Ilshinautoclave catalog 2015

32
Pressure oven High pressure reactor Pressure vessel Isostatic press Agitator(Magnedrive) Nano disperser & Micro disperser Supercritical carbon dioxide system High shear mixer ( Homo mixer, Inline mixer, Ultra high shear nozzle ) Paste mixer Three roll mill Plant Waterjet www.suflux.com

Transcript of Ilshinautoclave catalog 2015

Page 1: Ilshinautoclave catalog 2015

Pressure oven

High pressure reactor

Pressure vessel

Isostatic press

Agitator(Magnedrive)

Nano disperser & Micro disperser

Supercritical carbon dioxide system

High shear mixer ( Homo mixer, Inline mixer, Ultra high shear nozzle )

Paste mixer

Three roll mill

Plant

Waterjet

www.suflux.com

Page 2: Ilshinautoclave catalog 2015

Overview

High pressure reactor

Pressure oven

Isostatic press

Pressure vessel

Supercritical carbon dioxide system

Agitator(Magnedrive)

High shear mixer ( Homo mixer, Inline mixer, Ultra high shear nozzle )

Nano disperser & Micro disperser

Three roll mill

Paste mixer

Waterjet

Plant

Test Service

03

04 - 05

06 - 07

08 - 09

10 - 11

12 - 15

16

17 - 19

20 - 23

24 - 25

26 - 27

28

29

30 - 31

Contents

Page 3: Ilshinautoclave catalog 2015

ISO9001 ISO14001 SELS STAMP STAMPU STAMPU2

History

Certification

ASME ASME ASME

03Found ENGINEERING

Developed products Autoclave systemMagnedriveHot plate pressHigh temperature & pressure test loop system

Incorporated as ILSHIN AUTOCLAVE CO.,LTD, ISA/KSA9001, 14001

Established an annexed research institue

The building and factory were moved to Daeduck techno valley

Developed products

Nano Disperser (High pressure homogenizer)Isostatic press ( CIP /WIP /HPP)Supercritical water oxidization device for non-resolvable materialsAerogel supercritical drying systemSupercritical degreasing systemSupercritical extraction system for mass production Supplied commercial purpose of SC-CO2 extraction system (to Otoogi foods Co., , Korea ginseng corp. )

1990’s

1993

1993~1999

2001

2002

2009

2001~2009 2000’s

2010’sWon the grand prize in safety certification part from KOSHA and MOEL

ASME stamp 'S', 'U', 'U2' renewal, SEL certification ( China Special Equipment License )

Nano disperser awarded in "NANO KOREA 2013 AWARD", 'GOOD DESIGN", "IT INNOVATION"

iF DESIGN AWARD in Germany ( Nano Disperser)

Developed products

Pilot scale of supercritical water system (LG chem)Industrial scale of supercritical extraction system (JNBC)WaterjetNano disperser for high capacityHigh shear mixer3 roll mill / Paste mixer

2011

2012

2013

2014

2010~2014

SUFLUX means our brand for components produced by ourselves for high pressure and temperature control. It is a compound word of super and flux. SUFLUX

stands for "high value and continuous effort to make it changed", thus providing high quality and reliable performance. Our continuous effort to make innovative

products is included in SUFLUX.

Overview - ‘ILSHIN AUTOCLAVE's brand

Page 4: Ilshinautoclave catalog 2015

ASME S STAMP ASME U STAMP ASME U2 STAMP SEL

Agitator

Seal type (O-ring/gasket)

Port(Inlet/Outlet)

Thermocouple

Pressure Vessel Liner

FEATURE CERTIFICATION

18 HIGH PRESSURE REACTOR04

It has diverse applications which are hydrothermal and decomposition, sublimation, extraction in laboratory by high

pressure and temperature with various optional device.

1

2

3

Bench top type Multi-purpose system Hydrothermal synthesis

Reaction system for polymerization(Customized)

Reaction system for hydride(Customize)

Reaction system with catalyst(Customized)

t ith t l t

Temperature(℃

) Pressure(㎏/㎠)

V

olu

me(ℓ

)

Pressure vessel based on ASME

Various size and pressure & temperature

Various optional device for easy maintenance

- Agitator, upload / lift system, etc..

