals

• 73000 catenary masts

• 358 stations

Transport volume • 59 mill passangeres

• 22 mill tonn freight

Numbers 2013

Line priorities The network

Revision of technical regulations

Establishing maintenance strategy,

maintenance handbook & procedures

Developing of decission support tools

Generic RCM-analysis

Implementing BaneData (AMS)

o Conecting Generic Work-orders to objects

o Updating objects

o Training and supervision

o User adjustments

o Mobile solution 80% implemented (Syclo)

Updating

- Asset

- position (km)

- Asset

I information

FV KV

Products and phases

PM CM

Mobile solution for effective AM

2004

2001

2008

Establishing

Maintenance

Management

System

Work order

Type PM

Generic routines

1000 Hent inn opplysning

1010 Sjekk ….

1020 Følg rutine

Pers Timer Kost/t Kost

SIMO 6 386,- 2316,-

Verkt Timer Kost/t Kost

Matr. Timer Kost/t Kost

Varighet Pri

JBV

Location Hierarky

Fri Linje

Stasjon

Stasjon

Fri Linje

Stasjon Object Hierarky

Generic routines

1000 Hent inn opplysning

1010 Sjekk ….

1020 Følg rutine

Pers Timer Kost/t Kost

SIMO 6 386,- 2316,-

Verkt Timer Kost/t Kost

Matr. Timer Kost/t Kost

Varighet Pri

PM Frekvens

Sekvens

Pri

Varighet

PM Frekvens

Sekvens

Pri

Varighet

Maximo

Generating work orders in Maximo

Mobile solution for effective AM

400.000 PM’s was generated

in one oparation

Generating work

orders based on

generic routines and

information from the

PM-module

Based on

generic

RCM

BaneData

Maximo OW

NE

R

Mobile Unit

PDA

REPORT Acute Corrective Maintenance (ACM)

REPORT CM DOWNLOAD PM-ORDER

CM O

RD

ER

PL

AN

SU

PP

LIE

R

REPORT PERFORMED PM

DOWNLOAD CM-ORDER

PM

PLANING NEXT

YEAR

Preventive Maint.

Corrective Maint.

PM-projects

PLANING NEXT

YEAR

Preventive Maint.

Correcive Maint.

PM-projects

MaxPlan

The day to day Maintenance process

1 year.

Mobile solution for effective AM

• VPLAN «PM waiting to be planned»

• KVPLAN «CM waiting to be planned»

• REG «CM registrated»

• OVERFØRT «Work Order transfered to BaneData»

• PLANL «Work Order available on Mobile Unit»

• MOTATT «Received Work Order on Mobile Unit»

• STARTET «Work Order started on Mobile Unit

• VENT «Waiting to be finalized»

• SLUTTF «Finalized»

• LUKKET «Approved finished»

Mobile solution for effective AM

Work Order Status in the day to day Maintenance Process

BaneData

Maximo OW

NE

R

Mobile Unit

PDA

REPORT Acute Corrective Maintenance (ACM)

REPORT CM DOWNLOAD PM-ORDER

CM O

RD

ER

PL

AN

SU

PP

LIE

R

REPORT PERFORMED PM

DOWNLOAD CM-ORDER

PM

PLANING NEXT

YEAR

Preventive Maint.

Corrective Maint.

PM-projects

PLANING NEXT

YEAR

Preventive Maint.

Correcive Maint.

PM-projects

MaxPlan

The day to day Maintenance process

1 year.

Mobile solution for effective AM

1. Trackchief prioritize, desides

operator and udate BaneData

2. Manager in contractor

organisation deside PDA-user

3. Manager in contractor organisation

perform detail planning

4. Manager in contractor organisation

change status to PLANNED

5. PDA-user

download

dedicated

PM-tasks

MaxPlan – Planning tool

Mobile solution for effective AM

BaneData

Maximo OW

NE

R

Mobile Unit

PDA

REPORT Acute Corrective Maintenance (ACM)

REPORT CM DOWNLOAD PM-ORDER

CM O

RD

ER

PL

AN

SU

PP

LIE

R

REPORT PERFORMED PM

DOWNLOAD CM-ORDER

PM

PLANING NEXT

YEAR

Preventive Maint.

Corrective Maint.

PM-projects

PLANING NEXT

YEAR

Preventive Maint.

Correcive Maint.

PM-projects

MaxPlan

The day to day Maintenance process

1 year.

