IMIAL vehicle fitting level 2 virtual portfolio

ImlAWARDS

CANDIDATE ASSESSMENT SUMMARY

IMIAL Level 2 Certificate inVehicle Fitting Operation

Route: Vehicle Fitting

ID No: 100/557517 (FF)

Candidate Name: .

Candidate IMI Awards Registration No: .

Assessor: PIN: .

Internal Moderator: PIN: .

IMI Awards Limited Candidate Assessment Summary

Practical Result Date Assessor Signature AssessorAssessments Completed PIN

No: 1

No: 2

No:3

No:4

No:5

No:6

No: 7

No:S

No:9

No: 10

No: 11

No: 12

No: 13

No: 14

No: 15

No: 16

No: 17

01/03/08 2

IMI Awards limited Candidate Assessment Summary

Phase Tests Marks % Date Assessor Signature Assessorcompleted PIN

G1 - Good Housekeeping

G2 - Health and Safety

G3-WorkingRelationships

o ti I U ltzpnona msVF02 - High Performance

Tyres

VF04 - ReplaceMotorcycle Tyres

VF07 - Front WheelAlignment

VF08 - Replace LightVehicle Clutches

VF09 - Replace ExhaustComponents

VF10 - Replace VehicleBatteries and Related

ComponentsVF11 - Replace

Suspension DampersVF12 - Adjust andReplace Braking

Systems & ComponentsMR10 -Identify and

Agree Customer VehicleNeeds

RA03 - Assess andSecure the Roadside Centre Devised Test

Situation

01m~8 3


On-line Test Marks % Date Completed Assessor Signature AssessorResults PIN

VF02

VF04

VF07

VF08

VF09

VF10

VF11

VF12

RA03

MR10G

01/03/08 4


ASSESSMENT SUMMARY

ID No: 100/5575/7 (FF)

IMIAL Level 2 Certificate in Vehicle Fitting Operations (Vehicle Fitting)

, confirm that aI/learning outcomes have been met and the relevantAssessor Datepractical assessments, phase tests and on-line tests have been completed. Unit

Please initial and date the units achieved only. Initials Achieved

G1 Contribute to Workplace Good Housekeeping M

G2 Ensure Your Own Actions Reduce Risks to Health and Safety M

G3 Maintain Positive Working Relationships M

VF02 Inspect, Repair and Replace High Performance Light Vehicle 0Tvres

VF04 Inspect, Repair and Replace Motorcycle Tyres 0

VF07 Carry Out Light Vehicle Front Wheel Alignment 0

VF08 Inspect and Replace Light Vehicle Clutches 0

VF09 Inspect and Replace Light Vehicle Exhaust Components 0

VF10 Inspect, Test and Replace Vehicle Batteries and Related 0Components

VF11 Inspect and Replace Light Vehicle Suspension Dampers 0

VF12Inspect, Adjust and Replace Light Vehicle Braking Systems 0and Comoonents

RA03 Assess and Secure the Roadside Situation 0

MR10G Identify and Agree Customer Vehicle Needs 0

Assessor Name: Internal Moderator Name: External Verifier Name:

Assessor Signature: Internal Moderator Signature: External Verifier Signature:

PIN PIN PIN

Date: Date: Date:

I Date:I Candidate Signature:

01/03/08 5

ImlAWARDS

CANDIDATE PRACTICAL ASSESSMENTS100/5575/7FF

LEVEL 2 CERTIFICATE INVEHICLE FITTING OPERATIONS:

Vehicle Fitting Route

IMI Awards Limited Vehicle Fitting FF Level 2

DATA COLLECTION SHEET LEVEL 2 VEHICLE FITTING

TASK NO. 10a INSPECT LIGHT VEHICLE EXHAUST SYSTEM COMPONENTSCANDIDATENAME: _ DATE: _

You are required to position the vehicle for work. Prior to commencing this task confirm with yourAssessor that all tools and equipment are safe to use and are calibrated.You are then required to inspect the Exhaust on this vehicle, record your findings and recommendationsto your Assessor. You must now select the correct replacement components. This task should becompleted within 10 minutes.The task must be conducted with full adherence to Health and Safety requirements and in accordancewith the Your Employers laid down procedures.Once the assessment commences, you are not allowed to leave the assessment. If you have anythingto ask, please ask now.