Page 5: Ilshinautoclave catalog 2015

Guide of option

PTFE or Stainless steel Liner Belt driven or Motor driven(direct with magnetic coupling)Adjustable speed 0~1700 rpm

Touch screen for control/monitor Heat insulated jacket on cover

Up&down of body by air cylinder Front&rear of body by air cylinder Front&rear of body by air cylinder Analog pressure gaugeDigital pressure transmitter

05HIGH PRESSURE REACTOR

Reactor for Self-propagation(Customized)

Reactor with rotation(Customized)

Reaction system for thermal decomposiotion(Customized)

Reaction system for blasting(Customized)

Reaction system with ultra high temperature & pressure (Customized)

Reaction system with continuous operation(Customized)

Stirrer parts

Cover & Body

Page 6: Ilshinautoclave catalog 2015

It has application for lamination and to remove voids both layers in industries of touch panel and LCD, PDP, semi conductor.

Effect of removing voids by pressure and temperature

Effect of hardness by temperature

Effect of adhesive strength by pressure

Solderball

Top and Bottom Die Die Attach Film/Paste

AirBubbles

(기포)

Dieelectric

Before After Before After Before After

Mold Cap

FR-5 Substrate

Silicon ICEpoxy Undrfill

AirBubbles

Solder Ball (63Sn/37Pb)

Bubble

Pressure curing oven06

Completed lamination and removed voids

TPVB or EVA film

Glass

1

2

3

Clutch Door

Chamber Touch Screen

Pressure gauge (Seal / Inlet / Chamber)

Three color light

Glass(GA)

Touch panel screen,Film (FA)

assGA)

panel screen,m (FA)

Semiconductor of package process (HA)

Page 7: Ilshinautoclave catalog 2015

Parts of system

FEATURE

CONSIDERATION TO ORDER

Main O-ring

To seal cover Heating & Cooling Internal air circulation To pressurize the vessel

Pressure curing oven07

M/D

Air circulation

Cooling system

Heater

Main O-ring Heater and cooling coil Fan and motor Booster

Compacted size

Reasonable price

Durability

BoosterAward for safety

Internal air flow

Before sealed cover

After sealed cover

Uniformity : +/-3deg C

Size (A, B)1

1

2

3

Pressure2

Temperature3

Cooling4

Booster or compressed air5

Gas media (Air or gas )6

A B

B

Page 8: Ilshinautoclave catalog 2015

ISOSTATIC PRESS

The mold by isodirectional

force Lamination

The sterilizationby

high pressure

It has the technology of isodirectional force with solvent liquid inside pressure vessel by high pressure.

There are applications of lamination in electronic industry and sterilization in food industry, etc..

08

11

2

1

2

1

2

Customized system(Size, operating process)

Design according to ASME, CSEL

Wire Wounding

Reasonable price

Rapid response

Easy operation

Easy maintenance

CIP (Cold Isostatic Press)

Laboratory

Laboratory

Production

Production

Laboratory Production

WIP (Warm Isostatic Press)

Engineering

FIP (Food Isostatic Press)

Technology Competitiveness Convenience

FEATURE

Page 9: Ilshinautoclave catalog 2015

1

2

3

4

5

6

1

2

3

4

5

6

Pin Closing Type

It has many different high pressure depending on application of metal forming process, electrical parts, food.

CIP series

WIP series

FIP series

Custom

Custom

Custom

OIL / WATER

OIL / WATER

OIL / WATER

0 ~ 6000 bar

0 ~ 6000 bar

0 ~ 6000 bar

RT

50 - 120 ℃

RT - 80 ℃

COLD ISOSTATIC PRESS Macromolecule, Ceramic, Metal, Carbon, etc.

MLCC, LTCC, multi other chips

Fruit juice, Sea food, etc.