Mobile solution for effective AM

Hirtshals

Kie

l

Fre

drik

shavn

Newcastle

Harwich

Lerwick

Newcastle

Amster

dam

Småbyer, tettsteder

Store byer

Mindre byer

NORGE

N

100

Km

Miles

0 50 100 150

0 50

Tegnforklaring

Jernbane

Riksveier

RU

SSLA

ND

FINLAND

SVERIGE

SVERIGE

DANMARK

Polarsirkelen

Larvik

HortenTønsberg

Sande- fjord

MossSarpsborg

FredrikstadHalden

Levanger

Namsos

Rørvik

Steinkjer

Bardufoss

Gryllefjord

Finnsnes

Skibotn

Skjervøy

NordreisaSørkjosen

Harstad

Tromsø

Geilo

Gol

DrammenKongsberg

Hønefoss

Røros

Oppdal

Orkanger

TRONDHEIM

OSLO

Honningsvåg

Alta

Kautokeino

Karasjok

Øksfjord

Lakselv

Hasvik

Hammerfest

Skáidi

Kirkenes

Vadsø

BåtsfjordKjøllefjord Berlevåg

Mehamn

Tana bru

Vardø

MandalFarsund

Flekkefjord

Tonstad

Kristiansand

Svolvær

Majavatn

BrønnøysundTrofors

Mosjøen

Sandnessjøen

Mo i Rana

Røst

Værøy

Reine

Leknes

Fauske

Sulitjelma

Stamsund

Lødingen

Stokmarknes

Sortland

Risøyhamn

Andenes

Leinesfjorden

Ørnes

Bodø

Narvik

Grimstad

RisørTvedestrand

Valle

Evje

Arendal

Skien

Porsgrunn

Kragerø

Seljord

Rjukan

Haukeligrend

Egersund

Sandnes

Stavanger

Haugesund

LeirvikOdda

Kinsarvik

Voss

BERGEN

Volda

Ørsta

Åndalsnes

SunndalsøraMolde

Ålesund

Kristiansund

Flåm

ÅrdalSogndal

Førde

Florø

StrynRondslottet

Galdhøpiggen

Glittertind

Oksskolten

Suliskongen

Jiehkkevárri

Snøhetta

Hallingskarvet

Nordkapp

Rásttigáisá

2469

2465

2178

1915

1907

1881

1933

1067

1833

2286

Eidsvoll

Kongsvinger

Elverum

Koppang

Tynset

HamarRaufoss

Fagernes

Dombås

Otta

Lom

Gjøvik

Lillehammer

© Statens kartverk

JBV BaneData

Agentry server

Mobile solution

• Password

• Encrypted info

• Communication

via Agentry

Smart phone

Agentry server

Outside the firewall.

Mobile solution for effective AM

Agentry server

Network, servers and tablets

Tablets

iPhone

PDA

Mobile solution for effective AM PM-reporting on PDA

Username

Password

Superstructure

Line section

From a similar interphase

we also update

infrastructure information

Log-in interphase on PDA

Mobile solution for effective AM PM-reporting on PDA – Example Turnout

12 month

Control of turnout

Location

Gvarv station

The spesific turnout

(unique nr.)

Failure: None

Date and name

Generic

Work Order

Status: STARTED

WO started on Mobile

Unit

X: External Contractor

PM-reporting on PDA

Mobile solution for effective AM

PM-task descriptions

Measurement

Point

Last measure (mm)

Last measured

Upper

limit

Lower

limit

This measure

Warning Action

Measure gauge on tongue

If the measure is out of limit

the system will automaticly

produce a

Corrective MaintenanceWO

CM-reporting on Ipad

Mobile solution for effective AM

Priority 1:

ASAP

AKV

Failure

class Problem

code

Problem

sescription

Welding form and Animal colissions

Mobile solution for effective AM

Welding

form

Animal

colissions

Contractor

Responsible for

the welding

Temp rail

Mobile solution for effective AM Animal colission form

Elk

colission

• Papirløs styring og dokumentasjon

• All nødvendig informasjon tilgjengelig fra sporet

• BaneData løpende oppdatert på status for FV, UKV og AKV

• Bedre planlegging (FVK, UKV)

• Bedre kvalitet på data

• Flere bruksområder – Synergier (Lagerstyring, timeregistrering, trafikkdata,

datavarehus, strekningsanalyser, beredskapsplaner, prosjektering med mer.)