Customer Name: Vehicle Reg Number:

Vehicle Make: Model: Mileage:

Front Pipe· Condition Mountings I Fixings . Condition

I I I ICentre Pipe· Condition Catalytic Converter· Condition (External)

I I I IRear Pipe· Condition Lambda Sensor> Condition (External)

I I I IOverall Recommendations (Must be completed)

ASSESSOR SIGNATURE: _

This task sheet is evidence against thefollowin units/obiectives

G1·a, 09·a, 09-b, 09-c, 09-d, 09·e, 09-f, 09·g,09·h,09·i

01-09·07v2 12


OATA COLLECTION SHEET LEVEL 2 VEHICLE FITTING

TASK NO. 10b REPLACE LIGHT VEHICLE EXHAUST SYSTEMCOMPONENTS

CANDIDATE NAME: _ DATE: _

You are required to position the vehicle for work. Prior to commencing this task confirm with your Assessorthat all tools and equipment are safe to use and calibrated. You are then required to remove and replaceThe exhaust system components, with all faults corrected.The task should be completed within 1 hour.The task must be conducted with full adherence to Health and Safety requirements and in accordance withyour Employers laid down procedures.Once the assessment commences, you are not allowed to leave the assessment. If you have anything toask, please ask now.



Front Pipe - (Part Number) Mountings I Fixings - (Part Number)

I I I ICentre Pipe - (Part Number) Catalytic Converter - (Part Number)

I I I IRear Pipe - (Part Number) Lambda Sensor - (Part Number)

I I I I


G1-a, 09-a, 09-b, 09-c, 09-d, 09-e, 09-f, 09-g,09-h,09-i

01-09-07v2 13

IMI Awards Limited Assessment Level 2 Vehicle Fitting ASSESSORS USE ONLY

CENTRE NAME: CENTRE NUMBER:

LEVEL: 2 ROUTE: Vehicle Fitting

PRACTICAL TRAINING TASK No 10: Inspect and Replace Light Vehicle ExhaustSystem Components

TIME ALLOCATION Job Dependant

Candidate Name __

UniUObjective The candidate: •Attempt 1 Attempt 2

Assessor CommentsYes No Yes No

1 G1·a,09·a Used all necessary PPE

2 09·b, Raised the vehicle safely and correctly on a suitable lift

3 09-c, 09·d, 09-e, Inspected the exhaust system components09·f

4 09·fReported findings from the inspection to the relevantperson

5 Selected the correct replacement parts

6 09-b, 09-g, 09·i Removed the exhaust system components in a logicalsequence, uslnc appropriate tools and equipment

7 09-d Inspected all mating surfaces for damage anddeterioration

8 09·dInspected all mountings and fixings and replaced wherenecessary

9 09-d,09-h Replaced exhaust components in an acceptableseauence usina sealant in the correct places

10 09-h Checked the system for leaks and alignment

11 09-i Disposed of the old system in an acceptable manner

12 Completed the Data collection sheet for this task

Date Assessor Signature

01-09-07v2 32

IMI Awards limited Vehicle Fitting FF Level 2


TASK NO. 11a INSPECT LIGHT VEHICLE BATTERIES AND RELATEDCOMPONENTS


You are required to position the vehicle for work. You are then required to inspect the battery and charging systemon this vehicle and record your findings and recommendations to your Assessor. This task should be completedwithin 20 minutes.The task must be conducted with full adherence to Health and Safety requirements and in accordance with yourEmployers laid down procedures. Once the assessment commences, you are not allowed to leave theassessment. If you have anything to ask, please ask now.