CIP series

WARM ISOSTATIC PRESS WIP series

FOOD ISOSTATIC PRESS FIP series

ISOSTATIC PRESS09

Pressure : ~1000 bar

Temperature : RT ~80 ℃

Volume : ~ Custom

Air Driven Liquid Pump / Hydraulic Pump

O-ring /U-packing / Energizer seal

CIP /WIP

Pressure : ~4000 bar & Custom

Temperature: RT ~120 ℃

Volume : ~ 100L & Custom

Air Driven Liquid Pump / Hydraulic Pump

O-ring / U-packing

CIP / WIP / Laboratory FIP

Pressure : ~6000 bar

Temperature : ~RT

Volume : ~ 200L & Custom

Hydraulic Pump

O-ring Seal /U-packing / Energizer seal

CIP / FIP (Wire wounding)

Model PRESSURE INTERNAL DIAMETER WORKING MEDIA TEMPERATURE

Pin Clos

C-clamp Type

Press frame closing type

1

2

3

4

5

6

ng type

Page 10: Ilshinautoclave catalog 2015

Pressure Vessel

Industrial scale & Customized pressure vessel

Reactor for reaction or special purposeWide rage of material and optional close method for the use of environment in industries of chemical and pharmaceuticals, others.

350 ℃

250 ℃

350 ℃

250 ℃

300 bar

50 bar

700 bar

200 bar

BV series

CV series

PV series

VCV series

Bolt Closure type

Cap Closure type

Plug & Cap Closure type

View Cell

O-ring/Teflon/Metal

O-ring

O-ring/Teflon

Urethane/O-ring/Teflon

O / X

X

O / X

O / X

Steam generator

Reactor for external pressure test

Reactor for micro-organisms

Heater exchanger

MODEL METHOD OF CONTRACT TEMPERATURE PRESSURE SEAL TYPE AGITATION

FEATURE

Pressure vessel based on ASME

Optional gas line depending on required gas.

Customized service

ASME S STAMP ASME U STAMP ASME U2 STAMP SEL

CERTIFICATION

10

1

2

3

ILSHIIN AUTOCALVE is providing many different size of pressure vessel. Depending on application

and customer's requirement, it's available many different size with high pressure and temperature, optional diveces.

Page 11: Ilshinautoclave catalog 2015

Pressure vessel11

BV TYPE (BOLT CLOSURE PRESSURE VESSEL)

Basic type

Sealed by bolts(Screws)

Easy to make tubing and ports.

1

2

3

CV TYPE (CAP CLOSURE PRESSURE VESSEL)

Easy to open and close cover

PTFE liner

PV TYPE (PLUG TYPE PRESSURE VESSEL)

1

2

Easy to open and close cover

Sealed for high pressure and temperature

1

2

VCV TYPE (VIEW CELL PRESSURE VESSEL)

Quick to open and close1

QCQ TYPE (QUICK CLAMP CLOSURE PRESSURE VESSEL)

Quick to open and close

For high pressure maximum 6000bar

1

2

QCP TYPE (PIN CLOSURE PRESSURE VESSEL)

Quick to open and close

For high pressure maximum 6000bar

1

2

QCY TYPE (YOKE FLAME CLOSURE PRESSURE VESSEL)

Easy to open and close

For high pressure maximum 6000bar

1

2

Page 12: Ilshinautoclave catalog 2015

SUPERCRITICAL CARBON DIOXIDE FLUID SYSTEM12

It has application of extraction and drying system by technology of supercritical point with carbon dioxide.

Supercritical making nano-particle system

Supercritical degreasing system

Supercritical extraction system

Supercritical expansion system

Supercritical drying system

Critical Point

Pres

sure

Temperature

Supercritical FluidSolid Phase

Liquid Phase

Gaseous Phase

Liquid and gas Increasing

Supercrticalcondition

Density of gas & liquid

Supercritical CO2 + Oil

Liquid CO2

Gas CO2 Gas CO2

Supercritical CO2

Extractor

Chiller

CO2 Reservoir

PumpHeater

Control valve Control Valve

Seperator

Extract yield

Pressure vessel based on ASME

Eco-friendly

For high quality production

SupercriticalFluid

GAS LIQID

High diffusion coefficient

Low viscosity

Low surface tension

High density

High solubility

FEATURE

Page 13: Ilshinautoclave catalog 2015

[C-Clamp type] [Yoke frame type]