Benefits using Syclo Mobile solution

Write out

WO

Allocate

WO

Distribute

WO Prioritase

WO Perform

Work Create

Work

Order

(WO)

Return

to office

Update

lists Arrange

lists

Data availible

in database

Go trough

lists

- Several steps

- Late registrations

- Uncertain data quality

- Inconsistent data

Without Mobile solution

- Documentation without paper

- All neccesary information available from the track

- Allways uptated maintenance information in BaneData (PM and CM)

- Better dataquality/information

- Several other users may benefit from the data collected and stored

Mobile solution for effective AM

Totalt antall brukere eller teknikkere 5

De har brukt 8 mann i fjor,

men sier at det er 5 årsverk

Årlig antall Arbeidsdager 220 Antall Arbeidsdager

Gj.snitts kost for brukere kr 380 t

Intern kost/men drift skal

brukes

Total kost for resusene kr 380 t Det de betaler til drift

Arbeidsordre pr. dag for teknikkere 16,4

Fjorårets tall var 5 årsverk,

220 dager og ca 27.000

AO'er

Arbeidsordre FVK 17 254 Data fra BD

Arbeidsordre AKV 126 Data fra BD

Arbeidsordre UKV 633 Data fra BD

Arbeidsordre FVP Data fra BD

Ca Antall AO'er pr. år 18 013 Antall AO'er pr. år

Estimert tid for Arbeid

Est. tid pr. dag ved bruk av

Papir Innsats med Mobil PDA

Samle Papir/Synkronisere AO'er ved starten av dagens skift 30,0 Min 1,5 Min

Manuel registrering på papir AO'er gjennom skiftet 16,4 Min 16,4 Min

Reisetid 15,0 Min 0,0 Min

Dagens gjennomgang av AO'ene (Legge inn i BaneData) 81,9 Min 1,5 Min

Total Tid pr. dag 148 Min 24 Min

Kost pr. time kr/t 938,93 kr/t 154,38

Kost pr. time for hele Arbeidsstyrken kr/t 4 694,67 kr/t 771,89

Kost pr. år for hele Arbeidsstyrken kr/år 1 032 827,33 kr/år 169 815,67

Årlige kostnader ved bruk av Mobilt BaneData kr 169 815,67

Årlige kostnader ved manuell registrering i etterkant kr 1 032 827,33

Total årlige besparelser kr 863 011,67

Vurderingen er basert på 4 årsverk, pluss 1 årsverk i tillegg for å inkludere SPV = 5årsverk og totalt ca 27.000 AO're. Totalt var de 16 mann,

hvorav en admin resten var strekningsansvarlige som inkluderte planlegging, Byggeledelse, Nabokontakt, pluss enkelt visitasjoner. Dvs ca 8

mann utførende kontroll ca 25 AO'er pr. dag.

MAXIMO Mobil ROI - "Return on Investment" Kalkulator

Generell Arbeids og Administrasjon besparelse

Antatte forutsetninger

for en typisk KO/KU - Banesjef inklusiv Drift

Es

time

rt tidsfo

rbru

k v

ha P

ap

ir og

PD

AG

RU

NN

LA

GS

INF

OR

MA

SJ

ON

ROI – Return On Investment

ROI Southern line

200.000 euro

Mobile solution for effective AM

0

100

200

300

400

500

600

2004 2005 2006 2007 2008 2009 2010

Interne brukere

Eksterne brukere

External users Internal users

Year Number of users Year Number of users

2004 0 2004 1

2005 0 2005 4

2006 0 2006 76

2007 0 2007 333

2008 4 2008 479

2009 24 2009 506

2010 37 2010 546

2011 37 2011 768

2012 37 2012 850

Number of users - Mobile BaneData

Internal

External

Mobile solution for effective AM

700

800

900

2011 2012

Total users of BaneData 2013: 1022

0

5000

10000

15000

20000

25000

30000

35000

2006 2007 2008 2009 2010

UKV

UKV

0

500000

1000000

1500000

2000000

2500000

3000000

2006 2007 2008 2009 2010

FVK

FVK

Reported PM and CM - Mobile BaneData

Preventive

maintenance

Corrective

maintenance

Mobile solution for effective AM

Increase mobility and improve operative planning/ logistics o Possible to download condition/ failure data on Mobil Units to perform analysis

o Be able to link photos and video from Mobile Unit to workorder/equipment

o Manage Mobile units from support unit

Improve the quality in BaneData

Implement traceability for rotating components Overhauld components put back in infrastructure

Revision of predefined failure codes fit to failure mode

used in the RCM-analysis

Further developement

Mobile solution for effective AM

Mobile solution for effective AM

Tools, Systems and procedures

Competent

people

Leadership

Culture

Thank you for your

attention!