Vehicle Make: I Model: I Mileage:

Engine Starting Voltage Charging Voltage Battery Voltage (surface charge removed)

What is the normal charging output range for a 12 Volt light Vehicle Charging System:

What do the following terms mean? SAE, EN, IEC, CCA

Recommendations: (must be completed)


G1-a, 10-a, 10-b, 1O-c, 10-d, 10-e, 10-f,

01-09-07v2 14



TASK NO.11b REPLACE LIGHT VEHICLE BATTERIES AND REPLACEDCOMPONENTS

CANDIDATE NAME: DATE: _

You are required to position the vehicle for work. Prior to commencing this task, confirm with your Assessor that alltools and equipment are safe to use and in good working order. You are required to select the correct replacementbattery the remove and replace the vehicle battery, with all faults corrected. This task should be completed within20 minutes.The task must be conducted with full adherence to Health and Safety requirements and in accordance with yourEmployers laid down procedures. Once the assessment commences, you are not allowed to leave theassessment. If you have anything to ask, please ask now.

Customer Name: I Vehicle Reg Number:

Vehicle Make: I Model: I Mileage:New Battery Part Number Engine Starting Voltage

New Battery Voltage Charging Voltage

What personal protective equipment should be worn when replacing batteries?

When replacing batteries, which connection should be removed first, replaced last, and why?


G1-a, 10-a, 10-b, 10-d, 10-f, 10-g, 10-h, 10-i

01-09-07v2 15


CENTRE NAME:

LEVEL: 2

PRACTICAL TRAINING TASK No 11: Inspect, Test and Replace Vehicle Batteriesand Related Components

CENTRE NUMBER:

ROUTE: Vehicle Fitting

TIME ALLOCATION 45 mins

Candidate Name _

Unit/Objective The candidate: •Attempt 1 Attempt 2


1 G1-a,10-a Used all necessary PPE

2 10-b,1O-e Physically inspected the battery/leads/terminals

3 10-b, 10-e Physically inspected the charging system components

4 10-b, 10-c, Correctly selected and used appropriate diagnosticequipment

5 lO-c, 10-d Correctly interpreted results of tests carried out to identifyfaults with battery or charging system

6 10-f Reported test results to an appropriate person

7 10-h Selected the correct replacement battery, check voltageand polarityRemoved the battery using suitable tools and equipment,

8 10-b, 10-g, demonstrating the correct techniques. Disposed of oldbattery correctlv

9 10-b,10-g Checked condition of battery tray and hold down devicescleaned and lubricated as necessary

10 10-b, 10-g Replaced/secured and connected the battery in thecorrect seq uence

11 10-h Carried out checks on starting/charging and batteryvoltage


Date Assessor Signature

01-09-07v2 33



TASK NO. 12 INSPECT LIGHT VEHICLE SUSPENSION DAMPERSCANDIDATE NAME: _ DATE: _

You are required to position the vehicle for work. Prior to commencing this task confirm with your Assessor that alltools and equipment are safe to use and calibrated.You are then required to inspect the shock absorbers on this vehicle and record your findings andrecommendations to your Assessor and physically select the correct replacement components.The task must be conducted with full adherence to Health and Safety requirements and in accordance with yourEmployers laid down procedures.Once the assessment commences, you are not allowed to leave the assessment. If you have anything to ask,please ask now.

Customer Name: I Vehicle Reg Number:


Shock Absorber Inspection Report

Shock Absorber Replace ReasonOSF Yes/NoNSF Yes/NoOSR Yes/NoNSR Yes/No

Overall Recommendations (Must be completed)

Describe the common faults associated with Light Vehicle Suspension Dampers


This task sheet is evidence against thefollowin unlts/oblectives G1-a, 11-a, 11-b, 11-c, 11-d, 11-e, 11-f

01-09-07v2 16




PRACTICAL TRAINING TASK No 12: Inspect Light Vehicle Suspension Dampers TIME ALLOCATION 30 mins

Candidate Name .