BPR (Back Pressure Regulator)

Extractor

Extractor

Reservoir

ReservoirHeater

Separator

Separator

Pump for co-solvent

Touch Screen

CO2 Pump

CO2 PumpChiller

Hydraulicunity

Extractor : Yoke frame / C-clamp type Reservoir

Condenser High pressure pump Pre heater

SUPERCRITICAL CARBON DIOXIDE FLUID SYSTEM

SUPERCRITICAL CARBON DIOXIDE FLUID SYSTEM13

Pressure Gauge

Separator

[Cover type] [Open type]

Main pressure vessel for extraction with supercritical conditionYoke, clamp close/open typeOperated by hydraulic unit

Process to break supercritical condition.To get extract yield

For storage/recycle of CO2 in liquid

Cooling device to make CO2 to liquid High pressure pump system of intensifier type by hydraulic unit

Heating device to make temperature for supercritical condition

Page 14: Ilshinautoclave catalog 2015

Lab. Scale

Pilot Scale

Product Scale

30 - 80 ℃

30 - 80 ℃

30 - 80 ℃

Custom

Custom

Custom

0.3 ~ 2 ℓ

5 ~ 50 ℓ

Custom

Solid & liquid

Solid & liquid

Solid & liquid

14SUPERCRITICAL CARBON DIOXIDE FLUID SYSTEM

SUPERCRITICAL EXTRACTION

SERIES VOLUME MAX. PRESSURE MAX.TEMPERATURE RAW MATERIAL PHASE

Debinding system Debinding system

EXTRACTOR : 100 ℓ X 2 uints

WORKING PRESSURE : 250 bar

EXTRACTOR : 100 ℓ X 2 uints

WORKING PRESSURE : 700bar

To extract the sesame oil To de-grease the pernicious ingredients

EXTRACTOR : 2300 ℓ X 3 uints

WORKING PRESSURE : 450 bar

EXTRACTOR : 600 ℓ X 2 uints

WORKING PRESSURE : 460bar

Available custom size and specification

Page 15: Ilshinautoclave catalog 2015

The graph of density depending on pressure and temperature The graph of extract time depending on pressure.

X100

TO EXTRACT OIL

TO EXTRACT OIL

SUPERCRITICAL CARBON DIOXIDE FLUID SYSTEM15

TEST SERVICE

Product Extractyield

Condition

Pressure (㎏/㎠) Temperature (℃)

300~500 bar

300~500 bar

300~450 bar

300~450 bar

300~450 bar

200~400 bar

400~500 bar

300~500 bar

400~500 bar

200~350 bar

200~350 bar

100~300 bar

200~350 bar

400~500 bar

300~400 bar

350~400 bar

200~350 bar

300~400 bar

150~200 bar

200~300 bar

300~500 bar

sesame

corn germ seed

soybean

rape blossoms seeds

sunflower seeds

paprika

castor

grape seeds

red pepper seed

coffee

green tea

iris

medicinal herbs

rice bran

raspberry

turmeric

citron

yolk

fish oil

camellia oil

Bija

40~60 ℃

40~60 ℃

40~60 ℃

40~60 ℃

40~60 ℃

40~50 ℃

40~60 ℃

40~60 ℃

50~60 ℃

40~60 ℃

40~60 ℃

40~50 ℃

40~60 ℃

55~60 ℃

50~60 ℃

55~60 ℃

45~50 ℃

40~60 ℃

40~60 ℃

40~60 ℃

50~60 ℃

40 %

35 %

15 %

25 %

34 %

6 %

25 %

8 %

20 %

7 %

Cosolvents

6 %

Cosolvents

10 %

15 %

10 %

Incense component

30 %

Deodorization

Deodorization

20 %

Page 16: Ilshinautoclave catalog 2015

AGITATOR16

The graph of extract time depending on pressure.