Unit/Objective The candidate: • Attempt 1 Attempt 2 Assessor CommentsVes No Ves No

1 G1-a, 11-a Used all necessary PPE

2 11-b, 11-c, 11-d,11-e Checked damper operation by carrying out a bounce test

3 11-b Ensured the vehicle was correctly positioned on lift

4 11-b Identify and select the correct lifting locations asappropriate

11-b,11-c,11-d, Inspect the damper units thoroughly for leaks, split5 11-e bushes, broken mountings, insecurity, corrosion and

darnaqe

6 11-f Completed the Data collection sheet for this task

Date Assessor Signature _

01-09-07v2 34



TASK NO. 13 REPLACE LIGHT VEHICLE SUSPENSION DAMPERS


You are required to position the vehicle for work. Prior to commencing this task confirm with your Assessor that alltools and equipment are safe to use and calibrated.You are then required to remove and replace a semi strut shock absorber, with all faults corrected. This taskshould be completed within 45 minutes.The task must be conducted with full adherence to Health and Safety requirements and in accordance with theCompany's laid down procedures.Once the assessment commences, you are not allowed to leave the assessment. If you have anything to ask,please ask now.

Customer Name: (if applicable) I Vehicle Reg Number:

Vehicle Make: I Model: I Mileage:

Shock Absorber Replacement Report:

Upper Mounting Torque Setting Lower Mounting Torque Setting Shock Absorber Part No

Report on condition of Springs, Top Mountings and Bearings (must be completed)


G1-a, 11-a,11-b,11-d,11-g, 11-h

01-09-07v2 17

IMI Awards limited Assessment level 2 Vehicle Fitting ASSESSORS USE ONLY

CENTRE NAME:

LEVEL: 2

CENTRE NUMBER:

PRACTICAL TRAINING TASK No 13: Replace Light Vehicle Suspension Dampers

Candidate Name _


TIME ALLOCATION Job Dependant

UniUObjective The candidate: •Attempt 1 Attempt 2



2 11-b,11-g Ensured the vehicle was correctly positioned on lift

3 11-b,11-gIdentify and select the correct lifting locations asappropriate

4 ll-b,11-g Correctly removed road wheels and examined condition ofwheel nuts/studs/bolts where aoorooriate

5 11-b,11-g Removed the damper unit correctly using appropriatetools and eauiomentDismantled semi-struUMcpherson strut in correct

6 11-b, l1-g sequence, demonstrated correct use of specialist springremoval tools as reouiredisemi-strut/Mcoherson strut only)

7 11-d Examined the spring/ top mounting/ bearing forwear/corrosion and darnaqetsemi-strut/Mcpherson strut)

8 11-gRemoved insert from Mcpherson strut using appropriatetools and equipment (Mcpherscin strut only)

9 11-d Checked the Mcpherson strut for corrosion/damage andwear IMcoherson strut onlv)Replaced the Mcpherson strut insert using appropriate

10 11-g tools and equipment following manufacturers instructions(Mcoherson strut only)

11 11-g Primed replacement unit where necessary

12 11-g Reassembled semi-struUMcpherson strut in correctseauence, Ensurina the sorina is correctlv seated

13 l1-g, 11-h Replaced the damper in the correct sequence usingappropriate tools and equiornent

14 11-b,11-g Refitted road wheels where appropriate

15 Completed a Data Collection Sheet

Date _ Assessor Signature _

01-09-07v2 35



TASK NO. 14 INSPECT LIGHT VEHICLE BRAKING SYSTEMS ANDCOMPONENTS


You must carry out a brake inspection on one or more vehicles in order to cover all of the items on this brakeinspection report. You must ensure that the vehicle is positioned safely, and that you follow your workplaceinstructions regarding work practices, and Health & Safety. When making decisions regarding the serviceability ofcomponents, you should, wherever possible refer to the manufacturers specifications for the vehicle beingexamined.

Vehicle Make/Model MileageRegistration Number Engine SizeSymptoms:

BRAKE INSPECTION REPORTDISC DRUM BRAKE

COMPONENT ACCEPTABLE REPLACE COMPONENT ACCEPTABLE REPLACEPADS SHOESDISCS DRUMS

CALlPERS CYLINDERS

PIPES/HOSES PIPES/HOSESSPRINGS/CLIP SPRINGSRECOMMENDATIONS: RECOMMENDATIONS:

OTHER COMPONENTS COMMENTS:

COMPONENT OK U/S REASONHANDBRAKE

MASTERCYLSERVO

ASSESSORS SIGNATURE: _

G1-a, 12-a, 12-b, 12-c, 12-d, 12-e, 12-f, 12-h

01-09-07v2 18


CENTRE NAME:

LEVEL: 2

PRACTICAL TRAINING TASK No: 14 Inspect Light Vehicle Braking Systems AndComponents

CENTRE NUMBER:


TIME ALLOCATION 1 hour

Candidate Name _

Unit/Objective The candidate: - Attempt 1 Attempt 2 Assessor CommentsYes No Yes No1 G1-a, 12-a Used all necessary PPE

Carried out tests for: servo operation, pedal travel,2 12-c, 12-d, 12-e sponginess, and creep. Checked handbrake for

adjustment

3 12-b Ensured the vehicle was correctly positioned on lift

4 12-b Identified and selected the correct lifting locations asappropriate

5 12-b, 12-c Correctly removed road wheels and examined condition ofwheel nuts/studs/bolts

6 12-b, 12-c Removed brake drums where necessary

7 12-b,12-c Cleaned all brake assemblies using appropriate materialsand techniaues

8 12-b, 12-c, 12-e Carried out visual inspection and checked the operationof the complete brakinq system

9 12-c, 12-d, 12-e Measured brake components and recorded componentdimensionsIdentified parts for replacement based on results of visual

10 12-c, 12-d, 12-e inspection and comparison of dimensions withmanufacturers limits of wear

11 12-d,12-h Reassembled braking system lubricating and adjustingcomponents as appropriate

12 12-b,12-d Correctly refit road wheels

13 12-f Made suitable recommendations for further action basedupon results of the inspection to the aooronriate person


Date _ Assessor Signature

01-09-07v2 36

IMI Awards limited Vehicle Fitting FF Level 2


TASK NO. 15 REPLACE LIGHT VEHICLE DISC BRAKE COMPONENTS


You must replace the Disc Brake Components on a Light Vehicle. You must ensure that the vehicle is positionedsafely and correctly before commencing work. You should also ensure that you follow your Workplace policies andManufacturers instructions relating to Health & Safety and Working Practices.

Vehicle Make/Model Mileage

Registration Number Engine Size

Symptoms?

Brake Replacement Report

Component Replaced? Reason?

Brake Pads Yes No

Brake Discs Yes No

Fitting Pins/Clips/Springs Yes No

Caliper Yes No

Hoses/Pipes Yes No

Describe how you completed this task

List the tools you used on this job


G1-a, 12-a, 12-b, 12-d, 12-g, 12-h, 12-j

01-09-07v2 19

IMI Awards Limited Assessment level 2 Vehicle Fitting ASSESSORS USE ONLY



PRACTICAL TRAINING TASK No: 15 Replace Light Vehicle Disc BrakeComponents TIME ALLOCATION 1 hour

Candidate Name _

Unit/Objective The candidate: -Attempt 1 Attempt 2



2 12-g Select correct replacement parts

3 12-d,12-g, Strip and clean disc brake assemblies using theappropriate tools, equipment, materials and techniques

4 12-d Inspect condition of hublftange assembly forcorrosion/damageRetracted the caliper pistons using appropriate tools and

5 12-b, 12-d, 12-g equipment employing techniques suitable for the systembelno worked on

6 12-b,12-d,12-g, 12-j Fitted new brake discs ensuring all protective material isremoved

7 12-b, 12-d, 12-g 12-j Fitted new brake pads ensuring brake calipericarrier arecorrectly assembled

8 12-d, 12-g Pumped the brake pedal to bring the brake pads intocontact with the discs

9 12-h Adjusted the handbrake where appropriate

10 12-h Ensured that the braking system was checked using anacceptable means


Oate _ Assessor Signature

01-09-07v2 37



TASK NO. 16 REPLACE LIGHT VEHICLE DRUM BRAKE COMPONENTS


You must replace the Drum Brake Components on a Light Vehicle. You must ensure that the vehicle is positionedsafely and correctly before commencing work. You should also ensure that you follow your Workplace policies andManufacturers instructions relating to Health & Safety and Working Practices.



Symptoms?