MDB - Thread Type MDD - Thread Type

MDD - Flange Type

MDB - Flange Type

MDB series

MDD series

1000~8000 psi

1000~8000 psi

Thread/ Flange Type

Thread/ Flange Type

Φ 5~50

Φ 5~50

MDB series MDD series

SERIES SHAFT DIAPRESSURE TYPE

Page 17: Ilshinautoclave catalog 2015

HIGH SHEAR MIXER

17

We're providing a solution for dispersion and mixing by using high shear system which are Homo mixer, Inline mixer, Ultra high shear nozzle

High pressure homogenizer (NLM100, NH series) less than 10,000 cp

High shear mixer ( homo mixer, inline mixer )less than 70,000 cp

3RollMill, Paste mixerless than 200,000 cp

To save time and To reduce cost

원료

The existing process

Heating & Mixing

Pre Mixing In-line Mixing Packing

PackingCooling & Mixing

High shear mixer processDifference 9 hours

6hr 6hr 12hr

1hr 2hr 3hr

Water

1 cp 15,000 cp 30,000 cp 45,000 cp 200,000 cp70,000 cp

Milk Kerosene Honey Glue Mayo Ink/Paint Mustard Paste

RANGE OF VISCOSITY (EXAMPLE)

Pre mixer (Agitator)less than 100,000 cp

Page 18: Ilshinautoclave catalog 2015

18

FLOW DIRECTION

FLOW DIRECTION

HIGH SHEAR MIXER

High shear homo-mixer is driven by high speed motor (max. 8,000rpm) and it's a specially designed nozzle and this precision machined nozzle

offers great versatility by allowing any machine to perform a wide range of mixing operation.

HIGH SHEAR HOMO-MIXER

Depending on customer's application, it's providing diverse system.

HIGH SHEAR INLINE MIXER

Blade shaft

Statorguide

Stator

Rotor

StatorRotor

OUTLET

INLET PORTMOTOR

ROTATORSHAFT

ROTOR

BLADE HOUSING

Page 19: Ilshinautoclave catalog 2015

19

Ultra high shear nozzle makes highest shear force and highest cavitation by consisting multi-stage nozzle.

Precise stator as fineness holesSuitable for emulsion application

TYPE

SYSTEM TYPE

Combination type

HIGH SHEAR MIXER

SUPER HIGH SHEAR INLINE MIXER

Chamber type

Nozzle type

Cone type

Arched rotator and statorSuitable for emulsion/homogenization/dispersion

Precise stator as fineness holesSuitable for emulsion application

Cylindrical shape of rotatorSuitable for emulsion/homogenization/dispersion

Liquid + Additive

Next Process

Next Process

Liquid + AdditiveAdded hopper

Next Process

Liquid + Additive

Basic

Optionalagitator

Optionaladdedhopper

Page 20: Ilshinautoclave catalog 2015

Pressure

GaugeHighPressure

Pump

Inlet

Before After

Outlet

HeatExchanger

SHEAR FORCECAVITATION IMPACT

Particle Size Reduction

EmulsionsSuspensionsLiposomes

Cell Disruption

E-coilYeast

Nano-Encapsulation

PolymersLiposomesEmulsions

Nano Disperser make dispersion of particle passing through the nozzle chamber with ultra high pressure and

there are force of impact, cavitation and share stress in the nozzle chamber.

It used in applications of chemical, food, cosmetics, petroleum and paints.

HIGH PRESSURE HOMOGENIZER20

NANO DISPERSER VS MICRO DISPERSER

NANO DISPERSER Dia chamber

Adjustable valve

Dispersion

Emulsion

Chemical,Electronic parts

Food, Cosmetic

Ultra high pressure

High pressure

Nozzle Chamber

MICRO DISPERSER

NOZZLE MAIN APPLICATION MAIN INDUSTRY PRESSURE

Page 21: Ilshinautoclave catalog 2015

Motor driven and single piston Air vent valve

One Stage Valve Two Stage Valve Adjustable pressure by motor speed

Motor driven and single piston

Adjustable pressure by motor speed

Cooling tank after process

HIGH PRESSURE HOMOGENIZER21

MICRO DISPERSER(MLM100)

NANO DISPERSER (NLM100)

Operating Pressure

Flow rate

Pump system

Inlet reservoir

Dimension

Weight

Max. 1,500bar

Max. 100ml/min

Motor driven type [ 220VAC, 1PH, 60Hz, 1HP ]

300ml

490(D) x 580(W) x 445(H)mm

Approx. 40kg

NLM100-Z75

NLM100-Y75

100 ml / min

100 ml / min

1500 bar

1500 bar

75 um

75 um

Z type

Y type

Max Pressure SizeInteraction Chamber

TypeFlow RateFlow Rate

Operating Pressure

Flow rate

Pump system

Inlet reservoir

Dimension

Weight

Max. 2,000bar

Max. 100ml/min

Motor driven type [ 220VAC, 1PH, 60Hz, 1HP ]

300ml

490(D) x 450(W) x 300(H)mm

Approx. 35kg

100 ml / min 1500 bar Variation 2 Stage vlave

Max Pressure SizeInteraction Chamber

TypeFlow Rate

Page 22: Ilshinautoclave catalog 2015

Back flushing system Cooling tank after process Protective case Adjustable pressure by hydraulic unit

HIGH PRESSURE HOMOGENIZER22

NANO DISPERSER (NH 500)

NANO DISPERSER (NH 4000)

Operating Pressure

Flow rate

Pump system

Inlet reservoir

Dimension

Weight

Max. 2,000bar

Max. 500ml/min

Hydraulic unit system

2000ml

800(D) x 850(W) x 1500(H)mm

Approx. 300kg

500ml/min 2000 bar 100um Z type / Y type

Max Pressure SizeInteraction Chamber

TypeFlow Rate

Operating Pressure

Flow rate

Pump system

Inlet reservoir

Dimension

Weight

Max. 2,000bar

Max. 100ml/min

Motor driven type [ 220VAC, 1PH, 60Hz, 1HP ]

300ml

490(D) x 580(W) x 445(H)mm

Approx. 40kg

Solution tank to prevent the solidification Monitor and Alarm system Cooling line on high pressure part Back flushing system

NH8000

NH2000

NH2000

NH4000

NH8000

2l / min

4l / min

8l / min

2000 bar

2000 bar

2000 bar

200, 400um

200, 400um

200, 400um

Z / Y type

Z / Y type

Z / Y type

Max Pressure SizeInteraction Chamber

TypeFlow RateSeries

Page 23: Ilshinautoclave catalog 2015

HIGH PRESSURE HOMOGENIZER23

Emulsion

Rupture

Dispersion

AFTERBEFORE

Product Number of pass Effect

Milk

Soybean milk,

CNT

Water + Oil

CERAMIC(Si)

TiO3

Graphite(Carbon)

CeO2

raw materials for cosmetics

Pigment

a high molecular substance

Al2O3

Dispersion

Homogenization

Dispersion

Suavity

Dispersion

Crushed

Crushed

Dispersion

Suavity

Dispersion

Crushed

Dispersion

1800 bar[1 pass]

2000 bar

[5 pass]

2000 bar[3 pass]

2500 bar[5 pass]

2000 bar[5 pass]

2500 bar [3 pass]

2000 bar[3 pass]

2500 bar[3 pass]

1000 bar[3 pass]

2500 bar[3 pass]

2500 bar[3 pass]

2000 bar[3 pass]

Page 24: Ilshinautoclave catalog 2015

Three roll mill is a machine that uses shear force created by three horizontally positioned rolls rotating in opposite directions and

different speeds relative to each other, in order to mix, refine, disperse, or homogenize viscous materials fed into it.