Brake Shoes Yes No

Brake Drums Yes No

Fitting Pins/Clips/Springs Yes No

Cylinders Yes No

Hoses/Pipes Yes No

Describe how you completed this task



G1-a, 12-a, 12-b, 12-d, 12-g, 12-h, 12-j

01-09-07v2 20




PRACTICAL TRAINING TASK No: 16 Replace Light Vehicle Drum BrakeComponents

TIME ALLOCATION 1 hour

Candidate Name

Unit/Objective The candidate: • Attemot 1 Attemot 2Assessor Comments

Yes No Yes No

1 G1-a 12-a Used all necessary PPE

2 12-g Selected correct replacement parts

3 12-b, 12-d, 12-g Stripped and cleaned drum brake assemblies using theappropriate tools, equipment, materials and techniaues

4 12-b, 12-d, 12-g Inspected condition of hub/flange/backplate and brakeshoe fittina kit components for corrosion/damaae

6 12-d, 12-g Lubricated backplate and pivot points as required

7 12-b, 12-d, 12-g, 12-j Fitted new brake shoes ensuring associated brakecomponents and adiusters are correctlv assembled

8 12-b, 12-d, 12g Replaced the brake drum and adjusted shoes asnecessary

9 12-12-g, 12-h Adjusted the handbrake where appropriate

10 12-h Ensured that the braking system was checked using anacceptable means


Date _ Assessor Signature

01-09-07v2 38

IMI Awards Limited Vehicle Fitting FF level 2


TASK NO. 17 REPLACE LIGHT VEHICLE HYDRAULIC SYSTEMS


You must replace the Drum Brake Components on a Light Vehicle. You must ensure that the vehicle is positionedsafely and correctly before commencing work. You should also ensure that you follow your Workplace policies andManufacturers instructions relating to Health & Safety and Working Practices.



Symptoms?



Brake Calipers Yes No

Wheel Cylinders Yes No

Master Cylinder Yes No

Pressure/load Sense Valve Yes No

Hoses/Pipes Yes No

What did you replace and why?

Why is it necessary to bleed a hydraulic brake system:



G1-a, 12-a, 12-b, 12-c, 12-d, 12-g, 12-h, 12-j

01-09-07v2 21




PRACTICAL TRAINING TASK No: 17 Replace Light Vehicle Hydraulic Components TIME ALLOCATION: Job Dependant

Candidate Name _

Unit/Objective The candidate: -Attempt 1 Attempt 2



2 12-c, 12-d, Correctly identified faulty hydraulic component

3 12-d, 12-g Obtained correct replacement part

4 12-b, 12-d, 12-g Used brake pipe clamps where applicable

5 12-b, 12-d, 12-g, 12-j Removed faulty hydraulic component minimising fiuid loss

6 12-b,12-d,12-g Fitted new hydraulic component using appropriate toolsand equipment

7 12-b,12-d,12-g Bled hydraulic system using new fiuid and appropriatebleeding equipment

8 12-b Cleaned any fluid residue from the vehicle

9 12-h Checked brake pedal for travel/sponginess and creep


Date _ Assessor Signature _

01-09-07v2 39

ImlAWARDS

LEVEL 2 CERTIFICATE IN VEHICLE FITTING OPERATIONSROUTE: VEHICLE FITTING

100/5575/7 (FF)

PHASE TESTS

(Including Sample Solutions and Marking Schemes for Assessors only)

Please note: Optional Unit RA03 does not have a Phase Test, a centre devised Phase Test will be needed

IMI Awards Lld Phase Test Level 2

ImlAWARDS

QUALIFICATION NO. UNIT REF

TITLE OF PHASE TEST

CANDIDATE NAME NUMBER

DATE TEST TAKEN

ASSESSOR NAME

SIGNATURE PIN NO.

RESULT I % PASS REFERRED

Assessor feedback to candidate

CANDIDATE SIGNATUREI have read and agreed with the Assessor feedback

CANDIDATE COMMENT (Optional)

22-05-08 v3 3

ImlAWARDS

LEVEL 2 CERTIFICATE IN VEHICLE FITTING OPERATIONSROUTE: VEHICLE FITTING

100/5575/7 (FF)

On Line Tests

IMIAL vehicle fitting level 2 virtual portfolio

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