FEATURE

Precise roll

Materials of roll

Heating/Cooling system

Adjustable micro gap

Adjustable speed

Minimized noise and vibration

Stainless steel / Ceramic / Alloy steel

THREE ROLL MILL24

1

2

3

4

5

MICRO GAP SHEAR FORCE & PRESSURE Transmission ration

After

Scraper

Before

Shear gap 1

V 1 << V2 << V3

Shear gap 2

Specimen

Draw-in roll Middle roll Scrapper roll

Draw in roll Middle roll Scraper roll

1 : 3

1 : 3

1 : 9

1 : 3 : 9

Shear Gap(Elinination size)

V1

V1 < V2

V2 V1 V2

1

1

3

3

2

2

Page 25: Ilshinautoclave catalog 2015

THREE ROLL MILL25

Alarm

Gap control knob

End plate

Draw-in roll

Middle roll

Scraper roll

Control part

Roll size (mm)

Roll speed (RPM)

Roll ratio

Throughput (LPH)

Gap (micron)

Size (W x D x H)

Weight (Kg)

Electrical power

TRM 50Model

Lab scale Product scale

TRM 80 TRM 145 TRM 230

φ 50 * 150

533 : 213 : 85

1 : 2.5 : 6.25

0.2 ~ 6

2 ~ 50

340 x 290 x 300

20

220V, 200W

φ 80 * 250

600 : 200 : 67

1 : 3 : 9

0.5 ~ 12

2 ~ 20

550 x 450 x 600

65

220V, 750W

φ 145 * 360

350 : 210 : 105

1 : 1.6 : 2.5

5.1 ~ 20

5 ~ 20

810 x 690 x 900

650

220/380V, 3φ, 3.7KW

φ 230 * 600

350 : 210 : 105

1 : 1.6 : 2.5

13.6 ~ 54.6

5 ~ 20

1100 x 1200 x 1300

1200

220/380V, 3φ, 7.5KW

Lab scale Product scale

Page 26: Ilshinautoclave catalog 2015

PASTE MIXER26

FEATURE

Wide range of viscosity

No agitator

Compacted size

Easy control system and operation

Mounted electronic scale(optional)

1

2

3

4

5

Paste mixer is used for mixing wide range of viscosity without agitator and it has high speed of rotation and orbital as same time which it make

good a result of homogenization and mixing.

High speed of rotation and orbital makes high acceleration of gravity and it make good result of mixing in a short time.

Page 27: Ilshinautoclave catalog 2015

PASTE MIXER27

COMPARING WITH AGITATOR AND PASTE MIXER

SAMPLE TEST

Mixing Volume

Acceleration of gravity (G)

Orbital speed (rpm)

Rotation speed(rpm)

Time setting

Weight(kg)

Demension (W x D x H)

Operating conditions

Power supply

Safety interlocks

Vauum

PM-150D PM-150DV PM-370D PM-370V PM-500D

150 ml x 2 bottles

420

~1000

200~2000

24

351 x 412 x 432

28

421 x 471 x 487

65

-

70

-

35

-

150 ml x 2 bottles

420

~1000

200~2000

500 ml x 2 bottles

300

~ 400

200~1000

370 ml x 2 bottles

400

~1000

200~2000

370 ml x 2 bottles

420

~1000

200~2000

5 ~ 35℃, 35 ~ 85% RH (without condensationals)

220V AC, 1-Phase, 50/60Hz

Door / Vibration / Rotation sensor, Emergency stop switch

EPOXY RESIN + CaCO3 particle

AGITATOR PASTE MIXER

AGITATOR PASTE MIXER

1000rpm30sec

1000rpm60sec

AGITATOR PASTE MIXER

1000rpm30sec

GREASE 49G : PAINT 1G

AGITATOR PASTE MIXER

1000rpm30sec

EPOXY RESIN + CALCIUM CARBONATE

0 sec ~ 99 min

V -- V -

Page 28: Ilshinautoclave catalog 2015

FlimGlass Acrylic

Recycle system: filtering used abrasive substance and fill into the pressure vessel.

High pressure pump: To generate high pressure to make abrasive and water into jet stream.

3axis stage system: To cut products into required form.

Abrasive Suspension Water-jet28

Cutting Zig

High Pressure Pump

Abrasive Recycle

Cutting Stage

Impact

Nozzle

Material

Abrasive Water

Hoper Unit

High pressure valve

High pressure pump

PumpPumpFiltering Unit

Nozzle

High pressure valve

Pressure Vessel Catch Tank

Drain

SAMPLE TEST

PRINCIPLE

SD CARDSD CARD PCB GLASS, ACRYLIC

Router Waterjet

Page 29: Ilshinautoclave catalog 2015

Year/Month : 2006/06Client : OTTUGIPurpose : sesame oil extractionSpec : 400bar, 80℃

Supercritical CO2 extraction system

Year/Month : 2009/10Client : LG CHEMICALPurpose : Nano powder productionSpec : 400bar, 450 ℃

Supercritical Hydrothermal Synthesis system

Pressure Vessel

Year/Month : 2012/10

Client : KIMM

Purpose : Steam Generator & Stroage

Spec : 200bar, 365 ℃

Control Element Drive Mechanism (CEDM)

Year/Month : 2008/10Client : DOOSAN

Purpose : Performance test loop system

Spec : 160bar, 345 ℃

Hydrogenation Catalyst Process System

Year/Month : 2013/01Client : NEUROPID

Purpose : High added-value powder productionSpec : 200bar, 80 ℃

Hydrothermal Carbonization Process System

Year/Month : 2014/5

Client : S 화학회사

Purpose : High Temperature Cabonization

Spec : 100bar at 260°C

Hydrothermal Synthesis synthetic resins System

Year/Month : 2015/1

Client : SOGANG UNIVERSITY

Purpose : Synthesis Synthetic resinSpec : 100bar at 260°C

PLANT 29

Page 30: Ilshinautoclave catalog 2015

Extraction

Drying

Others

Forming

Lamination

Sterilization for food

Hydrothermal synthesis

Reaction

SUPERCRITICAL CARBON DIOXIDE EXTRACTION SYSTEM

Extractor

Seperator 1,2

CO2 Flow rate

Co-Solvent flow rate

500bar / 80℃ (300ml)

100bar / 80℃

70ml/min

Max. 24ml/min

ISOSTATIC PRESS

Max. Operating Pressure

Temperature

Max. Flow rate

Volume

6000bar

RT ~ 80℃

I,D 50mm X I.L 200mm

300ml

HIGH PRESSURE REACTOR

Max. Operating Pressure

Temperature

Size(Volume)

Type

200bar

230℃

I.D 60mm X I.L 170mm

Stirred type

In order to make requirement and satisfaction to customers, engineers in R&D team are providing the test service always.

TEST SERVICE30

1

2

3

1

2

3

1

2

Inquiry Schedule Test Reportwith data

Page 31: Ilshinautoclave catalog 2015

TEST SERVICE31

Dispersion

Emulsion

Disruption

HIGH PRESSURE HOMOGENIZER

Max. Operating PressureMax. Flow ratePump system

1500bar

100ml/min

Motor driven type

1

2

3

Dispersion

Emulsion

Rupture

HIGH PRESSURE HOMOGENIZER

Max. Operating PressureMax. Flow ratePump system

1500bar

100ml/min

Motor driven type

1

2

3

Disruption

Dispersion and mixing

THREE ROLL MILL

DimensionRollerPowerRoller materialsRatio

310(W) X 450(D) X 300(H)

Φ50 * 150l

220VAC

Alumina, Stainless steel

3.6:1.8:1

1

2

DimensionCapacityRotationCup volumePower

330(W) X 410(D) X 430(H)

700g * 2cup

Rotation 2,000rpm / Revolution 1000rpm

500ml

220VAC, 300W

Disruption

Dispersion and mixing

Homogenization

PASTE MIXER

1

2

3

Dimension

Hopper capacity

Flow rate

Motor

1400(W) X 650(D) X 1000(H)

40 L

4,000L/hr (@3500rpm)

5HP (Max. 3500rpm)

Disruption

Dispersion and mixing

Homogenization

INLINE MIXER

1

2

3

Page 32: Ilshinautoclave catalog 2015

1503-Total Cat.- EN -Ver.3-01

We make your idea possible

ILSHIN AUTOCLAVE CO.,LTD255, Techno 2-ro, Yuseong-gu, Daejeon, Korea (Daedeok techno valley)Tel: +82-42-931-6100 Fax: +82-42-935-6103 Homepage: www.suflux.com E-mail: [email protected]